Carestream Health 5258, 5259 User Manual

Publication No. AR5258-1

04SEP08

Supersedes AR5258-1

29NOV07

Restricted

ADJUSTMENTS AND REPLACEMENTS

for the

Kodak DirectView CLASSIC/ELITE CR SYSTEMS

Service Codes: 5258, 5259

Important

•Qualified service personnel must do these procedures.

•When doing the procedures in this document, you must use safe work practices and wear the correct Personal Protective Equipment (for example: SAFETY EYEWEAR) according to your Company’s Standard Operating Procedures.

H219_0001GC

© CARESTREAM HEALTH, INC.

ADJUSTMENTS AND REPLACEMENTS

04SEP08 AR5258-1

Page 2 of 180

PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Carestream Health, Inc. prior to publication.

No patent license is granted by this information.

Carestream Health, Inc. reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Carestream Health shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Carestream Health’s negligence or other fault.

This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description	Page
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4
INTERLOCK SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4
CASSETTE HANDLING AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
PLATE SUPPORT AY - Version 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
PLATE SUPPORT AY - Version 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
GALVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	28
FOLD MIRROR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	40
AFTERGLOW BAFFLE and ERASE HOUSING BAFFLE . . . . . . . . . . . . . . . . . . .	52
EXTRACTION BAR MOTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	59
EXTRACTION BAR HOME POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	63
EXTRACTION BAR HOOKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	65
CASSETTE LOWER END STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	69
CASSETTE UPPER END STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	73
CASSETTE EXTRACT SENSOR S4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	78
CLAMP BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	82
LEFT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	86
RIGHT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	90
INTERNAL BAR CODE READER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	95
STATIC BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	100

Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 GALVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 OPTICS MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 LOCAL USER INTERFACE (LUI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 PMT/DAS BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

ADJUSTMENTS AND REPLACEMENTS

04SEP08 AR5258-1

Page 3 of 180

COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 PMTs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 FOLD MIRROR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 CASSETTE HANDLING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 LEFT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 RIGHT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 LIGHT SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 EXTRACTION BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 SLOW SCAN AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 PLATE PRESENT SENSOR S6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 EXTRACTION BAR HOME SENSOR S5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

COIL BOARD A7, ENCODER and SLOW SCAN ROTOR . . . . . . . . . . . . . . . . . . 136

ANTI-REVERSE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 PLATE SUPPORT AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 ERASE LAMP AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 CPU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 HARD DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Additional Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Opening and Removing COVERS and PANELS . . . . . . . . . . . . . . . . . . . . . . . . . 156

Restoring the Purchased Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Restoring the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Setting the Laser Calibration Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Calibration for the CLASSIC/ELITE CR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 166

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

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Section 1: Adjustments

INTERLOCK SWITCH

Adjustment Specification

Purpose: To place the INTERLOCK SWITCH in the correct position.

Specification: The INTERLOCK ACTUATOR enters the center of the INTERLOCK SWITCH when you install the FRONT COVER.

Special Tools: None

Prerequisites:

None

To Check:

Press the Escape key to dismiss the video after viewing.

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08
AR5258-1
Page	INTERLOCK
5 of 180	ACTUATOR

INTERLOCK

SWITCH

FRONT

COVER

H219_4000GCA

H219_4000GC

Caution

Dangerous Voltage

1De-energize the system.

2Pull the FRONT COVER.

3Press the FRONT COVER and observe the INTERLOCK ACTUATOR entering the INTERLOCK SWITCH.

4Check that the INTERLOCK ACTUATOR enters the center of the INTERLOCK SWITCH.

	ADJUSTMENTS AND REPLACEMENTS		Adjustments
04SEP08	To Adjust:
AR5258-1
Page		1	Remove the FRONT COVER.
6 of 180
		2	Loosen the 2 SCREWS for the
	2 SCREWS		INTERLOCK SWITCH.
		3	Move the INTERLOCK SWITCH left or
	INTERLOCK		right to the correct position.
		4	Tighten the 2 SCREWS.
	SWITCH
		5	Install the FRONT COVER.

FRONT

COVER H219_4001GCA

H219_4001GC

Postrequisites:

None

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 7 of 180

CASSETTE HANDLING AY

Adjustment Specification

Purpose: To adjust the position of the CASSETTE HANDLING AY.

Specification: The HOOKS on the EXTRACTION BAR are in the center of the CLAMP BAR on the CASSETTE HANDLING AY.

Special Tools: TOOL 6H9179

Prerequisites:

1 Do the adjustment EXTRACTION BAR HOME POSITION.

To Check:

Press the Escape key to dismiss the video after viewing.

Caution

Dangerous Voltage

1De-energize the system.

2Remove:

•FRONT COVER

•TOP COVER

•LEFT and RIGHT CASSETTE GUIDES

ADJUSTMENTS AND REPLACEMENTS		Adjustments
04SEP08
AR5258-1
Page		Caution
8 of 180
	Dangerous Voltage
INTERLOCK	3	Energize the system.
KEY	4	Install the INTERLOCK KEY.
	H219_4013ACA
	H219_4013AC

ADJUSTMENTS AND REPLACEMENTS	Adjustments

	04SEP08
	AR5258-1
	Page		HOOKS
	9 of 180	TOOL

TOOL

SENSOR

CLAMP BAR

H219_4015GCA

H219_4015GC

5At the main menu, click:

•[Service Functions]

•[Diagnostics]

•[Cassette Handling Setup]

•[HOOK SETUP Position]

6Place the TOOL 6H9179:

•on the right CLAMP BAR

•in the center between the HOOKS

7Click:

•[HOOK SETUP Position]

•[Clamp]

8Check that the TOOL lightly touches the HOOKS.

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 10 of 180

To Adjust:

Caution

Dangerous Voltage

1De-energize the system.

2Remove:

•FRONT COVER

•TOP COVER

•LEFT and RIGHT CASSETTE GUIDES

		Caution
	Dangerous Voltage
INTERLOCK	3	Energize the system.
KEY	4	Install the INTERLOCK KEY.

H219_4013ACA

H219_4013AC

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 11 of 180

front STOP

2 SCREWS

rear STOP

2 SCREWS

CASSETTE HANDLING AY

2 SCREWS

1 SCREW

H219_4014HCA

H219_4014HC

5Loosen:

•2 SCREWS for the front STOP

•2 SCREWS for the rear STOP

•3 SCREWS for the CASSETTE HANDLING AY

6Move the CASSETTE HANDLING AY fully to the right.

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 12 of 180

TOOL	HOOKS

TOOL

SENSOR

CLAMP BAR

H219_4015GCA

H219_4015GC

7At the main menu, click:

•[Service Functions]

•[Diagnostics]

•[Cassette Handling Setup]

•[HOOK SETUP Position]

8Place the TOOL 6H9179:

•on the right CLAMP BAR

•in the center between the HOOKS

9Click:

•[HOOKS UP Position]

•[Clamp]

Important

When sliding the CASSETTE HANDLING AY, you must push in the center between the HOOKS.

10Slide the CASSETTE HANDLING AY to the left until the TOOL touches the

HOOKS.

11Tighten the 3 SCREWS for the CASSETTE HANDLING AY.

12Move the 2 STOPS to touch the CASSETTE HANDLING AY.

13Tighten:

•2 SCREWS for the front STOP

•2 SCREWS for the rear STOP

14Click [Unclamp].

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 13 of 180

15Remove:

•TOOL

•INTERLOCK KEY

16 De-energize the system.

17Install:

•LEFT and RIGHT CASSETTE GUIDES

•TOP COVER

•FRONT COVER

Postrequisites:

1Do the adjustments:

•CLAMP BAR

•LEFT PLUSH AY

•RIGHT PLUSH AY

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 14 of 180

PLATE SUPPORT AY - Version 1

Adjustment Specification

Purpose: To adjust the position of the PLATE SUPPORT AY - Version 1. Specification: The PLATE SUPPORT AY must touch the TOOL 6H7206.

Special Tools: TOOL 6H7206

Prerequisites:

1 Do the adjustment CASSETTE HANDLING AY.

To Check:

Caution

Dangerous Voltage

1De-energize the system.

2Remove:

•FRONT COVER

•TOP COVER

•LEFT and RIGHT CASSETTE GUIDES

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08
AR5258-1	TOOL	SCREW
Page
15 of 180
		TOOL
	STOP
	SCREW	PLATE
		SUPPORT
		H219_4025BCA
		H219_4025BC

Important

In the graphic above, the CASSETTE HANDLING AY is not visible.

3Install the TOOL 6H7206.

4Tighten the SCREW on the TOOL.

5Check that the TOOL lightly touches the STOP for the PLATE SUPPORT.

6Does the TOOL lightly touch the STOP?

Yes	No
The adjustment is complete. Advance	Advance to Step 1 of the adjustment
to Step 7 of the adjustment procedure.	procedure.

	ADJUSTMENTS AND REPLACEMENTS	Adjustments
04SEP08	To Adjust:
AR5258-1

Page 16 of 180

	TOOL	SCREW
		TOOL
	STOP
	SCREW	PLATE
		SUPPORT
		H219_4025BCA
		H219_4025BC

1Loosen the SCREW on the STOP.

2Slide the STOP fully to the left.

3Install the TOOL 6H7206.

4Allow the PLATE SUPPORT to move to the right.

5Use a FLASHLIGHT to check that the STOP lightly touches the TOOL.

Important

You must tighten the SCREW slowly to prevent the STOP from moving.

6Tighten the SCREW.

7Loosen the SCREW and remove the TOOL.

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 17 of 180

8Install:

•LEFT and RIGHT CASSETTE GUIDES

•TOP COVER

•FRONT COVER

Postrequisites:

None

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 18 of 180

PLATE SUPPORT AY - Version 2

Adjustment Specification

Purpose: To adjust the position of the PLATE SUPPORT AY - Version 2. Specification: The PLATE SUPPORT AY must be in contact at the same time with both:

•TOOL 7H7252

•SUPPORT STOP

Special Tools: TOOL 7H7252

Prerequisites:

1 Do the adjustment CASSETTE HANDLING AY.

To Check:

Press the Escape key to dismiss the video after viewing.

Caution

Dangerous Voltage

1De-energize the system.

2Remove:

•FRONT COVER

•TOP COVER

•LEFT CASSETTE GUIDE - see LEFT and RIGHT CASSETTE GUIDES

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 19 of 180

TOOL

TOOL

PLATE

SUPPORT

SUPPORT

STOP

H219_4037HCA

H219_4037HC

3Insert the TOOL 7H7252.

4At the main menu, click:

•[Service Functions]

•[Diagnostics]

•[Cassette Handling Setup]

•[Clamp Tool] under “4. Paddle Arm Adjustment”.

5Check that the PLATE SUPPORT touches both the TOOL and the SUPPORT STOP.

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 20 of 180

6 Does the PLATE SUPPORT touch the TOOL and the SUPPORT STOP?

Yes	No
The adjustment is complete. Advance	Advance to Step 1 of the adjustment
to Step 6 of the adjustment procedure.	procedure.

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 21 of 180

To Adjust:

TOOL

PLATE

SUPPORT AY

SUPPORT

STOP

2 SCREWS

H219_4032GCA

H219_4032GC

7 Install:

1Loosen the 2 SCREWS on the

SUPPORT STOP.

2Insert the TOOL 7H7252.

3At the main menu, click:

•[Service Functions]

•[Diagnostics]

•[Cassette Handling Setup]

•[Clamp Tool] under “4. Paddle Arm Adjustment”.

4Move the SUPPORT STOP until it touches the PLATE SUPPORT AY.

Important

You must tighten the 2 SCREWS slowly to prevent the SUPPORT STOP from moving.

5Tighten the 2 SCREWS for the SUPPORT STOP.

6Under “4. Paddle Arm Adjustment”, click

[Eject Tool].

•LEFT and RIGHT CASSETTE GUIDES

•TOP COVER

•FRONT COVER

Postrequisites:

1 Do the adjustment for the AFTERGLOW BAFFLE and ERASE HOUSING BAFFLE.

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 22 of 180

COLLECTOR AY

Adjustment Specification

Purpose: To check that the space between the COLLECTOR AY and the EXTRACTION BAR is correct.

Specification: The distance between the EXTRACTION BAR and the COLLECTOR is 0.75 mm (.030 in.)

Special Tools: • TOOL 1F5681

• FLASHLIGHT

Prerequisites:

None

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 23 of 180

To Check:

Press the Escape key to dismiss the video after viewing.

Caution

Dangerous Voltage

1De-energize the system.

2Remove:

•FRONT COVER

•TOP COVER

•LEFT and RIGHT CASSETTE GUIDES

Caution

Dangerous Voltage

INTERLOCK KEY

3 Energize the system.

4 Install the INTERLOCK KEY.

5 At the main menu, click:

• [Service Functions]

• [Diagnostics]

• [Hooks Motor Install/Collector

Adjustment]

• [Collector Adjustment Position]

H219_4013ACA

H219_4013AC

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 24 of 180

TOOL

	TOOL	EXTRACTION
		BAR
		long end
		COLLECTOR AY

H219_4008GCA

H219_4008GC

6Place the TOOL 1F5681 on the

EXTRACTION BAR with the long end toward the COLLECTOR AY.

7Use the FLASHLIGHT to check that the COLLECTOR AY lightly touches the TOOL.

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 25 of 180

To Adjust:

Caution

Dangerous Voltage

1De-energize the system.

2Remove:

•FRONT COVER

•TOP COVER

•LEFT and RIGHT CASSETTE GUIDES

Caution

Dangerous Voltage

INTERLOCK

KEY

H219_4013ACA

H219_4013AC

3Energize the system.

4Install the INTERLOCK KEY.

5At the main menu, click:

•[Service Functions]

•[Diagnostics]

•[Hooks Motor Install/Collector

Adjustment]

•[Collector Adjustment Position]

6Remove the CASSETTE HANDLING AY.

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 26 of 180

	2 SCREWS	front
		STOP

	EXTRACTION
	BAR	rear
TOOL
		STOP

2 SCREWS

2 SCREWS

	COLLECTOR AY
2 SCREWS	H219_4016HCA
	H219_4016HC

7Loosen the 2 SCREWS on each:

•front STOP

•rear STOP

•COLLECTOR AY

8Move:

•2 STOPS from the COLLECTOR AY

•COLLECTOR AY from the EXTRACTION BAR

9Place the TOOL 1F5681 on the EXTRACTION BAR with the long end toward the COLLECTOR AY.

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 27 of 180

10Move the COLLECTOR AY until it lightly touches the TOOL.

11Tighten the 2 SCREWS for the COLLECTOR AY.

12Remove the TOOL.

13Move the front STOP toward the COLLECTOR AY.

14Tighten the 2 SCREWS for the front STOP.

15Do Step 13 - Step 14 for the rear STOP.

16Click [Done].

17Remove the INTERLOCK KEY.

Caution

Dangerous Voltage

18De-energize the system.

19Install:

•CASSETTE HANDLING AY

•LEFT and RIGHT CASSETTE GUIDES

•TOP COVER

•FRONT COVER

Postrequisites:

1Do:

•Calibration for the Scan

•Kodak DirectView TOTAL QUALITY TOOL for CR SYSTEMS

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 28 of 180

GALVO

Adjustment Specification

Purpose: To align the laser beam.

Specification: The laser beam is between the SLOTS on the TOOL 7H5593.

Special Tools: TOOL 7H5593

Prerequisites:

None

To Check:

Press the Escape key to dismiss the video after viewing.

You cannot check this adjustment. You must do this adjustment after installing a new OPTICS MODULE.

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08 AR5258-1

Page 29 of 180

To Adjust:

Laser Warning

•This equipment uses a visible red laser. Prevent direct exposure to the beam from the laser.

•You must de-energize the system before disconnecting the PMT/DAS BOARD.

•Dangerous Voltage

1De-energize the system.

2Remove:

•FRONT COVER

•TOP COVER

•RIGHT COVER - see LEFT and RIGHT COVERS

•RIGHT EMI COVERsee LEFT and RIGHT EMI PANELS

•COLLECTOR AY

ADJUSTMENTS AND REPLACEMENTS	Adjustments

04SEP08
AR5258-1	THUMBSCREW
Page
30 of 180

service position

LASER FILTER

OPTICAL AY

ACCESS COVER

2 SCREWS

H219_4002GCA	4 SCREWS
H219_4002GC

Caution

Do not cause damage to the OPTICAL AY.

3Loosen 2 SCREWS.

4Remove:

•4 SCREWS

•ACCESS COVER

5Loosen the THUMBSCREW.

6Move the LASER FILTER into the service position.

7Tighten the THUMBSCREW.