Capspray CS10000 0295636 User Manual

CS10000 HVLP Spray System
CAPSpray
1770 Fernbrook Lane Minneapolis, MN 55447
Order Entry: 1-800-443-4500
Fax: 1-800-525-9501
www.spraytechinc.com
Owner’s Manual
Printed in the U. S. A.
Model No. 0295636
0201 © 2001 CAPSpray. All rights reserved. Form No. 0295640D

Table of Contents

WARNING
CAUTION
WARNING
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Connecting the Spray System . . . . . . . . . . . . . . . . . . . . . . 3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Spray Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–6
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety

This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.
This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.
This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.
NOTE: Notes give important information that should
be given special attention.
HAZARD: GENERAL — May cause property damage or
severe injury.
PREVENTION:
• Read all instructions and safety precautions before operating any equipment.
• Comply with all appropriate local, state and national codes governing ventilation, fire prevention, and operation.
• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly Part 1910 of the General Standards and Part 1926 of the Construction Standard should be consulted.
• This equipment is designed to be used with authorized parts only. When using this equipment with parts that do not comply with the minimum specifications and safety devices of the equipment manufacturer, the user assumes all risks and liabilities.
• Check all hoses for cuts, leaks, abrasion or bulging of cover, as well as damage or movement of couplings before each use. If any of these conditions exist, replace the hose immediately. Never repair a paint hose.
• Never aim the spray gun at any part of the body.
• Wear protective eyewear.
HAZARD: SKIN BURN INJURY— Heated parts can cause
severe skin burn injury.
PREVENTION:
• Quick-disconnect fittings on the hose and the spray gun become hot during use. Avoid skin contact with any quick-disconnect fittings when they are hot. Allow the quick disconnect fittings to cool before disconnecting the spray gun from the hose
• The compressor becomes hot during use. Allow the compressor to cool before touching it.
HAZARD: HAZARDOUS VAPORS Paints, solvents,
insecticides, and other materials may be harmful if inhaled causing severe nausea, fainting, or poisoning.
PREVENTION:
• Use a respirator or mask whenever there is a chance that vapors may be inhaled. Read all instructions with the mask to insure that it will provide the necessary protection against the inhalation of harmful vapors.
HAZARD: EXPLOSION Compressed air has great force
and may cause injury.
PREVENTION:
• The maximum operating range of the unit is 125 PSI air pressure.
• The pressure pot assembly is protected from over­pressurizing by a safety valve. Pull the ring on the safety valve occasionally to make sure that the valve operates freely. The valve must be replaced if it does not operate freely or if it does not release air when the ring is pulled.
• Never modify the pressure pot or the compressor.
• All accessories must be rated at or above 125 PSI. This includes spray tips, guns, extensions, hoses, and other tools.
HAZARD: EXPLOSION OR FIRE Solvent and paint
fumes can explode or ignite causing property damage and or severe injury.
PREVENTION:
• Exhaust and fresh air introduction must be provided to keep the air within the spray area free from the accumulation of flammable vapors.
• Keep the turbine at the maximum distance possible from the spray area.
• Avoid all ignition sources such as static electricity sparks, open flames, pilot lights, hot objects, cigarettes, and sparks caused by connecting and disconnecting power cords and operating light switches.
• Keep the motor away from spray area to avoid solvent and paint fumes. Motor contains arcing parts which emit sparks.
• Fire extinguishing equipment must be present and in working order.
• The power cord must be connected to a grounded circuit.
• Follow the material and solvent manufacturer's safety precautions and warnings.
Grounding Instructions
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING
Improper installation of the grounding plug can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.
Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.
This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below.
2 © CAPSpray. All rights reserved.
Extension Cord Selection
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
Pressure Pot Outlet
Material Hose
Air Hose
Spray Gun
Material
Inlet
Spray Gun
Air Inlet
Pressure Pot Air Inlet
Compressor Hose
If an extension cord is used, make sure that it is of the 3­conductor type with NEMA connectors so a continuous grounding circuit is provided from the tool to the power circuit receptacle. Also, be sure that the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage to the unit. A table of recommended extension cord sizes is shown below.
If an extension cord is to be used outdoors, it must be marked with the suffix W-A following the cord type designation. For example, SJTW-A to indicate that it is acceptable for outdoor use.
Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 14 or 12 gauge cord is recommended.
NOTE: Do not use more than 100 feet of extension
cord. If you need to paint further than 100 feet from your power source, use more paint hose, not more extension cord. Shorter extension cords will ensure maximum electrical power for proper operation.

Setup

Connecting the Spray System
1. Make sure the ON/OFF lever on the pressure switch is on the OFF position.
2. Connect the compressor hose from the lower storage tank to the pressure pot air inlet.
NOTE: The hose features quick-disconnect fittings.
To use, pull back on the spring-loaded collar of each fitting. Slide the hose fitting over the correct connection and release the collar.
3. Thread the end of the material hose onto the pressure pot material outlet and tighten.
4. Thread the other end of the material hose onto the spray gun material inlet and tighten.

Introduction

The CS10000 HVLP spray system is designed for use as a large capacity, fine finish spray painting tool. Components of the spray system include a dual-head compressor, a cart, a compressor air outlet, a pressure switch, a pressure pot, a pressure pot air inlet, and a pressure pot material outlet.
Pressure Pot
Pressure Pot
Dual-Head
Compressor
Storage
Tanks
Cart
NOTE: The dual-head compressor can be used to
© CAPSpray. All rights reserved. 3
Pressure Pot
Air Inlet
supply air for other air-powered tools. A tee fitting on the compressor air outlet allows the installation of an additional regulator.
Material Outlet (behind regulator)
Compressor Air Outlet
Pressure Switch
5. Connect the air hose to compressor air outlet.
6. Thread the other end of the air hose onto the spray gun air inlet and tighten.
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