Cargo 211083 User Manual

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Automotive components since 1963
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User Manual
ELECTRICAL
When you connect your Cargo 211083 to the car battery you will have a multitude of
testers at your nger tips. With the press of
a switch you’ll have an instant hot lead or
ground lead. Use the hot and ground lead simultaneously to activate componenets right in your hand. Instantly check components for continuity as well as identify positive,
negative and open circuits without
re-polarizing hook-up clips. Follow and locate shorts without wasting fuses. The 19ft lead will allow you to test bumper to bumper without jumper leads.
New features:
• New louder, easier to hear audio signal.
• Audio tone indicates positives by a higher pitched tone and negative by a lower pitched tone.
• Cargo 211083 now has 2 bright white headlights instead of one.
• The new headlights are long life LEDS assurring years of replacement free service.
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Table of Contents
Cargo 211083 Instructions ........................................................ 1
Hook-up and quick self-test .......................................................3
Polarity testing ...........................................................................4
Continuity testing .......................................................................5
Activating components out of vehicle’s electrical system ..........6
Testing trailer lights and connections ......................................... 7
Activating electrical components with positive (+) voltage ......... 8
Activating electrical components with negative (-) voltage ........9
Jumper lead feature ................................................................. 10
Checking for bad ground contacts ........................................... 11
Following and locating short circuits ........................................ 11
Using the light and tone ........................................................... 12
IMPORTANT TIP: When powering-up components, you can increase the life of your Cargo 211083 switch, if you first press the switch, then contact the tip
to the component. The arcing will take place at the tip instead of the contacts of the switch.
INTRODUCTION
The Cargo 211083 is the best professional electrical tester for reducing diagnostic time in 6 to 24 Volt automotive electrical systems. After a simple hook-up of the tester to the vehicle’s battery, the automotive technician can determine at a glance at the red/green LED indicator, if a circuit is positive, negative or open without reconnecting hook-up clips from one battery pole to the other. The Cargo 211083 switch allows the automotive technician to conduct a positive or negative battery current to the tip for testing the function of electrical components without the use of jumper wires. And yes, it is short-circuit protected. It tests for bad ground contacts instantly without performing voltage drop tests. It allows you to follow and locate short circuits without wasting precious fuses. The Cargo 211083 can also test for continuity with the assistance of its auxiliary ground lead. With a flip of the power switch, you will know at a glance that your tester is functioning without running to the battery as
you would otherwise have to do with simple test lights. The Cargo 211083’s long cable allows you to test along the entire length of the vehicle without constantly searching for ground hook-ups. Before using the tester please read the instruction book carefully.
WARNINg
When the testers switch is depressed battery current is conducted directly to the tip which may cause sparks when contacting ground or certain circuits. Therefore the tester should NOT be used around flammables such as gasoline or its vapors. The spark of an energized Cargo 211083 could ignite these vapors. Use the same caution as you would when using an arc welder.
Cargo 211083 is only for use with 6-24 Volt
systems.
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HOOk-UP
Unroll the cable. Clamp the RED battery hook-up clip to the POSITIVE (+) terminal of the vehicle’s battery. Clamp the BLACK battery hook-up clip to the NEGATIVE (÷) terminal of the vehicle’s battery.
QUICk self-TesT
Rock the power switch forward (+), the LED indicator should light RED. Rock the power switch rearward (-), the LED indicator should light GREEN. The Tester is now ready to use. If the indicator did not light, depress the reset button of the circuit breaker on the right side of the housing and try the self test again.
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POlARITy TesTINg
Contacting the tip to a POSITIVE (+) circuit will light the LED indicator RED. (The Cargo 211083 audio feature will sound a high pitched tone when contacting positive).
Contacting the tip to a NEGATIVE (-) circuit will light the LED indicator GREEN. (The Cargo 211083 audio feature will sound a low pitched tone when contacting negative).
Contacting the tip to an OPEN circuit will be indicated by the LED indicator not lighting.
Red = Positiv
Green = Negativ
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CONTINUITy TesTINg
By using the tip together with the auxiliary ground test lead, continuity can be tested on wires and components that are disconnected from the vehicle’s electrical system.
When continuity is present, the LED indicator will light GREEN.
Continuity
Green = Continuity
No continuity
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ACTIvATINg COMPONeNTs OUT Of THe veHICle’s eleCTRICAl sysTeM
By using the tip together with the auxiliary ground lead, components can be activated, thereby testing their function.
Connect the negative auxiliary clip to the negative terminal of the component being tested. Contact the probe to the positive terminal of the component, the LED indicator should light GREEN indicating continuity through the component.
While keeping an eye on the green LED indicator, quickly depress and release the power switch forward (+). If the green indicator changed instantly from GREEN to RED you may proceed
with further activation. If the green indicator went off at that instant or if the circuit breaker tripped, the Cargo 211083 has been overloaded. This could happen for the following reasons:
• Thecontactisadirectgroundornegative
voltage.
• Thecomponentisshort-circuited.
• Thecomponentisahighamperage
component (i.e., starter motor).
Connect the negative auxiliary clip
Connect the tip to the positive terminal of the bulb
Press the power switch forward to activate the bulb
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TesTINg TRAIleR lIgHTs AND CONNeCTIONs
1. Connect the tester to a good battery.
2. Clip the auxiliary ground clip to the trailer ground.
3. Probe the contacts at the jack and apply voltage to them. This lets you check the function and orientation of the trailer lights. If the circuit breaker tripped, reset it by depressing the reset button.
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TO ACTIvATe COMPONeNTs WITH POsITIve (+) vOlTAge
Contact the probe tip to the positive terminal of the component, the LED indicator should light GREEN.
While keeping an eye on the green indicator, quickly depress and release the power switch forward (+). If the green indicator changed instantly from GREEN to RED you may proceed with further activation. If the green indicator went off at that instant or if the circuit breaker tripped, the tester has been overloaded. This could happen for the following reasons:
• Thecontactisadirectground.
• Thecomponentisshort-circuited.
• Thecomponentisahighcurrentcomponent
(i.e., starter motor).
If the circuit breaker tripped, reset it by depressing the reset button.
WARNINg: Haphazardly applying voltage to certain circuits can cause damage to a vehicle’s electronic components. Therefore, it is strongly advised to use the correct schematic and diagnosing procedure while testing.
Trick: When powering-up compo­nents, you can increase the life of your tester switch if you first press the switch, then contact the tip to the component. The arcing will take place at the tip instead of the contacts of the switch.
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ACTIvATINg eleCTRICAl COMPONeNTs WITH NegATIve (-) vOlTAge
Contact the probe tip to the negative terminal of the component, the LED indicator should light RED.
While keeping an eye on the red LED indicator, quickly depress and release the power switch rearward (-). If the red indicator changed instantly from RED to GREEN you may proceed with further activation. If the green indicator went off at that instant or if the circuit breaker tripped, the tester has been overloaded. This could have happened for the following reasons:
•Thecontactisadirectpositivevoltage.
•Thecomponentisshort-circuited.
•Thecomponentisahighamperagecomponent
(i.e., starter motor).
If the circuit breaker tripped, reset it by depressing the reset button.
WARNINg: With this function a vehicle’s fuse can be blown or tripped if grounding the contact in series with it.
Depress the rocker switch rearward to ground the horn
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JUMPeR leAD feATURe
The testers positive battery hook-up lead and auxiliary ground lead are connected directly through the tester. By leaving the negative h ook-up disconnected from the vehicle’s battery, the tester can be used as a long jumper lead.
Be careful to avoid short circuits and overloading when using this jumper function. The leads, in this configuration, are NOT protected by the testers circuit breaker.
Positive current is now flowing directly through the lead and is activating the relay. Negative hook-up clip hangs loose.
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HeCkINg fOR bAD gROUND CONTACTs
Probe the suspected ground wire or contact with the probe tip. Observe the green LED indicator. Depress the power switch forward then release. If the LED indicator changed from GREEN to RED, this is not a true ground. If the circuit breaker tripped, this circuit is more than likely a direct ground. Keep in mind that high current components such as starter motors will also trip the circuit breaker.
fOllOWINg AND lOCATINg sHORT CIRCUITs
In most cases a short circuit will appear by a fuse or a fusible link blowing or a protection device tripping (i.e., a circuit breaker). Here is the best place to begin the search.
Remove the blown fuse from the fuse box. Use the testers tip to energize each of both contacts in the fuse box. The side which trips the tester
circuit breaker is the shorted circuit. Take note of this wire’s identification code or color. Follow the wire as far as you can along the wiring harness, for instance if you are following a short in the brake light circuit you may know that the wire must pass though the wiring harness at the door sill. Locate the color-coded wire in the harness and expose it. Probe through the insulation of the wire with the tester tip and depress the power switch forward to energize the wire. If the tester circuit breaker tripped you have verified the shorted wire.
Cut the wire and energize each end with the tester tip. The wire which trips the tester circuit breaker again will lead you to the shorted area.
Follow the wire in the shorted direction and repeat this process until the short is located.
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Automotive components since 1963
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UsINg THe lIgHT AND TONe
The Cargo 211083 has the option of a light and tone. Once connected to a good battery, the light and the tone will be activated.
The light illuminates the area you are testing and is a great asset for seeing in dark areas.
The tone feature enhances the polarity signal. When the tip is contacted to a positive circuit, a high pitch tone will sound off. When the tip is contacted to a negative circuit, a low pitch tone will sound off. The tone can be toggled on or off by pressing the audio tone On/Off button.
Light
Sound
ACCessORIes
CARgO 181488 CARgO 192775
Adapter for cigarette lighter. 6 mtr. Extion lead.
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