38AUZ / 38AUD
Air Cooled Condensing Unit
Puronr (R---410A) Refrigerant
6to20NominalTons
Product Data
FEATURES/BENEFITS
These dependable outdoor air cooled condensing units
match Carrier’s indoor-air handlers to meet a wide
selection of cooling solutions.
38AUZ07--14 shown
the environmentally sound refrigerant
Carrier’s air-cooled air conditioning split systems:
S provide a logical solution for commercial needs
S have a rugged, dependable construction
S are available in single and circuit scroll compressor
capacity control
S have cooling capability up to 125_F(52_C) ambient
anddownto40_F(4_C) ambient standard
C09227
Constructed for long life
The 38AUZ single circuit and 38AUD dual circuit, scroll
compressor models are designed and built to last. The
high efficient designed outdoor coil construction allows
for a more efficient design in a smaller cabinet size that
utilizes an overall reduction in refrigerant charge. Where
conditions require, special coil coating coil protection
option is available. Cabinets are constructed of prepainted
galvanized steel, delivering unparalleled protection from
the environment. Inside and outside surfaces are protected
to ensure long life, good looks, and reliable operation.
Safety controls are used for enhanced system protection
and reliability.
Each unit utilizes the Comfort Alert diagnostic and
troubleshoot control system. This protects the units
operation and provides valuable diagnostic information
when required.
Factory-installed options (FIOPs)
Certified and pre--engineered factory-installed options
(FIOPs) allow units to be installed in less time, thereby
reducing installed cost. FIOPs include:
S low ambient controls which provide cooling operation
down to --20_F(--29_C) ambient temperatures
S non-fused disconnect
S 115-v GFI (ground fault interrupter) convenience outlet,
powered and non--powered available
S special coil coating coil protection
S louvered hail guard
FEATURES AND BENEFITS (cont.)
Efficient operation
These air cooled condensing units will provide EER’s up
to 11.2 which meets both ASHRAE and Energy Star
efficiency levels.
This high efficiency will help reduce overall operating
cost and energy consumption.
Controls for performance dependability
The 38AU condensing units offer operating controls and
components designed for performance dependability. The
high efficiency hermetic scroll compressor is engineered
for long life and durability. The compressors include
vibration isolation for quiet operation. The high-pressure
switch protects the entire refrigeration system from
abnormally high operating pressures. A low-pressure
38AU
switch protects the system from loss of charge. These
units also include anti-short-cycling protection, which
helps to protect the units against compressor failure.
All units include a crankcase heater to eliminate liquid
slugging at start-up. Each unit comes standard with the
Comfort Alertt control system. This provides:
S System Go LED indicator
S Fault LED indicator
S Compressor fault LED indicator
S Phase loss protection
S Phase reversal protection
S Safety pressure indicator
S Anti--short cycle protection
The latest safety standards for 38AUZ/D units are assured
through UL, Canada approvals.
Innovative Carrier 40RU packaged air handlers are custom matched to 38AUZ/D condensing units
Information on matching 40RU DX packaged air handler
follows for convenience. See separate product data for
more details. The 40RU Series has excellent fan
performance, efficient direct-expansion (DX) coils, a
unique combination of indoor-air quality features, and is
easy to install. Its versatility and state-of-the-art features
help to ensure economical performance of the split system
both now and in the future.
Indoor--air quality (IAQ) features
The unique combination of IAQ features in the 40RU
Series air handlers help to ensure that only clean, fresh,
conditioned air is delivered to the occupied space.
Direct-expansion (DX) 4 row cooling coils prevent the
build-up of humidity in the room, even during part-load
conditions.
Standard 2-in. (51mm) disposable filters remove dust and
airborne particles from the occupied space for cleaner air.
The pitched, non-corroding drain pan can be adjusted for
a right-hand or left-hand connection to suit many
applications and provide positive drainage and prevent
standing condensate.
The accessory economizer can provide ventilation air to
improve indoor-air quality by using demand control
ventilation. When used in conjunction with Carrier
Comfort System and CO
fresh outdoor air to replace stale, recirculated indoor air.
sensors, the economizer admits
2
Economy
The 40RU Series packaged air handlers provide reduced
installation expense and energy-efficient performance.
Quick installation is ensured by the multipoise design.
Units can be installed in either the horizontal or vertical
configuration without modifications. Fan motors and
contactors are pre--wired and thermostatic expansion
valves (TXVs) are factory-installed on all 40RU models.
High efficiency, precision-balanced fans minimize air
turbulence, surging, and unbalanced operation, cutting
operation expenses.
The economizer accessory precisely controls the blend of
outdoor air and room air to achieve comfort levels. When
the outside air enthalpy is suitable, outside air dampers
can fully open to provide “free” cooling without
energizing mechanical cooling.
Rugged dependability
The 40RU series units are made to last. The die-formed
galvanized steel panels ensure structural integrity under
all operating conditions. Galvanized steel fan housings are
securely mounted to a die-formed galvanized steel fan
deck.
Rugged pillow-block bearings (40RU14) are securely
fastened to the solid steel fan shaft with split collets and
clamp locking devices. Smaller unit sizes have spider-type
bearings.
Coil flexibility
Model 40RU direct- expansion coils have galvanized steel
casings; inlet and outlet connections are on the same end.
The coils are designed for use with Puron (R--410A)
refrigerant and have
mechanically bonded to aluminum sine-wave fins. The
coils include matched, factory-installed thermostatic
expansion valves (TXVs) with matching distributor
nozzles and offers a removable power element and
extended connections.
3
/8-in. diameter copper tubes
Easier installation and service
The multipoise design and component layout ensures
quick unit installation and operation. Units can be
converted from horizontal to vertical operation by simply
repositioning the unit. Drain pan connections are
duplicated on both sides of the unit. The filters, motor,
drive, TXVs, and coil connections are all easily accessed
by removing a single side panel.
2
MODEL NUMBER NOMENCLATURE
123456789101112131415161718
3 8 A U Z A 1 4 A 0 G 6 --0 A 0 A 0
_________________
Model TypeBrand / Packaging
38AU = Air Cooled Cond. Unit0=Standard
Puronr R---410A Refrigerant1=LTL
Type o f CoilElectrical Options
D = Dual Circuit, A/C Scroll CompressorA=None
Z = Single Circuit, A/C Scroll CompressorC = Non--- Fused Disconnect
Refrigerant OptionsService Options
A=None0=None
B=LowAmbient1 = Un --- powered Convenience Outlet
G=Al/AlStandard
K = E --- C o a t A l/ A l
T=Al/Alwithlouveredhailguard
W = E --- Coat Al/Al with louvered hail guard
Coil Options (Condenser)
Only 25 size
A=Al/CuStandard
B=PreCoatAl/Cu
C = E --- C o at A l / C u
M=Al/CuStandardwithlouveredhailguard
N = Pre Coat Al/Cu with louvered hail guard
P=E---CoatAl/Cuwithlouveredhailguard
AHRI--- Air--- Conditioning, Heating and Refrigeration
Institute
ASHRAE - -- American Society of Heating, Refrigerating
and Air Conditioning, Inc.
EER--- Energy Efficiency Ratio
IEER--- Integrated Energy Efficiency Ratio
NOTES
1. Rated in accordance with ARI Standard 340/360- -- 07, as
appropriate.
2. Ratings are based on:
Cooling Standard: 27_C(80_F) db, 19_C(67_F) wb
indoor air temp and 35_C(95_F) db outdoor air temp.IEER Standard: 27_C(80_F) db, 19_C(67_F) wb indoor
air temp and 4 various outdoor temperatures.
3. All units comply with ASHRAE 90.1 Energy Standard for
minimum EER and IEER requirements.
MotorMaster Ir Control
Wired Condenser Coil GrilleX
Louvered Hail GuardXX
Programmable ThermostatsX
* Factory-installed option.
† Field-installed accessory.
** Powered and non--- powered versions available
38AUZ/38AUD factory-installed options
XX
Louvered hail guard package protects coils against
damage from flying debris and hail.
115-v convenience outlet is used to power electric drills,
lights, and refrigerant recovery machines. This means that
a separate 115-v power supply is no longer necessary.
Non-fused disconnect switch is used to remove power
locally at the condensing unit. This switch also includes a
power lockout capability to protect the service person.
This lockout switch saves the service person time and
effort because there is no need to access a distant
disconnect switch while servicing the unit.
38AUZ/D field-installed accessories
E-coated aluminum-fin coils have a flexible and durable
epoxy coating uniformly applied to all coil surfaces.
38AU
Unlike brittle phenolic dip and bake coatings, E-coating
provides superior protection with unmatched flexibility,
edge coverage, metal adhesion, thermal performance, and
most importantly, corrosion resistance.
E-coated coils provide this protection since all coil
surfaces are completely encapsulated from environmental
contamination. This coating is especially suitable in
industrial environments.
Pre--coated coils (38AUD/Z*25 models only) provide
protection in mild coastal environments.
–20_F (–29_C) low-ambient temperature kit option
(MotorMaster Ir) controls outdoor-fan motor operation
to maintain the correct head pressure at low outdoor
ambient temperatures.
–20_F (–29_C) low-ambient temperature kit accessory
(MotorMaster Ir) controls outdoor-fan motor operation
to maintain the correct head pressure at low outdoor
ambient temperatures.
Louvered hail guard package protects coils against
damage from flying debris and hail.
Condenser coil grille package protects condensing unit
coil from impact by large objects and vandalism.
Carrier’slineofthermostatsprovideboth
programmable and non-programmable capability with the
new Debonairr line of commercial programmable
thermostats. The Commercial Electronic thermostats
provide 7-day programmable capability for economical
applications.
LOW AMBIENT CONTROL
(FACTORY-INSTALLED OR
FIELD-INSTALLED)
FACTORY-INSTALLED
E-COAT
COIL PROTECTION
OPTIONAL
FACTORY-INSTALLED
CONVENIENCE OUTLE
(powered and non-powered)
T
10
OPTIONAL
FACTORY-INSTALLED
DISCONNECT SWITCH
C09068
OPTIONS AND ACCESSORIES (cont.)
40RU OPTIONS AND ACCESSORIES
ITEMOPTION* ACCESSORY†
Alternate Fan MotorsX
Alternate DrivesX
CO2SensorsX
Condensate Drain TrapX
Discharge PlenumX
EconomizerX
Electric HeatX
Hot Water Heating CoilsX
Overhead Suspension PackageX
Prepainted UnitsX
Return Air GrilleX
Steam Heating CoilX
SubbaseX
UV-C Germicidal Lamp**X
air and provides “free” cooling if the outside ambient
temperature and humidity are suitable. The economizer
can also be used in conjunction with Carrier Comfort
System thermostats and CO
sensors to help meet indoor
2
air quality requirements. The economizer can be used in
both vertical and horizontal positions.
Discharge plenum directs the air discharge into the
occupied space; integral horizontal and vertical louvers
enable redirection of airflow. This accessory is available
unpainted or painted.
Return-air grille provides a protective barrier over the
return-air opening and gives a finished appearance to units
installed in the occupied space. This accessory is available
unpainted or painted.
Subbase provides a stable, raised platform and room for
condensate drain connection for floor-mounted units. This
accessory is available unpainted or painted.
38AU
Alternate fan motors and drives are available to provide
the widest possible range of performance.
Units constructed of prepainted steel are available from
the factory for applications that require painted units. Unit
color is American Sterling Gray.
40RU field-installed accessories
Two-row hot water coils have5/8-in. diameter copper
tubes mechanically bonded to aluminum plate fins. Coils
have non-ferrous headers.
One-row steam coil has 1-in. OD copper tube and
aluminum fins. The Inner Distributing Tube (IDT) design
provides uniform temperatures across the coil face. The
IDT steam coils are especially suited to applications
where sub-freezing air enters the unit.
Electric resistance heat coils have an open-wire design
and are mounted in a rigid frame. Safety cutouts for high
temperature conditions are standard.
Overheadsuspensionpackageincludes necessary
brackets to support units in horizontal installations.
sensors can be used in conjunction with the
CO
2
economizer accessory to help meet indoor air quality
requirements. The sensor signals the economizer to open
when the CO
level in the space exceeds the setpoint. A
2
Carrier Comfort System programmable thermostat can
also be used to override the sensor if the outside-air
temperature is too high or too low.
Condensate drain trap includes an overflow shutoff
switch that can be wired to turn off the unit if the trap
becomes plugged. The kit also includes a wire harness
that can be connected to an alarm if desired. The
transparent trap is designed for easy service and
maintenance.
UV-C germicidal lamps kill mold and fungus that may
grow on evaporator coil and condensate pan surfaces. The
use of UV-C germicidal lamps eliminates the foul odors
that result from mold and fungus growth. These lamps
also provide a self-cleaning function for the evaporator
coil and drain pan. Contact application engineer for info.
11
OPTIONS AND ACCESSORIES (cont.)
40RU WITH DISCHARGE PLENUM
RETURN-AIR GRILLE AND SUBBASE
DISCHARGE
PLENUM
40RU WITH HOT WATER OR STEAM COIL
HOT WATER OR
STEAM COIL
38AU
RETURN-AIR
GRILLE
SUBBASE
FAN
COIL
UNIT
FAN COIL
UNIT
40RU WITH ECONOMIZER
AND UV-C GERMICIDAL LAMPS
ECONOMIZER
40RU WITH CONDENSATE TRAP
UV-C GERMICIDAL LAMPS
12
C09038
SELECTION PROCEDURE
Combination ratings for 38AUZ/D units matched with
40RU Series air handlers are in this book. If unit is used
with an air handler, use the Carrier Electronic Catalog
AHU (Air-Handling Unit) selection program to obtain
combined ratings.
I.Determinecoolingload,evaporator-air
temperature, and quantity.
Given:
Total Cooling Capacity
Required (TC)121,000 Btuh...................
Sensible Heat Capacity
Required (SHC)95,000 Btuh...................
Compressor TypeScroll.........................
Temperature Air Entering
Condenser (Edb)95_F.........................
Temperature Air Entering
Evaporator (db/wb)80_F db, 67_Fwb............
Evaporator Air Quantity4,000 cfm.................
External Static Pressure0.4 in. wg.................
Length of Interconnecting
Refrigerant Piping25 ft (Linear).................
Power Supply (V-Ph-Hz)208/230-3-60.............
II.Select condensing unit air-handler combination.
For this example, select a 38AUZ12 matched with a
40RU012 coil. This 38AUZ12/40RU12 condensing
unit air-handler combination provides 122,000 Btuh
of total cooling capacity and 97,200 Btuh of
sensible capacity at the given conditions. If other
temperatures or airflow values are required,
interpolate the values from the combination ratings.
III. Determine sizes of liquid and suction lines.
Enter Refrigerant Piping Sizes table. The sizes
shown are based on an equivalent length of pipe.
This equivalent length is equal to the linear length
of pipe indicated at the top of each sizing column,
plus a 50% allowance for fitting losses. (For a more
accurate determination of actual equivalent length
in place of using the estimated 50% value, refer to
Carrier System Design Manual.) For this example,
note in the linear length column that the proper pipe
1
size is
suction line.
For extended line lengths over 100 feet, contact
your Carrier representative or application engineer.
/2in. for the liquid line and 13/8in. for the
IV. Determine fan rpm and bhp (brake horsepower).
Refer to the 40RU Air Handler Catalog -- Fan
Performance table. Enter the Air Handler Fan
Performance table at 40RU12 at 4000 cfm and
move to the External Static Pressure (ESP) column.
Note that the conditions require 803 rpm at 1.77
bhp.
V.Determine motor and drive.
Enter the Fan Motor Data tables and find the
standard motor for 40RU12 unit rated at 2.4 Hp.
Since the bhp required is 1.77, a standard motor
satisfies the requirement and should be used.
Next, find the type of drive that satisfies the 803
rpm requirement in the Drive Data tables. For the
40RU012 unit, the Standard Drive table shows an
rpm range of 666-863. Since the rpm required is
803, the standard drive satisfies the requirement and
should be used.
CONTROLS
Operating sequences
38AUZ/D07--25
At start-up, the thermostat calls for cooling. With all
safety devices satisfied, the compressor contactor and fan
contactorenergize,causingthecompressorand
outdoor-fan motor to operate. Thermostat contacts
energize, allowing the field-supplied and field-installed
indoor-fan contactor to function. A field-supplied and
field-installed liquid line valve also opens, allowing the
system to function in Cooling mode. As cooling demand
is satisfied, the thermostat contacts break, de--energizing
the contactor and causing the system to shut off. The
liquid line solenoid valve closes, minimizing the potential
for refrigerant migration. The compressor does not restart
until the thermostat again calls for cooling. The system is
protected with a safety circuit so that the system will not
start if a fault exists (i.e., high or low pressure fault). To
reset the safety circuit, set the thermostat to eliminate the
cooling demand, then return it to the original setpoint.
This should be done only once, and if the system shuts
down due to the same fault, determine the problem before
attempting to restart the system.
38AU
13
TYPICAL WIRING SCHEMATIC
38AU
Typical 38AUZ*16 Single Circuit
14
C09624
TYPICAL WIRING SCHEMATIC (cont.)
38AU
Typical 38AUD*16 Dual Circuit
15
C09627
PERFORMANCE DATA
38AUZ07CONDENSER ONLY RATINGS
SST (_F)
20
25
30
35
38AU
40
45
50
NOTE:
Condensing unit only ratings are at 45
AIR TEMPERATURE ENTERING CONDENSER (_F)
808595100105115
TC46.745.141.739.837.933.9
kW4.044.274.775.045.325.93
SDT91.696.4105.9110.6115.3124.7
TC51.850.246.544.642.638.4
kW4.064.294.795.055.335.95
SDT92.797.5106.9111.6116.3125.6
TC57.055.251.449.447.342.9
kW4.074.304.805.075.355.96
SDT93.998.6108.1112.7117.4126.7
TC62.760.856.854.652.447.8
kW4.094.324.815.085.365.98
SDT95.199.8109.2113.9118.6127.8
TC68.766.762.560.257.953.0
kW4.114.344.835.105.385.99
SDT96.5101.1110.5115.1119.7128.8
TC75.273.168.566.263.758.6
kW4.134.364.845.105.385.99
SDT97.9102.5111.8116.3120.9129.9
TC82.279.975.172.569.964.4
kW4.154.374.855.125.396.00
SDT99.4104.0113.1117.6122.2131.1
_FSSTand95_F entering --- air temperature. EER = 13.1
38AUZ08CONDENSER ONLY RATINGS
SST (_F)
TC65.263.259.157.054.850.5
20
25
30
35
40
45
50
NOTE:
Condensing unit only ratings are at 45
kW5.045.335.986.346.737.60
SDT95.3100.2109.8114.7119.5129.2
TC71.569.465.062.860.555.9
kW5.125.426.076.426.817.66
SDT96.4101.2110.8115.6120.4129.9
TC77.875.570.968.566.261.3
kW5.225.516.166.516.897.74
SDT97.6102.4111.9116.6121.3130.7
TC84.882.477.575.072.467.2
kW5.325.616.266.616.997.83
SDT98.8103.5112.9117.6122.3131.6
TC92.389.784.581.879.073.5
kW5.445.736.376.727.107.94
SDT100.1104.8114.2118.8123.5132.7
TC100.397.591.989.086.180.1
kW5.575.866.506.857.238.07
SDT101.6106.2115.5120.2124.8133.9
TC108.7105.899.896.793.687.3
kW5.716.006.647.007.388.21
SDT103.1107.8117.0121.6126.2135.3
808595100105115
_FSSTand95_F entering --- air temperature. EER = 13.0
AIR TEMPERATURE ENTERING CONDENSER (_F)
LEGEND:
k W--- C om pr e s so r P o w e r
SDT --- Saturated Discharge Temperature at Compressor (