Electrode Steam Humidifier
Umidificatore a vapore per ambienti residenziali
User manual
Manuale d’uso
Integrated Control Solutions & Energy Savings
User manual
compactSteam +030222070 - rel. 1.4 - 05.09.2017
3
Close the cylinder clamp
Warning
If present, remove the following items:
Remove before installing
Remove before installing
Remove before installing
Remove before installing
Remove before installing
4
compactSteam +030222070 - rel. 1.4 - 05.09.2017
WARNINGS
DISPOSAL
The CAREL Industries humidiers are advanced products, whose operation is
specied in the technical documentation supplied with the product or can be
downloaded, even prior to purchase, from the website www.carel.com. Each
CAREL Industries product, in relation to its advanced level of technology, requires
setup/conguration/programming/commissioning to be able to operate in
the best possible way for the specic application. The failure to complete such
operations, which are required/indicated in the user manual, may cause the nal
product to malfunction; CAREL Industries accepts no liability in such cases.
The customer (manufacturer, developer or installer of the nal equipment)
accepts all liability and risk relating to the conguration of the product in order
to reach the expected results in relation to the specic nal installation and/
or equipment. CAREL Industries may, based on specic agreements, acts as a
consultant for the installation/commissioning/use of the unit, however in no
case does it accept liability for the correct operation of the humidier and the
nal installation if the warnings or suggestions provided in this manual or in
other product technical documents are not heeded. In addition to observing
the above warnings and suggestions, the following warnings must be followed
for the correct use of the product:
• DANGER OF ELECTRIC SHOCK
The humidier contains live electrical components. Disconnect the power
supply before accessing inside parts or during maintenance and installation.
• DANGER OF WATER LEAKS
The humidier automatically and constantly lls/drains certain quantities of
water. Malfunctions in the connections or in the humidier may cause leaks.
• DANGER OF BURNS
The humidier contains high temperature components and delivers steam
at 100°C/ 212°F.
Warning:
The humidier is made up of metal parts and plastic parts. In reference to
European Union directive 2002/96/EC issued on 27 January 2003 and the related
national legislation, please note that:
1. WEEE cannot be disposed of as municipal waste and such waste must be
collected and disposed of separately;
2. the public or private waste collection systems dened by local legislation
must be used. In addition, the equipment can be returned to the distributor
at the end of its working life when buying new equipment;
3. the equipment may contain hazardous substances: the improper use or
incorrect disposal of such may have negative eects on human health and
on the environment;
4. the symbol (crossed-out wheeled bin) shown on the product or on the
packaging and on the instruction sheet indicates that the equipment has
been introduced onto the market after 13 August 2005 and that it must be
disposed of separately;
5. in the event of illegal disposal of electrical and electronic waste, the penalties
are specied by local waste disposal legislation.
Warranty on the materials: 2 years (from the date of production, excluding
consumables).
Approval: the quality and safety of CAREL S.P.A. products are guaranteed by the
ISO 9001 certied design and production system, as well as by the
mark.
• The installation of the product must include an earth connection, using the
special yellow-green terminal available in the humidier.
• The environmental and power supply conditions must conform to the values
specied on the product rating labels.
• The product is designed exclusively to humidify rooms either directly or
through distribution systems (ducts).
• Only qualied personnel who are aware of the necessary precautions and
able to perform the required operations correctly may install, operate or carry
out technical service on the product.
• Only water with the characteristics indicated in this manual must be used for
steam production.
• All operations on the product must be carried out according to the instructions
provided in this manual and on the labels applied to the product. Any uses
or modications that are not authorized by the manufacturer are considered
improper. CAREL Industries declines all liability for any such unauthorized use.
• Do not attempt to open the humidier in ways other than those specied in
the manual.
• Observe the standards in force in the place where the humidier is installed.
• Keep the humidier out of the reach of children and animals.
• Do not install and use the product near objects that may be damaged when
in contact with water (or condensate). CAREL Industries declines all liability
for direct or indirect damage following water leaks from the humidier.
• Do not use corrosive chemicals, solvents or aggressive detergents to clean
the inside and outside parts of the humidier, unless specically indicated in
the user manual.
• Do not drop, hit or shake the humidier, as the inside parts and the linings
may be irreparably damaged.
CAREL Industries adopts a policy of continual development. Consequently,
CAREL reserves the right to make changes and improvements to any product
described in this document without prior warning. The technical specications
shown in the manual may be changed without prior warning.
The liability of CAREL Industries in relation to its products is specied in the
CAREL Industries general contract conditions, available on the website www.
carel.com and/or by specic agreements with customers; specically, to the
extent where allowed by applicable legislation, in no case will CAREL Industries,
its employees or subsidiaries be liable for any lost earnings or sales, losses of data
and information, costs of replacement goods or services, damage to things or
people, downtime or any direct, indirect, incidental, actual, punitive, exemplary,
special or consequential damage of any kind whatsoever, whether contractual,
extra-contractual or due to negligence, or any other liabilities deriving from the
installation, use or impossibility to use the product, even if CAREL Industries or
its subsidiaries are warned of the possibility of such damage.
1.2 Cylinder life ............................................................................................................................................10
3.3 Characteristics of the supply water ..................................................................................................14
3.4 Drain water .............................................................................................................................................14
3.5 Water connections ................................................................................................................................14
3.6 Steam distribution .................................................................................................................................15
3.8 Power wiring...........................................................................................................................................18
3.9 Control wiring ........................................................................................................................................18
4.1 Checks when starting ............................................................................................................................21
4.2 CompactSteam control device ...........................................................................................................21
7.3 Spare parts ..............................................................................................................................................26
8. TECHNICAL SPECIFICATIONS 27
compactSteam +030222070 - rel. 1.4 - 05.09.2017
7
8
compactSteam +030222070 - rel. 1.4 - 05.09.2017
1. COMPACTSTEAM OPERATION
Range of isothermal humidifiers for steam production in rooms. The steam is produced from the water
contained in the cylinder (connected to the mains). The water boils and evaporates due to the electric
current generated by two immersed electrodes in the cylinder.
1.1 Operating stages
• the humidifier opens the fill valve (1) connected to the main water supply;
• the water flows through the hose (2) to the tank (3), the flow restrictor (4) controls the filling speed;
• when the tank is full, the water overflows into the hose (6) and starts filling the cylinder (5);
• once the level of water in the cylinder has been reached, the humidifier closes the fill valve (1);
• the current generated by the immersed electrodes in the cylinder (7) heats the water until it boils;
• the steam exits the cylinder through the outlet (8) and - depending on the model of humidifier - is
distributed directly into the room (using a fan), or into the duct (via a steam line).
Note:
• if the water in the cylinder exceeds the level sensor (9), the humidifier opens the drain pump (11)
and drains the excess quantity;
• if the current generated in the cylinder reaches excess levels, the humidifier opens the drain pump
(11) and drains the quantity of water required to restore the level of current;
• before emptying the humidifier activates the tempering valve (10) to cool the water to 60°C/140°F;
• the humidifier automatically controls the quantity of mineral salts dissolved in the water by activating
the fill (1) and drain (11) pumps;
• the cylinder is fitted with a filter (12) to prevent the mineral debris from blocking the drain pump (11);
• if the humidifier is in standby and does not produce steam for more than 3 days (72 hours), the
water in the cylinder is automatically emptied;
• the fill tank (3) is connected to an overflow hose (13) to prevent contact between the mains water
and the water in the cylinder;
• the current running through the cylinder is controlled by the current transformer connected to the
The plastic cylinder containing the electrodes is the heart of the humidifier. In the cylinder, during operation, the water is
boiled to produce steam. As the steam does not carry away the minerals dissolved in the water, the concentration of these
increases in proportion to the quantity of steam generated; in addition, some of the salts (above all calcium and magnesium
bicarbonates) tend to foul the electrodes until these are electrically insulated. When a part of the electrodes is covered by lime
scale, the level of the water in the cylinder is raised so that a new section of clean electrodes can conduct the current. At the
end, the electrodes will be completely covered with lime scale and will no longer be able to conduct the current required to
produce steam. The humidifier controller can measure such low levels of current between the electrodes, and signalling that
the life of the cylinder is coming to an end by displaying alarm code E6. Several factors affect the life of the cylinder, which
may range from 500 to 2000 operating hours.
Cylinder life and characteristics of the water
The characteristics of the water, which vary very depending on the site in question, significantly affect the life of the cylinder.
The main characteristics are the quantity of minerals dissolved in the water and their composition. If, for example, the
content of calcium and magnesium bicarbonates is high, significant deposits form and consequently the life of the cylinder is
shortened. If on the other hand the water contains a considerable percentage of chlorides, corrosion may occur, with possible
electric discharges between the electrodes.
Cylinder life and humidity load
Humidity load demands have an effect on cylinder life. Normal installations where humidity capacity is properly sized require
only intermittent periods where full humidifier capacity is required. This allows the water level in the cylinder to be increased
only as electrode segments become insulated by lime scale, which tends to maximise cylinder life.
In certain installations that require constant operation at full capacity, cylinder life is reduced because the water level in the
cylinder is generally much higher, and the electrodes become covered with lime scale more quickly. Installations like this may
result in a cylinder life of less than 1000 hours. Consequently, it is extremely important to correctly size the capacity of the
humidifier in relation to the required humidity load.
Maximum production
Fig.1.c
20%100%
Cylinder life and maximum production
Another factor affecting cylinder life is the maximum production setting. A higher production rate will result in a shorter
cylinder life, and vice-versa. For this reason, models CH*05***** are preset with a maximum production of 70% of the rated
value. Figure 1.c shows the relationship between the maximum steam production and cylinder life.
10
compactSteam +030222070 - rel. 1.4 - 05.09.2017
2. MODELS
Two versions of compactSteam humidifiers are available:
Duct steam distribution Direct room distribution
ENGLISH
Fig.2.a
compactSteam is made in various models that differ in terms of capacity (kg of steam produced per
hour) and voltage (the voltage depends on the national grid). Each model is identified by a 10-character
alphanumeric code. The meaning of each character is shown below:
CH m ss c v xx r
CH means compactSteam Humidifier and is fixed;
m = model: 0 for injection in the duct, F for direct room distribution;
ss = rated steam flow in kg/h (see the table on page 27 for the complete list with the rated steam flow);
c = type of control: V = ON/OFF or 0 to 10 Vdc proportional control;
v = power supply: 1 = 110 VAC single-phase, 2 =230 VAC single-phase;
xx = customisation or xH = complete package (compactSteam + CLIMA);
r = version.
Examples:
CH002V1001: compactSteam for injection in the duct (m = 0), rated steam flow 5.5 pounds/hour /
2.5kg/h (ss = 02), 110 VAC single-phase (v = 1), not customised, (xx = 00), version 1
(r = 1, with drain pump)
Note: Some models may not be available in all countries.
Fig.2.b
compactSteam +030222070 - rel. 1.4 - 05.09.2017
11
A
A
Duct steam distribution
B
C
3. INSTALLATION
3.1 Positioning
• The compactSteam unit is designed for wall-mounting;
• to ensure correct steam distribution, position the humidifier near the point of steam distribution
A
F
E
steam;
• make sure the humidifier is vertical, leaving the minimum clearances (see Fig.3.a and Tab. 3.a for the
installation of the duct model and Fig. 3.b and Tab. 3.b for the room model) to ensure safety and
allow for the necessary maintenance operations.
The front cover is fastened to the body unit using four Phillips head screws located in the four corners of
the unit. Use a screwdriver to unscrew the four screws on the cover as shown in Fig. 3.d, then remove
the cover by simply pulling it outwards (Fig. 3.e). To replace the cover, perform the same operations in
the reverse order.
Be careful not to over-tighten the screws.
Dimensions of the unit (for all models):
B
C
MillimetresInches
A
B
C
Empty weight
Packaged weight
Weight installed + water
341 mm13.4”
204 mm8.1”
600 mm23.7”
KilogramsPounds
8 kg18 lbs
10 kg22 lbs
12 kg26 lbs
Fig. 3.c
Tab. 3.c
Fig. 3.d
Fig. 3.e
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compactSteam +030222070 - rel. 1.4 - 05.09.2017
Fastening to the wall
Instructions for fastening to the wall:
1. drill the holes in the wall according to the drilling template supplied;
2. fasten compactSteam to the wall using the screws and the anchors supplied.
Fig 3.f shows the measurements in mm (inches in brackets) for wall-mounting.
TOP
256
[10 1/8]
128
[5]
128
[5]
40
[1 5/8]
24
60
[7/8]
[2 3/8]
54
[2 1/8]
65
[2 1/2]
9
[3/8]
48
[1 7/8]
[1 5/8]
[2 3/4]
ø 40
69
[1 1/8]
ENGLISH
ø 30
448
[17 5/8]
38,5
[1 1/2]
[2 3/8]
98,5
[3 7/8]
70
[2 3/4]
600
[23 5/8]
94
[3 5/8]
[2]
ø 50
[7/8]
16
[5/8]
81
[3 1/4]
78
[3 1/8]
ø 23
[7/8]
37
[1 1/2]
ø 23
35
[1 3/8]
53
[2 1/8]
36
[1 3/8]
61
[2 3/8]
50
[2]
60
BOTTOM
compactSteam +030222070 - rel. 1.4 - 05.09.2017
Fig. 3.f
102
[4]
13
99
[3 7/8]
62
[2 1/2]
3.3 Characteristics of the supply water
The humidifier must be supplied with water with the following characteristics:
• pressure between 20psi and 110psi or 0.1 and 0.8 MPa (1 and 8 bar);
• temperature between 33°F and 104°F or 1°C and 40°C;
• flow-rate minimum of 0.45 L/min or 0.12gpm;
• connection type
• hardness no greater than 40°fH (equal to 400 ppm of CaCO
• conductivity: from 100 to 1250 μS/cm;
• absence of organic compounds.
The characteristics of the supply-water must fall within the following limits:
¾” G (see chap. 8 ‘‘Technical specifications’);
);
3
ENGLISH
supply water characteristicsunit of
measure
normal
water
water with low
salt content
min. max.min.max.
Hydrogen ions (pH)78.578.5
Specific conductivity at 20 °C (σ
Total dissolved solids (c
Dry residue at 180 °C (R
Total hardness (TH)mg/l CaCO
)mg/l(1)(1)(1)(1)
R
)mg/l(1)(1)(1)(1)
180
Temporary hardnessmg/l CaCO
Iron + Manganesemg/l Fe+Mn=0.2=0.2
Chloridesppm Cl
= values depend on the specific conductivity; in general:
CR ≅0.93 * σ
(2)
= not less than 200% of the chloride content in mg/l CL
(3)
= not less than 300% of the chloride content in mg/l CL
R, 20 °C
; R
180
≅0.65 * σ
R, 20 °C
-
-
There is no reliable relationship between hardness and conductivity of the water.
Important
do not treat the water with softeners, this may cause the entrainment of foam, affecting the operation of
the unit;
do not add disinfectants or anticorrosive compounds to the water, as these are potential irritants;
the use of well water, industrial water or water from cooling circuits and, in general, any potentially
chemically or bacteriologically contaminated water is not recommended.
IMPORTANT: When installation is completed, flush
the supply hose for around 30 minutes by piping
water directly into the drain, without sending it into the
humidifier. This will eliminate any scale or processing
residues that may block the drain pump and cause
foam when boiling.
3.4 Drain water
• this contains the same substances dissolved in the supply water, however in higher quantities;
• it is cooled to 60°C / 140°F by mixing it with supply water;
• it is not toxic and can be drained into the sewerage system.
3.5 Water connections
Before proceeding make sure that the humidifier is disconnected from the main power supply.
Connection to the main water supply
Install a manual valve upstream of the installation to be able to cut off the water supply, as illustrated in Fig.
3.h. Connect the humidifier to the main water supply using a hose capable absorbing water hammer, to
avoid damaging the fill valve. The hoses are identified by the following CAREL codes: FWH3415000 (1.5 m
/4ft long), FWH3 430000 (3 m /9.5ft long ). Alternatively, a hose with a minimum inside diameter of 6 mm
/ 1/4” can be used. If soft polymer tubing is used, secure this to the wall to prevent it from detaching from
the fill connector and this avoiding water leaks. The threaded fill valve fitting is located at the bottom of the
humidifier (see Fig. 3.g). Remember that the fill valve is fitted with a filter that requires periodical cleaning.
Make sure there is sufficient clearance for maintenance. The water line can be connected either through the
holes at the rear (so that these remain hidden behind the unit) or through the holes at the bottom of the unit.
14
compactSteam +030222070 - rel. 1.4 - 05.09.2017
Water drain
As well as the connection to the main water supply, compactSteam also requires connection to a drain
pipe for emptying the water in the cylinder whenever necessary. The drain tubing can be connected from
the rear (as shown in Fig. 3.i) or from the bottom of the unit using the elbow connector supplied (Fig.
3.g and 3.h).
The characteristics of the drain line are shown in Tab. 3.e.
The drain tubing must have a minimum inside diameter of 32 mm (1-1/4”) and must be secured to the
humidifier drain outlet without requiring additional support. The drain tubing must have a minimum slope
of 5°, and a drain trap must be installed to prevent the return of odors, as illustrated in Fig. 3.h and 3.i.
In addition, a funnel should be used to interrupt continuity in the drain line and prevent flooding inside
the unit.
The compactSteam unit is fitted with a tempering valve that, opening at the same time as the pump, adds
cold water to the drain line, thus ensuring a maximum temperature of the drain water of 60°C /140°F.
The maximum static pressure allowed in the duct is 950 Pa (95 mm water column /3.7” W.C.)
The compactSteam duct models can be used with the plastic nozzle shown in Figure 3.j (CAREL code
SDPOEM00**) for the injection of steam in the duct. The dimensions are shown in Table 3.f. These
distributors can be fitted horizontally or vertically (hole facing upwards).
Installing the CAREL SDPOEM00** jet distributors (see Fig.3.j)
- make a series of holes on the wall according to the distributor drilling template (included in the
packaging);
- insert the distributor with the steam opening inside the duct; fasten the flange using 4 screws.
Alternatively, a stainless steel distributor for ducts can be used (CAREL code DP0**D22R0):
ENGLISH
Key to Fig. 3.j:
steam inlet (ØA)
1
condensate drain (ØB)
2
flange gasket
3
screw max diameter. “M5 / (3/16”) (see instruction
4
sheet supplied with the distributor)
22 mm (7/8”)
ØA
10 mm (3/8”)
ØB
58 mm (2 1/4”)
ØY
35 mm (1 3/8”)
Ø
68 mm (2 11/16”)
X
STEAM CYLINDER HOSE ADAPTER
1
3
2
X
4
A
X
B
Models
• DP035D22R0: l = 332 mm / 13 1/16” (models CH001 to CH003 only);
• DP045D22R0: l = 438 mm / 17 1/4” (for all models, CH001 to CH005).
Installing the CAREL DP0**D22R0 linear distributors (see Fig. 3a.j):
• make a series of holes on the wall according to the distributor drilling template (included in the
packaging);
• insert the distributor with the steam holes facing upwards;
• fasten the flange using 4 screws.
Important: to allow the condensate to return through the drain connection, fit the distributor at a slight
incline (at least 2°, see Fig. 3.l).
l
Y
°2
Fig. 3a.j
Tab. 3.g
Fig. 3.k
Condensate drain hose
During operation some of the steam may condense, causing a decline in efficiency and noise (gurgling).
To drain the condensate, connect a drain hose (CAREL code 1312353APG) with a drain trap and a
minimum slope of 5° to the bottom of the humidifier (see Fig. 3.L). The condensate hose should run
through the hole located at the top of the fill tank inside the humidifier, as illustrated in Fig 3.k.
IMPORTANT WARNING: for correct operation, the drain trap should be filled with water before starting
the humidifier.
Steam hose
• make the connection between the humidifier and distributor using a hose (it is recommended to use
the steam hoses supplied by CAREL, code 1312360AXX). Unsuitable hoses may weaken and crack
causing steam leaks;
• avoid the formation of pockets or traps where condensate may form;
• avoid choking the hose due to tight bends or twisting.
fasten the end of the hose to the connectors on the humidifier and the steam distributor using metal
clamps (not supplied), so that these do not detach due to the high temperature.
To connect to the cylinder hose steam use the adapter codeCHKADAP000.
WARNING: the length of the hose must not exceed 4 m / 13ft.
16
compactSteam +030222070 - rel. 1.4 - 05.09.2017
A
Figure 3.l shows an example of correct and incorrect installation of the steam hose and condensate drain
hose.
≥20%
3 m (10 FT max.)
1.5 m (5 FT max.)
≥20%≥20%
steam outlet hose
Note:
• The minimum slope of the steam outlet hose in the upwards section must be 20%;
• The minimum slope of the steam outlet hose in the downwards section must be 5% ;
• The maximum length of the hose is 4 m / 13ft.
gentle bend
≥5%
obstacle
1.5 m (5 FT max.)
no condensate drain
≥5%
condensate
drain
1.5 m (5 FT max.)
horizontal section
0 m (3 FT max.)
Typical installation if the
unit is above the steam
distributor
condensate drain with trap
Note: the height of the trap must exceed the static pressure
of the tubing
≥20%
condensate
drains
YES
ENGLISH
radius too tight
kinked
sag
no trap
no slope
sag without drain
Fig. 3.l
ROOM steam distribution
compactSteam can distribute the steam directly into the room being humidified. For direct humidification,
both the compactSteam with built-in blower (CAREL code CHF*******) and the duct model (code
CH0*******) can be used, the latter connected to a remote room blower (code VRDCHA1000 for 110 Vac
models, and VRDCHA2000 for 230 Vac models).
The following drawing (Fig 3.m) shows the minimum distance that must be observed when installing the
remote steam blower, so as to avoid burning and the condensation of steam on objects such as lights,
electrical equipment, cold surfaces, etc. For further details on the installation and use of the blower, see
the corresponding manual.
sag without drain
NO
no condensate drain
30%
compactSteam +030222070 - rel. 1.4 - 05.09.2017
C
Fig. 3.m
B
MillimetresInches
A
B
C
150 mm6“
1500 mm60“
600 mm24“
Tab. 3.h
17
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