Carbatec BS-X3452C Owner's Manual

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Page 1

OWNERS MANUAL

PROFESSIONAL 1500W - 345MM BANDSAW

BS-X3452C

WARRANTY

Page 2

TABLE OF CONTENT

SPECIFICATIONS

.................................................................................................................... 1

2. WARNINGS ............................................................................................................................... 2

3. SAFETY INSTRUCTION FOR MACHINERY ..................................................................... 3

4. IDENTIFICATION ................................................................................................................... 4

FRONT SIDE OF BAND SAW

............................................................................................... 4

REAR OF BAND SAW

............................................................................................................ 5

5. OPERATING INSTRUCTION ................................................................................................ 6

LIFTING AND PLACING ........................................................................................................ 6

ASSEMBLING ............................................................................................................................ 6

ADJUSTING 90 DEGREE TABLE STOP .............................................................................. 6

ASSEMBLING RIP FENCE ..................................................................................................... 7

CHANGING BLADES ............................................................................................................... 7

ADJUSTING THE TENSION OF BLADE ............................................................................. 7

ADJUSTING UPPER BLADE GUIDE ASSEMBLY ............................................................. 8

DUST COLLECTION ............................................................................................................... 8

SETTING THE CUTTING HEIGHT ...................................................................................... 8

TABLE PARALLEL ADJUSTMENT ..................................................................................... 9

MITER GAUGE ADJUSTMENT ........................................................................................... 10

SAFETY DEVICE .................................................................................................................... 10

6. PARTS LIST ................................................................................................................................. 11

7. WIRING DIAGRAM ................................................................................................................... 27

FEATURES:

The 14”(355mm) bandsaw is a well designed industrial machine that provide variety of wood work functions to meet your higher need of a bandsaw. Followings are the basic functions you will find in this machine:

1. Quick Changed Saw Blade System gives you an easy way to replace saw blade to cut different quality wood materials.

2. Adjustable Rip Fence can assist you to cut desired shapes.

3. Accurate Miter Gauge can let you create any curves you desire.

4. Effective Ball Bearing Guide System will let the band saw blade run smoother.

5. Humanized Dust Chutes collect extra wood-chips and give you a better working environment.

Extended 14” Height Space provides you a bigger working space to cut wider and higher wood selections.

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SPECIFICATIONS

Horse Power

2HP

Power Requirement

230V, 1PH, 50HZ

Switch

CE and Emergency Stop Switch

Cutting

Height

14"(355mm)

Max. Cutting Width

13-1/2"(340mm)

Max. Cutting (with Rip Fence)

12"(300mm)

Saw Blade

(L)

121.2"/3078mm

Saw Blade

(W)

1/8" to 3/4"

(Standard

3/8")

Saw Blade

Speed

655 M/min.

Table Size

21-3/4" x

16-1/8"(550x410mm)

Table Tilting

Left-5o / Right-45o

Wheel Size 14"(355mm)

Table Height From

Ground

37"(940mm)

Dust Chute

Diameter

4" x 2

Braking System

Electronic Brake

N.W./G.W.

147 / 176 KGS

Appearance

730 x 825 x 1920 mm

Packing Size

(L x W x H)

760 x 625 x 2005mm

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2. WARNINGS

−

Misuse of this machine can cause serious injury.

− For safety, machine must be set up, us

properly

− Read,

understand and follow instructions in the operator and

parts manual which was shipped with your machine.

When setting up machine:

− Always avoid using machine is damp

areas.

− Always be sure machine is securely

anchor

− Always keep machine guards in plac

− Always put start switch in "OFF" posi

tio

machine

When using machine:

− Never

operate

with machine guards

− Always wear safet y glasses with side

− Never wear loose clothing or jewelr

− Never overreach - you may slip and

fal

MAHINERY GENERA L SAFETY WARNINGS

1. Always wear protective eye wear when

Eye wear shall be impact re

sistant

, pro

with side shields. Not using eye wear w

hich

severe injury from

breakage of eye prot

2. Wear proper apparel. No loose clothing

get caught in moving parts.

Rubber so

recommended

for best footing

3. Do not overreach. Failure to maintain

can cause you to fall into the machine

get caught - pulling you into the machi

4. Keep guards in place and in proper

workin

operate

the machine with guards re

5. Avoid

dangerous

working

environmen

stationary machine tools in wet or damp areas clean and well lit. Special electr

working on flammable materials.

6. Avoid accidental starts by being sure t

OFF" before plugging in the

machin e

7. Never leave the machine running while

Machine shall be shut off whenever it is

Disconnect electrical power before servicing. Whenever changing

accessories or general maintenance

is done on the machine,

electrical power to the machine must be disconnected before work

is done.

d and

serviced

poorly lighted work

to the floor

n before

plugging in

issing

hields.

l into the machine

−

Never leave machine r

unn

− Always shut off the ma

When servicing machine:

− Always unplug machine

servicing

− Always follow instruct

ion

when changing accesso

You - the stationary power

too

Read and follow these

full benefits from your ma

chin

among the best in design and used improperly can be

rende

absolutely mandatory

that th

properly trained in how to use understand

the Operators an

affixed to the machine. Failur

can cause serious injurie

operating machinery.

ctive safety glasses

could result in

ction.

r jewelry which can

ed footwear is

oper working position cause your clothing to e

g order. Do

not

ved

Do not us

e locations. Keep work s should be used when

e start switch

attended. t in operation.

9. Maintain all machine to

maintenance

instruction

of accessories. No

atte

have makeshift repair s

don

voids the warranty but

10. Machinery must be

nchor

11. Secure work. Use clamp

practical. It is safer than hands to

operate

the ma

12. Never brush awa y chips

13. Keep work area clean.

Cluttered area invite

14. Remove adjusting keys a

machine on.

15. Use the right tool. Don't

job it was not designed

16. Use o nl y

recommended accessories

manufacturer’s

instruc

tio

17. Keep hands in sight and

cutting surfaces.

18. All visitors should be ke

area. Make workshop co

mpl

master switches, or by re

19.

Know t he t oo l yo u are using

and potent ial hazard .

ing while you

are away fro m it

ine when not in use.

from electrical power while

s in

oper ators

and parts manua

y tools or parts.

l user - hold the key to safety.

simple rules for best results and

e. Use properly, this machine is

safety. However, any machine

ed inefficient and unsafe. It is se who use our products be them correctly. Should read and Parts Manual as well as all labels in following of these warnings

s with care. Follow all for lubricating and the changing

shall be made to

mod ify or

e to the machine. This not only

renders the machine unsafe. ed

to the floor.

or a vise to hold work, when

using your hands and it frees

both

hine.

ile the machine is in operation.

accidents.

d wrenches before turning

force a tool or

attachment to

do a

and follow

pertaining

to them

lear of all moving parts and

t at a safe distance from the work

etely safe by using

padlocks,

oving starter keys.

– it s ap pl ic at io n li mi tations,

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GENERAL ELECTRICAL CAUTIONS

This saw should be grounded in accordance with the National

Electrical Code and local codes and ordinances. This work should

be done by a qualified electrician. The saw should be grounded to

protect the user from electrical shock.

Caution:

For circuits which are far away from the electrical

service box, the wire size must be increased in order to deliver

ample voltage to the motor. To minimize power losses and to

prevent motor overheating and burnout, the use of wire sizes

for branch circuits or electrical extension cords according to the

following table is recommended.

3. SAFETY INSTRUCTION FOR MACHINERY

1. Always wear leather gloves when handling saw blade. The

operator

shall not wear gloves when operating

the

machine

2. All doors shall be closed, all panels replaced, and

other

safety guards in place prior to the machine being started or operated.

3. Be sure that the blades are not contact with the workpiece

when the motor is started. The motor shall

be started and

you should allow the saw to come up to

full speed before

bringing the saw blade into contact

with the workpiece.

4. Keep hands away from the blade area. See Figure A.

5. Remove any cut off piece carefully while keeping you

hands free of the blade area.

6. Saw must be stopped and electrical supply must be cut off

before any blade replacement or adjustment of blade support mechanism is done, or before any attempt is made to change the drive belts or before any periodic service or maintenance is performed on the saw.

7. Remove loose performed on the unnecessary workpieces

from area before staring machine.

8. Bring adjustable saw guides and guards as close as possible

to the workpiece.

9. Always wear protective eye wear when operating

, servicing, or adjusting machinery. Eyewear shall be impact resistant, protective safety glasses with sid

e shields. Not using eye wear which could result in severe injury from

breakage of eye

protection.

See

Figure B.

10. Nonslip footwear and safety shoes are recommended.

See Figure C.

11. Wear ear

protectors

(plugs o r muffs) during extende

periods of

oper ation.

See Figure D.

12. Wear mask to operate machine.

See Figure E.

13. Do not smoke during operating machine.

See Figure F.

14. The workpiece, or part being sawed, must be securely

clamped before the saw blade enters the workpiece.

15. Remove cut off pieces carefully, keeping hands away

from saw blade.

16. Saw must be stopped and electrical supply cut off or

machine unplugged before reaching into cutting area.

17. Avoid contact with coolant, especially guarding you

eyes.

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4. IDENTIFICATION

Throughout this document, we make reference to various systems

and components on the saw. The two illustrations on these pages will

provide you with an overall frame of reference for the location and

position of the various components.

Where detailed illustrations for various subsystems will be helpful,

you will find these illustrations accompanying the specific teat for

each subsystem and its components.

FRONT SIDE OF BAND SAW

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REAR OF BAND SAW

Page 8

OPERATING INSTRUCTION

LIFTING AND PLACING

Place lifting hook through eye bolt. (see Figure 1)

Use a 2,000KGS wrecker to hang up the machine

to suitable place.

To ensure the safety and sufficient upright

stability

of the machine, you need to bolt the

machine to floor on M10 screw.

ASSEMBLING

1. Attach the hand wheel (see

Figure 2)

machine.

Slide the table slot to the saw blade and

move to the center of the table.

Adjust the table

until the saw blade is in the center of table insert.

Install table insert. Then, install table gap screw

assembly, secure with (1) M8 nut, (2) M8 flat

washer and tighten gap screw.

(see Figure 3)

Make sure the table is in the center. Then, s

table to trunnion. Please use (1)

(2) M8 spring washer, and (3)

M8x25 hex head

bolt to secure. (see Figure 4)

DJUSTING 90 DEGREE TABLE STOP

Loosen the lock knobs (see Figure 4) and tilting

table left until it rests against ta

ble stop bolt M8.

Using positive stop allows you to quickly return

the table to 0 from a right-

tilt setting and allows

for calibration. Please tilt table to approximately

10o right-

tilt. (see Figure 6) Then, rotate positive

stop to up position. Finally

, tilt table down until it

rests on positive

stop and then tighten table tilt

lock lever.

to the

slowly

ecure

flat washer

Eye Bolt

Table Tilt Lock Lever

Table Tilt

Adjustment Lever

Positive Stop

Handle Wheel

Figure 1

Figure 2

Figure 3

Figure 5

Figure 6

Figure 4

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ASSEMBLING RIP FENCE

1. Install fence support. Use (1)M6 flat washer and (2) M6 hex socket bolt.(see Figure 7)

2. Install the fence rail to the table. Use (1) two M6 spring washers (2) two M6 hex head bolts (3) two M6 flat washers.(see Figure 8)

3. Place fence base on fence rail. Slide the fence on its guides until it is the required distance from the blade. Push lock lever down to secure fence in place.(see Figure 8)

4. Fix the fence face to the fence base.(see Figure

5. Check the scale. Make sure the distance between the edge of the miter slot and both front and rear of the rip fence. Adjust to let both distances equal.

CHANGING BLADES

1. Unplug power cord.

2. Remove the table insert and table pin.

3. Open upper and lower wheel cover.

4. Loosen the upper and lower blade guide system and bearing.

5. Loosen quick change saw blade system lever on rear of bandsaw.(see Figure 9)

6. Remove the blade and guide new blade through table slot. Place blade in upper and lower ball bearing guides system.

7. Replace blade in the MIDDLE of the upper and lower wheel. If the blade is not in the right position, you must relax the fixed handle and adjust the tracking control knob.(see Figure 9)

8. Replace the table insert and table pin.

9. Adjust the blade tension and blade tracking if the blade width is different.

ADJUSTING THE TENSION OF BLADE

Blade tension is set by a spring loaded tension mechanism on the upper wheel. Check the level of the tension device before cutting. The tension for various blade widths as indicated on the window of upper wheel cover.

Turn the blade tension hand wheel (see Figure 10) and see the saw tension instruction (see Figure 11) indicated on the window of upper wheel cover.

Fence Support

Figure 7

Fence Face

Fence Rail

Figure 8

Quick Change

Saw Blade

System Lever

Tracking

Control Knob

Figure 9

Figure 10

Figure 11

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ADJUSTING UPPER BLADE GUIDE ASSEMBLY

1. Set the bearing of upper and lower blade guide within approx. 0.5mm of the blade. Make sure the bearing and the back of the blade approx. 0.5mm. (see Figure 12 and Figure 13)

2. Do not set the bearing too close. The friction generates heat, which may have an adverse effect on the bearings and the saw blade.

DUST COLLECTION

The band saw is recommended to be connected to dust collect. There are two 4” dust ports (see Figure 14) to attach with 4” steel clamping.

SETTING THE CUTTING HEIGHT

The upper blade guide should always be set as close practical against the work. To adjust, loosen the hand wheel (see Figure 15) at the side of housing and see the blade guide to the required height. Then, tighten after setting.

Figure 13

Figure 12

Figure 14

Figure 15

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TABLE PARALLEL ADJUSTMENT

1. Insert table pin into the table groove.(Figure 16)

2. Use the ruler gauge to put it on the table. (Figure

17) Adjust the position of table pin (adjust the depth of the pin) and adjust the parallel of the table by using the feller gauge. Tolerance for the table parallel is within 0.4mm.

3. When adjusting the table, the table edge can higher than the middle position about 0.4mm which is acceptable. (Figure 18& Figure 19) Edge can not lower than the middle part of the table.

Note: Insert the table pin deeper, the middle part of the table will be lower.

4. Follow above steps to finish the table parallel adjustment.

Trouble Shooting:

If the table pin gets stuck, it’s because you push it too deep. Use a round bar φ5mm~φ8mm and a soft

hammer to knock the table pin out from inside of the table. Please be aware of your fingers!

Figure 16

Figure 17

Figure 18

Figure 19

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MITER GAUGE ADJUSTMENT

1. Place the miter gauge in the table slot.

2. Loosen the clamp screw on the miter gauge.

3. Adjust the desired angle of cutting on the miter gauge.

4. Tighten the clamp screw. (see Figure 20)

SAFETY DEVICE

1. Limit switch (see Figure 21) inside the machine body for cutting off the power while door opening during operation.

2. The emergency stop (see Figure 22) can help you stop the machine immediately once dangerous situation happens.

REMINDER

Once completing assembly, please test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, please stop the machine immediately. Disconnect the machine from power and fix the problem before operating the machine again.

Figure 20

Figure 21

Figure 22

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