Capspray CS8100 0277030 User Manual

CS8100 Spray System

Owner’s Manual • Notice d’utilisation • Manual del Propietario

Model No. 0277030

CAPSpray

1770 Fernbrook Lane Minneapolis, MN 55447

Technical Assistance: 1-800-292-4637

Order Entry: 1-800-443-4500

Fax: 1-800-525-9501

www.spraytechinc.com

EnglishFrançaisEspañol

Safety ...................................................................................2–3

Grounding Instructions ..........................................................3

Service .....................................................................................3

Introduction .............................................................................3

Using an HVLP Spray System ............................................3-4

Setup .....................................................................................3

Dual Filtration System ...........................................................4

Maintenance ............................................................................4

Cleaning/Replacing Filters.....................................................4

Replacing a Fuse ..................................................................4

Troubleshooting......................................................................5

Parts List..........................................................................14–15

Français ...................................................................................6

Español ..................................................................................10

Warranty.................................................................................16

Safety

This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.

WARNING

This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.

CAUTION

This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.

NOTE: Notes give important information that should

be given special attention.

WARNING

HAZARD: EXPLOSION OR FIRE - Solvent and paint fumes

can explode or ignite. Severe injury and/or property damage can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors.

• Avoid all ignition sources such as static electric sparks, open flames, pilot lights, and hot objects. Connecting or disconnecting power cords or working light switches can make sparks.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working

order.

• Place turbine at a minimum of 3 feet (preferably more) into a separate, well ventilated room from the spray object or at least 20 feet from the spray object in a well ventilated area. Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The turbine contains arcing parts that emit spark and can ignite vapors.

• Use only Wagner HVLP hose.

• Follow the material and solvent manufacturer's warnings

and instructions.

• Use extreme caution when using materials with a flashpoint below 70° F (21° C). Flashpoint is the temperature that a fluid can produce enough vapors to ignite.

• Plastic can cause static sparks. Never hang plastic to enclose a spray area. Do not use plastic drop cloths when spraying flammable materials.

English

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE

MATERIALS - Will cause severe injury or property damage.

PREVENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as

mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.

• Contact your coating supplier about the compatibility of material with aluminum.

HAZARD: HAZARDOUS VAPORS - Paints, solvents,

insecticides, and other materials can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating

manufacturer.

HAZARD: SKIN BURN INJURY — Heated parts can cause

severe skin burn injury.

PREVENTION:

• Quick disconnect fittings on the hose and spray gun become hot during use. Avoid skin contact with quick disconnect fittings when they are hot. Allow quick disconnect fittings to cool before disconnecting the spray gun from the hose.

HAZARD: GENERAL - This product can cause severe

injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before operating equipment.

• Always disconnect the motor from the power supply before working on the equipment.

• Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the manufacturer.

• Power cord must be connected to a grounded circuit.

• Before each use, check all hoses for cuts, leaks, abrasion

or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist. Never repair a hose. Replace it with an identical replacement hose.

• All hoses, swivels, guns, and accessories must be pressure rated at or above 10PSI/ 0,69 BAR.

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Never aim spray gun at any part of the body.

Grounding Instructions

CAUTION

Grounded Outlet

Grounding Pin

Tab for Grounding Screw

Adapter

Metal Screw

Cover for grounded outlet box

WARNING

Cup Holder

Fuse

Filter Warning Light

Power Switch

Power Cord

Filter

Filter (in end

of filter can)

Air Hose

Air Outlet

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER — Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. A temporary adapter which looks like the adapter illustrated in the figure below may be used to connect this plug to a 2 pole receptacle as shown if a properly grounded outlet is not available.

The temporary adapter should be used only until a properly grounded outlet as shown below can be installed by a qualified electrician. The green colored rigid ear, lug, or the grounding wire extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.

Introduction

This High Volume/Low Pressure (HVLP) spray system is designed for applying coatings to surfaces that can be sprayed faster than brushing or rolling and are too small for traditional airless sprayers. Components of this system include a power switch, a power cord, a filter warning light, a replaceable fuse, a dual filtration system, a cup holder, an air hose, and an air outlet.

With this HVLP spray system, you can achieve the highest quality professional finish possible with little or no preparation or setup time. Please review all the information contained in this manual before operating the system.

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. For lengths less than 25 feet, No. 16 AWG extension cords should be used. Between 25 feet and 50 feet, the minimum gauge is 14 AWG. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. If an extension cord is to be used outdoors, it must be marked with the suffix WA after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

Service

Should your spray system need service during the warranty period, return your unit and the proof of purchase to the distributor where it was purchased. At our option, the unit will be repaired or replaced. In a continued commitment to improve quality, we reserve the right to make component or design changes when necessary.

Using an HVLP Spray System

Refer to the following information to operate and understand your HVLP spray system.

Setup

Use the following procedure to set up your HVLP spray system for operation.

1. Plug the turbine power cord into a grounded, 3-slot receptacle.

Keep the turbine at the maximum possible distance from the spray area to safeguard against explosion or fire that may be caused by sparking electrical parts.

2. Prepare your spray gun for operation. Refer to your spray gun manual for material preparation, setup, and spraying information.

3. Attach the air hose to the air outlet on the turbine.

4. Attach the air hose to the air inlet on your spray gun.

5. Turn on the turbine and begin spraying.

English

Dual Filtration System

Cooling Air Discharge

Cooling Air

Intake

Atomizing Air Intake

Atomizing Air Discharge

Cooling Air Filter

Two-Stage Atomizing

Air Filter

(green side facing

the turbine)

The turbine has two different air filters— one for atomizing air and one for cooling air. The atomizing air filter is a two-stage, fine mesh filter designed to trap particles that may damage your finish. The atomizing air is discharged through the nozzle of the spray gun where it atomizes the coating material. The cooling air filter is a coarse mesh filter designed to allow the proper amount of air flow through the turbine for cooling purposes. Cooling air is exhausted through the cooling air discharge on the front of the turbine.

Filter Warning System

The filter warning system on your turbine consists of a red filter warning light on the front control panel and an air flow switch inside the turbine. When the air flow switch does not detect the appropriate amount of air flowing through the turbine, the filter warning light will come on to indicate that it is time to clean or change the filters.

NOTE: The filter warning system does not shut down

the turbine.

CAUTION

Clean filters regularly. Clogged filters can cause excessive heat and possibly damage the turbine.

Maintenance

Use the following procedures to keep your HVLP spray system running properly.

Cleaning/Replacing the Filters

1. Remove each filter by grabbing them and pulling them straight out of the filter cans on the turbine. This will not damage the filters.

2. Clean the filters. Either tap the filters to knock out the contaminants or use pressurized air to blow out the contaminants. For material that is not blown or knocked loose easily, soak the filters in soapy water or mineral spirits. Allow the filters to dry completely before placing them back in the turbine.

NOTE: Do not use highly flammable solvents, such as

lacquer thinner, to clean the filters

3. Insert each filter back into its corresponding filter can.

NOTE: The two-stage, atomizing air filter must be

placed in the filter can labeled “2-Stage Filter” with the green side facing the turbine.

After several cleanings, it may become necessary to replace the filters. Refer to the parts list near the end of this manual for the filter replacement kit part number.

Replacing a Fuse

1. Remove the fuse holder cover using a flathead screw driver. Push the screwdriver into the cover and turn the cover counterclockwise

2. Pull the old fuse out of the fuse holder cover.

3. Place the new fuse inside the fuse holder cover.

4. Place the new fuse and the fuse holder cover into the fuse holder. Turn the fuse holder cover clockwise with the flathead screwdriver to lock it into position.

English

Problem

Restricted air flow or no air flow

Troubleshooting

Cause

1. Air flow adjustment knob on the spray gun is turned off

2. Air filters are clogged

Solution

1. Adjust the air flow adjustment knob

2. Clean or replace the filters

Filter warning light is on

The turbine has no power

Excessive arcing/sparking in the turbine

1. Air filters are clogged

1. No power at the power supply

2. The fuse is blown

3. Worn turbine brushes

1. Worn turbine brushes

2. Damaged commutator

Patents

These products may be covered under one or more of the following U.S. patents:

5,702,131 5,655,714 5,639,222 5,573,371 5,558,492 5,556,255 5,550,336 5,423,395 5,284,301 5,183,207 5,174,610 D365,569 5,078,323 5,078,322 5,074,467 5,050,804 B1 5,772,711 D331,095 D321,926

1. Clean or replace the filters

1. Check the power supply

2. Check and replace the fuse

3. Have the brushes replaced at an authorized CAPSpray service center

1. Have the brushes replaced at an authorized CAPSpray service center

2. Replace the turbine (contact a CAPSpray service technician)

English

Table Des Matiéres

AVERTISSEMENT

ATTENTION

AVERTISSEMENT

Sécurité ................................................................................6–7

Instructions de mise à la terre...............................................7

Entretien et Réparations ........................................................7

Introduction .............................................................................7

Utilisation d'un système de vaporisation HVLP..................7-8

Préparation ............................................................................7

Système de double filtration..................................................8

Maintenance ............................................................................8

Nettoyage/remplacement des filtres......................................8

Remplacement d'un fusible ...................................................8

Recherche des pannes...........................................................9

Liste de pièces ................................................................14–15

Garantie..................................................................................16

Sécurité

Le présent manuel comprend des renseignements devant être lus attentivement avant toute utilisation de l'appareil. Lorsque l'un des symboles suivants apparaît, il est recommandé d'être particulièrement attentif et de tenir compte des mesures de sécurité indiquées.

Ce symbole indique un danger potentiel pouvant causer des blessures graves ou même mortelles. Des renseignements importants sur la sécurité sont également indiqués.

Ce symbole indique un danger potentiel pouvant causer des blessures corporelles ou des dommages à l'équipement. Des renseignements importants sur la façon de prévenir tout dommage à l'équipement ou toute blessure corporelle mineure sont également indiqués.

NOTA : Les remarques donnent des renseignements

importants requérant une attention particulière.

DANGER: RISQUES D'EXPLOSION OU D'INCENDIE - Les

vapeurs dégagées par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels sérieux ou dommages matériels.

MESURES PRÉVENTIVES:

• Veiller à éviter toute accumulation de vapeurs inflammables en vous assurant que la zone où la pulvérisation a lieu est suffisamment ventilée.

• Veiller à éviter la présence de toute source incandescente telle qu'étincelle électrostatique, flamme nue, flammepilote, objet brûlant, cigarette et étincelle provenant du branchement ou du débranchement d'un cordon d'alimentation électrique ou d'un commutateur.

• Ne pas fumer dans la zone d’épandage.

• Toujours avoir un extincteur en état de fonctionner à portée de la main.

• Placer la pompe à une distance d’au moins un mètre (3

pi) (on recommande d’ailleurs une plus grande distance) de l’objet qui doit être vaporisé dans une pièce séparée bien aérée, ou à une distance d’au moins six mètres (20 pi) de celui-ci dans une zone bien aérée. Les vapeurs inflammables sont souvent plus lourdes que l’air. Le plancher doit être extrêmement bien aéré. La pompe contient des pièces pouvant créer des étincelles et enflammer les vapeurs présentes dans l’air.

• Employer seulement Wagner HVLP tuyau.

• Se conformer aux consignes et recommandations de sécurité du fabricant du solvant ou du produit.

• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 21 °C (70 °F). Le point d’éclair d’un fluide est la température à laquelle les vapeurs émanant du fluide peuvent s’enflammer au contact d’une flamme ou d’une étincelle.

• Le plastique peut être une source d’étincelles provoquées

par l’électricité statique. Ne jamais utiliser une couverture en plastique pour fermer une zone d’épandage ni utiliser des toiles de protection en plastique lors de la pulvérisation de matières inflammables.

DANGER: RISQUES D'EXPLOSION PAR INCOMPATIBILITÉ

DES MATÉRIAUX - Peuvent être à l'origine de corporels sérieux ou dommages matériels.

MESURES PRÉVENTIVES:

• Ne pas utiliser de matériaux contenant des agents de blanchiment ou du chlore.

• Ne pas utiliser des solvants à base d’hydrocarbure halogéné tels que l’agent anticryptogamique, le chlorure de méthylène et le trichloro-éthane-1,1,1. Ces produits ne sont pas compatibles avec l’aluminium

• Communiquer avec votre fournisseur de revêtement pour connaître la compatibilité du matériau avec l’aluminium.

DANGER: VAPEURS NOCIVES – la peinture, les solvants,

les insecticides et autres matériaux peuvent être nocifs lorsqu’ils sont inhalés ou en contact avec le corps. Les vapeurs peuvent causer une nausée importante, des évanouissements ou un empoisonnement.

MESURES PRÉVENTIVES:

• Utiliser un respirateur ou un masque chaque fois qu'il y a des risques d'inhalation de vapeurs. Lire attentivement toutes les instructions se rapportant au masque pour vérifier que celui-ci vous assure une protection suffisante contre les vapeurs toxiques.

• Porter des lunettes de protection.

• Porter des vêtements de protection, conformément aux directives du fabricant de revêtement.

DANGER: DANGER DE BRÛLURE — Les pièces chauffées

peuvent causer de graves brûlures cutanées.

PRÉVENTION:

• Les raccords à dégagement rapide du tuyau flexible et du pistolet peuvent s'échauffer en cours d'utilisation; il faut alors éviter les contacts cutanés, en attendant que les raccords refroidissent avant de séparer le pistolet du tuyau.

DANGER: GÉNÉRALITÉS - Peut causer des dommages

matériels ou corporels sérieux.

MESURES PRÉVENTIVES:

• Avant d'utiliser tout équipement, lire attentivement toutes les instructions et les consignes de sécurité

• Toujours débrancher le moteur de l’alimentation électrique avant d’effectuer des travaux sur l’appareil.

• Se conformer à la législation locale, provinciale ou fédérale pour tout ce qui concerne la ventilation, la prévention des incendies et les conditions générales d'utilisation.

• Les normes de sécurité du Gouvernement américain sont régies par le Occupational Safety and Health Act (OSHA). Il est important de consulter ces normes, en particulier la section 1910 sur le normes générales et la section 1926 sur les des normes de la construction.

• N’utiliser que les pièces autorisées par le fabricant. L’utilisateur assume tous les risques et responsabilités lorsqu’il utilise des pièces qui ne sont pas conformes aux caractéristiques techniques minimales ainsi qu’aux dispositifs de sécurité du fabricant.

• Le cordon d’alimentation doit être raccordé à un circuit mis à la terre.

• Vérifier, avant toute utilisation, que les flexibles ne présentent pas d'entaille ou de fuite, que le couvercle ne soit pas gonflé et que les raccords ne soient pas endommagés. Si le flexible a subi l'un des dommages précités, remplacez-le immédiatement. Ne jamais réparer un flexible d'alimentation. Le remplacer avec un flexible identique de remplacement.

• Tout flexible, raccord orientable, pistolet et accessoire utilisé avec cet appareil doit pouvoir fonctionner à une pression égale ou supérieure à 10 lb/po2 / 0,69 BAR.

• Ne jamais pulvériser lorsqu'il vente.

Français

+ 11 hidden pages

Capspray CS8100 0277030 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Safety

English

Introduction

Service

Using an HVLP Spray System

Maintenance

Troubleshooting

Table Des Matiéres

Sécurité

Français