Capspray CS9960 0277099 User Manual
CS9960 Spray System
CAPSpray
1770 Fernbrook Lane
Minneapolis, MN 55447
Technical Assistance/
Order Entry:
Fax - Technical Assistance:
Fax - Order Entry:
1-800-526-5362
1-800-525-9501
1-800-528-4826
www.spraytechinc.com
Owner’s Manual • Manuel de l’utilisateur • Manual del propietario
Model No. 0277099
0708 • © SprayTECH. All Rights Reserved. Form No. 0277999B
Español Français English
Español Français English
Important Safety Information · Read all safety information before
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
operating the equipment. SAVE THESE INSTRUCTIONS.
This symbol indicates a hazardous situation, which, if not
not avoided could result in death or serious injury.
To reduce the risks of fire or explosion, electrical shock
and the injury to persons, read and understand all
instructions included in this manual. Be familiar with the
controls and proper usage of the equipment.
HAZARD: EXPLOSION HAZARD DUE TO
INCOMPATIBLE MATERIALS
Will cause property damage or severe injury.
PREVENTION:
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as bleach,
mildewcide, methylene chloride and 1,1,1 - trichloroethane. They
are not compatible with aluminum.
• Contact your coating supplier about the compatibility of material
with aluminum.
HAZARD: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Read all instructions and safety precautions before operating any
equipment.
• Follow all appropriate local, state, and national codes governing
ventilation, re prevention, and operation.
• The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act (OSHA).
These standards, particularly Part 1910 of the General Standards
and Part 1926 of the Construction Standard should be consulted.
• Use only manufacturer authorized parts. User assumes all risks
and liabilities when using parts that do not meet the minimum
specications and safety devices of the manufacturer.
• Before each use, check all hoses for cuts, leaks, abrasion or
bulging of cover. Check for damage or movement of couplings.
Immediately replace the hose if any of these conditions exist.
Never repair a hose. Replace it with an identical replacement hose.
• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.
• Never aim the spray gun at any part of the body.
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can be
harmful if inhaled or come in contact with the body. Vapors
can cause severe nausea, fainting, or poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled.
Read all instructions supplied with the mask to be
sure it will provide the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
HAZARD: SKIN BURN INJURY
Heated parts can cause severe skin burn injury.
PREVENTION:
• Quick disconnect ttings on the hose and spray gun become
hot during use. Avoid skin contact with quick disconnect ttings
when they are hot. Allow quick disconnect ttings to cool before
disconnecting the spray gun from the hose.
Grounding Instructions
This product must be grounded. In the event of an electrical short circuit,
grounding reduces the risk of electric shock by providing an escape
wire for the electric current. This product is equipped with a cord having
a grounding wire with an appropriate grounding plug. The plug must
be plugged into an outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
WARNING - Improper installation of the grounding plug can
result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not connect
the green grounding wire to either at blade terminal. The wire with
insulation having a green outer surface with or without yellow stripes is
the grounding wire and must be connected to the grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt as
to whether the product is properly grounded. Do not modify the plug
provided. If the plug will not t the outlet, have the proper outlet installed
by a qualied electrician.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Property
damage and/or severe injury can occur.
PREVENTION:
• Exhaust and fresh air introduction must be provided
to keep the air within the spray area free from
accumulation of ammable vapors.
• Turbine contains sparking parts. Turbine must
be placed in a well ventilated area at maximum
distance from the spray area.
• Avoid all ignition sources such as static electricity, open ames,
pilot lights, hot objects, cigarettes, and sparks from connecting
and disconnecting power cords and working light switches.
• Use extreme caution when using materials with a ashpoint below
70° F (21°C). A uid’s ashpoint is the temperature at which
vapors from the uid could ignite if exposed to a ame or spark.
• Fire extinguishing equipment must be present and in working
order.
• The power cord must be connected to a grounded circuit.
• Follow the material and solvent manufacturer’s safety precautions
and warnings.
2 © SprayTECH. All rights reserved.
IMPORTANT: Use only a 3-wire extension cord that has a 3-blade
grounding plug and a 3-slot receptacle that will accept the plug on
the product. Make sure the extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough
to carry the current the product will draw. An undersized cord
will cause a drop in line voltage resulting in loss of power and
overheating. A 12 gauge cord is recommended. If an extension cord
is to be used outdoors, it must be marked with the suffix W-A after
the cord type designation. For example, a designation of SJTW-A
would indicate that the cord would be appropriate for outdoor use.
NOTE: More than 100 feet of extension cord is not
recommended. Use more paint hose, not more
extension cord. Shorter extension cords will assure
maximum electrical power for proper operation.
Service
Should your spray system need service during the warranty period,
return your unit and the proof of purchase to the distributor where it was
purchased. At our option, the unit will be repaired or replaced. In a
continued commitment to improve quality, we reserve the right to make
component or design changes when necessary.
English
Table of Contents
Cup Holder
Circuit
Breaker
Switch
Filter
Warning
Light
Power Switch
Power Cord
Filter
Filter (in end
of filter can)
Air Hose
Air Outlet
Cooling Air Discharge
Cooling Air
Intake
Atomizing Air
Intake
Atomizing Air
Discharge
Safety ......................................................................................... 2
Grounding Instructions ........................................................ 2
Service ....................................................................................... 2
Introduction ............................................................................... 3
Using an HVLP Spray System ................................................. 3
Setup ................................................................................... 3
Dual Filtration System ......................................................... 3
Maintenance .............................................................................. 4
Cleaning/Replacing Filters .................................................. 4
Cleaning the Air Hoses........................................................ 4
Wiring Diagram ......................................................................... 4
Troubleshooting ....................................................................... 5
Parts List ........................................................................... 14–15
Français ..................................................................................... 6
Español.................................................................................... 10
Warranty .................................................................................. 16
Introduction
This High Volume/Low Pressure (HVLP) spray system is
designed for applying coatings to surfaces that can be sprayed
faster than brushing or rolling and are too small for traditional
airless sprayers. Components of this system include a power
switch, a power cord, a lter warning light, a circuit breaker
switch, a dual ltration system, a cup holder, an air hose, and an
air outlet.
Using an HVLP Spray System
Refer to the following information to operate and understand your
HVLP spray system.
Setup
Use the following procedure to set up your HVLP spray system
for operation.
1. Plug the turbine power cord into a grounded, 3-slot
receptacle.
Keep the turbine at the maximum possible distance
from the spray area to safeguard against explosion
or fire that may be caused by sparking electrical
parts.
2. Prepare your spray gun for operation. Refer to your spray
gun manual for material preparation, setup, and spraying
information.
3. Attach the air hose to the air outlet on the turbine.
4. Attach the air hose to the air inlet on your spray gun.
5. Turn on the turbine and begin spraying.
Dual Filtration System
The turbine has two different air lters— one for atomizing air
and one for cooling air. The atomizing air lter is a two-stage,
ne mesh lter designed to trap particles that may damage your
nish. The atomizing air is discharged through the nozzle of the
spray gun where it atomizes the coating material. The cooling air
lter is a coarse mesh lter designed to allow the proper amount
of air ow through the turbine for cooling purposes. Cooling air
is exhausted through the cooling air discharge on the front of the
turbine.
With this HVLP spray system, you can achieve the highest quality
professional nish possible with little or no preparation or setup
time. Please review all the information contained in this manual
before operating the system.
© SprayTECH. All rights reserved. 3
Filter Warning System
The lter warning system on your turbine consists of a red lter
warning light on the front control panel and an air ow switch
inside the turbine. When the air ow switch does not detect the
appropriate amount of air owing through the turbine, the lter
warning light will come on to indicate that it is time to clean or
change the lters.
NOTE: Thelterwarningsystemdoesnotshutdownthe
turbine.
IMPORTANT: Clean filters regularly. Clogged filters can
cause excessive heat and possibly damage the turbine.
English
Maintenance
Cooling Air Filter
Two-Stage Atomizing
Air Filter
(green side facing
the turbine)
Warning light
assembly
(P/N 0277193)
Air flow switch
(P/N 0277472)
Fuse holder (P/N 9851621)
15A Fuse (P/N 0275710)
Turbine
(P/N 0277733)
Yellow
Blue
Black
Black
White
ON/OFF switch
(P/N 0524315)
Green
Use the following procedures to keep your HVLP spray system
running properly.
Cleaning/Replacing the Filters
1. Remove each lter by grabbing them and pulling them
straight out of the lter cans on the turbine. This will not
damage the lters.
2. Clean the lters. Either tap the lters to knock out the
contaminants or use pressurized air to blow out the
contaminants. For material that is not blown or knocked
loose easily, soak the lters in soapy water or mineral
spirits. Allow the lters to dry completely before placing
them back in the turbine.
NOTE: Donotusehighlyammablesolvents,suchas
lacquerthinner,tocleanthelters.
3. Insert each lter back into its corresponding lter can.
CS9960 Wiring Diagram
NOTE: Thetwo-stage,atomizingairltermustbeplaced
intheltercanlabeled“2-StageFilter”withthe
green side facing the turbine.
After several cleanings, it may become necessary to replace the
lters. Refer to the parts list near the end of this manual for the
lter replacement kit part number.
Cleaning the Air Hoses
1. Periodically wipe the outer surface of the air hose with a
damp cloth to keep clean.
IMPORTANT: DO NOT submerge into or flush the air hose
with water or any chemical.
IMPORTANT: DO NOT use methylethylketon (MEK),
naphtha, mineral spirits, paint thinner, xylol/xylene, or toluel/
toluene to clean the air hose. Exposure over time could
cause damage to the hose.
4 © SprayTECH. All rights reserved.
English
Troubleshooting
Problem
A. Restricted air ow or no air
ow
B. Filter warning light is on
C. The turbine has no power
D. Excessive arcing/sparking in
the turbine
Cause
1. Air ow adjustment knob on the spray gun
is turned off
2. Air lters are clogged
1. Air lters are clogged
1. No power at the power supply
2. The fuse is blown
3. Worn turbine brushes
1. Worn turbine brushes
2. Damaged commutator
Solution
1. Adjust the air ow adjustment knob
2. Clean or replace the lters
1. Clean or replace the lters
1. Check the power supply
2. Check and replace the fuse
3. Have the brushes replaced at an authorized
CAPSpray service center
1. Have the brushes replaced at an authorized
CAPSpray service center
2. Replace the turbine (contact a CAPSpray service
technician)
Patents
These products are covered by one or more of the following U.S. patents:
5,423,395 D322,790 5,181,832 D338,208 5,174,610 5,550,336
D365,569 5,556,255 5,639,222 5,702,131 5,558,492 5,573,371
5,772,711
SprayTECH 30-Day Satisfaction Guarantee
If, within a 30-day period from the date of purchase, you are not totally satised with a SprayTECH/CAPSpray unit, you may return
it for full credit toward another SprayTECH or CAPSpray product of equal or greater value.
© SprayTECH. All rights reserved. 5
English
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