Carel HeaterSteam 4 User Manual

heaterSteam 4 - UR
Electric resistance humidifi er
High Efficiency Solutions
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
ENG
IMPORTANT WARNINGS:
This product is compliant with the European directives and other standards speci ed on the EC declaration of conformity. The customer is responsible for suitably verifying any use of the product that implies application of standards relating to any special environments and/or processes (e.g. heavy industry, medical environments, maritime environments, railway environments, etc.) other than those speci ed by Carel.
The humidifi ers manufactured by CAREL are advanced products, whose operation is specifi ed in the technical documentation supplied with the product that can be downloaded, even prior to purchase, from the website www.carel. com. Every product made by CAREL Industried, in relation to its advanced level of technology, requires a qualifi cation/ confi guration / setup phse in order to best fulfi l your specifi c application. The lack of such phase of study, as indicated in the manual, can cause the fi nal product to malfunction, of which CAREL cannot be held responsible. The client (builder, developer or installer of the fi nal equipment) assumes all responsibility and risk relating to the confi guration of the product in order to achieve the expected results in relation to the specifi c fi nal installation and/or equipping. In this case, subject to specifi c agreements, CAREL acts as a consultant for the success of the installation / start-up / use of the machine, but in no case does it accept liability for proper operation of the humidifi er and of the fi nal plant, should the warnings and recommendations in this manual or in any other technical documentation of the product not be followed. In particular, in addition to the obligation to observe the above mentioned warnings and recommendations for proper use of the product, we recommend paying attention to the following warnings:
DANGER ELECTRIC SHOCK: The humidifi er includes live electrical parts. Disconnect the power supply before accessing internal parts, in case of maintenance and during installation. DANGER WATER LEAKS: The humidifi er automatically and constantly sucks in/drains quantities of water. Malfunctions in the connections or humidifi er may cause leaks. DANGER OF BURNS: The humidifi er contains hot parts and delivers steam at 100 °C / 212 °F.
The product is designed exclusively to humidify rooms either directly or
through distribution systems (ducts).
Installation, operation and maintenance must be performed by qualifi ed
personnel, aware of the necessary precautions and able to perform the required operations correctly.
All operations on the product must be carried out according to the
instructions given in this manual and on the labels applied to the product. Any uses or modifi cations unauthorized by the manufacturer are considered improper. CAREL denies all responsibility for such unauthorized uses.
Do not attempt to open the humidifi er in any way other than the ones
described in the manual.
Follow the regulations in force in the place where the humidifi er is installed.
Keep the humidifi er out of the reach of children and pets.
Do not install and use the product near objects that can be damaged by
contact with water (or condensate). CAREL denies all responsibility for direct or indirect damage as a result of loss of water from the humidifi er.
Do not use corrosive chemicals, aggressive solvents or detergents to clean
the internal or external parts of the humidifi er, unless specifi cally indicated in the user’s manual.
ATTENTION
NO POWER
& SIGNAL
CABLES
READ CAREFULLY IN THE TEXT!
Separate the probe cables and the digital input cables as much as possible from the inductive load and power cables to prevent possible electro­magnetic interference. Never introduce power cables and signal cables (including those of electric control board) into the same cable troughs.
The installation of the product must absolutely include the grounding connection, using the special yellow-green terminal on the terminal block. Do not use the neutral as grounding connection.
TOGETHER
DISPOSAL
Fig. 1 Fig.2
Please read and keep.
With reference to European Union directive 2012/19/EU issued on 4 July 2012 and related national legislation, please note that:
1. Waste Electrical and Electronic Equipment (WEEE) cannot be disposed
of as municipal waste but must be collected separately so as to allow subsequent recycling, treatment or disposal, as required by law;
2. users are required to take Electrical and Electronic Equipment (EEE) at end-
of-life, complete with all essential components, to the WEEE collection centres identifi ed by local authorities. The directive also provides for the possibility to return the equipment to the distributor or retailer at end-of­life if purchasing equivalent new equipment, on a one-to-one basis, or one-to-zero for equipment less than 25 cm on their longest side;
3. this equipment may contain hazardous substances: improper use or
incorrect disposal of such may have negative eff ects on human health and on the environment;
4. the symbol (crossed-out wheeled bin – Fig.1) even if, shown on the
product or on the packaging, indicates that the equipment must be disposed of separately at end-of-life;
5. if at end-of-life the EEE contains a battery (Fig. 2), this must be removed
following the instructions provided in the user manual before disposing of the equipment. Used batteries must be taken to appropriate waste collection centres as required by local regulations;
6. in the event of illegal disposal of electrical and electronic waste, the
penalties are specifi ed by local waste disposal legislation.
CAREL adopts a continuous development policy. Therefore, CAREL reserves the right to carry out modifi cations and improvements to any product described in this document without prior notice. The technical data in the manual can undergo modifi cations without forewarning. The liability of CAREL in relation to its own product is governed by CAREL general contract conditions published on the website www.carel.com and/or by specifi c agreements with clients; in particular, within the limits set by the applicable law, in no way will CAREL, its employees or its branch offi ces/affi liates be responsible for any lack of earnings or sales, loss of data and information, cost of replacement goods or services, damage to objects or persons, work interruptions, or any direct, indirect, accidental, patrimonial, coverage, punitive, special or consequential damage in any way caused, be they contractual, out-of-contract, or due to negligence or other responsibility originating from the installation, use or inability of use of the product, even if CAREL or its branch offi ces/affi liates have been warned of the possible damage.
Warranty for materials: 2 years (from the manufacture date, excluding consumables).
Certi cation: the quality and safety of CAREL products are guaranteed by
CAREL’s ISO 9001 certifi ed design and production system, as well as marking.
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“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
Content
ENG
1. INTRODUC TION AND INSTALLATION 7
1.1 HeaterSteam (UR*) .....................................................................................................................................7
1.2 Dimensions and weights .......................................................................................................................7
1.3 When opening the packaging ...........................................................................................................7
1.4 Positioning ......................................................................................................................................................7
1.5 Wall mounting ..............................................................................................................................................7
1.6 Removing the front panel .....................................................................................................................8
1.7 Mounting the front panel .....................................................................................................................8
1.8 Material supplied with the appliance ............................................................................................9
1.9 Technical data plate ..................................................................................................................................9
1.10 Water circuit ...................................................................................................................................................9
1.11 Layout of models UR002 – UR0013 ..............................................................................................10
1.12 Layout of models UR020 – UR0080 ..............................................................................................11
2. HYDRAULIC CONNEC TIONS 12
2.1 Supply water .............................................................................................................................................14
2.2 Drain water .................................................................................................................................................. 14
3. STEAM DISTRIBUTION 15
3.1 CAREL steam nozzles (SDPOEM00**) ..........................................................................................15
3.2 CAREL linear distributors for air ducts or AHUs (DP***DR0) ........................................15
3.3 CAREL blowers for room installation (VSDU0A*, VRDXL*) ............................................16
3.4 Steam transport pipe ............................................................................................................................16
3.5 Condensate drain pipe ........................................................................................................................16
3.6 Outlet pressure limits ............................................................................................................................17
4. ELECTRICAL CONNECTIONS 18
4.1 Wiring provisions ..................................................................................................................................... 18
4.2 Power cable connection .....................................................................................................................18
4.3 Control board .............................................................................................................................................19
4.4 Operating and control principles .................................................................................................20
4.5 Steam production control signals ..............................................................................................21
4.6 Control with humidity probes .........................................................................................................22
4.7 Control with temperature probes ................................................................................................. 23
4.8 Alarm contact ............................................................................................................................................24
4.9 Unit status contact / maintenance pre-alert ..........................................................................25
4.10 Production request analogue output .........................................................................................25
4.11 Final checks ................................................................................................................................................. 25
5. PREPARING FOR OPERATION 25
5.1 Preliminary checks .................................................................................................................................. 25
6. STARTUP AND USER INTERFACE 26
6.1 Start-up .......................................................................................................................................................... 26
6.2 Activation sequence ...........................................................................................................................26
6.3 Shutdown .....................................................................................................................................................26
6.4 Graphic terminal ......................................................................................................................................26
6.5 Keypad ...........................................................................................................................................................27
6.6 Display ............................................................................................................................................................ 27
6.7 Display graphic area 2 – Probes/Request ................................................................................. 27
6.8 Display graphic area 3 - Notifi cation center............................................................................ 27
6.9 Display graphic area 4 - Unit status ..............................................................................................28
6.10 Display graphic area 5 - Quick access .........................................................................................28
6.11 Display graphic area 6 - Unit status icons.................................................................................28
6.12 Main menu ..................................................................................................................................................29
6.13 Complete programming menu tree ...........................................................................................30
6.14 Alarms .............................................................................................................................................................32
7. USER MENU AND UNIT CONFIGURATION 33
7.1 Main menu ..................................................................................................................................................33
7.2 Menu E. Settings - a. Control ..........................................................................................................33
7.3 Menu E. Settings - b. Functions .....................................................................................................35
7.4 Menu E. Settings - c. Confi guration ...........................................................................................37
7.5 E.Settings – d.Master/Slave ..............................................................................................................41
7.6 E.Settings – e.Backup ...........................................................................................................................41
7.7 E.Settings – f.Manual mode ............................................................................................................... 41
7.8 E.Settings – g.Initialisation ................................................................................................................42
7.9 E. Settings - h. Supervision ...............................................................................................................43
7.10 E. Settings - i. Logout ..........................................................................................................................43
8. MASTER/SLAVE SYSTEM 44
8.1 Description of the Master/Slave system....................................................................................44
8.2 Network switch for Master/Slave connection .......................................................................44
8.3 Type of Master/Slave system installation .................................................................................. 44
8.4 Master/Slave system confi guration ..............................................................................................45
9. WEB SERVER 47
9.1 Integrated web server ..........................................................................................................................47
9.2 Connecting to the integrated web server ...............................................................................47
9.3 Description of the web server function ....................................................................................47
10. HARDWARE BACKUP 48
11. SUPERVISOR NETWORK 49
11.1 Supervisor network protocols and confi guration ...............................................................49
11.2 Table of supervisor variables ...........................................................................................................49
12. WIRELESS PROBES, INSTALLATION AND CONFIGURA TION 57
12.1 Type of installation and wireless probe electrical connections ...............................57
12.2 Wireless probe installation .................................................................................................................57
13. ALARM TABLE 58
14. SPARE PARTS AND MAINTEN ANCE 60
14.1 Maintenance...............................................................................................................................................63
14.2 Maintenance operations .....................................................................................................................63
14.3 Maintenance frequency ...................................................................................................................... 63
14.4 Maintenance of the cylinder-boiler .............................................................................................64
14.5 Feed/drain tempering solenoid valve ........................................................................................65
14.6 Fill tank ........................................................................................................................................................... 66
14.7 Replacing the parts ................................................................................................................................66
14.8 Mechanical discharge of water in the cylinder .....................................................................67
15. WIRING DIAGRAMS 68
15.1 Wiring diagram UR002-UR004 single-phase 208 V / 230 V .................................................
- version U ...................................................................................................................................................68
15.2 Wiring diagram UR002-UR004 single-phase 230 V - version 0 .................................... 69
15.3 Wiring diagram UR006 single-phase 208 V / 230 V - version U...................................70
15.4 Wiring diagram UR006 single-phase 230 V - version 0 ....................................................71
15.5 Wiring diagram UR006-UR010-UR013 three-phase (208-230-400- ................................
460-575 V) - version U...........................................................................................................................72
15.6 Wiring diagram UR006-UR010-UR013 three-phase ................................................................
(230-400-460 V) - version 0 ................................................................................................................73
15.7 Wiring diagram UR020 three-phase (208-230-400-460-575 V ) - ....................................
version U
Wiring diagram UR027 three-phase (400-460-575 V) - .........................................................
version U ......................................................................................................................................................74
15.8 Wiring diagram UR020-UR027 three-phase (230-400-460 V ) - ........................................
version 0 .......................................................................................................................................................75
15.9 Wiring diagram UR027 three-phase (230 V ) - version U .................................................76
15.10 Wiring diagram UR040 three-phase (400-460-575 V) - version U
Wiring diagram UR053 three-phase (575 V) - version U .................................................77
15.11 Wiring diagram UR040-UR053 three-phase (400-460 V) - ..................................................
version 0 ........................................................................................................................................................78
15.12 Wiring diagram UR053 three-phase (400-460 V) - version U .......................................79
15.13 Wiring diagram UR060 three-phase (575 V) - version U .................................................80
15.14 Wiring diagram UR060 (400-460 V) - version U ....................................................................81
15.15 Wiring diagram UR060-UR080 three-phase (400-460 V) - ..................................................
version 0 .......................................................................................................................................................82
15.16 Wiring diagram UR080 three-phase (400-460-575 V) - .........................................................
version U ....................................................................................................................................................... 83
16. GENERAL FEATURES AND MODELS 84
16.1 heaterSteam models and electrical features ..........................................................................84
16.2 Electrical connection of boiler heaters ......................................................................................85
16.3 Technical features .................................................................................................................................... 86
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16.4 Steam transport pipe models ..........................................................................................................86
16.5 Steam nozzle models ............................................................................................................................86
16.6 Linear nozzle models and typical installations...................................................................... 87
1. INTRODUCTION AND INSTALLATION
ENG
1.1 HeaterSteam (UR*)
Range of isothermal electric heater humidifi ers for steam production control and distribution, fi tted with graphic display. Available models (identifi ed by means of the code on the label, pack aging and on the technical data plate):
UR002, UR004, UR006, UR010, UR013 with steam production capacity
up to 13 kg/h (28,66 lb/h), water connections under the base of the humidifi er;
UR020, UR027, UR040, UR053, UR060, UR080 with steam production
capacity from 20 to 80 kg/h (from 44.09 to 176.37 lb/h), water connections next to the humidifi er.
1.2 Dimensions and weights
Models UR002..UR013 Models UR020...UR080
B
Size mm (in)
A
B
C
Fig. 1.a
UR002…13 UR020…40 UR053…80
A 365 (14.37) 690 (27.16) 876 (34.48) B 275 (10.82) 445 (17.51) 445 (17.51) C 712 (28.03) 888 (34.96) 888 (34.96)
A
C
Tab. 1.a
Models UR002..UR013 Models UR020...UR080
<0,5°
≥200
(7.9”)
≥700
(27.6”)
≥200 (7.9”)
≥400 (15.7”)
≥200
(7.9”)
≥500
(19.7”)
≥700
(27.6”)
≥1000 (39.3”)
≥300
(11.8”)
Fig. 1.b
1.5 Wall mounting
Mount the humidifi er on the wall using the support bracket pre-attached to the humidifi er, using the screws kit supplied (for mounting dimensions see draws below).
Instructions for fastening:
1. unscrew the wall bracket from the one attached to the humidifi er;
2. secure the bracket to the wall (see Fig. 1.c), checking with a spirit level
the horizontal position; if the unit is mounted on a masonry wall, you can use the plastic anchor plugs (Ø 8 mm, Ø 0.31in) and the screws (Ø 5 mm x L= 50 mm, Ø 0.19 in x L= 1.97 in) supplied;
3. hang the humidifi er on the bracket using the profi le on the upper
edge of the unit’s rear (Fig. 1.d).
4. lock the humidifi er to the wall by means of the hole / holes found /
on the lower part of the rear panel of the machine (Fig. 1.d).
445
61
(2.39)
201
(7.92)
235,5 (9.27)
285,5
(11.24)93(3.67)
122,5 (4.82)
127
(4.99)
(17.52)
122,5 (4.82)
130
(5.13)
packaged 31(68.3) 73(160.9) 98(216.0)
Weights
empty 26(57.3) 63(138.8) 87(191.8)
kg (lb)
installed* 35(77.1) 97(213.8) 155(341.7)
Tab. 1.b
* in operating conditions, fi lled with water.
1.3 When opening the packaging
UR002…13 UR020…40 UR053…80
check the integrity of the humidifi er upon delivery and notify to the
carrier immediately, in writing, any damage that can be attributed to improper or careless transport;
move the humidifi er to the installation site before removing it from the
packaging, grasping the neck from beneath;
open the cardboard box, remove the protective material and remove
the humidifi er, keeping it upright at all times.
1.4 Positioning
the unit is designed for wall mounting, suitable to support the weight
under operating conditions (see par. “Wall mounting”). The models UR020*... UR080 * can be fl oor installed;
to ensure proper distribution of steam, place the humidifi er next to the
steam distribution point;
position the humidifi er vertically, use a spirit level to ensure the base is
perpendicular; observe the minimum clearances (see Fig. 1.b) to allow space for maintenance.
UR053...080
169
(6.67)32(1.25)
230
(9.06)
UR002...013
41 (1.59)
(2.64)
67
(16.38)
365 (14.37)
67
(2.64)
162
(6.38)
731
(28.80)
137
(5.39)
416
230
30
(9.06)
(1.18)
49 (1.91) 49 (1.91)
(2.64)
67
67
(2.64)
106
(4.17)
59.5 (2.34)
75 (2.96)
588 (23.15)
486 (19.13)
9 (0.36)
(0.89)
UR020...040
145
(5.71)
22,5
400
(15.75)
22,5
(0.89)
145
(5.71)
728
30
(28.66)
(1.18)
Fig. 1.c
Caution: during operation, the external metal panels heat up, and the back leaning against the wall can reach temperatures above 60 °C (140 °F).
Fig. 1.d
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ENG
1.6 Removing the front panel
Models UR002…UR013:
1
2
4
3
Fig. 1.e
1. turn the oval plate with the CAREL logo until the ground screw head
can be seen;
2. loosen the screw with a screwdriver;
3. grab the sides of the panel, lift it about 20 mm (0.79 in), and detach it
from the protruding edges of the humidifi er;
4. remove the panel by pulling it forward;
5. remove the protective fi lm.
1.7 Mounting the front panel
Models UR002…UR013:
1
3
2
Fig. 1.g
1. turn the red oval plate with the CAREL logo so that the fastening hole
below is visible;
2. slide the panel on the frame (keeping it slightly raised and tilted) until
it stops on the rear edges;
3. fasten the ground screw using a screwdriver, ensuring its tightening;
4. turn the red oval plate with the CAREL logo so that the fastening hole
below is no longer visible;
Models UR020...UR080:
4
Models UR020...UR080:
1
4
3
2
Fig. 1.f
1. remove the screws on the top of the humidifi er using a screwdriver;
2. grab the panel by lifting it from the top about 20 mm (0.79 in);
3. remove the panel by pulling it forward;
4. remove the protective fi lm (on all external surfaces of the humidifi er).
2
Fig. 1.h
1. slide the panel on the base, keeping it slightly tilted;
2. put it in vertical position and tighten the screws on the top cover
with a screwdriver.
Caution: in models UR020...UR080 open the electrical compartment of the humidifi er using the slotted lock.
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
Fig. 1.i
8
ENG
1.8 Material supplied with the appliance
Once the packaging opened and the front panel removed, check if there is a:
screws and anchor
Fig. 1.j
kit for wall mounting
only for models UR020...UR080: Code FWHDCV0003 non-return valve with
Fig. 1.k
connection tube
1.9 Technical data plate
Humidifi ers can be identifi ed by means of the technical plate placed on the partition wall of the electrical cabinet.
MOD.
A
Vac Hz PH kW kg/h IP Date
Part No.
Serial No.
IP Date
Rev.
Part No.
1.10 Water circuit
Models UR002 – UR013
19
18
17
16
15
14
Models UR020 – UR080
31 2
4
5
6
7
8
9
10
11
12
13
Fig. 1.m
1
MADE IN ....
CAREL INDUSTRIES Via dell'Industria, 11, 35020 Brugine (Padova) Italy
Fig. 1.l
Note: tampering, removal, lack of the identifi cation plate or other
does not allow the safe identifi cation of the product and will make any installation or maintenance operation to be performed diffi cult.
12
18
19
17
14
7
16
13
Fig. 1.n
1 Anti-foaming sensor 11 Drain tube tempering (*) 2 Overfi ll diaphragm 12 Drain valve tempering (*) 3 Fill diaphragm 13 Inlet valve 4 Feed tank 14 Drain pump
Electrodes for conductivity meas-
5
urement 6 Equaliser pipe 16 Overtemperature sensors (PTC) 7 Feed pipe 17 Heaters
8 Fill-up pipe 18
9 Level sensor 19 Thermal insulation 10 Overfl ow pipe/drain
(*) for the units equipped with it (**) for full option modules only
15 Anti-adhesive fi lm (**)
Water temperature sensor (NTC) (**)
6
9
5
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ENG
1.11 Layout of models UR002 – UR0013
A
B
C
24
13
25
12
10
2
28
29
6
26
21
20
18
17
27
22
1
30
30
5
4
3
8
11
9
19
!
7
14
15
16
23
Fig. 1.o
Key:
1 Solid state relay (SSR) 20 2 Motor protector (THP) 3 Fuse carrier (F1, F2) 4 Contactor 5 Transformer 6 Electronic controller 21 Fastening strap 7 Power cable terminal block 22 Heater 8 Pump fuse (F3) 23 Drain pump 9 RF interference suppressor (where envisaged) 24 Fill valve 10 Power cable gland 25 Drain tempering valve (where envisaged) 11 Fan control board 26 Feedwater tank 12 Auxiliary cable glands 27 SSR thermal protector (Klixon) 13 Cooling fan 28 X1-X2 (prepared for ventilated steam distributors connections) 14 ON/OFF switch 29 X3-X4 (prepared for external drain tempering valve) - where envisaged 15 Drain 30 Drain pump relay 16 Display 17 NTC probe socket 18 Boiler 19 Warning label
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10
Level sensor
A Green LED: normal operation B Yellow LED: fi ll C Red LED: minimum level
1.12 Layout of models UR020 – UR0080
ENG
30
10
2
1
3
4
5
6
8
9
11
29
7
12
13
15
14
Fig. 1.p
Key:
1 Display 20 Drain tempering valve (where envisaged) 2 SSR thermal protector (Klixon) 21 Drain tempering inlet (where envisaged) 3 Cooling fan 22 Level sensor 4 Solid state relay (SSR) 23 Boiler 5 Heater fuses (where envisaged) 24 Drain pipe 6 Contactor 25 Heater 7 Motor protector (THP) 26 Boiler thermal protector (Klixon) 8 NTC probe socket 27 Foam detection sensor 9 Transformer 28 Water fi ll 10 Control board 29 Drain pump relay 11 Fuse carrier (F1, F2, F3) 30 X3-X4 (prepared for external drain tempering valve) - where envisaged 12 Power cable terminal block 13 RF interference suppressor (where envisaged) 14 Power cable inlet 15 ON/OFF switch 16 Drain pump 17 Drain collection tank ( 19 mm) 18 Drain 19 Fill valve
11
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ENG
2. HYDRAULIC CONNECTIONS
Important: before making the water connections disconnect the humidifi er from the power supply.
Models UR002..UR013 Models UR020...UR080
2
1
3
4
1
2
3
4 7
5
4
5
6
WATER CONNECTIONS:
1. install a manual valve upstream (to cut off the water supply);
2. connect the humidifi er to the water supply. For UR002...UR013 models,
use a fl exible pipe 3/4’’G connection. For UR020...UR080 models connect the fl exible pipe with the non-return valve (supplied - code FWHDCV0003), to avoid the water inside the humidifi er making contact with the one in the mains;
3. install a mechanical fi lter to retain any solid impurities (connect
downstream with respect to the tap.
4. connect a section of pipe for draining (resistant to temperatures of
100 ° C (212 ° F)) and with a minimum internal diameter of 40 mm (1.6 in) for models UR002-UR013 and 50 mm (2 in), for models UR020 UR080; for drain tempering versions, water temperature will be 60 °C (140 °F), with temperature is max 25 °C guaranteed;
5. provide a funnel to ensure continuity interruption in the drain piping;
6. connect a P-trap to prevent the return of odours;
7. for models UR020...UR080: connect a drain pipe from the tank to
the bottom of the humidifi er (this can run into the funnel used for draining).
8. for drain tempering versions, water temperature will be 60°C (140°F)
with temperature is max 25°C (77°F) guaranteed.
6
Fig. 2.a
Set up for water connections:
Models UR002..UR013 Models UR020...UR080
D
B
A
Fig. 2.b Fig. 2.c
Key:
A Supply water inlet (also drain tempering inlet for UR002-UR013) B Drain water outlet C bottom tank drain water outlet (only for models UR020-UR080) D Drain tempering inlet
A
B
C
Caution:
once the installation is complete, fl ush the supply pipe for about
30 minutes by carrying water directly in the drain and without introducing it into the humidifi er. This will eliminate any waste or processing residues that could clog the inlet valve and/or cause foam when boiling water;
the drain pipe must run vertically downwards at least 30 cm (fi gure 2.a)
to prevent the return of steam.
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
12
ENG
Water connection heights:
Drain / Fill
Models UR002…UR013 (view from below):
Fig. 2.d
mm (in)
D 75 (2.95) E 62 (2.44) D’ 126 (4,96) E' 116 (4.57)
Water fi ll Water fi ll Water drain Water drain
Steam exhaust and condensate drain
Models UR002…UR013 (top view):
A2
A3
A1
Fig. 2.f
size mm (in) Models UR002-UR013
F 126.7 (5) F' 224 (8.8) G 137.9 (5.4) G' 21.7 (0.85)
A1 Steam outlet A2 Juncture for the steam distributor condensate drain pipe A3 Fan head power cable passageway (ancillary)
Models UR020…UR080 (left side view):
K
L’
L
L”
I” I
I’
J
Fig. 2.e
mm (in)
l 50 (1.96) L' 230 (9.0) l' 120 (4.72) L” 54 (2.1) l" 20 (0.78) J 132(5.2) L 122 (4.8) K 571(22.5)
Models UR020…UR080 (top view):
PP
B1
B2
Fig. 2.g
size mm (in) Models UR020...UR040 Models UR053-UR080
M 172 (2.0) 172 (6.8) M' 31 (1.2) 52 (2.0) N 273 (10.7) 260 (10.2) N' --- 190 (7.4) N" 46 (1.8) 52 (2.0) P 60 (2.4) 60 (2.4)
B1 Set up for steam distributor condensate drain pipe B2 Steam outlet
Water fi ll Water fi ll Water drain Water drain
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ENG
2.1 Supply water
The supply water for the electric heater humidifi er must not be corrosive, must not emit bad odours, and must not contain too much lime to avoid excessive deposits. The water, supplied from mains of drinking water or demineralised water, must have the following characteristics:
LIMIT VALUES FOR THE HEATER HUMIDIFIER WATER
Min Max
Specifi c conductivity at 20°C /68°fH σ20 - µS/cm 0 1500 Total dissolved solids TDS – mg/l (1) (1) Fixed residual at 180°C/ 356°fH TDS – mg/l (1) (1) Hydrogen ion activity pH 6 8.5 Total hardness TH– mg/l CaCO3 0 (2) 400 Temporary hardness mg/l CaCO3 0 (3) 300 Chlorides ppm Cl = 50(4) Iron + Manganese mg/l Fe+Mn = 0.2 Silica mg/l SIO2 = 20 Residual Chlorine mg/l Cl- = 0.2 Calcium sulphate mg/l CaSO4 = 100 Metallic impurities mg/l 0 0 Solvents, diluents, detergents, lubricants mg/l 0 0
Tab. 2.a
1. Values depending on the specifi c conductivity; in general: TDS ≈0,93 * σR, 20
°C; R180 ≈0,65 * σR , 20 °C;
2. Not lower than 200% the content of chloride in mg/l Cl- ;
3. Not lower than 300% the content of chloride in mg/l Cl- ;
4. It could be necessary to intervene on the drain rate to avoid a concentration
in the boiling water higher than 300 mg/l Cl-;
For particularly aggressive water (conductivity <1 µS/cm), use titanium heaters (heaterSteam titanium model).
Important: water treatment with polyphosphates or water softeners is allowed, guaranteeing at least 60% of the initial
hardness value and no less than 5°f.
Softened water reduces maintenance requirements. Softened water favors the concentration of dissolved salts in the water inside the boiler, with the consequence of foam formation.
Not recommended:
1. the use of well water, industrial water or water from cooling circuits
and, in general, water which may be chemically or bacteriologically contaminated;
2. the addition to the water of disinfectants or anticorrosion
compounds, as these may cause irritation.
Note: no relationship can be proven between water hardness and conductivity; nonetheless, as an indication only, water with a hardness of 40°f should have a conductivity of approximately 900-1000 mS/cm a 20 °C.
2.2 Drain water
contains the same substances dissolved in the supply water, but in
larger amounts;
it can reach a temperature of 100 °C (212° F);
it is not toxic and can be drained in the white waters collection
system.
3. for drain tempering versions, water temperature will be 60°C (140°F),
with temperature is max 25 °C guaranteed.
Important: completely demineralised water is aggressive. For
connection to a water system with fully demineralized water use only installation items made of plastic resistant to chemicals (eg. Polypropylene) or stainless steel.
3. STEAM DISTRIBUTION
3.1 CAREL steam nozzles (SDPOEM00**)
Compact steam distributors for small ducts or applications such as steam baths. They can be mounted either horizontally or vertically (steam exhaust facing upwords).
Mounting instructions (see  gure):
1. drill a series of holes in the wall of the pipe, using the drilling jig of
the distributor;
2. insert the distributor;
3. fasten the fl ange of the distributor using 4 screws.
50 50
31,5
31,5
31,531,5
50
D
100
57,5
B
C
Fig. 3.a
Key:
A. steam inlet B. condensate drain
steam outlet The hole dimensions vary depending on the distributor model:
model SDPOEM0000: hole to be drilled manually,
C.
up to 30 mm (1.2 in) diameter;
model SDPOEM0012: hole diameter 12 mm (0.5 in);
model SDPOEM0022: hole diameter 22 mm (0.9 in);
D. drilling jig
Note: if using steam hoses with an inside diameter of 30 mm (1.2 in),
remove the 22 mm (0.9 in) inlet section from the steam nozzle.
C
B
AA
3.2 CAREL linear distributors for air ducts or
AHUs (DP***DR0)
The steam distributors for AHU or duct applications deliver steam along their entire length in order to ensure the shortest not-wetting distance. The distributor should be chosen based on the maximum required capacity, the dimensions of the AHU/duct and the outlet diameter of the humidifi er it is connected to. Install far from any obstacle (curves, ramifi cation, section changes, grilles, fi lters, fans).
Minimum distance between distributor and obstacle: 1…1.5 m (3.3…4.9 ft).
Increase distance in case of:
1. increase in speed of the air in the duct;
2. turbulence decrease.
Mounting instructions (see fi gure):
drill a series of holes in the wall of the pipe, using the drilling jig of the
distributor (found in the packaging of the distributor);
insert the distributor with the steam outlet holes facing upwards;
fasten the fl ange of the distributor using 4 screws.
1
3
4
5
X
X
2
6
L
A
Y
B
8
°2
9
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
Fig. 3.b
14
ENG
Key:
1. L-shaped mounting bracket (where applicable)
2. fl ange gasket
3. steam inlet (ØA)
4. condensate drain (ØB)
5. fl ange screw (see instructions sheet that comes with the distributor)
6. L = length (depending on the model of distributor, see paragraph
“Linear distributors” )
7. tilt angle (about 2 °) for condensate drain
8. diameter of the hole in the wall (ØY)
Size in mm (in)
ØA 22 (0.9) 30 (1.2) 40 (1.6) ØB 10 (0.4) 10 (0.4) 10 (0.4) ØY 58 (2.3) 68 (2.7) 89 (3.5) Ø 35 (1.4) 45 (1.8) 60 (2.4) X 68 (2.7) 77 (3.0) 99 (3.9)
DP***D22R0 DP***D30R0 DP***D40R0
linear distributors from CAREL
Tab. 3.a
Caution:
1. mount the distributor slightly tilted (at least 2°, to facilitate the
condensate discharge);
2. the L-shaped supports (see element 1 Fig. 3. b) is supplied with steam
distributors models from DP085* to DP205*. For shorter lengths the bracket can be supplied as optional (code 18C478A088).
3.3 CAREL high-e ciency linear distributors for air ducts or AHUs (DP***RH)
CAREL high-effi ciency linear distributors can be used wherever there is the need to reduce condensate formation within the distributor itself. All the information provided in the paragraph on linear distributors still applies, while the dimensions and diameters corresponding to the DP***RH distributor are shown below.
1
3
4
X
5
X
2
6
A
1
Y
B
8
°2
7
3.4 CAREL blowers for room installation (VSDU0A*, VRDXL*)
Steam distributors for installation in rooms. These come with a fan to assist steam absorption. The VSDU0A* blowers can be used on humidifi ers with fl ow-rates up to 18 kg/h (39.7 lb/h), i.e. models UR002… UR013. They can be connected to the top of the humidifi er, or separately in a remote position using the fastening support VSDREM0003 (see Fig.
3.c). These distributors have a power supply inside the electrical panel (24
Vac, Terminals X1, X2).
D
D
B
C
Assembly (all dimensions in m [ft]) Ref. On top of the humidi er Wall
A > 3 (9.8) > 3 (9.8) B >1 (3.3) >1 (3.3) C around 2.1 (6.8) around 2.1 (6.8) D > 0.5 (1.6) > 0.5 (1.6) E - ≤4 (13.1)
A
Fig. 3.c
Note:
the value of C may be lower when transiting in front of the blower is
not possible;
see the humidifi cation manual for details on positioning
Caution: in order to achieve proper steam distribution observe the distances indicated in the fi g. above.
For the humidifi ers larger than 18 kg/h, the are ventilated steam distributors code VRDXL00000 with 230 Vac power supply, external power supply (maximum capacity 45 kg/h). The distributors are designed for installation in a remote position, and require two steam hoses with a 30 mm diameter, c. Connected to a “Y” adapter (available as accessories, contact Carel for details on the product code).
D
D
B
E
A
D
D
B
E
C
A
30222190_002_R01
Tab. 3.b
Fig. 3.b-1
Key:
1. “L” shaped fi xing bracket (where featured)
2. fl ange gasket
3. steam inlet (ØA)
4. condensate drain (ØB)
5. fl ange screw (see the technical leafl et supplied with the distributor)
6. L = length (depending on the distributor models, see the paragraph
on “Linear distributors”)
7. slope (about 2°) for condensate drainage
8. diameter of the hole in the wall (ØY)
Dimensions in mm (in)
CAREL high-effi ciency distributors
DP***D30RH DP***D40RH ØA 30 (1.2) 40 (1.6) ØB 10 (0.4) 10 (0.4) ØY 68 (2.7) 89 (3.5) Ø 45 (1.8) 60 (2.4) Ø1 60 (2.4) 80 (3.1) X 77 (3.0) 99 (3.9)
C
30222195_002_R01
Fig. 3.d
Assembly (all dimensions in m [ft]) Ref. Wal l Re f. Wa ll
A >5 (16.4) D > 0.5 (1.6) B ≥2 (6.5) E ≤4 (13.1) C+E ≥2.1 (6.8)
Note:
the value of C+E may be lower when transiting in front of the blower
is not possible;
see the humidifi cation manual for details on positioning
In this case, terminal J19.1 on the control board is used as a voltage-free contact (normally open when there is no production - SSR OFF). This
contact has a maximum rating of 2 A.
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“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
Tab. 3.c
ENG
3.5 Steam transport pipe
use CAREL fl exible hoses (max 4 m long, see section “Models of steam
conducting pipes”);
avoid the formation of pockets or traps (cause of condensate
accumulation)
avoid choking the pipe with sharp bends or twists.
Use metal clamps to fasten the ends of the pipe to the connections
on the humidifi er and the steam distributor, so that they do not come loose as a result of the temperature.
avoid strains which include mechanical stress on the cylinder steam
outlet tailpiece
>5°
D> 200mm (8”)
>20°
R> 300mm (12”)
1
3.6 Condensate drain pipe
During the operation of the humidifi er part of the steam can condense, causing effi ciency loss and noise (gurgling). To drain the condensate connect to the base of the distributor a discharge pipe with a water trap and a minimum slope of 5° (see fi g.3.d).
CAREL condensate drain pipes: code 1312368AXX (ø 10mm) ­(CHOSE00516 (5/16”) for North American market) for DP* series linear steam distributors; code 1312353APG (ø 7mm) - (CHOSE0038 (3/8”) for North American market) for steam blowers and nozzles.
Caution: the condensate drain pipe trap must be fi lled with water prior to turning on the humidifi er.
Below are show some installation examples of the steam transport and condensate drain pipes:
All the UR models
>5°
D> 200mm (8”)
>5°
R> 300mm (12”)
H ≤ 2 m (7.8”)
All the UR models
R>300mm (12”)
D> 200mm (8”)
R>300mm (12
SI
Fig. 3.g
Fig. 3.h
D> 200mm (8”)
Fig. 3.i
NO
NO
NO
Fig. 3.e
Models UR002...UR013 (1), condensate drain connection with return to  ll tank:
>5°
D> 200mm (8”)
Models UE020...UR080 (1) extend the pipe inside the humidi er up to the base tank.
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
>20°
R> 300mm (12”)
1
Fig. 3.f
3.7 Outlet pressure limits
The backpressure at the boiler outlet, either positive or negative, depends both on the relative pressure in the duct/AHU and the pressure drop in the steam pipe, due to bends or adapters, and the steam distributor. Carel steam transport pipes have a pressure drop of around 150 Pa/m (0.021psi) (respecting the maximum fl ow-rate recommended by Carel). Carel DP* series linear distributors have a pressure drop of around 25 Pa (0.003psi) (respecting the maximum fl ow-rate recommended by Carel). Considering these values, the boiler outlet pressure must be:
boiler outlet pressure > 150 [Pa/m] * steam pipe length [metres] + 25 [Pa] DP + pressure in duct/AHU [Pa]
Boiler outlet pressure values for heaterSteam:
pressure limits at boiler outlet Pa (PSI)
Note: a pressure of around -200 Pa (-0.029 psi) at the boiler outlet corresponds to around 20 mm (0.78”) of water inside the boiler (for all sizes).
16
UR002…R013 UR020…UR080 0 to 1500 (0 to
0.218)
0 to 2000 (0 to
0.290)
4.1 Wiring provisions
Models UR002-UR013
4. ELECTRICAL CONNECTIONS
ENG
L
3
GND
N
Outside, bottom view Inside, top view
3
1
Fig. 4.a Fig. 4.b
Models UR20-UR80
Outside, side view
Fig. 4.c
Key:
1. power supply cable inlet;
2. inlet (after removing the knock-out) for other uses;
3. probe cables inlet (after removing the knock-outs).
1
A
1
3
B
2
Fig. 4.d Fig. 4.e
L
GND
N
5
4
C
GND
L
N
1
3
Fig. 4.f Fig. 4.g
2
Models UR020-UR080
1. identify the rubber cable gland (A) on the right side of the unit and
insert the power cable;
2. inside the electrical panel: unscrew the cable gland (B), connect the
wires to the terminal block and tighten the screws again to fasten the cable.
4.2 Power cable connection
Before making the connections, make that the unit is disconnected from the mains power supply: move the main system switch and humidifi er switch to OFF).
Important: the humidifi er ON/OFF switch disconnects power only to the electronic controller, and not the other devices, which
therefore remain powered.
Check that the unit’s power supply voltage corresponds to the rated value shown inside the electrical panel. Remove the front panel as explained in chap. 1. To enter the power and probe cables, see the follow the procedures described below:
Models UR002-UR013
1. unscrew the screws and remove the cover (A);
2. if necessary, cut the top part of the conical cable gland (B) and insert
the power cable;
3. connect the electrical wires to the terminal block, reposition the
cover and fasten it using the screws;
To attach the probe cable:
4. remove the knock-out (C) and unscrew the screws;
5. insert the probe cable through the opening created: then fasten the
cable using the screws.
L1
L3
GND
L2
B
A
Fig. 4.h
The humidifi er power line must be fi tted by the installer with a disconnect switch and fuses to protect against short circuits. The table shows the recommended sizes of the cable and fuses; nonetheless, these data are purely indicative and, if diff erent from local standards in force, the latter must prevail.
Note: to avoid unwanted interference, the power cables should be kept separate from the probe signal cables.
Important: connect the yellow-green wire to the earth terminal
(GND).
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ENG
4.3 Control board
The control board (S) is inside of the electrical panel in the wall dividing.
The auxiliary connections (probes, remote terminal, alarm) are made by inserting the cables form the outside into the electrical panel.
To do this, use cables gland located on the base of the unit to the plug-in screw terminals on the control board.
1 2 1 123 1 2 3452121122123456
J17C
J17L J23 J24 J19J20J3 J16 M3 J18
G
2 1
UR002-UR013 UR020-UR080
S
S
Fig. 4.i
2 1
J21
1 1234567821132 31221212
main probe
ext. regulator
Control signal
Key:
Terminal Function Electrical speci cations
M1 M1.1 GND (G0)
M1.2 Controller power supply 24Vac +10%/-15% 50/60Hz
M2 M2.1 Main room probe signal
M3 M3.1
M5 M5.1 Unit status contact (NO)
M6 M6.1 Alarm common
input or signal from external controller
M2.2 GND M2.3
Probe power supply (+G)
G Probe power supply (+G) CAREL 0-10 V
M2.4
Digital input for backup/ rotation function
M2.5 Limit humidity probe signal
input
M2.6 GND M2.7 GND M2.8
Remote on/off contact digital input
Fieldbus
M3.2 Tx/Rx+ M3.3 GND
M5.2 Unit status contact
common
M6.2 NC alarm contact M6.3 NO alarm contact
0/1V, 0/10V, 2/10V, 0/20mA, 4/20mA, NTC 10 kΩ a 25 °C
+12 Vdc, maximum current that can be delivered 50 mA; Protec­tion against short-circuits
Maximum current output: 5 mA; Maximum voltage with contact open: 13 Vdc 0/1V, 0/10V, 2/10V, 0/20mA, 4/20mA, NTC
Maximum current output: 5 mA; Maximum voltage with contact open: 13 Vdc Tx/Rx-
250 Vac; 2 A with resistive load; 2 A with inductive load
250 Vac; 2 A with resistive load; 2 A with inductive load
GND
M2M9
12Vdc
limit probe
M8 M1 M5 M6M12
GND
Remote
ON/OFF
Ethernet
L-
L+
GND
RS485 Serial
Unit
status
relay
CNOC
Alarm
relay
NC
NO
Fig. 4.j
Terminal Function Electrical speci cations
M8 M8.1 Production request analo-
M9 M9.1 Backup and rotation contact
M11 Ethernet port M12 M12.1
J18 pLAN/display terminal J19 J19.1 Auxiliary/blower contact
gue output
M8.2 GND
common
M9.2 Backup and rotation NO
contact
BMS 485
M12.2 Tx/Rx+ M12.3 GND
Earth connection
(NO)
J19.2 Auxiliary/blower contact
common
USB Port (type A)
Ethernet RJ45 Port
Output voltage range: 0-10 V max 10 mA
250 Vac; 2 A with resistive load; 2 A with inductive load
Tx/Rx-
250 Vac; 2 A with resistive load; 2 A with inductive load
Tab. 4.c
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
18
ENG
4.4 Operating and control principles
Before describing each electrical connection on heaterSteam, below are some fundamental aspects regarding the control of steam humidifi ers.
4.4.1 Operating principle of a heater humidi er
HeaterSteam is an isothermal steam humidifi er whose technology uses heaters immersed in a cylinder or boiler fi lled with water. This may be mains water or demineralised water. The heat generated by the heaters increases the water temperature up to around 100°C (212°F). The use of demineralised water ensures long cylinder and heater life, as virtually no scale builds up. On the other hand, if using mains water, some of the minerals dissolved in the water accumulate in the cylinder as solids with diff erent compositions. To prevent this from occurring, when the water conductivity in the cylinder exceeds a certain value, some of the water is periodically drained and replenished, thus diluting the water. In models where featured, the drain water is mixed with mains water so as to not exceed the maximum temperature allowed by national and local standards in force (drain tempering function). The steam generated has a temperature of around 100°C (212°F) and minimal positive pressure (unpressurised steam). It is virtually free of minerals and germs. Steam production is controlled with ON/OFF logic or with continuous modulation from 0% to 100% of rated output, using solid state relays (SSR); the control logic in this case is PWM (i.e. pulse width modulation) with a programmable time base.
4.4.2 Control principles
The appliance is fi tted with solid state relays (SSR), meaning steam production is continuously adjustable based on demand, in one of the following modes.
4.4.3 ON/OFF control
Operation is all or nothing, and is activated by an external contact; the maximum percentage of unit production can be set.
4.4.5 Autonomous control with humidity probes
Steam production is related to the % rH reading made by the relative humidity probe and increases as the value read deviates from the set point St. Maximum production Pmax corresponds to the case where the humidity value, read by the probe, is BP away (proportional band) from the set point. The activation hysteresis hy is settable by the user.
Pmax
Steam_Pr
Pmin
ON
BP
Fig. 4.l
Key:
Steam_pr Steam production Y External signal P0 Max production hy Activation hysteresis Pm Min production
To check that the relative humidity measured by the transducer is within certain preset values, two alarm thresholds can be set in autonomous control:
high relative humidity alarm threshold;
low relative humidity alarm threshold.
When these thresholds are exceeded, an alarm is activated by closing the corresponding relay contact on the main control board.
hy
OFF
%rH
St
4.4.4 Proportional to an external signal (modulating control)
Steam production is proportional to the value of an external signal Y, (selectable by programming one of the following standards: 0 to 1 Vdc; 0 to 10 Vdc; 2 to 10 Vdc; 0 to 20 mA; 4 to 20 mA). The maximum production Pmax corresponds to the maximum value of the external signal Y and will be the humidifi er’s rated production. The activation hysteresis hy is settable by the user and refers to the external signal Y.
Pmax
Steam_Pr
Pmin
OFF ON
0%
Key:
Steam_pr Steam production Y External signal P0 Max production hy Activation hysteresis Pm Min production
Note: the graph shown above applies when the pre-heating
function is disabled.
hy 2xhy 100%
Fig. 4.k
Y= 0…1Vdc 0…10Vdc 2…10Vdc 0…20mA 4…20mA
Y
4.4.6 Autonomous control with relative humidity transducer and outlet limit probe
In this case too, the controller modulates steam production based on the % rH measured by the main relative humidity transducer, while limiting production if the humidity measured by a second limit transducer, located in the air duct downstream of the steam distributor, approaches the maximum desired value. Consequently, to prevent the relative humidity of the outlet air from exceeding a value that is considered excessive, the control module with autonomous control and limit transducer can be set with a high relative humidity alarm threshold. When this threshold is exceeded, the alarm is activated by closing the corresponding relay contact on the main control board. The limit probe allows steam production to be modulated depending on the specifi c set limit diff erential.
4.4.7 Application for steam baths
In applications for steam baths, in which the control probe measures temperature rather than humidity, the same rules apply as for autonomous control with probe. By setting control to temperature, the humidifi er will continue to produce steam until reaching the desired set point temperature inside the steam bath, and consequently the desired saturation of the air (fog eff ect). Recommended CAREL transducer: ASET030001 or ASET030000, or NTC probes UEKNTC0*.
19
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
ENG
4.5 Steam production control signals
The humidifi er features solid state relays (SSR) for modulating steam production, and consequently capacity may range from 1 to 100% of output, depending on control requirements. The humidifi er can be connected via RS485 serial or Ethernet connection to a remote supervisor. Depending on the type of signal used, steam production can be enabled and/or managed in diff erent ways (ON/OFF or modulating).
Important: the probe inputs are protected against short-circuits, and the maximum current delivered (M2.3) is 50 mA. Despite this, it is recommended to confi gure the “Control type” before connecting the probes to the terminals.
To help users confi gure the unit, a screen index is shown at the top right of the display. The screen index corresponds to the sequence in each menu in order to reach the specifi c page.
Screen index
Fig. 4.m
Steam production can be started by:
HUMIDISTAT (ON/OFF operation):
connect terminals M2.1 and M2.2 (production request) to a humidistat;
short-circuit terminals M2.7 – M2.8 (jumper) to enable production;
to enable ON/OFF operation, set:
Screen index Screen description Parameter
Ea01 Control type External ON/OFF signal Ea04 Maximum production 0-100% of rated production
Screen ind. Screen desc. Parameter
Ea01 Control type proportional to external signal Ea03 Proportional band Set: Hysteresis (0-100%)
Ec01 Main probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA,
1 12345678212
Minimum production (0-100%) Maximum production (0-100%)
4-20mA
M2M9 M8
REF
OUT
Fig. 4.p
_________________________________________________________
EXTERNAL PROPORTIONAL CONTROLLER and REMOTE CONTACT (modulating operation)
connect terminals M2.1 and M2.2 (production request) to a humidistat;
connect inputs M2.7 – M2.8 (enable) to a remote contact (e.g.: switch,
timer,...);
to enable control, set:
Screen ind. Screen desc. Parameter
Ea01 Control type proportional to external signal Ea03 Proportional band Set: Hysteresis (0-100%)
Ec01 Main probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA,
1 12345678212
Minimum production (0-100%) Maximum production (0-100%)
4-20mA
M2M9 M8
M2M9 M8
1 12345678212
Fig. 4.n
_________________________________________________________
HUMIDISTAT and REMOTE CONTACT (ON/OFF operation)
connect terminals M2.1 and M2.2 (production request) to a humidistat;
connect inputs M2.7 – M2.8 (enable) to a remote contact (e.g.: switch,
timer,...);
to enable ON/OFF operation, set:
Screen index Screen description Parameter
Ea01 Control type External ON/OFF signal Ea04 Maximum production 0-100% of rated production
1 12345678212
M2M9 M8
Fig. 4.o
Steam production can be enabled and controlled by:
EXTERNAL PROPORTIONAL CONTROLLER (modulating operation)
short-circuit terminals M2.7 – M2.8 (jumper) to enable production;
connect terminals M2.1 and M2.2 (production request) to an external
controller;
to enable control, set:
REF
OUT
Fig. 4.q
_________________________________________________________
EXTERNAL PROPORTIONAL CONTROLLER and REMOTE CONTACT (modulating operation) with LIMIT PROBE
short-circuit terminals M2.7 – M2.8 (jumper) to enable production;
alternatively connect terminals M2.7 – M2.8 to a remote contact (e.g.: switch, timer,...);
connect terminals M2.1 and M2.2 (production request) to an external
controller;
connect the active limit probe to terminals M2.5, M2.3 (+12Vdc), M2.6
(GND);
Note: when using Carel 0-10V probe, connect the probe power
supply +(G) to terminal “G” on the board rather than terminal M2.3.
to enable control, set:
Screen ind. Screen desc. Parameter
Ea01 Control type prop. to external signal with limit probe Ea03 Proportional band Set:
Ea06 Limit probe Set:
Ec01 Main probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA,
Ec02 Limit probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA,
Hysteresis (0-100%) Minimum production (0-100%) Maximum production (0-100%)
Set point (0-100 %rH) Diff erential (0-100%)
4-20mA
4-20mA
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
20
ENG
1 12345678212
OUT H / T
+ (G)
OUT
M
M2M9 M8
REF
Fig. 4.r
Note: in industrial environments (IEC EN61000-6-2) the signal cables leaving the unit must not exceed 30 m (98’) in length: steam production signal cable (terminals M2.1, M2.2), digital remote on/off input (terminals M2.7, M2.8) and shielded cable for RS485 communication.
4.6 Control with humidity probes
The main control board, connected to a room humidity probe, manages steam production based on the humidity measured. A second outlet humidity limit probe can also be connected: with this confi guration, typical of air handling units, the main control board continues managing steam production according to the humidity requirement, however production is limited according to the relative humidity measured in the outlet duct.
HP HLP
M2M9 M8
1 12345678212
OUT H / T
M
+ (G)
Main probe
Fig. 4.t
_________________________________________________________
CONTROL WITH ONE HUMIDITY PROBE AND LIMIT PROBE
short-circuit terminals M2.7 – M2.8 (jumper) to enable production;
alternatively connect terminals M2.7 – M2.8 to a remote contact (e.g.: switch, timer,...);
connect the main active room probe to terminals M2.1, M2.2 (GND)
and M2.3 (+12Vdc);
connect the active limit probe to terminals M2.5, M2.3 (+12Vdc), M2.6
(GND);
Note: when using Carel 0-10V probe, connect the probe power
supply +(G) to terminal “G” on the board rather than terminal M2.3.
to enable control, set:
Screen ind. Screen desc. Parameter
Ea01 Control type humidity with limit probe Ea05 Modulating
Ea06 Limit probe Set point (0-100 %rH)
Ec01 Main probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA, 4-20mA Ec02 Limit probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA, 4-20mA
control
Set: humidity set point (0-100 %rH) diff erential (2-20%rh) Minimum production (0-100%) Maximum production (0-100%)
Diff erential (0-100%)
Remote contact
Fig. 4.s
Key:
HP Humidity control probe (intake/room humidity probe) HLP Limit humidity probe (outlet humidity probe) Remote Contact Remote contact
CONTROL WITH ONE HUMIDITY PROBE
short-circuit terminals M2.7 – M2.8 (jumper) to enable production;
alternatively connect terminals M2.7 – M2.8 to a remote contact (e.g.: switch, timer,...);
connect the main active room probe to terminals M2.1, M2.2 (GND)
and M2.3 (+12Vdc);
Note: when using Carel 0-10V probe, connect the probe power supply +(G) to terminal “G” on the board rather than terminal M2.3.
to enable control, set:
Screen ind. Screen desc. Parameter
Ea01 Control type one humidity probe Ea05 Modulating control Set:
Ec01 Main probe type Select from: 0-1V, 0-10V, 2-10V,
humidity set point (0-100 %rH) diff erential (2-20%rh) Minimum production (0-100%) Maximum production (0-100%)
0-20mA, 4-20mA
M2M9 M8
1 12345678212
OUT H / T
M
+ (G)
Main probe
OUT H / T
M
+ (G)
Second probe
Fig. 4.u
The following probes can be connected:
CAREL probes for rooms DPWC111000 for air ducts DPDC110000, DPDC210000 for technical applications DPPC210000, DPPC210000
Note: non-CAREL active probes can be connected to the controller.
CONTROL WITH TWO HUMIDITY PROBES
short-circuit terminals M2.7 – M2.8 (jumper) to enable production;
alternatively connect terminals M2.7 – M2.8 to a remote contact (e.g.: switch, timer,...);
connect the main active room probe to terminals M2.1, M2.2 (GND)
and M2.3 (+12Vdc);
connect the second active probe to terminals M2.5, M2.3 (+12Vdc) and
M2.6 (GND);
Note: when using Carel 0-10V probe, connect the probe power
supply +(G) to terminal “G” on the board rather than terminal M2.3.
21
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
ENG
to enable control, set:
Screen ind. Screen desc. Parameter
Ea01 Control type Modulation with two humidity probes Ea02 Control with 2 probes Set the weight of the two probes (0-100%) Ea05 Modulating control Set:
Ec01 Main probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA, 4-20mA Ec02 Second probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA, 4-20mA
humidity set point (0-100 %rH) diff erential (2-20%rh) Minimum production (0-100%) Maximum production (0-100%)
The controller will calculate the weighted average between the two probes. The weight of the two probes can also be set.
M2M9 M8
1 12345678212
OUT H / T
M
+ (G)
Main probe
OUT H / T
M
+ (G)
Second probe
Fig. 4.v
The following probes can be connected:
CAREL probes for rooms DPWC111000 for air ducts DPDC110000; DPDC210000 for technical applications DPPC210000; DPPC210000
Note: non-CAREL active probes can be connected to the controller.
4.7 Control with temperature probes
The controller features independent internal temperature control, and can be connected to a temperature probe TT (Fig. 4.r). It performs complete control based on the temperature measured inside the controlled environment.
Screen ind. Screen desc. Parameter
Ea01 Control type one temperature probe Ea05 Modulating
control
Ec01 Main probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA, 4-20mA
Set: temperature set point (0-100 °C) (32-212°F) diff erential (2-20°C) (3.6-36°F) Minimum production (0-100%) Maximum production (0-100%)
M2M9 M8
1 12345678212
OUT H / T
M
+ (G)
Main probe
Fig. 4.x
_________________________________________________________
CONTROL WITH ONE TEMPERATURE PROBE AND LIMIT PROBE
short-circuit terminals M2.7 – M2.8 (jumper) to enable production;
alternatively connect terminals M2.7 – M2.8 to a remote contact (e.g.: switch, timer,...);
connect the main active room probe to terminals M2.1, M2.2 (GND)
and M2.3 (+12Vdc);
connect the active limit probe to terminals M2.5, M2.3 (+12Vdc), M2.6 (GND);
Note: when using Carel 0-10V probe, connect the probe power
supply +(G) to terminal “G” on the board rather than terminal M2.3.
to enable control, set:
Screen ind. Screen desc. Parameter
Ea01 Control type Temperature with limit Ea05 Modulating
control
Ea06 Limit probe Set point (0-100 °C/°F)
Ec01 Main probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA, 4-20mA Ec02 Limit probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA, 4-20mA
Set: temperature set point (0-100 °C) (32-212°F) diff erential (2-20°C) (3.6-36°F) Minimum production (0-100%) Maximum production (0-100%)
Diff erential (0-100%)
M2M9 M8
1 12345678212
TT
Remote contact
Fig. 4.w
Key:
TT Active temperature probe Remote Contact Remote contact
CONTROL WITH ONE ACTIVE TEMPERATURE PROBE
short-circuit terminals M2.7 – M2.8 (jumper) to enable production;
alternatively connect terminals M2.7 – M2.8 to a remote contact (e.g.: switch, timer,...);
connect the main active room probe to terminals M2.1, M2.2 (GND)
and M2.3 (+12Vdc);
Note: when using Carel 0-10V probe, connect the probe power
supply +(G) to terminal “G” on the board rather than terminal M2.3.
to enable control, set:
OUT H / T
M
+ (G)
Main probe
OUT H / T
M
+ (G)
Second probe
Fig. 4.y
The following probes can be connected:
CAREL probes for rooms DPWC111000 for air ducts DPDC110000; DPDC210000 for technical applications DPPC210000, DPPC210000
Note: non-CAREL active probes can be connected to the controller.
_________________________________________________________
CONTROL WITH TWO ACTIVE TEMPERATURE PROBES
short-circuit terminals M2.7 – M2.8 (jumper) to enable production;
alternatively connect terminals M2.7 – M2.8 to a remote contact (e.g.: switch, timer,...);
connect the main active room probe to terminals M2.1, M2.2 (GND)
and M2.3 (+12Vdc);
connect the second active probe to terminals M2.5, M2.3 (+12Vdc) and
M2.6 (GND);
Note: when using Carel 0-10V probe, connect the probe power
supply +(G) to terminal “G” on the board rather than terminal M2.3.
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
22
ENG
to enable control, set:
Screen Screen desc. Parameter
Ea01 Control type Temperature (two probes) Ea02 Control with 2 probes Set the weight of the two probes (0-100%) Ea05 Modulating control Set: temperature set point (0-100 °C) (32-212°F)
Ec01 Main probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA, 4-20mA Ec02 Second probe type Select from: 0-1V, 0-10V, 2-10V, 0-20mA, 4-20mA
diff erential (2-20°C) (3.6-36°F) Minimum production (0-100%) Maximum production (0-100%)
The controller will calculate the weighted average between the two probes. The weight of the two probes can also be set.
M2M9 M8
1 12345678212
OUT H / T
M
+ (G)
Main probe
OUT H / T
M
+ (G)
Second probe
Fig. 4.z
The following probes can be connected:
CAREL probes for rooms DPWC111000 for air ducts DPDC110000; DPDC210000 for technical applications DPPC210000, DPPC210000
Note: non-CAREL active probes can be connected to the controller. _________________________________________________________
CONTROL WITH ONE NTC TEMPERATURE PROBE (passive)
short-circuit terminals M2.7 – M2.8 (jumper) to enable production;
alternatively connect terminals M2.7 – M2.8 to a remote contact (e.g.: switch, timer,...);
connect the main NTC room probe to terminals M2.1, M2.2;
to enable control, set:
Screen Screen description parameter
Ea01 Control type one temperature probe Ea05 Modulating control Set: temperature set point (0-100 °C) (32-212°F)
Ec01 Main probe type Set probe type: NTC
diff erential (2-20°C) (3.6-36°F) Minimum production (0-100%) Maximum production (0-100%)
The controller will calculate the weighted average between the two probes. The weight of the two probes can also be set.
1 12345678212
M2M9 M8
Fig. 4.ab
4.8 Alarm contact
The humidifi er controller is fi tted with a relay contact for remote signalling of one or more faults or alarms. The alarm contact (250 Vac; max capacity: 2 A resistive - 2 A inductive) is connected to terminals M6.1, M6.2 and M6.3.
M1 M5 M6M12
132 31212 12
CO
NC
NO
N
L
Fig. 4.ac
M6.1 CO - Alarm common M6.2 NC - NC alarm contact M6.3 NO - NO alarm contact
4.9 Production request analogue output
The humidifi er controller is fi tted with an analogue output (0-10 V signal) that refl ects the production request. The production request output (0-10 V max 10 mA) is connected to terminals M8.1, M8.2.
M2M9 M8
1 12345678212
1 12345678212
M2M9 M8
Fig. 4.aa
_________________________________________________________
CONTROL WITH TWO NTC TEMPERATURE PROBES (passive)
short-circuit terminals M2.7 – M2.8 (jumper) to enable production;
alternatively connect terminals M2.7 – M2.8 to a remote contact (e.g.: switch, timer,...);
connect the main NTC room probe to terminals M2.1, M2.2;
connect the second NTC probe to terminals M2.5, M2.6;
to enable control, set:
Screen Screen description parameter
Ea01 Control type Modulation with two temperature probes Ea02 Control with 2 probes Set the weight of the two probes (0-100%) Ea05 Modulating control Set: temperature set point (0-100 °C) (32-212°F)
diff erential (2-20°C) (3.6-36°F) Minimum production (0-100%)
Maximum production (0-100%) Ec01 Main probe type Set probe type: NTC Ec02 Second probe type Set probe type: NTC
Fig. 4.ad
M8.1 Production request analogue output M8.2 GND
IMPORTANT WARNINGS: to avoid unbalanced control, the earth of the probes or external controllers must be connected to the unit controller’s earth.
4.10 Final checks
The following conditions represent correct electrical connection:
1. mains power to the humidifi er corresponds to the voltage shown on
the rating plate;
2. the fuses installed are suitable for the line and power voltage;
3. a mains disconnect switch has been installed so as to be able to
disconnect power to the humidifi er;
4. the humidifi er has been correctly earthed;
5. the power cable is fastened to the tear-proof cable clamp;
6. terminals M2.7, M2.8 are jumpered or connected to an enabling
contact;
7. if the humidifi er is controlled by an external controller, the signal
earth is electrically connected to the controller earth.
23
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
0-10V
ENG
5. PREPARING FOR OPERATION
5.1 Preliminary checks
Before starting the humidifi er, check that:
the water and electrical connections are made and the steam
distribution system is confi gured according to the instructions contained herein;
the shut-off tap for water into the humidifi er is open;
the power fuses are installed and intact;
terminals M2.7 and M2.8 are connected by jumper or connected to the
remote ON/OFF contact, and that the latter is closed;
the probes or the external control device are correctly connected (and
that the earth of these devices is electrically connected to the earth of the main control board);
6. STARTUP AND USER INTERFACE
Once having completed the operations listed in chapter 5. “Preparing for operation”, the humidifi er can be started.
6.1 Start-up
After having closed the disconnect switch on the humidifi er power line, switch the appliance on by moving the switch on the front panel to I, “ON”. The activation sequence will start, which includes an initial phase, an autotest phase and fi nally actual operation. Each phase in the activation sequence is identifi ed by a diff erent display.
6.2 Activation sequence
1. STARTING THE APPLICATION THE FIRST TIME
The “heaterSteam” humidifi er logo is displayed. When starting the fi rst time (commissioning), the menu language needs to be selected:
1. English 3. Deutsch 5. Español 7. Chinese
2. Italiano 4. Francais 6. Russian 8. Czech
Press UP/Down to select the number corresponding to the desired language and press ENTER to confi rm. This screen is displayed for 60 seconds.
2. FIRST START-UP (WIZARD)
When starting the fi rst time, a wizard is displayed to quickly set the main unit parameters. The wizard comprises nine steps (some of which may not be displayed, if not necessary):
1/9 - model (only if the replacement controller is not confi gured):
select and set the parameters relating to the model (size, voltage,…);
2/9 - water hardness: auto or user-defi ned. If choosing “auto”, the
controller automatically sets the water hardness, based on feedwater conductivity;
3/9 - manual water hardness setting. The possible options are:
Demineralised, maintenance at 3000h (hours)
1. 0-10°F, maintenance at 3000h (hours)
2. 10-20°F, maintenance at 1500h (hours)
3. 20-30°F, maintenance at 1000h (hours)
4. 30-40°F, maintenance at 800h (hours);
4/9 - control type: external On/Off signal, proportional to external
signal with limit probe, proportional to external signal, one humidity probe, one temperature probe, one humidity probe and limit probe, one temperature probe and limit probe, two temperature probes (average), two humidity probes (average);
5/9 – select the main room probe type: 0-1V (active), 0-10V (active),
2-10V (active), 0-20 mA (active), 4-20 (active), NTC (passive);
I
0
Fig. 6.a
ON
the steam outlet pipe is not choked;
in the event of ducted humidifi cation, the operation of the humidifi er
is slave to the operation of the air fan (replacing or in series with the remote ON/OFF contact);
the distributor condensate return pipe is installed and free;
the drain pipe is correctly connected and free.
Important: before starting the humidifi er, check that it is in perfect condition, that there are no water leaks and that the
electrical parts are dry.
6/9 – select the limit probe type: 0-1V (active), 0-10V (active), 2-10V
(active), 0-20 mA (active), 4-20 (active), NTC (passive);
7/9 - set the limits for the active probes.
Room min (%): set the minimum relative humidity limit rH% for the main probe; Room max (%): set the maximum relative humidity limit rH% for the main probe; Limit min (%): set the minimum relative humidity limit rH% for the limit probe; Limit max (%): set the maximum relative humidity limit rH% for the limit probe;
8/9 - set the drain to dilute cycles: auto or user-defi ned. If choosing
“auto”, the controller automatically sets the number of evaporation cycles that must occur between two consecutive drain to dilute cycles. This setting is based on the feedwater conductivity read by the conductivity meter, thus reducing the use of water, reducing maintenance and extending cylinder life;
9/9 - manual drain to dilute cycle setting. Enter the number of
evaporation cycles before forcing a dilution cycle.
At the end of the guided procedure, a message prompts whether to show the wizard again when next starting? Yes/no
3. AUTOTEST PROCEDURE
Indicated on the display by the unit status shown as “AUTOTEST”. Whenever the humidifi er is started (switch moved from OFF to ON), an autotest procedure is run by default to check operation of the level sensor and the appliance as a whole. The autotest procedure involves a water fi ll cycle to above the high level (green LED), followed by a drain cycle until below the minimum level (red LED). The procedure then refi lls the unit with water in order to restart production (if required).
Note: in the event of malfunctions, the contactor is deactivated and
the corresponding alarm is shown.
Note: all the screens in the wizard (except for the language selection
screen) remain on the display until the user enters the settings.
4. OPERATION
The humidifi er starts operating and the standard display is shown. If an
alarm is active, the corresponding icon “Alarm table” for the complete list and description.
comes on red, see chapter 13
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
24
ENG
Selecting and con guring the model (only for replacement controllers that are not con gured): if needing to replace the controller only
(heaterSteam process version spare part URH00000P4, heaterSteam titanium version spare part URH00000T4), the fi rst time the controller is powered on, the model will need to be set (capacity and power supply).
6.3 Shutdown
To avoid stagnation, drain the water from the
cylinder by pressing UP and DOWN together for 5 seconds; to stop the drain cycle, press ESC.
I
OFF
0
move the switch to 0, “OFF”.
Fig. 6.b
6.4 Graphic terminal
The 4.3” touch graphic terminal has a graphic interface with coloured and animated icons. The contents of the display can be scrolled up and down simply and intuitively.
Fig. 6.c
The 6-button keypad provides simplifi ed access to all the confi guration and programming operations:
Pos. Function Pos. Function
1 System menu 6 Alarm list 2 home 7 ON/OFF 3 Scheduler settings 8 Set point setting 4 System date and time 9 System information 5 Notifi cation centre 10 Descriptive icon of humidifi er
status
Tab. 6.a
6.5.1 System menu
The System menu provides access to the system items that are available without entering a password.
Fig. 6.f
Description of the menus:
Menu Description
Clock Date and time setting Input/Output Display the analogue and digital inputs/outputs Graphs Display historical and real-time operation of the humidifi er Functions Special and manual functions Scheduler Manage scheduling of working time bands Alarm thresh­old Language Settings Access advanced humidifi er confi guration (Installer password 77).
Set the alarm thresholds
Set the menu language
Menu: E. Settings. Change unit of measure (Imperial/International)
Tab. 6.b
Fig. 6.d
6.5 Touch display
“HOME” menu
The “HOME” menu comprises information on the probes, including the set point or external request signal.
6.5.2 Scheduler settings
Set the time bands for humidifi er activation. After enabling the scheduler, six on/off time bands can be set for each day. Use the copy button to copy the set time bands from one day to the next.
Fig. 6.g
Fig. 6.e
25
Fig. 6.h
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
ENG
ON/OFF
Switch the humidifi er on and off
Fig. 6.i
Fig. 6.j
6.5.3 Set point setting
Set the set point, proportional band and maximum production
button function
(1) alarm list and reset any active alarms (2) PRG return to the “main” screen
(3) ESC return to the previous screen/display
(4) UP cyclically scroll the screen menu, parameters and parameter
(5) ENTER select and confi rm
(6) DOWN cyclically scroll the screen menu, parameters and parameter
from the “main” screen, access the main menu
access notifi cations (from main menu only)
values from the “main” screen: access the INFO screens
from the main menu: access the “SET” screens
values from the main screen, access the INFO screens
6.6.1 Display
1
2
3
Key to the graphic areas on the display
1 Current date/time 2 Probes/request 3 Notifi cation centre 4 Unit status 5 Quick access menu 6 Unit status icon
4
Fig. 6.n
5
6
Fig. 6.k
6.5.4 System information
Menu providing humidifi er status, software and hardware information.
Fig. 6.l
6.6 Keypad
1
2
3
6
Fig. 6.m
6.6.2 Display graphic area 2 - Probes/request
The “Probes/request” graphic area displays the production request and the values read by the probes. For each control type there is a specifi c display, as described below:
control proportional to an external signal and proportional to an
external signal with limit probe the request is displayed; for example:
ON/OFF signal: the request status is displayed, ON or OFF
humidity (single probe) and temperature control (single probe):
only the value read by the main probe is displayed; for example:
humidity control with limit and temperature with limit: the values
read by both probes are displayed, the main value in the centre and the limit at the bottom; for example:
Value read by the main probe Value read by the limit probe
humidity control (two probes) and temperature (two probes):
the two values read by the probes and their weighted average are displayed; for example:
4
5
Weighted average
Value read by the fi rst probe
Value read by
the second
probe
with wireless probes: the same as in the previous case, but with the
diff erence that the two values at the bottom are displayed as averages of the probe readings, and their total weighted average is shown in the centre (main probe).
Master/Slave: the total request of the Master/Slave system is displayed;
when the Master/Slave system is present, this is indicated by: “Network”.
“heaterSteam” +0300087EN - rel. 1.3 - 14.02.2020
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