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EN ENGLISH
Optima Silver
LB.05046.03.EN
EDITION March 2013
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TABLE OF CONTENTS
GENERAL CHARACTERISTICS ............................................................................................................................................ 6
MACHINE KEYPAD ................................................................................................................................................................ 7
ELECTRIC - HYDRA
ULIC CONNECTION.............................................................................................................................. 8
STARTING UP......................................................................................................................................................................... 9
ACCESS THE MAIN SETTING MENUS WIT
H PASSWORD OR SMART-CARD................................................................ 13
PROGRAMMABLE PARAMETERS IN ACCORDING WIT
H SMART CARD OR PASSWORD........................................... 15
INFO-RESET ......................................................................................................................................................................... 17
DOSES PROGRA
MMING...................................................................................................................................................... 22
SYSTEM MANAGER.............................................................................................................................................................29
MACHINE CONFIGUR
ATION............................................................................................................................................... 30
MACHINE PARAMETERS .................................................................................................................................................... 32
SYSTEM CLOCK SET-UP
..................................................................................................................................................... 36
DISPLAY REGULATION....................................................................................................................................................... 38
SERVICE
............................................................................................................................................................................... 39
CHANGE PASSWORD.......................................................................................................................................................... 44
GROUP MANUAL MOVEMENTS ......................................................................................................................................... 45
TEST ACTUATORS .............................................................................................................................................................. 46
BOILER DRA
INING............................................................................................................................................................... 49
ALARM HISTORY................................................................................................................................................................. 50
PRESET PARAM
ETERS....................................................................................................................................................... 51
SYSTEM BACKUP................................................................................................................................................................ 52
CLEANING PROCESS A
BORT............................................................................................................................................ 54
TROUBLE SHOOTING.......................................................................................................................................................... 55
SPECIAL FUNCTIONS FOR M
ACHINE CALIBRATION...................................................................................................... 63
RECOMMENDATIONS FOR A CORRECT PREVENTIVE MAINTENANCE ........................................................................ 64
CONTROL UNIT LE
GEND.................................................................................................................................................... 66
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INTRODUCTION AND GENERAL NOTES
Thoroughly read the instructions contained in this booklet because it gives important information regarding safety for installation, use and
maintenance.
Keep this booklet in a safe and accessible place for further consultation.
This machine must be used only for the purpose it was designed:
dispensing coffee, cappuccino, pouring hot water.
Any other use is to be considered inappropriate and therefore dangerous.
The manufacturer declines all responsibility for damage caused by any improper, incorrect and unreasonable use of the machine.
The use of any electric appliance implies the observance of some fundamental rules.
More specifically:
do not touch the appliance with your hands or feet wet or damp
do not use the appliance with bare feet
do not pull the power cord to disconnect the plug from the power socket
dot not leave the appliance exposed to the weather (rain, sun, frost)
do not let children or untrained persons use the appliance.
Before carrying out any cleaning and maintenance, disconnect the appliance from the power supply, pulling the plug from the power socket
and turning off the main switch.
In case of failure or malfunction turn the machine off and do not attempt to carry out any repairs or direct operations on the machine.
All repairs must be carried out in an authorized service centre, using original spare parts only.
Failure to comply with the above recommendations will compromise the safety of the machine and the warranty conditions.
If this machine is no longer used we recommend that it is made inoperative by disconnecting the cable from the power supply, and all
potentially dangerous parts are made harmless, especially to protect children who might use the machine for their games.
INSTALLATION NOTES
Installation must be carried out according to the manufacturer’s instructions.
An incorrect installation can cause damage to persons, animals or things; the manufacturer declines all responsibility for such situation.
Place the machine on a table having minimum height of 0,95mt. Furthermore the surface has to be flat, having a maximum inclination of 5°,
in order to secure a perfect stability. Check also that the table can bear the weight of the machine.
This is a commercial machine and is not designed for home use and must be operated by duly qualified persons.
The machine must not be used by children or people with reduced mobility, sensory, mental or lack of experience or education, unless there
is a supervisor.
After unpacking check that the machine is not damaged.
If in doubt, do not use the machine and contact an Carimali Authorized Service Centre.
All packing materials (plastic wrapping, polystyrene, nails, etc.) are potentially dangerous and must be kept out of children’s reach and
disposed of in a safe manner for the environment.
Before connecting the machine to the power supply make sure that the rating information of the machine correspond to that of t he power
supply, and that the power supply is adequate to additional power absorption of the machine.
The machine is supplied with power cord and without plug, connect the machine to the main switch with knife switch and protection fuses. In
case of maintenance, open the knife switch.
The machine with single phase voltage, having a rated current more than 16A,
must be connected to power supply with a dedicated
impedance.
The electrical safety of this machine can be guaranteed only if correctly connected to an efficient earth circuit as indicated by current
electrical safety regulations.
It is necessary to check this fundamental safety prerequisite, and in case of doubt, ask a professionally qualified technician to check the
circuit.
The manufacturer declines all responsibility for any damage caused by failure to earth the equipment.
In order to avoid any dangerous overheating, we recommend that the power cord be fully unwound.
In case of damage to the cord, contact exclusively an authorized service centre to have it replaced.
The power cord of this machine must not be replaced by the customer.
Do not leave the machine connected unnecessarily.
Turn off the main switch of the machine when not in use.
Do not cover the ventilation openings of the machine.
Place the machine at an adequate distance from walls, objects, etc.
The machine must be connected to a system with a water pressure which is not greater than 0.6 MPa. Do not use pipes and coupling
gaskets already used for previous installations.
If the pressure is greater, a pressure reducer must be installed.
The machine must be connected to a softener.
ENVIRONMENTAL CONDITIONS TO USE THE MACHINE
Environmental temperature: 5 – 30 °C (empty the hydraulic system in case of freezing)
Maximum humidity: 80% relative humidity
Water hardness: 5° eh, 7° dH, 13° Fh
1. Essential operational requirements
1.1 The machine shall be supplied with water for human consumption, in compliance with the laws in force where the installation is
performed. The installer shall check with the owner or manager of the machine if the water complies with the requirements above.
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1.2 The components and materials to be used during the installation are those supplied with the machine. In case other components are
needed, the installer shall check if they are suitable to be used in contact with water for human consumption.
1.3 The installer shall set up hydraulic connections in compliance with the rules about hygiene, water safety and environment in force where
the installation is performed.
1.4 At the end of the installation the machine is activated, brought to nominal operating conditions and left in the “ready for operation” mode.
Then it is turned off and the whole water circuit is drained from the initial water to eliminate any impurities.
Then the machine is once again loaded and brought to nominal operating conditions.
When the machine is in the “ready for operation” mode, the following deliveries are performed:
- 2 liters from the hot water outlet (in case there are more outlets, the 2 liters shall be equally divided)
- 1 liter of water from each coffee outlet
- each steam outlet is kept open for 1 minute
At the end of the installation, it is recommended to write a report of the operations that were performed.
USE AND MAINTENANCE NOTES
For a correct functioning of the machine it is fundamental to comply with the manufacturer’s instructions, having qualified personnel to carry
out special maintenance and to check all safety devices.
Do not use the machine without water.
Avoid to expose hands or other parts of the body to the coffee dispensing spouts or to the steam or hot water nozzles.
The water and steam from the nozzles is very hot and can cause severe burns.
The water and steam nozzles and the filter holders are very hot and therefore must be handled with care, holding them in the appropriate
points.
Do not leave the machine in rooms where the temperature is below 0°C or 32°F without having first drained the boiler and the hy draulic
circuit.
Cups and coffee cups must be placed on the cup-warmer tray (if fitted) only after having been fully drained.
Only the crockery related to the machine should be placed on the cup-warmer tray.
Placing any other object on the tray is to be considered incorrect.
The machine is not waterproof and therefore should not be cleaned with water jet.
1. Use of the machine
1.1 At the beginning of operations, and in any case at least once a day, all the water inside the machine shall be changed, following the
instructions:
- for fully automatic machines, carry out a group washing and a power cleaner washing.
- for traditional machines, see the paragraph about draining the boiler.
1.2 Before the steam wand is used, it shall always be purged from the condensation water for at least 2 seconds or according to the
instructions by the manufacturer.
2. Maintenance and repair
2.1 The components used during the maintenance or repair shall be guaranteed to meet the same hygiene and safety requirements as the
machine. Genuire spare parts offer this guarantee.
2.2 After components related to parts that come into contact with water or food are repaired or changed, a washing procedure shall be
carried out as indicated in the paragraph about the rules for the installation.
HACCP SCHEDULE
We hereby declare that our HORECA machines have been designed and constructed to comply the European Community Sanitary law and
that their sales are authorized by the Health Authorities.
A HACCP schedule (Hazard Analysis Critical Control Points) for risk identification and assessment is required. You should carry out a risk
analysis on your premises.
With correct installation, care, maintenance and cleaning with approved detergent, Carimali meet the requirement above mentioned.
Carry out cleaning instruction, provided with machine, every day or at 8 hours shift intervals, to ensure that your system contains a minimum
bacteria.
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GENERAL CHARACTERISTICS
MACHINES IN SELF CONFIGURATION (see exploded view manual for code number)
Functions are absent or disabled by software:
steam wand: absent
extra milk function by pushing the cappuccino/latte dose key: disabled by sw
function to stop the dose delivery by pushing a dose key: disabled by sw
function to switch off the machine by pushing Shift and then Info keys: disabled by sw
Included features:
Kit to block the drip tray
Kit to block the decaf door
Recommended optionals:
Lock for beans hoppers and product canisters
Lock for the coffee grounds bin, placed instead of the missing steam wand OR
Direct coffee grounds.
Materials used:
- Stainless steel for boiler
- Teflon/Copper for hydraulic tubes
- Aluminium with stainless steel lining for the brewing group
- Plastic for grinder with conic grinder blades
- Other accessories in food plastic which are in contact with the ground coffee or drink
- Plastic for working area and cups tray
- Painted metal or stainless steel for machine body.
Number of coffee dispensing groups 1
Number of milk frother 1
Number of grinders 1or2
Number of product containers/mixer 1
Hot water dispenser 1
Maximum quantity of dispensable
drinks per minute
4 Espressos - 2 Large Coffee -2 Large Cappuccinos - 2 Large
Chocolate – 2 Tea cups
Hot water capacity per hour (lt) 30
Machine width (mm) 325
Machine height (mm) 814
Machine depth (mm) 561
Net weight (Kg) 50
Coffee hopper capacity (gr) 1300
Instant canister capacity (lt) 4
Coffee Boiler capacity (lt) 1
Steam Boiler capacity (lt) 1,8
Coffee Boiler resistor (W) 1800/2500
Steam Boiler resistor (W) 2000/2800
Voltage (V) 200V-1+N – 50/60Hz
220V-1+N – 50/60Hz
230V-1+N – 50/60Hz
240V-1+N – 50/60Hz
230V-3 – 50/60Hz
400V-3+N – 50/60Hz
Brewer group resistor PTC (W) 70
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MACHINE KEYPAD
KEY REFERENCE FUNCTION
DOSE KEYS 1
Espresso / ( Edit )
2
Black coffee / ( Insert blank )
3
Cappuccino / ( Delete character )
4
Latte macchiato / ( Scroll )
5
Choco / ( - )
6
Mocha / ( + )
7
Steam / ( Enter )
8
Hot water / ( Esc )
SERVICES KEYPAD 9
Info
10
Shift /Clean
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ELECTRIC - HYDRAULIC CONNECTION
200V-1+N-50/60HZ
400V-3+N-50/60HZ
200V-3 -50/60HZ
230V-1+N-50/60HZ 230V-3 -50/60HZ
120V-1+N-50/60HZ
H2O IN
(1-5 Bar)
H2O OUT
WATER SOFTNER
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STARTING UP
After having connected the machine to the water and electric networks, turn the switch on (see diagram).
The display shows:
Language
English
REV.X.XXX : Indicate the Software release inserted in the
display board
LCD
Rev.X.XX
….. wait connection
Use: + / - keys to select the language
Enter
Serial Number
000000
Insert the Machine serial Number
Use: + / - keys to select the number
Press Enter to confirm the number
Installation date
-- / -- / ----
Enter
Insert the Installation Date
Use: + / - keys to select the numbers
Press Enter to confirm the numbers
Enter
Enter
After a few seconds the display shows
LCD
Rev.X.XX
ZZZZ
Rev.Y.YY
Loading……
REV.X.XXX : Indicate the Software release inserted in the
display p.c.board.
ZZZZ : Indicate the machine model : EASY – BAR – LM.
REV.Y.YYY : Indicate the Software release inserted in the
master board.
System clock programming
YYYY - MMM - DD DAY HH:MM
---- / --- / -- --- / -- : --
Use : + / - keys to program the date ( YYYY-MMMDD - DAY) and the time ( HH:MM )
A - If the language choice is not displayed, keep the machine in OFF mode; it is absolutely necessary to
carry out a TECHNICIAN PRESET CONFIGURATION DATA procedure.
B - If a FACTORY PRESET CONFIGURATION DATA has been carried out , also the MACHINE
CONFIGURATION parameters will be displayed . ( See the System manager paragraph ).
OFF
WARNING:
Press the key (+) and (-) to adjust the
display contrast.
Display regulation
contrast
xx
Enter
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Press the key N°11( ON/OFF ) , the display shows:
During this stage the steam boiler is being filled up.
WARNING: The solenoid valve of the steam nozzle automatically opens to release the air inside the boiler.
When the steam boiler has been filled up, the display shows:
During this stage the coffee boiler is being filled up
WARNING:
The upper piston of the coffee group positions itself inside the brewing chamber, an d the coffee boiler starts filling up. When
the coffee spout starts dispensing water, press the key dose N° 1 to confirm that the filling up procedure has been carried
out. When the coffee boiler has been filled up, the display shows:
Where:
- XXX °C indicates the temperature of the steam boiler
- YYY ° C indicates the temperature of the coffee boiler
WARNING:
A) DURING THIS STAGE THE MILK FROTHER AND STEAM WAND SOLENOID VALVES WILL STAY OPEN UNTIL 95°C. THIS WILL
RELEASE THE AIR FROM THE BOILER AND GENERATE STEAM.
B) WHEN THE BOILER TEMPERATURE OF 50°C ITS REACHED THE MACHINE CARRY-OUT A RINSING GROUP .THIS IS
USEFULL TO RELEASE AIR FROM THE WATER COFFEE CIRCUIT; THE DISPLAY WILL SHOW :
When the set-up temperature is reached , the keypad lights are on and the display shows:
For machine configurations: Standard.
For machine configurations: Self.
The display shows:
Alternated with the message:
For machine configurations: waiters’ card
The display shows:
For machine configurations: Self + credit card
The display shows:
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For machine configuration: Self with coin box.
The display shows:
Select Drink
For machine configuration: Self with coin box + credit card.
The display shows:
WARNING:
a) For Self with coin bo x configuration the selections doses are enabled only when the set-up temperature of both boilers
( Coffee- Steam ) have been reached.
b) T o switch ON the machine on every type of Self – configuration, keep key n°10 (shift) pressed and then press key n° 9 (
info), the display shows:
After insert the password ( 61111 ) the machine goes to on.
To switch OFF the machine, open the front door or place the smart card and keep key n°10 (shift) pressed and then press
key n° 9 ( info) ; or keep key n°10 (shift) pressed for 5 seconds, and after insert the password, the display shows:
Press the key n°6 ( + ) to select OFF and then press the key n°7 ( Enter ) to confirm.
c) In case of temporary voltage drop, the machine will be automatically turned back to the stage previous to the voltage
drop.
If the display shows:
SELECT DRINK
Coffee not ready
The displayed message indicates that the set up heating temper ature in the coffee boiler has not been reached yet, and
therefore coffee based dispensing are not enabled
If the display shows:
SELECT DRINK
Steam not ready
The displayed message indicates that the set up heating temper ature in the steam boiler has not been reached yet, and
therefore milk based dispensing and hot water dispensing are not enabled.
In both cases wait until the boiler has reached the set up heating temperature.
INSERT PASSWORD
TO TURN ON
- - - - -
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SCHEMATIC SUMMARY OF STEAM AND COFFEE BOILER HEATING PHASE
Heating element ON
Temperature sensor ( Please Wait )
Steam boiler Heating element OFF
ON Set-up ( Select Drink )
0°C °C
Steam nozzle
solenoid valve
Solenoid valve open
ON
OFF
Solenoid valve close
50°C 95°C °C
Milk frother
solenoid valve
Solenoid valve open
ON
OFF
Solenoid valve close
50°C 95°C °C
Coffee group
solenoid valve
Rinsing phase
ON
OFF 50°C
°C
Temperature sensor Heating element ON
Coffee boiler ( Please wait )
Set-up Heating element OFF
( Select Drink )
OFF
0°C °C
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ACCESS THE MAIN SETTING MENUS WITH PASSWORD OR SMART-CARD
A) ACCESS THE MAIN SETTING MENUS WITH PASSWORD
To enter the programming environments, a password is required which define the access rights to the different
environments.
The password must be composed with 5 numbers.
To insert the passwords proceed as follows:
- Turn the machine OFF
- Keep N°10 “SHIFT” key pressed for 5 seconds. The display shows:
Enter one of the following passwords:
- Waiter 6 1 1 1 1
- Roaster 1 1 1 1 1
- Owner 2 2 2 2 2
- Service 3 3 3 3 3
- Technician ( for Technician password contact the Carimali S.p.A. Technical Service ).
After insert the password the display shows the main menu programming environments:
KEY REFERENCE FOR PASSWORD
INSERT PASSWORD
- - - - -
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B) ACCESS THE MAIN SETTING MENUS WITH SMART CARD.
( ONLY FOR MACHINES WITH TRANSPONDER INSTALLED )
To enter the programming environments , place one of the following smart cards above the proper reader with the led light
on and the machine in off :
- WAITER SMART CARD
- ROASTER- SMART CARD
- OWNER SMART CARD
- SERVICE SMART CARD
- TECHNICIAN SMART CARD
if the inserted card it is correct the reader led light off .
Keep N°10 “SHIFT” key pressed for 5 seconds. The display shows:
WARNING:
If you use a card having a card code different from the machine code, the reader light flash simultaneously
LED
LED
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PROGRAMMABLE PARAMETERS IN ACCORDING WITH SMART CARD OR PASSWORD
WAITER ROASTER OWNER SERVICE TECHNICIAN
INFO - RESET
Reard dose data Douse counter A X X X X X
Douse counter B X X X X X
System data Group cleaning X X
Mixer cleaning X X
Milker cleaning X X
Grinder cycles X X
Water filter X X
Group cycles X X
Total group cycles X X
Total machine cycles X X
DOSE PROGRAMMING
Dose slight Adj. X X X X X
Set doses X X
Price set-up X X X
Grinder-milker calib. X X
Instant dispenser Calib. X
MACHINE
CONFIGURATION
Main power 200-400v/ 100-120v X X
N° of Grinders X
Pump type X
Air break Desabled/Enabled
X X
Water tank X
Tea hot water Desabled/Enabled X
N° of Dispenser - Mixer X
Steam boiler Desabled/Enabled X
Steam boiler Cleaning Frequency
X X
Sequential heater X X
Milker Desabled/Enabled X
Milk pump X
Fridge Desabled/Enabled X
Machine type X
Remote controller X
MACHINE PARAMETER
Language X X
Serial X X X
Ground N° X X X X X
Milk pump position X X
Milk pump time pre
Milk pump speed.
X X
Milk pump time post X X
Rinse after milk dose X
Pause after milk X
Waiting time milk dose A - B X
Additional Milk X
Decimal price X
Scale factor price X
Multi vending X
Token X
Max credit on card X
Alarm detail X
Temp. Misure unit X
Coffee temperature X° X° X° X X
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Steam temperature X° X° X° X X
Energy saver X X
Keyboard sound X X
Gsm: Sim card pin X X
Gsm: Service phone number X X
Modem set-up parameters X X
Remote password X X
User message X X X X X
Serial N° X X
Installation date X X
SYSTEM CLOCK
PROGRAMMING
YY-MM -DD Da y HH:MM X° X° X° X X
Clock display X X X
Auto start -up X X X
On - Off X X X
Day Off X X X
DISPLAY REGULATION
Contrast X X X
Display mode X X X
Default colour X X X
SERVICE
Clean/Rinse Cleaning time X X X X
Cycle cleaning alarm X
Group cleaning Programming X
Group auto rinsing X X X X
Whisk cleaning program X
Whisk rinsing X
Milker cleaning program. X
Milker auto rinsing X
Maintenance set -up
Waiter filter X X
Machine service X X
Grinders X X
Group cycles X X
SMART CARD
MANAGER
System code X X
Credit load X X X
Enable/disable waiter N° X X X
CHANGE PASSWORD
Roaster X X X X
Owner X X X
Service X X
Technician X
GROUP MANUAL
MOVEMENTS
Group manual movements X X
TEST ACTUATORS
Test actuators X X
Milk pump speed X X
Mixer test X X
Dispenser test X X
Exhaust fan test X X
BOILER DRANING
Boiler draining X X
ALARM H ISTORY
Alarm history X° X° X° X X
PRESET CONF. DATA X X
Preset configuration data X X
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Where X indicate the available program and X° indicate the partial available program.
N.B. :A) If the “ PRESET CONFIGURATION DATA “ is done with the Service smart card or password will be reseted only the service
accessible parameters.
INFO-RESET
A1) READ DOSES DATA ( Doses counter A/B )
Enter
Info reset
- System data
Read doses data
Read doses data
- Doses counter B
- Reset doses counter A
- Reset doses counter B
Doses counter A
Enter
Doses counter A
BX XXX X XX
YY Y
BX
² XXXXXX
ZZ Z
BX
³ XXXXXX
JJ J
Press the + / - keys to select the count A
or B.
Is possible read two counter A or B,
which can be use one for the total
number of the dispensed daily doses and
another for the total number of the
dispensed weekly or monthly doses .
BX Indicates the number of the key.
XXXXX Indicates the name of the selected key.
YY Indicates the number of cups dispense d
Y Indicates the number of decaffeinated
dispensed cups.
BX
² XXXXX Indicates the name of the selected
key of the second dose keys menu ( SHIFT
pressed once )
ZZ Indicates the number of the cups dispensed.
Z Indicates the number of decaffeinated
dispensed cups .
BX
³ XXXXX Indicates the name of the selected
key of the third dose keys menu (SHIFT pressed
twice)
JJ Indicates the n umber of the cups
J Indicates the num b er of de c af fe inat ed
dispensed cups.
Press + / - to select the keys between
B1 to B8 first dose k e y s menù
B1² to B8² second dose keys menù
B1³ to B8³ third dose keys menù
Group cleaning
X
X : Indicate s th e n° of Extra
milk carried out
Extra milk
X
Enter
X : Indicate s th e n° of Group
cleaning carried out
Enter
Total Dose Y
X
Last reset
YYYY - MM - DD - HH:MM
Y: Indicates the couter A o B
X : Indicate s th e total dose d elivered
YYYY - MM - DD - HH :M M : Indicates the
date and time of the last reset doses c ounter.
Enter
Enter
Enter
+
-
+
-
+
-
Info r e se t
- Read doses data
- System data
+
-
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A2) READ DOSES DATA ( Reset doses counter A/B )
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B) INFO RESET SYSTEM DATA
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THE FOLLOWING INFO ARE DISPLAYED ONLY WHEN THE CLOCK IS PROGRAMMED
Machine service
XXXX YY - ZZZZ
XXXX : Indicates the n° of group cycles left. If
the programmed n° of group cycles exceed the
display shows: ( - XXXX )
YY : Indicates the maintenance month
ZZZZ : Indicates the maintenace year
If the service alarm elapses within one month
or if the 90% of the set number of group cycles
has reached, this parameter can be reset
Machine service
Confirm reset
Enter
Machine service
XXXX YY - ZZZZ
+ / -
XXXX : Indicates the n° of group cycles
programmed.
YY : Indicates the next maintenance month
ZZZZ : Indicates the next maintenace year
N.B.: WITH THE MACHINE SERVICE
RESET WILL BE ERASE ALSO THE
CLEANING GROUP AND MILKER TOTAL
NUMBER.
Yes
No
Enter
Enter
Water filter
XXXX YY - ZZZZ
XXXX : Indicates the n° of water filter liters left. If the
programmed n° of of water filter liters exceed the display
shows: ( - XXXX )
YY : Indicates the maintenance month
ZZZZ : Indicates the maintenace year
If the water filter alarm elapses within one month or if the 90%
of the set number of liters has reached, this parameter can be
reset
Water filter
Confirm reset
Enter
XXXX : Indicates the n° of water filter liters
programmed.
YY : Indicates the next maintenance month
ZZZZ : Indicates the next maintenace year
Yes
No
Water filter
XXXX YY - ZZZZ
Enter
+
+ / -
Enter
WARNING:
The owner’s card can only enter total dose reset environment and water softener alarm reset.
Environments: group cycles, M1 tools time, M2 tools time and water filter litres will be displayed onl y if values higher than
000 (zero) have been set during the programming stage.
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DOSES PROGRAMMING
PLEASE NOTE : TO ACCESS TO THE DOSES PROGRAMMING THE MACHINE MUST BE AT THE SET-UP TEMPERATURE.
Press the key No 5 (-) and No 6 (+) to select the parameter and then press the key No 8 (Enter) to confirm the selection.
A) SET DOSES
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Depending on the drink type, the necessary dose parameters will be activated to set the drink.
Press the key N°7 (Enter) to confirm the modification carried out and shift to the next level.
Press the key No 5 (+) and No 6 (-) to modify the level mode.
Press the key N° 8 ( Esc) to return to the previous environment and/or exit.
Please note:
DOSE
PARAMETERS
Coffee
Drink
type
Coffee+
Soluble
Drink
type
Soluble
Drink
type
Coffee
+
Milk
Drink
type
Milk
Drink
type
Milk +
Soluble
Drink
type
Coffee+
Milk +
Soluble
Drink type
Hot
Water
drink
type
Steam
PRODUCT A : PRE - X X - - X X -
-
PRODUCT A : POST - X X - - X X -
-
DECAFFEINATED Enabled/Disabled X X - X - - -
-
GRIND TIME G1-2 X X - X - - X -
-
PRE-INFUSION XX ml.
PAUSE XX sec.
X X - X - - X -
-
COFFEE WATER VOLUME XX ml. X X - X - - X X
-
EXTRA WATER XX ml.
START AFTER XX ml.
X X - X - - X -
-
PRODUCT A COLD WATER Yes / No - X X - - X X -
-
PRODUCT A Water with product ml. - X X - - X X -
-
PRODUCT A Whisk speed Xx % - X X - - X X -
-
PRODUCT DENSITY A
aaa gr./100ml (GGG gr./100 ml)
- X X - - X X -
-
POST WATER XX ml. - X X - - X X -
-
Solu. Drink pause Sec. - X X - - X X -
-
BOILER TEMPERATURE X X - X - - X -
-
COFFEE CAKE DECOMP.
10 = 0.5mm.
- XX Puls.
X
X
-
X
-
-
X
-
-
WATER PUMP Enabled /Disabled X X - X - - X -
-
REPETITION CYCLE X - - - - - - -
-
COLD MILK xx sec.
MILK PUMP SPEED Xx % - - - X X X X -
-
EXTRA MILK Enabled/Disabled - - - X X X X -
-
STEAM MILK PRE sec
MILK PUMP SPEED Xx %
- - - X X X X -
-
FOAMED MILK PRE sec
MILK PUMP SPEED Xx %
- - - X X X X -
-
PAUSE MILK-COFFEE se - - - X X X X -
-
STEAM MILK POST sec
MILK PUMP SPEED Xx %
- - - X X X X -
-
FOAMED MILK POST sec
MILK PUMP SPEED Xx %
- - - X X X X -
-
CODE I/O X X X X X X X X
X
CODE I/O EXTRA-MILK - - - X X X X -
-
STEAM TIME - - - - - - - -
X
PURGE AFTER STEAM
PAUSE XX.Sec
- - - - - - - -
X
PURGE AFTER STEAM
PURGE XX.Sec.
- - - - - - - -
X
DELIVERY TEST X X X X X X X -
-
Page 24
lb-05046-03-EN Pag.24 22/01/2014
A) Some dose parameters will be displayed only if the relevant component has been activated in the “MACHINE PARAMETERS”
environments : milker- interface i/o hartwall or coin mechanism.
B) For Coffee + Milk and Milk drink type the “repetition cycle “is not available.
C) The “Milk pump speed and Cold milk parameters” will be displayed only for machine with the milk pump installed.
B ) PRICE SET-UP
Page 25
lb-05046-03-EN Pag.25 22/01/2014
Page 26
lb-05046-03-EN Pag.26 22/01/2014
C ) CALIBRATION ( Grinder-Milker )
WARNING:
If milk pump enabled , it is possible to set the pump speed by pressing +/- buttons during the delivery, the display shows :
the set value will be saved in all drinks with steamed foamed milk.
Page 27
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D) INSTANT DISPENSER CALIBRATION
Page 28
lb-05046-03-EN Pag.28 22/01/2014
Page 29
lb-05046-03-EN Pag.29 22/01/2014
SYSTEM MANAGER
the key N°7 (Enter) to confirm entering the desired environment.
Press the key N° 8 (Esc) to exit.
Enter
Select
- Info reset
- Dose programming
System manager
System manager
- Machine configuration
- Machine parameter
- System clock programming
- Display regulation
- Service
- Smart card manager
- Change password
- Group manual movements
- Test actuactors
- Boiler draining
-Alarm history
- Preset configuration data
- System backup
+
-
+
-
Page 30
lb-05046-03-EN Pag.30 22/01/2014
MACHINE CONFIGURATION
Enter
Machine configuration
Steam boiler
Enabled
Use: + / - keys to enable or disable
the steam boiler.
Machine configuration
N. of Dispenser – Mixer
1
Use: + / - keys to select 0 or 1
Dispenser - Mixer
Enter
Machine configuration
Water Tank
Disable/Enable
Use: + / - keys to enable or disable
the water tank .
System manager
- Machine parameter
- System clock programming
- Display regulation
- Service
- Smart card manager
- Change password
- Group manual movements
- Test actuactors
- Boiler draining
- Alarm history
- Preset configuration data
- System backup
Machine configuration
Enter
+
-
Enter
Machine configuration
N° of Grinders
2
Use: + / - keys to select the number
of grinders , 1 or 2.
Enter
Enter
Enter
Machine configuration
Tea Hot water sv.
From steam boiler
Use: + / - keys to select :
FROM STEAM BOILER : the hot water comes from the steam boiler.
FROM COFFEE BOILER : the hot water comes from the
coffee boiler. ( only for machines with custom hydraulic circuit ).
OPTIONAL COFFEE BOILER : ( not available )
Coffee boiler heater
1800 W / 2400 W
Use: + / - keys to select the heating element
power for coffee boiler.
- With 230-380-400 V Tri main power
the standard heating element is 2400W.
- With 200-240 V Mono main power
the standard heating element is 1800W.
Machine configuration
Main power
230-380-400 V Tri
200-240 V Mono
100-120 V Mono
Enter
Enter
Use: + / - keys to select the main power.
According to the main power selected, will be
programmed the proper temperature
control.(PID).
Page 31
lb-05046-03-EN Pag.31 22/01/2014
Page 32
lb-05046-03-EN Pag.32 22/01/2014
MACHINE PARAMETERS
PLEASE NOTE :
some of the following parameters may not be displayed depending to the machine configuration previously
programmed.
Language
+ / -
Enter
English
Enter
Serial
Disable
+ / -
I/O Hartwall
I/O 9600
RM5 Coin box
For I/O 18 - 26 Relais
or PC cable 1200 Baud rate
For PC cable 9600 Baud rate
Decimal price and scale factor price
must be set
In dose program menu will be activated
the relevant parameters
Enter
Esc
MDB
DEVICE
Grounds Numbers
60
+ / -
Variable Value : 0 to 100
Enter
Enter
Recive time-out
0,500 m.sec
Enter
0.020 msec. / 5 000 msec+ / -
Enter
Esc
Esc
System manager
- Machine configuration
- System clock programming
- Display regulatio n
-Service
- Smart card manager
- Change password
- Group manual movements
- Test actuactors
- Boiler draining
- Alarm history
- Preset configuration data
- System backup
Machine parameter
+
-
German
French
Dutch
Japanese
Italian
Polish
Norwegian
Danish
Waiting time
Coffee dose A-B
Xx min.
Enter
Additional coffee water
Xx ml.
2ml.
+ / -
10min.
+ / -
0-60min.
1-50ml.
With these two parameters it is possible to set an
additional water amount for the first coffee
dispensed after a settable time out (default
values are respectively 10minutes and 2ml).
Time out starts after a coffee dispensing, a group
rinsing or cleaning cycle.
Page 33
lb-05046-03-EN Pag.33 22/01/2014
Page 34
lb-05046-03-EN Pag.34 22/01/2014
Page 35
lb-05046-03-EN Pag.35 22/01/2014
Page 36
lb-05046-03-EN Pag.36 22/01/2014
Installation date
YY / MM / DD
Press + / - to modify the machine
installation date
Esc
Enter
GSM: SIM CARD PIN
XXXX
Press + / - to modify the number and
press Enter to confirm the selection
GSM: Service phon number
XXXXXXXXX
Enter
MODEM Set-up parameters
ATX3;S0=2
Remote password
12345
Serial number
XXXXXX
Enter
Set the Pin code of the sim card
inserted in the GSM phone
Set the Phone number of the service
assistance . When the machine will
show an alarm the Gsm will send a
message at the service phone
Don’t change the default parameter for
MODEN (
ATX3;S0=2) is correct for
the GSM supplied from Carimali.
Set a remote password to be able to
connect to the machine from a remote
moden.
Set the serial number of the machine.
User message
Armonia
A-b-c-d-e-f-g-h-i-l-m-n-o-p-q-
The heart symbol (cursor) must be located on
the character you want to select.
To scroll the character use the keys (+ / - ).
Press Enter key to confirm the selection.
Use key T1 to skip at the end of the name.
Use key T2 to delete a letter.
Use key T3 to insert a space.
Enter
Enter
Enter
Enter
Esc
Esc
Esc
Esc
Esc
Esc
Esc
Manual cleaning sound
Disable
Enable
+ / -
Enter
Esc
Please note: for machines without GSM it is possible to carry out a Local data download by setting the Serial number and the
Remote password only. ( For more information see the Wizard manual
SYSTEM CLOCK SET-UP
Page 37
lb-05046-03-EN Pag.37 22/01/2014
System clock programming
YY - MM - DD DAY HH:MM
-- / -- / -- --- / -- : --
Press the key +/- to program the date ( YY-MM-DD)
and the time ( DAY HH:MM )
Enter
Clock display Disable
Enable
+ / -
The Clock will not be dispayed
Auto Start-up
Enter
ON OFF
XX:XX XX:XX
Enter
Day Off
1- OFF
2- OFF
3- OFF
Enter
Press the keys + / - to program the machine
days off. ( Sunday – Monday etc. )
It is possible to program maximum 3 days off.
+ / -
Press the keys + / - to progra m the
automatic switch ON and OFF
+ / -
Disable
Enable
+ / -
Enter
System manager
- Machine configuration
- Machine parameters
- Display regulation
-Service
- Smart card manager
- Change password
- Group manual movements
- Test actuactors
- Boiler draining
- Alarm history
- Preset configuration data
- System backup
System clock programming
+
-
Page 38
lb-05046-03-EN Pag.38 22/01/2014
DISPLAY REGULATION
Press the key (+) and (-) to adjust
the display contrast.
Display regulation
contrast
xx
Enter
Display regulation
Display mode
Press + & -
Enter
Press the key (+) and (-) to change
the dsplay in normal mode or
reverse mode.
Display regulation
Default color
Press + & -
x
Press the key (+) and (-) to change
the display colour.
Enter
Esc
Esc
Esc
System manager
- Machine configuration
- Machine parameters
- System clock programmer
- Service
- Smart card manager
- Change password
- Group manual movements
- Test actuactors
- Boiler draining
- Alarm history
- Preset configuration data
- System backup
Display regulation
+
-
Display regulation
Color shift Menu 1
Press + & -
x
Press the key (+) and (-) to change
the display colour of the first shift
selection menu .
Enter
Enter
Esc
Esc
Display regulation
Color shift Menu 2
Press + & -
x
Press the key (+) and (-) to change
the display colour of the second shift
selection menu .
Page 39
lb-05046-03-EN Pag.39 22/01/2014
SERVICE
Page 40
lb-05046-03-EN Pag.40 22/01/2014
Cycle cleaning alarm
Clean/Rinse
- Cleaning time
- Group cleaning program
- Group auto rinsing
- Mixer cleaning program
- Mixer auto rinsing
- Milker cleaning program
- Milker auto rinsing
Cycle cleaning alarm
Variab le Value :
+ / -
0 - 1000
Press th e k e y s + / - to program a fte r h o w man y
cups th e mac h in e will sho w the m essag e
PLEASE CLEAN
Cycle cleaning alarm
Off
Enter
Enter
Group cleaning program
Clean/Rinse
- Cleaning time
- Cycle cleaning alarm
- Group auto rinsing
- Mixer cleaning program
- Mixer auto rinsing
- Milker cleaning program
- Milker auto rinsing
Group cleaning program
Water volume
100 - 400 ml.
Enter
Repetitions
Enter
2 - 5
Enter
Variab le Value :
+ / -
Group auto rinsing
Clean/Rinse
- Cleaning time
- Cycle cleaning alarm
- Group cleaning program
- Mixer cleaning program
- Mixer auto rinsing
- Milker cleaning program
- Milker auto rinsing
Group auto rinsing
Group auto rinsing
Disable
Enable
T.O. Repetitions 180 min
T.O. Afte r co ff ee 15 m in .
+ / -
Enter
Enter
Enter
Enter
The Group rinsing
will delivery 70 cc
of water
Off - 100 min
Off - 255 min
Variable Value :
+ / -
Enter
+
-
+
-
+
-
Page 41
lb-05046-03-EN Pag.41 22/01/2014
Mixer cleaning program
Clean/Rinse
- Cleaning time
- Cycle cleaning alarm
- Group cleaning program
- Group auto rinsing
- Mixer a u to rin sing
- Milker cleaning program
- Milker auto rinsing
Mixer cleaning program
Enter
Mixer auto rinsing
Clean/Rinse
- Cleaning time
- Cycle cleaning alarm
- Group cleaning program
- Group auto rinsing
- Mixer cleaning program
- Milker cleaning program
- Milker auto rinsing
Mixer auto rinsing
Milker cleaning program
Clean/Rinse
- Cleaning time
- Cycle cleaning alarm
- Group cleaning program
- Group auto rinsing
- Mixer cleaning program
- Mixer a u to rin sing
- Milker auto rinsing
Milker cleaning program
Variable Value :
+ / -
Water with product 60 cc..
Repetitions
Enter
off – 400cc.
2 - 5
Enter
Mixer rinsing
Enter
+ / -
Enter
Water with product 60cc
2 – 800 cc.
T.O. repetitions 180 min
Off - 180 min.
Enter
Enter
Disable
Enable
Enter
Pause 10 min.
Enter
Off - 30 min.
Variable Value :
+ / -
Enter
Cleanig time 60 sec.
10 - 120 sec.
Enter
Variable
Value :
+ / -
+
-
+
-
+
-
Page 42
lb-05046-03-EN Pag.42 22/01/2014
Milk e r a u t o ri n s ing
Clean/Rinse
- Cleaning time
- Cycle cleaning alarm
- Group cleaning program
- Group auto rinsing
- Mixer cleaning program
- Mixer a u to rin sing
- Milker cleaning program
M ilker au to rins in g
Enter
Milker rinsing
Stand by machine
+ / -
Stand by machine
T.O. After milk 10 min
Stand by machine
T.O. After repetitions 180 min
Enter
Disable
Enable
Enter
Off - 30 min.
Off - 180 min.
Variable Value :
+ / -
Enter
Maintenance set-up
Service
- Clean/Rinse
Maintenance set-up
Enter
Maintenance set-up
- Wa te r filte r
- Machine s erv ice
- Grinders
- Group cycles
Water Filter
Off-L
Service frequency
Off
Enter
Enter
Enter
Off -4per year
Off - 15000
Press + / - to progra m the
number of liters before
display the alarm
Press + / - to progra m the
annual clock rate Water filter
maintenance
Only with clock enable
Service frequency
1 per year
Enter
Next m a in te na n c e
YYYY- MM - DD
Press + / - if you want
change the maintenance
day
Enter
Maintenance set-up
- Machine s e rvice
- Grinders
- Group cycles
Wate r filte r
Water filter
Variable Value :
+ / -
+
-
+
-
+
-
+
-
Page 43
lb-05046-03-EN Pag.43 22/01/2014
Enter
Maintenance set-up
- Water filter
- Grinders
- Group cycles
Machine service
Machine service
Varia b le Value :
+ / -
Inspection month
Off
Maintenance cycle
XXXXX
+ / -
0ff - 65000
Service frequency
1-per year
1per year -4
Enter
Press + / - to program a fte r
how many cycles the display
will show th e alarm
Enter
Press + / - to progra m the
annual clock rate
maintenance
Inspection month
XXXXXX
Enter
Next Inspection
YYYY- MM - DD
Press + / - if you want
change the inspection day
Enter
Maintenance set-up
- Wa te r f ilter
- Machine service
- Group cycles
Grinders
Grin d e r s
Grinders Cycles
0
Enter
Enter
0ff - 65000
Variable Value :
+ / -
Maintenance set-up
- Wa te r f ilter
- Machine service
- Grinders
Group cycles
Group cycles
Enter
Variable Value :
+ / -
Group cycles
0
0ff - 65000
Enter
Displayed o nly if the
inspection parameter it's off
+
-
+
-
+
-
Page 44
lb-05046-03-EN Pag.44 22/01/2014
CHANGE PASSWORD
System manager
- Machine configuration
- Machine parameters
- System clock programming
- Display regulation
- Service
- Smart card manager
- Group manual movements
- Test actuacto r s
- Boiler draining
- Alarm history
- Preset configuration data
- System backup
Change password
Enter
Change password
-Turn on password
-Owner
- Service
- Technician
PLEASE NOTE:
THE WAITER PASSWORD CAN NOT BE MODIFY
Roaster
XXXXXXX
Y 0 YYY
XXXXXX Indicate the user (Owner -Service Roaster - Technician) you want change the
password
YYYYY Indicate the password you want to
change
Use the dose key to modify the password
(see the drawing below)
Enter
Press Enter to
confirm
Enter
PLEASE NOTE :
THE FIRST DIGIT OF THE
PASSWORDS CAN NOT BE MODIFY
+
-
+
-
Please note :
If the TURN ON PASSWORD is enabled , to turn on the machine is necessary insert the password.
KEY REFERENCE FOR PASSWORD
Waiter Roaster Owner Service Technician
Waiter
Roaster X
Owner X X
Service X X X
Technician X X X X
Entered
Password
Following Password can be modif
y
Page 45
lb-05046-03-EN Pag.45 22/01/2014
GROUP MANUAL MOVEMENTS
Group manual movements
Higher Motor xxx
Motor expeller
Lower Motor xxx
Enter
Where:
XXX indicates the pulses of the upper and lower motor.
Press the key :
N° 1 and N° 2 to move the upper piston
N° 3 and N° 4 to move the expeller motor
N° 5 and N°6 to move the lower piston
Enter
System manager
- Machine configuration
- Machine parameters
- System clock programming
- Display regulation
- Service
- Smart card manager
- Change password
- Test act uactors
- Boiler draining
- Alarm history
- Preset configuration data
- System backup
Group manual movements
+
-
Page 46
lb-05046-03-EN Pag.46 22/01/2014
TEST ACTUATORS
System manager
- Machine configuration
- Machine parameters
- System clock programming
- Display regulation
- Service
- Smart card manager
- Change password
- Group manual movements
- Boiler draining
- Alarm history
- Preset configuration data
- System backup
Test actuators
Test actuators
- Actuators 1
- Actuators 2
- Actuators 3
- Milk pump
- Mixer A
- Dispenser A
- Exhaust fan
- Electronic fan
Enter
Test actuators
- Actuators 2
- Actuators 3
- Milk pump
- Mixer A
- Dispenser A
- Exhaust fan
- Electronic fan
Actuators 1
Actuators 1
Enter
Test Actuators
T 1 Pump
T 2 Grinder 1
T 3 Grinder 2
T 4 Group solen valve 0
T 5 By-pass – Hot water s.v
PRESS A DOSE KEYS BETWEEN T1
TO T6 TO ACTIVATE THE ACTUATOR
THAT YOU WISH TO CHECK.
PRESS THE SAME DOSE KEY TO
STOP THE ACTIVATED ACTUATOR
FROM WORKING.
THE THREE DIGITS N°. NEXT TO
GROUP SOLENOID VALVE
INDICATES THE FLOW METER
COUNTING.
WARNING : press INFO key to
display the actuators legend
and relevant connectors on
master board.
Esc
+
-
+
-
+
-
Page 47
lb-05046-03-EN Pag.47 22/01/2014
Test actuators
- Actuators 1
- Actuators 3
- Milk pump
- Mixer A
- Dispenser A
- Exhaust fan
- Electronic fan
Actuators 2
Actuators 2
Enter
PRESS A DOSE KEYS BETWEEN T1
TO T6 TO ACTIVATE THE ACTUATOR
THAT YOU WISH TO CHECK.
PRESS THE SAME DOSE KEY TO
STOP THE ACTIVATED ACTUATOR
FROM WORKING.
WARNING : press INFO key to
display the actuators legend
and relevant connectors on
master board.
Esc
Test Actuators
T 1 Coffee heater xx c°
T 2 Anti flooding solenoid valve
T 3 Mixer A solenoid valve
T 5 Group heater
T 7
Hot water s.v. ( not available )
Test actuators
- Actuators 1
- Actuators 2
- Milk pump
- Mixer A
- Dispenser A
- Exhaust fan
- Electronic fan
Actuators 3
Actuators 3
Enter
PRESS A DOSE KEYS BETWEEN T1
TO T6 TO ACTIVATE THE ACTUATOR
THAT YOU WISH TO CHECK.
PRESS THE SAME DOSE KEY TO
STOP THE ACTIVATED ACTUATOR
FROM WORKING.
WARNING : press INFO key to
display the actuators legend
and relevant connectors on
master board.
Esc
Test Actuators
T 1 Steam heater xx c°
T 2 Steam Milker solenoid valve
T 3 Air milker solenoid valve
T 4 Rinse Milker solenoid valve
T 5 Fill -up solenoid valve
T 6 Steam nozzle sol. Valve
T 7 Power cleaner sol. valve
Test actuators
- Actuators 1
- Actuators 2
- Actuators 3
- Mixer A
- Dispenser A
- Exhaust fan
- Electronic fan
Milk pump
Milk pump
Enter
Esc
Test actuators
Milk pump speed
0 %
CHARGE
T1 Change direction
Keep pressed the + key to increase the
speed of the Milk pump. Keep pressed
the – Key to decrase the speed.
Press the n° T 1 key to change the spin
direction of the Milk pump.
+
-
+
-
+
-
Page 48
lb-05046-03-EN Pag.48 22/01/2014
WARNING:
a) You can activate more than one actuator at the same time.
b) Once a time-out of 5 seconds has elapsed, the activated actuators will be automatically interrupted.
c) The “Milk pump speed” parameter will be displayed only for machine with milk pump installed.
Test actuators
- Actuators 1
- Actuators 2
- Actuators 3
- Milk pump
- Dispenser A
- Exhaust fan
- Electronic fan
Mixer A
Mixer A
Enter
Esc
Mixer test
A 0
Keep pressed the + key to
increase the speed of the
Mixer A motor . Keep
pressed the – Key to
decrase the speed.
0 -100 %
variable value
+ / -
Test actuators
- Actuators 1
- Actuators 2
- Actuators 3
- Milk pump
- Mixer A
- Exhaust fan
- Electronic fan
Dispenser A
Dispenser A
Enter
Esc
Dispenser test
A 0
0 -100 %
variable value
+ / -
Keep pressed the + key to
increase the speed of the
Dispenser A motor . Keep
pressed the – Key to
decrase the speed.
+
-
+
-
Exhaust fan test
OFF
Press + key to
switch on the fan.
Press – Key to
witch off the fan.
Esc
Test actuators
- Actuators 1
- Actuators 2
- Actuators 3
- Milk pump
- Mixer A
- Dispenser A
-Mixer B
- Dispenser B
- Electronic fan
Exhaust fan
Enter
+
-
Exhaust fan
Page 49
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BOILER DRAINING
WARNING:
A) After the boiler draining procedure, when the machine is turned back on , the boilers charge will be carried out
according to the procedure described in the chapter “Starting u p p roced ure”.
Page 50
lb-05046-03-EN Pag.50 22/01/2014
ALARM HISTORY
Please Note:
a) The maximum alarm number the machine can save is 10.
b) T o reset the alarm data memory, carry out “Preset Configuration Data” procedure.
Press the N°7 Enter key to return to the previous environment and/or exit
ALARM D ETAILS ALARM CODE
NO H. MOTOR PULS
10
NO L. MOTOR PULS
11
H. MOTOR ERROR
12
L. MOTOR ERROR
13
FILLING UP T.O.
32
COFFEE HEAT T.O.
33
STEAM HEAT T.O.
34
CHECK FLOW LINE
35
COFFEE TEMPERATURE
37
STEAM TEMPERATURE
38
INFUSION T.O.
41
CORRUPTED DATA
60
CLOCK ERROR
63
MOTOR BLOCK
65
TRASPONDER PCB
66
COIN VALIDATOR ERROR
70
CHANGE H2O FILTER
90
GROUP MAINTENA.
91
GRINDER MAINTENA. 93
TOO MUCH COFFEE
15
MAINTENANCE
92
Page 51
lb-05046-03-EN Pag.51 22/01/2014
PRESET PARAMETERS
Preset configuration
Service
Enter
Power off and Power on
Enter
After 5 second the
display shows
Preset configuration
Technician
Factory
+/ -
Service
WARNING :
- For CUSTOM preset contact the Macco
technical service.
- With the SERVICE preset will be reseted only
the service accessible parameters.
- With the TECHNICIAN preset will be reseted all
parameters except the Machine Configuration
parameters.
- With the FACTORY preset will be reseted all
parameters included the Machine Configuration
parameters.
The Technician or Factory preset can be
carried out only with Technician
password or smart card .
With Service password or smart card
can be carried out only the Service
preset.
System manager
- Machine configuration
- Machine parameter s
- System clock programming
- Display regulation
- Service
- Smart card manager
- Change password
- Group manual movements
- Test actuators
- Boiler draining
- Alarm history
- System backup
Preset configuration data
+
-
Custom
Preset configuration
Please confirm
Yes/No
Press +/- to select
YES
Enter
With this function, all the set up values, machine counters and passwords take the default values set up by the
manufacturer.
PLEASE NOTE:
A -By power OFF and power on, it is meant clearing and giving voltage to the machine.
Page 52
lb-05046-03-EN Pag.52 22/01/2014
SYSTEM BACKUP
PLEASE NOTE:
System manager
- Machine configuration
- Machine parameters
- System clock programming
- Display regulation
- Service
- Smart card manager
- Change password
- Group manual movements
- Test actuactors
- Boiler draining
- Alarm history
- Preset configuration data
System backup
Enter
System backup
Load from
- Trasponder to machine
-Machine to trasponder
Trasponder to machine
System backup
Load from
- Machine to trasponder
Trasponder to machine
Enter
This function can be used to load “ALL SYSTEM” or
“ONLY SYSTEM SET-UP” from the trasponder to the
machine pcb.
ALL SYSTEM includes the followingdata:
- Dose programming
- Machine configuration
- Machine parameters
- Doses counter
- Cleaning counter
ONLY SYSTEM SET-UP includes the following data:
- Dose programming
- Machine configuration
- Machine parameters
System backup
Trasponder to machine
ONLY SYSTEM SET-UP
From file : 1
+
-
+
-
+
-
System backup
Trasponder to machine
ONLY SYSTEM SET-UP
From file : 1
Please confirm
NO
Press +/- keys to select the file that
includes the data that have
previously been loaded on the
trasponder from a machine pcb ,
then confirm with Enter key to
download the data .
On a trasponder is possible to load
max. 4 different “ONLY SYSTEM
SET-UP” data or max. 1 ALL
SYSTEM data.
Enter
System backup
Trasponder to machine
ONLY SYSTEM SET-UP
From file : 1
Press +/- keys to select YES
Enter
After few seconds the display shows
Power OFF & Power ON
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-By power OFF and power on, it is meant clearing and giving voltage to the machine.
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CLEANING PROCESS ABORT
If you want to interrupt the cleaning procedure for group or whisk or milk frother follow the procedure:
( ONLY WITH THE TECHNICIAN OR SERVICE PASSWORD )
Group Cleaning
Off
On / Off
Milker CleaningMixer Cleaning
Abort cleaning
ENTER
No
Yes
+ / -
insert the passwords and press the N°7 KEY
ENTER
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TROUBLE SHOOTING
1) N°10 Time out pulses, upper piston motor.
H. Motor puls 10
This alarm is visualised on display by code 10
Causes: the upper motor encoder has not received pulses for 3 seconds, since the motor is not running
Result: the machine is switched OFF.
Check the following:
1. Wrong or misconnect electric connections
2. Faulty gear motor electric
3. Faulty encoder card
4. Faulty master card
2) N°11 Time out pulses, lower piston motor.
L. Motor puls 11
This alarm is visualised on display by code 11.
Causes: the lower motor encoder has not received pulses for 3 seconds, since the motor is not running.
Result: the machine is switched OFF.
Check the following:
1. Wrong or misconnect electric connections
2. Faulty gear motor electric
3. Faulty encoder card
4. Faulty master card
3) N° 12 Upper motor error alarm.
H. Motor error 12
This alarm is visualised on display by code 12
Causes: a mechanical shutdown occurred to the gear motor or the upper piston encoder is not reading the impulses
correctly.
Result: the machine is switched OFF.
Check the following:
1) Gear motor def ective
2) Gear motor not aligned with the brewing chamber
3) Faulty master card.
4) N° 13 Lower motor error alarm.
L. Motor error 13
This alarm is visualised on display by code 13.
Causes: a mechanical shutdown occurred to the gear motor or the lower piston encoder is not reading the impulses correctl y
Result: the machine is switched OFF.
Check the following:
1) Gear motor def ective
2) Gear motor not aligned with the brewing chamber
3) Faulty master card.
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5) N° 15 Alarm of too much coffee in the brewing chamber.
Too much coffee 15
This alarm is visualised on display by code 15
Causes: the upper piston has positioned itself where the wet seal of the piston gasket in the brewing cha mber is not
guaranteed.
Result: the machine is switched OFF.
Solution: carry out the following controls.
1) Reduce coffee quantity
2) Clean the u pper piston gasket from any coffee residue
3) Check the upp er piston a lignment with the brewing chamber.
4) Faulty encoder
Please Note: before show the alarm the upper piston tries to insert itself into the brewing chamber twice.
6) N° 32 Boiler filling alarm.
Filling up T.O. 32
This alarm is visualised on display by code 32
Causes: the stage of boiler fillings has exceeded the maximum time of 2 minutes; the level of the probe (SLC) has not been
reached.
Result: the machine is OFF.
Check the following:
1) Level prob e (SLC) is dirty, so isolated from the water (the complete filling of the boiler is checked)
2) no water from mains
3) low water pressure
4) fault y motor pump
5) fault y filling solenoid valve
6) incorrect electri cal connections (level probe -SLC- misconnected wire).
7) PC board relè
7) N° 33 Coffee boiler time-out temperature alarm .
Select drink
Coffee not ready
This alarm is visualised on display by code 33
Cause: the coffee boiler temperature has reached the minimum value of 60°C
Result: boiler heating is interrupted and the buttons of coffee-based, milk-based and filter drinks are disabled.
Solution: turn off the machine and then turn it back on. If the alarm sets off again, verify:
WARNING:
a) If the alarm sets off again, wait until the machine reaches the working temperature
b) If the machine is in OFF mode, the display shows:
Coffee heat. T.O. 33
It indicates that the heating up stage of the coffee boiler has exceeded 12’ time-out, verify:
1) Faulty temperature probe
2) Temperature probe stopped
3) Faulty TRIAC
7) Faulty master board
8) Turn the machine in OFF mode and then turn it back on with the key N°11 (ON-OFF).
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8) N° 34 Steam boiler time-out temperature alarm .
Select drink
Steam not ready
This alarm is visualised on display by code 34
Cause: the steam boiler temperature has reached the minimum value of 105°C
Result: boiler heating is interrupted and the buttons of coffee-based, milk-based and filter drinks are disabled.
Solution: turn off the machine and then turn it back on.
WARNING:
a) If the alarm sets off again, wait until the machine reaches the working temperature
b) If the machine is in OFF mode, the display shows:
T.O Steam heat. T.O. 34
It indicates that the heating up stage of the coffee boiler has exceeded 12’ time-out, verify:
1) Faulty temperature probe
2) Temperature probe stopped
3) Faulty TRIAC
4) T he steam boiler safety thermostat has set in (see alarm description of steam boiler safety thermostat)
5) Faulty master board
6) T urn the machine in OF F mode and then turn it back on with the key N°11 (ON-OFF).
9) N° 35 Check flow lines
Check Flow Lines 35
This alarm is visualised on display by code 35
Cause: It indicates that when the machine is in stand-by there is a leakage from the coffee hydraulic circuit.
Result: the machine is OFF.
Check the following:
1) leakage from the expansion valve
2) leakage from the third way of the coffee group solenoid valve.
3) leakage from the by pass solenoid valve.
6) leakage from the tubes of the coffee hydraulic circuit
7) leakage from the no-return valve
10) N° 37 Coffee boiler temperature alarm.
Coffee temperat. 37
This alarm is visualised on display by code 37
First case: the temperature inside the coffee boiler has reached the limit value of 105°C (221°F) or more.
Result: boiler heating is interrupted and the buttons of coffee-based, coffee +milk-based and filter drinks are disa bled.
Solution: turn OFF the machine. Replace the TRIAC of the heating element coffee boiler. Turn the machine ON.
Second case: the temperature probe is defective. The probe sends the following signal to the pcb: 0 Ohm.
To check the temperature the probe sends to the pcb press key no. 15 without any smart card into the slot
Result: boiler heating is interrupted and the buttons of coffee-based, coffee+ milk-based and filter drinks are disabled.
Solution: turn OFF the machine. Replace the temperature probe. Turn the machine ON.
Third case: the temperature probe is defective. The probe sends the following signal to the pcb: 154 Ohm (short circuit).
To check the temperature the probe sends to the pcb press key no. 15 without any smart card into the slot
Result : boiler heating is interrupted and the buttons of coffee-based, coffee+ milk-based and filter drinks are disabled.
Solution: Turn OFF the machine. Replace the temperature probe. Turn the machine ON.
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11) N° 38 Steam boiler temperature alarm.
Steam temperat. 38
This alarm is visualised on display by code 38
First case: the temperature inside the steam boiler has reached the limit value of 129°C (264.2°F) or more.
Result: boiler heating is interrupted and all dose buttons are disabled.
Solution: turn OFF the machine. Replace the TRIAC of the heating element steam boiler. Turn the machine ON.
Second case: the temperature probe is defective. The probe sends the following signal to the pcb: 0 Ohm.
Result: boiler heating is interrupted and all dose buttons are disabled.
Solution: turn OFF the machine. Replace the temperature probe. Turn the machine ON.
Third case: the temperature probe is defective. The probe sends the following signal to the pcb: 154 Ohm (short circuit).
Result: boiler heating is interrupted and all dose buttons are disabled.
Solution: turn OFF the machine. Replace the temperature probe. Turn the machine ON.
12) N° 40 Flowmeter alarm.
Flow meter error 40
This alarm is visualised on display by code 40.
Cause: the flow meter is not sending signals to the control unit within a time-out of 5 seconds.
Result: delivery continues up to a time-out of 120 seconds or until the selected key is pressed.
Check the following:
1) No water from mains (coffee is not dispensed)
2) clogged group piston filters (coffee is not dispensed)
3) fault y group solenoid valve (coffee is not dispensed)
4) clogged i nlet filters (coffee is not dispensed)
5) blocked flow meter (coffee is not dispensed)
6) or fault y flow meter (coffee dispensed continuously)
7) fault y electric al connection (coffee dispensed continuously).
Note: If the coffee is dispensed continuously, use the machine as if it were manual: press the required key to start up the
dose, then press the same key to stop the dose being dispensed, after checking the amount in the cup.
If dispensing continues until the above mentioned time-out of 120 seconds, the dispensing will be stopped and display
shows:
Infusion T.O. 41
This alarm is visualised on display by code 41.
The message signals that a time-out problem of the flow meter occurred.
At the next dose the message will be cancelled if dispensing is carried out correctly.
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13) N° 60 Corrupted data alarm.
Corrupted data alarm 60
This alarm is visualised on display by code 60
First case: This alarm is visualised during machine functioning
Cause: incorrect operating data in machine memory.
Result: machine shutdown.
Solution: carry out the following controls.
1) Verif y programming data relevant to the operation that is being carried out. They might be varied and therefore the
machine does not recognise the new data.
2) Carry out “PARAMETERS PRESET” procedure (see chapter system programming configuration data preset).
Second case: software programming values or data incorrect, data inserted by means of P.C. programming incorrect.
Result: machine shutdown.
Solution:
1) Carry out “PRE SET CONFIGURATION DATA” procedure
2) Insert new software by means of P.C.
14) N° 63 Clock error.
Clock error 63
This alarm is visualised on display by code 63
Solution: check the following:
a) run down battery
b) fault y master board
15) N° 65 Motor block alarm.
Motor block 65
This alarm is visualised on display by code 65
Causes: a mechanical block occurred to the Mixer.
Result: the machine is switched OFF.
Check the following:
1) Mixer motor defective
2) Master board defective
16) N° 66 Trasponder PCB alarm.
Trasponder pcb 66
This alarm is visualised on display by code 66
Solution: check the following :
1) Trasponder cable
2) Trasponder p c board defective
3) Faulty master board
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17) N° 68 Milk pump motor block alarm.
Milk pump block 68
This alarm is visualised on display by code 68
Causes: a mechanical block occurred to the milk pump motor.
Result: the machine is switched OFF.
Check the following:
1) Milk pump motor defective
2) Master board defective
18) N°80 Sim card alarm ( only for machine with GSM Modem kit )
SIM Card error 80
This alarm is visualised on display by code 80
Solution: check the following :
a) SIM card not inserted into GSM Modem
b) faulty SIM card.
c) SIM card not properly inserted.
d) faulty GSM Modem .
19) N°81 Modem GSM alarm ( only for machine with GSM Modem kit )
GSM : OFF 81
This alarm is visualised on display by code 81
Solution: check the following :
a) check the power supply of the gsm modem installed in the coffee machine.
b) check that the serial cable is properly connected in the gsm modem and in the master board (CN 16).
20) N°82 PIN of the modem gsm alarm ( only for machine with GSM Modem kit )
PIN ERROR 82
This alarm is visualised on display by code 82
Solution: check that the PIN number programmed in the parameters “GSM : SIM CARD PIN “ is the same as the Sim card
inserted in the gsm Modem .
20) N° 90 Water softener alarm.
Change H2o filter 90
This alarm is visualised on display by code 90
Cause: the flowmeter has reached the maximum value of XXXXX litres of previously programmed water, which may be
dispensed.
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Result: none.
Solution: renew the softener salts. To cancel the alarm, se
e the Info -Reset paragraph for further information.
Note: this alarm does not block dispensing. The softener alarm can be excluded by setting the litre value to zero (see
Service – Maintenance set-up paragraph).
22) N° 91 Group maintenance alarm.
Group maintena. 91
This alarm is visualised on display by code 91
Cause: the group has reached the number of programmed cycles (see Service chapter).
Result: none.
Solution: check the group and cancel the alarm following the procedure of the chapter info reset.
23) N° 92 Machine maintenance alarm.
Maintenance 92
This alarm is visualised on display by code 92
Cause: the machine has reached the number of programmed cycles or the inspection date (see Service chapter).
Result: none.
Solution: check or/and replace the wear parts and cancel the alarm following the procedure of the chapter Info reset.
24) N° 93-Tools maintenance alarm.
Grinder mainte. 93
This alarm is visualised on display by code 93
Cause: the tools have reached the set up working time (see Service chapter )
Result: none.
Solution: replace the tools and cancel the alarm following the procedure explained in the info reset chapt er.
25) Safety valve operation.
No messages on the display
Cause: overpressure in steam boiler
Result: the safety valve opened at 1.7-1.9 bars, the steam is conveyed to the drip tray by means of a silicone tube.
Cause: overpressure in the steam boiler or faulty safety valve.
Solution: carry out the following controls.
1) Temperature probe of the boiler (see boiler temperature alarm)
2) Contacts of the electroma gnetic switch of the electric element are stacked
3) Replace th e safety valve in case it releases steam at a pressure lower than 1.7 bars,
26) Steam boiler Klicson cutoff.
No messages on the display
Cause: The temperature of the boiler has reached the limit of 145°C.
Result: the steam boiler heating is interrupted.
Solution: carry out the following controls.
1) Faulty temperature probe
2) Faulty TRIAC of the heating element
3) Faulty klicson
4) Faulty Level probe
5) The water level in the boiler has dropped lower than the heating element.
WARNING:
To activate the safety thermostat, it is necessary to press the button placed at the centre of the thermostat itself.
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27) Coffee boiler Klicson cutoff.
No messages on the display
Cause: The temperature of the boiler has reached the limit of 120°C.
Result: the coffee boiler heating is interrupted.
Solution: carry out the following controls.
6) Faulty temperature probe
7) Faulty TRIAC of the heating element
8) Faulty klicson
9) No water inlet.
WARNING:
To activate the safety thermostat, it is necessary to press the button placed at the centre of the thermostat itself.
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SPECIAL FUNCTIONS FOR MACHINE CALIBRATION
1) Calibrating the coffee dispensing pressure (pump pressure).
To calibrate the coffee dispensing pressure (8-9 Bars), rotate the “MP” pumping body screw (see hydraulic diagram)
clockwise to increase it, and anti-clockwise to decrease it.
The adjusting screw is reached through the special hole behind the coffee grounds bin.
The coffee dispensing pressure is displayed on pressure gauge , when the machine is in the coffee d ispe nsing phase
2) Calibrating the coffee grinding degree.
To calibrate the coffee grinding degree, rotate the grinder’s adjusting screw (see annex) clock wise to increase it, and anticlockwise to decrease it.
See the sticker “1” ( PICTURE A ) for a better setting of the grinder.
The setting position 3 refers to medium coarseness.
If you like to make it coarser turn the adj. screw 4 turns to reach the position 4 (coarse).
If you like to make it finer, turn the adj. screw 4 turns to reach the position 2 (fine).
Turn the adj. screw in the direction indicated by the sticker inside the machine.
PICTURE A
3) Calibrating the flow adjustment of the coffee outlet.
In order to calibrate the dispensing speed and change the amount of coffee cream, turn the screw of the coffee outlet
regulator on the upper piston (see hydraulic diagram) clockwise to decrease it and anti-clockwise to increase it
We recommend making the above adjustment while the coffee is being dispensed.
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RECOMMENDATIONS FOR A CORRECT PREVENTIVE MAINTENANCE
The aim of this schedule is to prevent as far as possible equipment from breaking down, through the periodical check-up
and replacement of components subject to fair wear and tear, thus reducing service calls and relevant cost in working hours.
This schedule is based on the suppliers recommendations alo ng with previous s ervice history on equip ment currently out in
the field.
It is designed to assist in extending the operational life of the equipment.
A. Pre delivery inspectio n:
We test all machines before shipping using water and at least 1/2Kg of co ffee. Therefore we consider our machi nes r ead y to
installation.
Anyway we suggest to carry out a Pre Delivery Inspection on al
l machines before deliver them to final customer. PDI can
detect inconveniences which may occur during transportation or a long storage. For instance:
- screws and nuts which fit the body-work may become loose;
- flowmeter may be block by dust especially after long storage;
- screws which fit the power supply wires may become loose.
B. 2 or 3 weeks after in stallation :
Parts to be checked or adjusted:
1. the grinder/s settings
2. the dose settings
3. if daily cleaning of group and milk frother is carried out by the operator.
C. At 4 months’ intervals:
Parts to be cha
nged:
1. o-rings for milk frother
2. milk silicone tube for milk frother
3. o-rings for group pistons.
4. Internal mixer gasket
Parts to be cleaned or replaced (check and decide on site):
5. o-rings for the drip tray
6. group upper piston micro screen
7. group lower piston screen
8. milk frother
9. clean the hopper by the oil of the coffee
10. clean the coffee chute by means of a dry brush
Parts to be checked or adjusted:
11. grinder/s setting (coarseness of the coffee powder)
12. air adjustment for milk frother
13. coffee silicone tube
14. pump pressure should be 8-9 bars, check after had closed the coffee flow valve on upper piston
15. coffee boiler expansion valve should leak at 13 bars after a few coffee deliveries
16. front door induction switch
17. grounds beans tray induction switch
18. heating element of the brewing chamber (PTC), if it's not working check the fuse next to the group (yellow label)
19. check the gasket underneath the sweeper (it is glued to the sweeper)
Check the functioning of the machine with the customer:
20. dose settings (setting of milk frother, steam boiler pressure…)
21. that the double coffee spout delivers consistent quantity of coffee in the cup, if not replace it
22. check how many times the group cleaning proced ure has been carried out
23. check how many times the milk frother cleaning procedure has been carried out.
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D. Check at 12 mon ths’ intervals
Same as points C1-22, plus replace the following:
1. steam boiler safety valve
2. coffee boiler expansion valve
3. grinder/s burrs (average 300-500 Kg)
4. if the group has delivered 75. 000 drinks replace the motors
5. group upper piston micro screen
6. group lower piston screen
7. milk frother
8. milk frother air adjustment.
Suggestions:
Use the Test Actuators menu to check all loads of the machine: grinder/s, solenoid valves, contactor and heating element.
Check Alarm History menu, if you find any alarm check and solve the problem.
Test Actuators and Alarm History menu are part of the System Manager menu.
PLEASE NOTE: It is very important to verify that your customers carry out recommended daily cleaning procedures of
brewing unit and milk frother. More parts may be checked depending on your personal experience and also coffee/water
quality.
Page 66
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CONTROL UNIT LEGEND
A) MASTER BOARD
code no. 96.00841 (see electric diagram)
Functions of the fuses:
FU1 value: 4 A 250V. type: D : fuse for mixer motor 1
FU2
value: 4 A 250V. type: D : fuse for mixer motor 2
Please Note :
THE OTHER ACTUATORS ARE PROTECTED FROM ELECTRONIC FUSES ( PTC – VDR ).
B) MASTER BOARD LED LEGEND
LED1 LD1 - Vcc : ( red colour) 5 V. DC power supply for microprocessor and electronic component
LED LD2 - VH: ( red colour) 24 V. DC main power supply for master board
LED LD3 - VREG : ( red colour) 12 V. DC power supply for triac and on/off relays
Page 67
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The Carimali product you have purchased is subject to Directive 2002/96/EC of the European
Parliament and the Council of the European Union on waste electrical and electronic equipment
(WEEE) and, in jurisdictions adopting that Directive, is marked as being put on the market after
August 13, 2005, and should not be disposed of as unsorted municipal waste. For further information
please contact Carimali.
The manufacturer reserves the right to change, without prior notice, the specifications of the
equipment illustrated in this publication; the manufacturer declines all responsibility for any
mistakes due to printing and/or typing errors contained in this publication.
All instructions, drawings, tables and information contained in this publication are reserved
and may not be reproduced entirely or in part or be communicated to a third party without
written authorisation from the manufacturer who holds exclusive rights.
The manager
Maurizio Boffelli
Firma del Responsabile della Documentazione
Tabellarevisioni Data Note Revisionatoda:
LB‐05046‐00‐EN 14‐07‐2011 RiccardoRossi
LB‐05046‐01‐EN 29‐07‐2011
master V3.07d lcd V3.07d
RiccardoRossi
LB‐05046‐02‐EN 25‐02‐2013
master V4.04d lcd V4.04d
RiccardoRossi
LB‐05046‐03‐EN 25‐03‐2013 RiccardoRossi
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