CaptiveAire A-D User Manual
A-D
WITH
MPU S
PECIFICATION
W
RITTEN SPECIFICATION
Description
A Modular Packaged Heating, Cooling and ventilating unit(s), as indicated on the drawings shall be furnished.
Direct Fired Gas Unit(s) shall be tested in accordance with ANSI Standard Z83.4a-2001/CSA 3.7a-2001, and shall
bear the ETL label. Orientation shall be horizontal, down or side discharge. Unit(s) shall be factory assembled,
tested and shipped as a complete packaged assembly, for outdoor mounting, consisting of the following:
• Gas burner
• Centrifugal blower (forward-curved double width/double inlet)
• Motor starter with thermal overload protection
• Motor and drive assembly
• Fuel burning and safety equipment
• Temperature control system
• Gas piping
• Pre-piped and charged condenser(s)
Construction
Housing: Unit housing shall be constructed of 20 gauge G-90 galvanized steel. The wall panels and roof panels
shall be fabricated by forming double-standing, self-locking seams that require no additional support. The floor and
wall panels shall be caulked air tight with a silicone caulk. All casing panels shall be attached with sheet metal
screws or rivets, which can be removed to field service large components. The unit base shall be suitable for curb
or flat mount. Housing construction should be suitable for outdoor installation.
An observation port shall be located on the exterior of the unit for observation of the main flame and pilot flame. All
controls, gas valves, modulating controls and electrical components shall be mounted within the burner vestibule.
The burner vestibule shall be an integral part of the unit and not extend outside the exterior casing of the unit and
not exposed to the main air stream. The vestibule full-size door shall provide easy access to controls and gas-train
components. Blower door shall provide easy access to blower, motor and drives. Access doors shall be provided
on both front and backside of unit providing full access to every part of the unit.
Internal ridged board 1" x 1.5” foil face installation shall be installed on roof, walls and base of casing.
Base: The base shall be constructed of galvanized steel for improved rigidity. Base shall be structurally
reinforced to accommodate the blower assembly and burner.
Blower: Blower(s) shall be forward-curved, centrifugal, Class I or II (depending on application requirements),
double width, double inlet, constructed G-90 galvanized steel. Unit shall have a heavy-duty, solid-steel shaft.
Wheels shall be balanced in two planes and done in accordance with AMCA standard 204-96, Balance Quality and
Vibration Levels for Fans. The wheel blades shall be aerodynamically designed to minimize turbulence, increase
efficiency and reduce noise. The wheel blades shall be securely attached to the wheel inlet ring. The wheel shall
be firmly attached to the fan shaft with setscrews and keys. The blower assembly shall be isolated from the fan
structure with vibration isolators.
Blower capacity shall be _____ CFM at 70 degrees F standard air, ____ external static pressure.
External Static is the sum of duct loss plus duct component static pressure. All blowers shall be tested and set
COMMERCIAL KITCHEN VENTILATION
at rated speed after being installed in the factory-assembled unit.
Motor & Motor Compartment: Motors shall be heavy-duty ball bearing type and furnished at the specified voltage,
phase and enclosure. Motor mounting plate shall be constructed of heavy gauge galvanized steel and shall be
designed to provide easy adjustment of the belt tension. Blower motor shall be suitable for operation on _______
volts, _______ cycle, _____ phase power. Blower motor shall be a ______________________ HP motor, Open
Drip Proof.
Shaft & Bearings: Shafts shall be precision ground and polished. Heavy duty, pre-lubricated bearings shall be
selected for a minimum (L50) life in excess of 200,000 hours of operation at maximum cataloged operating speed.
They shall be designed for, and individually tested, specifically for use in air handling applications.
Belts & Drives: Belts shall be oil and heat resistant, non-static, grip-notch type. Drives shall be cast type, precision
machined and keyed, and secured attached to the fan and motor shafts. Fan operating speed shall be factory set
using adjustable pitch motor pulleys. All drives shall be a minimum of 2 grooves above 2 HP.
Burner: The gas burner shall be direct-fired, draw-through type, sized to provide an output of ________ BTU/hr
using natural or propane gas at an inlet-supply pressure to the unit of _____ inches water column (7" w.c.
minimum).
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The burner shall be capable of heating the entire air supply from _____F° to _____F° ( ______ degrees F
temperature rise). The burner shall burn over its entire length at all times when the system is in operation.
The burner shall have non-clogging, 4302B stainless-steel combustion baffles attached to a ductile aluminum gassupply section with no moving parts to wear out or fail. The burner shall be capable of 92% combustion efficiency
with a maximum turndown ratio of up to 30 to 1.
The gas burner shall be furnished with a pilot package arranged so that the pilot flame lights the burner with
instantaneous ignition. Pilot assembly includes a flame rod, spark rod and pilot, which is automatically ignited by
ignition transformer. A flame-rod rectification system shall be used to prove pilot and main flame.
Rear access doors will provide complete access to burner and pilot assembly.
Burner profile plates shall be self-adjusting to operate across the complete CFM range of each model heater.
Every unit shall be designed for Variable Air Volume capabilities.
Cooling Equipment
Standard: All cooling equipment should conform to local code requirements. All gas manifold components shall
be piped and wired at the factory.
Components Include:
• 14 SEER minimum condenser
• Thermal Expansion Valve
• Filter/Dryer
• Hard Start Kit for Condenser
• Insulated Suction Lines
• Multiple Stages where required
• Pre Charged System
• R-410A Refrigerant
Gas Equipment
A-D with MPU Specification
COMMERCIAL KITCHEN VENTILATION
Standard: All gas equipment should conform to local code requirements. All gas manifold components shall be
piped and wired at the factory.
Components Include:
• Pilot-gas shut-off valve
• Pilot-gas regulator
• Pilot-gas valve
• Main-gas shut-off valve
• Main-gas regulator
• Two solenoid valves
• Modulating-gas valve
• Burner on gas equipment
Optional: High-gas pressure regulator on gas equipment
Safety Controls
Standard:
• Motor starter with adjustable overloads
• Air-flow safety switch
• Electronic flame-safety relay
• High-temperature limit switch
• Main-gas regulator
• Two safety shutoff valves
• Modulating-gas valve
• Stainless Steel Burner
• Adjustable burner ON/OFF inlet air duct-stat to shut off heat when inlet air is sufficiently warm to maintain
space temperature
• Non-Fused Disconnect
• Casing insulation shall be 1” x 1.5" density with a foil face
Optional:
• High gas-pressure switches to open circuit to electronic flame-safety relay, if gas pressure is too high.
• Low gas-pressure switch to open circuit to electronic flame safety relay, if gas pressure is too low.
• Adjustable low temperature blower-safety control with bypass timer to shut down unit, if discharge
temperature drops below setting.
• Proof-of-closure switch to energize the main-burner circuit only if the motorized gas valve is in a closed
position.
Accessories
Inlet Dampers: Manufacturer shall provide and install on unit, when possible, a two-position, motor-operated
damper with internal end switch to energize the blower-starter circuit, when damper is 80% open. Blades shall
be a maximum of 6" wide 16-gauge G-90 galvanized steel and shall be made to guarantee the absence of
noticeable vibration at design air velocities. Damper blades are to be mounted on friction-free synthetic
bearings. Damper edges shall have PVC coated polyester fabric mechanically locked into blade edge. Jamb
seals used are flexible metal, compression type.
Filters: The filters shall be (2") thick, aluminum mesh coated with super-filter adhesive, aluminum mesh with
polyester foam or pleated throw away. Aluminum-mesh filters shall have aluminum frames with media to be
layers of split and expanded aluminum, varying in pattern to obtain maximum depth loading. Washable 2" filters
shall be enclosed in two-piece, die-cut frame with diagonal supports. Frame shall be constructed of heavy-duty
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A-D with MPU Specification
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