Capricorn RC LAB C803-evo Instruction Manual

LabC803evo Instruction Manual rel. 1.3 (10/2017)

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- Symbols -

Made in Italy

02

WARNING

This radio control model is not toy.
First time builders should seek the advice of experienced modellers before beginning assembly and/or if they do not fully
understand any part of the construction.We highly advise to read the instruction manual before assembly, and to always
keep it at hand for reference. Take care before operating this model; you are responsible for its assembly and safe
operation. The extreme performance of this model could be understimated by inexpert drivers and could damage objects
and/or people. Assembly this kit only in places out of children's reach!
CAPRICORN RC is not responsible for any damage or harm caused by improper use or assembly.
CAPRICORN RC and its distribution network are not responsible for any damage caused by shipping or handling.
Eventual parts missing from the kit or flawed must be reported within two weeks of purchase to your local hobby
shop or distributor. For best performance, we highly advise to only use original authentic CAPRICORN RC parts.
For customer support and service please contact your local hobby shop or agent from whom you purchased this item.
Contents of box may slightly differ from the pictures shown. Construction tools, body, fuel, radio system and servo,
engine, muffler and battery pack are NOT INCLUDED unless otherwise stated.

WARNING

This radio control model is not toy.
First time builders should seek the advice of experienced modellers before beginning assembly and/or if they do not fully
understand any part of the construction.We highly advise to read the instruction manual before assembly, and to always
keep it at hand for reference. Take care before operating this model; you are responsible for its assembly and safe
operation. The extreme performance of this model could be understimated by inexpert drivers and could damage objects
and/or people. Assembly this kit only in places out of children's reach!
CAPRICORN RC is not responsible for any damage or harm caused by improper use or assembly.
CAPRICORN RC and its distribution network are not responsible for any damage caused by shipping or handling.
Eventual parts missing from the kit or flawed must be reported within two weeks of purchase to your local hobby
shop or distributor. For best performance, we highly advise to only use original authentic CAPRICORN RC parts.
For customer support and service please contact your local hobby shop or agent from whom you purchased this item.
Contents of box may slightly differ from the pictures shown. Construction tools, body, fuel, radio system and servo,
engine, muffler and battery pack are NOT INCLUDED unless otherwise stated.

L/R

Symmetrical
Mounting

2x

Assemble as many
times as specified

1 2
3 4

Assemble in the
specified order

Note:

TEXT....

Be Careful

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- Tools & Equipment -

Made in Italy

03

Tools needed for assembly (NOT INCLUDED)

Parts for model completion and Start (NOT INCLUDED)

Also required: Starting Box - Nitro fuel - Fuel bottle - Glower - Plycarbonat body

Hex Wrench
1,5/2/2,5/3mm

Box Wrench
7mm

Reamer

Wrench Glowplug
& Cluthnut

Cutter

Pliers

Adjustable Pliers

Glass or Vinyl
Tape

Engine

Air Filter & Oil

Exhaust System

Transmitter

Receiver

Steering & Throttle
Low Profile Servos

RX Battery Pack

Battery Charger

Parts List

Rif. n° Code

1 1

Cap18510-L

2 1

Cap18509-3

3 1

Cap18507

4

1 Cap18508

5

1

Cap18512

6 1

Cap18504

7

1

Cap18502

8 1

Cap14042-KS

9 1

Cap14033-6

10 1

Cap14036

11 1

Cap16085-B

Step 1.0

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- V3 Shock Damper ­ BAG 1

Made in Italy

04

1

2

3

4

5

6

8

9

10

11

7

13

4x

Front Rear

Option

Code
Cap18505

Apply Mineral Oil
before assembly

Silicon Oil #600

13

Rear long 2x
code Cap18511

Front 2x

Rear 2x

Code Cap14041-KS

Front short 2x

Parts List

Rif. n° Code

1 1

Cap171215

2 1

Cap16027

3 1

Cap16030B

4

1

Cap14030

5

1

Cap16086

Step 1.1

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- Shock Damper ­ BAG 1

Made in Italy

05

4x

Front Rear

Front Spring 2x

Rear Spring 2x

Code Cap16098R

5

4

1

2

3

5,8 ball

Apply Mineral Oil
before assembly

4

6,5

Parts List

Rif. n° Code

1 1

Cap16014

2 1

Cap18027

3 1

Cap 2181

4

1

Cap 2182

5

1

Cap 2230

6 1

Cap16033

7

1

Cap171015

8 1

Cap16028

9 2 Cap16019

10 1

Cap 2212

11 1

Cap15005P

12 2

Cap17030

13 3

Cap16086

14 1

Cap17029

Step 2.0

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- Servo Saver ­ BAG 2

Made in Italy

06

Ackermann Inserts

Initial Setting

10

12

11

5x8x2,5

5,8 ball

5,8 ball

3x6

5x8x2,5

10x1,5

3x6

0,5:1,0 Spring preload

+1

9

1

13

4

11

12

3

6

7

8

10

9

5

2,5x5
Threadlock

Oil

9

Option kit
Code Cap18087K

14

13

2

available with
Cap 2181 only

Plastic version
code Cap18093

3x6 screw
code Cap17030

Ack 8,5 Option
code Cap 2280

code Cap 2299

Monolithic version

Parts List

Rif. n° Code

1 1

Cap 2029-B

2 2

Cap15010

3 2

Cap16012

4 2

Cap 415

5

2

Cap16018

6 2

Cap17026

7

2

Cap 2013

8 1

Cap18092

9 1

Cap 2273-V2

10 1

Cap17040

Step 3.0

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- Belt Tensioner Set ­ BAG 3

Made in Italy

07

5x10x4

3x12

3x6x2,5
Flanged

M3 nut

5x10x4

5x10x4
Flanged

5x10x4
Flanged

3x12

3x6x2,5
Flanged

A

To loosen side belt

B

To tighten side belt

Move Freely

.

.

9

7

10

2

3

4

5

6

6

5

4

3

2

1

7

8

Note:
Adjust for minimum offset
and freely movement

Parts List

Rif. n° Code

1 1

Cap 2190-V2

2 2

Cap16021
3 2 Cap 2119
4

1

Cap 2060
5

1

Cap 2099
6 2

Cap 2006
7

3

Cap17010
8 1

Cap 2021
9 1

Cap 2062

10 1

Cap 2103-30

11 1

Cap 506-XL

Step 4.0

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- Middle Shaft Holder ­ BAG 4

Made in Italy

08

6x12x4

4x4

Z30

6x12x4

4x4

Z18

1

7

3

6

4

5

2

7

11

2

8

7

3

9

10

6

4x4

Parts List

Rif. n° Code

1 1

Cap 2020-C

2 2

Cap 2128

3 2

Cap 2068B

4 2

Cap16011

5

2

Cap16031H

6 2

Cap17021

7

2

Cap17006

Step 5.0

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- 2 Speed gear ­ BAG 5

Made in Italy

09

3x3

2,5x10

1

5

6

7

3

2

4

7

3

2

6

5

4

2,5x10

3x3

Note:

Adjust the 2,5x10 screws in equal mode

Note:
Tighten screw gently until just before a small
gap appears between the clutch shoes.

Parts List

Rif. n° Code

1 1

Cap 2059-V2

2 1

Cap2051-57B

3 3

Cap17038

4 2

Cap 2015

5

1

Cap 2058-B

6 1

Cap2050-61B

7

3

Cap17031

8 1

Cap 2127

Step 5.1

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- 2 Speed gear ­ BAG 5

Made in Italy

10

Z61

1

3

4

4

2

8

7

6

Z57

8x12x3,5

3x5

8x12x3,5

Shim
8x10x0,5

3x8

Note:

Clean oil residue
from inside part

One Way Oil

5

Parts List

Rif. n° Code

1 1

Cap 2026B

2 2

Cap 2149

3 1

Cap 2078

4 1

Cap 2126-5

5

1

Cap 2129

6 1

Cap 2065-B

7

1

Cap17006

8 1

Cap 2069

9 1

Cap 2140

10 2

Cap16004

11 2

Cap16026S

Step 6.0

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- Rear Hub ­ BAG 6

Made in Italy

11

12x21x5

Shim
12x15x0,5

2x L/R

1

2

4

5

2

3

9

10

11

6

7

8

11

10

3x21,8 Pin

12x21x5

3x3

8,4 Pivot

8,4 Pivot

Pivot must move freely

.

Initial position for
Tire Offset

Parts List

Rif. n° Code

1 1

Cap 2025B-R

2 1

Cap 2096C

3 3

Cap17030

4

1

Cap16086

5

2

Cap 2149

6 1

Cap 2077

7

1

Cap 2131

8 1

Cap 2007

9 1 Cap 2134

10

4

Cap 2126-5

11 1

Cap 2129

12 1

Cap 2064-B

13 1

Cap17006

14 1

Cap 2069

15 1

Cap 2139

16 2

Cap16004

17 2

Cap16026S

Step 6.1

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- Front Hub ­ BAG 6

Made in Italy

12

12x21x5

Shim
12x15x0,5

2x L/R

3x19,8 Pin

12x21x5

3x3

8,4 Pivot

8,4 Pivot

Pivot must move freely

.

Initial position for
Tire Offset

1

5

10

11

4

3

2

3

3

16

17

1

16

17

7

8

9

15

6

10

14

13

12

Right Steering Block view

.

+1 UP initial KING-PIN Setting

~

Initial Position

5,8 Ball

3x6

3x6

3x6

2,5x11,8 Pin

Grease

Left Upright
Code Cap 2025B-L

.

.

NOTE:
Reverse 180° position
for more steering and sensibility
on entry and center curve

Parts List

Rif. n°

Code

1 1

Cap 2233

2 6

Cap 2126-5

Parts List

Rif. n° Code

1 1

Cap 2078-V2

2 1

Cap 2126-3

3 2

Cap 2126-5

Step 6.A

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- Front & Rear shaft ­ BAG 6

Made in Italy

12/A

Alternative front CVD shaft

Alternative rear shaft

2

1

2

3

Shim
12x15x0,5

2

Shim
12x15x0,5

Shim
12x15x0,3

2x L/R

2x L/R

1

Shim
12x15x0,5

OPTION

ALU CVD front shaft code Cap 2248

OPTION

ALU CVD rear shaft code Cap 2249

Parts List

Rif. n° Code

1 1

Cap 2118

2 1

Cap 2100

3 1

Cap17010

Parts List

Rif. n° Code

1 1

Cap 2258

2 1

Cap 2043-V2

3 2

Cap17026

4 2

Cap 2063B

5

2

Cap 2070

6 2

Cap 2038

7

1

Cap 2017

Step 7.0

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- Brake Set ­ BAG 7

Made in Italy

13

8x16x5

3x12

3x12

7

3

3

2

5

6

4

4

5

6

4x4
Thread Lock

Z20

2

1

3

1

Inside Pad

Inside Pad

Outside Pad

Parts List

Rif. n° Code

1 1

Cap 2023

2 1

Cap 2140

3 1

Cap 2103

4 2

Cap 2231

5

2

Cap 2012

Step 8.0

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- Rear Solid Axle ­ BAG 8

Made in Italy

14

12x18x4

3x21,8 Pin

Z46

3

5

1

5

2

4

4

12x18x4

Parts List

Rif. n° Code

1 1

Cap 2022

2 1

Cap 2101

3 1

Cap 2061

4 1

Cap 2130

5

2

Cap 2057

6 2

Cap 2117

7

2

Cap 2012

Step 8.1

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- One Way Front Axle ­ BAG 8

Made in Italy

15

12x18x4

Z23

12x18x4

1

5

5

4

6

7

6

7

3

2

One way Oil

One way Oil

6x10x0,9

6x10x0,9

Parts List

Rif. n° Code

1 1

Cap 2036B

2 1

Cap 2115

3 1

Cap 2098B

4

1

Cap 2237

Parts List

Rif. n° Code

1 1

Cap 2265

2 1

Cap14038-Q

3 1

Cap 2086

4

1

Cap18019

Step 9.0

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- Rear Suspension ­ BAG 9

Made in Italy

16

L/R

2x

With 2,0 hex wrench
turn for more or less camber

7,0 ball

oil

1

3

2

Rear camber setting

2,5

+.....-

Note:
Ensure move freely

L/R

Right Block

2x

Initial up roll center Position

Left part
Code Cap 2266

3x40 Pin

2,5x4

Type 3 Insert

4

3

2

2

Hole n1,5mm

Hole n3mm

4

1

3

3

Parts List

Rif. n° Code

1 1

Cap 2035-V3
2 1 Cap 2018
3 2

Cap16086
4 3

Cap17030
5

1

Cap 2094S-R
6 1

Cap 2085
7

1

Cap17032
8 1

Cap22015

Step 9.1

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Made in Italy

17

- Rear Suspension ­ BAG 9

Note:
Remove as shown

Note:
Remove as shown

Left Block view

Initial Setting

1,5 Down Stop Setting

3x56 Pin

4x10

5,8 ball

1

6

5

4

4

3

2

3

4

5,8 ball

3x8

3x6

3x6

3x6

Left Part
Code Cap 2094S-L

2x L/R

Right Block

7

8

3x6x2
shim

Option
code Cap 2278

Option
code Cap 2279

Step 9.1A

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Made in Italy

17/A

- Rear Suspension -

Shock Damper Position

OPTION

~~~~

~~~~

~~~~

~~~~

~~~~
~~~~

~~~~

~~~~

~~~~

~~~~

Down Width Pins

31mm

Down Width Pins

28mm

Down Width Pins

31mm

Down Width Pins

28mm

Down Width Pins

25mm

Note:
for 25mm Down Widht Pins is necessary
to use Option Parts Cap 2278-K

KIT BASE

T

r

a

c

t

i

o

n

/

S

t

a

b

i

l

i

t

y

T

r

a

c

t

i

o

n

/

S

t

a

b

i

l

i

t

y

Parts List

Rif. n° Code

1 1

Cap 2152

2 2 Cap14042

Parts List

Rif. n° Code

1 1

Cap 2027/B-3,0

2 2

Cap 2014

3 2

Cap 2031

4 2

Cap 2120

5

4

Cap17006

Step 9.2

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Made in Italy

18

- Rear Anti-Roll Bar ­ BAG 9

5,8 Pivot

3x3

2x L/R

38

Left move side

100°

1

2

2

1

2

2

4

5

3

5

3

5

4

5

5,8 Pivot

3x3

3x3

3x3

5x10x3

5x10x3

n3,0

Note:
Insert ball berings and 3 Parts

before 5,8 Pivot

Note:
Wire should be flush
with end of pivot

Right move

Left move

Parts List

Rif. n° Code

1 1

Cap 2269

2 2

Cap14038-Q

3 1

Cap 2260-evo

4 2

Cap 2262

5

2

Cap17031

6 2

Cap 2146

Parts List

Rif. n° Code

1 1

Cap16019

2 2

Cap14038-Q
3 1 Cap 2270
4

2

Cap17032

Parts List

Rif. n° Code

5

6

Cap17031

6 1

Cap 2259

7

2 Cap 2017

Step 9.3

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Made in Italy

19

- Rear Suspension ­ BAG 9

4x8

L/R

Box

3x8

3x8

3x8

8x16x5

5x8x2,5

2 2

3

4

6

5

1

2

3x8

7

6

3

2

4

5

1

5

2

Hole n1,5mm

Hole n1,5mm

Parts List

Rif. n° Code

1 1

Cap 2010RB

2 2

Cap 2264

3 2

Cap 2232

4 1

Cap 2053

5

1

Cap 2006

6 1

Cap 2054

7

1

Cap16018

8 1

Cap 2257-V2

9 2

Cap17030

10 2

Cap17005

11 2 Cap22015

Step 9.4

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Made in Italy

20

- Rear Suspension ­ BAG 9

L/R

3x201 belt

Notes:
Insert the bar into the slot and below the belt
Adjust position for minimum offset
and freely movement
place the pivot in the uniball link

Note:
Set right and Left side in the same
way for a correct rear belt tension

ALU version
Code Cap 2132

3

4

8

5

9

6

2

11

10

1

7

3x6

5x10x4
Flanged

3x12

3x6x2 shim
Initial Setting

Grease

Parts List

Rif. n° Code

1 1 Cap 2194
2 2

Cap17028

3 2

Cap17032

4 2

Cap 2028-B

5

4

Cap 2040

6 4

Cap17023

7

1

Cap 2006

Step 9.5

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Made in Italy

21

- Rear Suspension ­ BAG 9

L/R

3x16

3x8

3x10

3x16

3x8

Note:
Insert carbon plate belowe the belt
and into Right and Left side slot

4

2

2

1

7

5

6

5

6

3

3

3x10

...

A B

To loosen To tighten

Default setting

Parts List

Rif. n° Code

1 1

Cap 2110B

2 1

Cap 2207

3 2

Cap17023

4 2

Cap 2047-P

5

2

Cap17034

6 2

Cap600

7

2

Cap 2087

8 4

Cap17001

9 1

Cap 2192

10 1

Cap17032

11 1

Cap 2297

12 1

Cap16029/B

13 3

Cap17030

Step 9.6

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Made in Italy

22

- Rear Suspension ­ BAG 9

L/R

3x6

0° Initial Setting
180° -2mm Body position

3x6

3x8 Flanged

3x10

Note:
Ensure move freely

3x8

4

,

0

R

e

a

r

P

i

vo

t

3

,

0

F

r

o

n

t

P

i

v

o

t

4

,

0

R

e

a

r

P

i

v

o

t

3

,

0

F

r

o

n

t

P

i

v

o

t

4

7

6

1

8

8

2

3

10

5

13

13

12

9

Front

11

Parts List

Rif. n° Code

1 1

Cap15014P
2 1 RX Battery
3 2 TAPE
4 3

Cap17035

Step 10.0

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Made in Italy

23

- Battery Holders ­ BAG 10

2S Li-Fe / Li-Po
RX Battery
NOT INCLUDED

Brass

34gr Code Cap15014C

Special alloy

85gr Code Cap15014S
103gr Code Cap15014S-2,5
123gr Code Cap15014S-3

Option Parts

2,5x6
Thread Lock

2

4

4

4

1

3

2,5x6
Thread Lock

2,5x6
Thread Lock

Fiber Tape
NOT INCLUDED

Parts List

Rif. n° Code

1 1

Cap 2273-V2

2 2

Cap 2146

3 1

Cap 2105

4 2

Cap17010

5

1

Cap 2011-435RB

6 2

Cap17032

7

1

Cap 2009RB

Step 10.1

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Made in Italy

24

- Middle Transmission ­ BAG 10

3x8

4x8

3x8

3x201 belt

3x435 belt

4x4

4x4

Adjust position according
front and side belt tension

...

3

4

1

5

2

7

6

6

4

Parts List

Rif. n° Code

1 1

Cap 2211-R

2 1

Cap 2211-F

3 4

Cap 2147

4

1

Cap17032

5

2

Cap 2116

6 4

Cap14041

Step 10.2

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Made in Italy

25

- Engine mount & Servo Saver -

BAG 10

4x8

3x8

2x

87( )

4x8

4x8

4x8

~

1

2

3

3

3

3

4

5

6

6

Initial Setting

F

R

Engine mounts view

Parts List

Rif. n° Code

1 4

Cap 2139

2 4

Cap 2208

3 4

Cap17006

4

1

Cap 2221

5

1

Cap 2222

6 4

Cap17029

7

2

Cap 2218

8 6

Cap17030

9 2 Cap16086

Step 11.0

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- Front Suspension ­ BAG 11

Made in Italy

26

3x3

3x3

3x6

3x6

3x6

3x6

5,8 ball

3x19,8 Pin

3x19,8 Pin

L/R

2

2

3

9

8

8

7

4

3

1

1

6

5

6

Parts List

Rif. n° Code

1 2

Cap 2263

2 2

Cap 2202

3 2

Cap 2235

4

2 Cap17011

Parts List

Rif. n° Code

5

17

Cap17031

6 4

Cap 2264

Step 11.1

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- Front Suspension ­ BAG 11

Made in Italy

27

3x8

L/R

3x8

3x8

3x5
Not overtighten

4x6

Note:
Insert front belt on the
Z23 pulley before placing

Note:
Set right and left side in the same
way for a correct front belt tension

1

2

3

4

6

5

5

5

Parts List

Rif. n° Code

1 1

Cap 2267

2 1

Cap 2268

3 2

Cap17028

4 1

Cap 2092-UP

5

4

Cap17032

6 2

Cap2151-B

7

2 Cap2151-S

8 2

Cap17041

9 2

Cap16019

10 1

Cap 2180-2,5

Step 11.2

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Front Suspension ­ BAG 11

Made in Italy

28

3x8

3x8

3x8

Left part

Right part

3x16

8

6

7

3

5

5

4

2

1

9

9

10

5

5x8x2,5

5x8x2,5

cut

16,5

Before After cut

Note:
adjust position for minimum offset
and freely front Anti-Roll bar movement

Wire Bar

n2,0 ExtraSoft Code Cap2180-2,0
n2,3 Soft Code Cap2180-2,3

nnnn2,5 Medium Code Cap2180-2,5

n2,7 Hard Code Cap2180-2,7

2,2#2,5

Default Setting

L/R

Parts List

Rif. n° Code

1 1

Cap 2298

2 2

Cap14038-Q

3 1

Cap 2034B

4 1

Cap 2301

5

1

Cap18019

6 1

Cap14031P

Step 11.3

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Front Suspension ­ BAG 11

Made in Italy

29

L/R

3x45 Pin

2,5x4

Right Block

1

4

5

3

2

2

6

2x

Type 2 Insert

Hole n3mm

Set

2,0mm

Note:
Ensure move freely

.

Initial uppper arm position

Initial caster Position

2,0

0,5

1,5

Hole n1,5mm

2

2

Parts List

Rif. n° Code

1 4

Cap17023

Step 11.4

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Front Suspension ­ BAG 11

Made in Italy

30

3x10

L/R

3x10

Ensure move freely

Grease

4

4

Grease

1

1

Parts List

Rif. n° Code

1 2

Cap17030

2 2

Cap17032

Step 11.5

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Front Suspension ­ BAG 11

Made in Italy

31

3x6

L/R

3x8

L/R

Front

Rear

~~

~

~

Initial Position

Initial Position

1

2

Parts List

Rif. n° Code

1 1

Cap 2080-D

2 3

Cap 2112

3 3

Cap 2145

4 1

Cap 2079-B

5

2

Cap 2048-P

6 6

Cap 2147

7

2 Cap17031

Step 11.6

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Bodymounts Assembly ­ BAG 11

Made in Italy

32

4x12

M4 Nut

4x8

3x8

0° Initial Setting
180° -2mm Body position

3

6

2

1

5

7

4

Front

19mm

Body Rif.
Protoform
R18
Matrix
R18 Original

Parts List

Rif. n° Code

1 1

Cap 2261

2 2

Cap 2049-P

3 2

Cap17031

4 6

Cap170520

5

1

Cap 2106-B

6 2

Cap clips1

Parts List

Rif. n°

Code

1 1

Cap 2213P

2 2

Cap17019

Step 12.0

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Fuel Tank & F.F.S. ­ BAG 12

Made in Italy

33

2,5x5

5x2 Oring

3x8

Type A
Initial Position

Type B

Code Cap 2214P

Note:
Reversible use for forward or
backward servo-saver position

1

2

5

6

4

2

3

1

Parts List

Rif. n° Code

1 1

Cap16070

2 2

Cap17041

3

4

Cap 2144

4 2

Cap16048

5

1

Cap17030

6 1

Cap16086

7

1

Cap 2152

8 2

Cap14042

1F 1

Cap18072-F

1R 1

Cap18072-R

Parts List

Rif. n° Code

1 2

Cap17030

2 4

Cap17026

3 2

Cap16048

Step 12.1

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Electronics -

BAG 12

Made in Italy

34

3x6

3x16

Servo shims
1 or 1,5 mm
depending on your
steering servo

5,8 ball

Note:
Optional Set for
high size servo

36

17

100°

1

3

2

6

8

4

1F

1R

5

7

Servo screw

2

1

3

3

3x12

3x6

Cap 601

Parts List

Rif. n° Code

1 1 Cap18073K/1
2 1

Cap14001
3 1 Receiver
4 1

Cap18073K/2
5

4

Cap17047
6 2

Cap17026
7

4

Cap18512

Step 12.2

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Electronics -

BAG 12

Made in Italy

35

1

3

4

5

7

2

6

"O"Ring

3x12

2x16

58:65mm Power extension cable
NOT INCLUDED

Double-sided tape
size 25x15
NOT INCLUDED

RX
NOT INCLUDED

Parts List

Rif. n° Code

1 2

Cap17041

2 2

Cap17021

3 2

Cap17039

4 1

Cap17041

5

1

Cap17041

6 2

Cap16015-1

7

1

Cap17041

8 2

Cap17006

9 1

Cap17041

10 1

Cap17041

Step 12.3

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Gas/Brake Linkage ­ BAG 12

Made in Italy

36

8

:

1

0

m

m

2

:

3

m

m

Silicone Tubing

5

4

8

6

7

3

9

1

2

10

6

8

1

2

Servo screw

2,5 Nut

2,5 Nut

2,5x10

3x3

3x3

2,5x10

3

C

u

t

8

0

:

8

5

m

m

d

e

p

e

n

d

i

n

g

e

n

g

i

n

e

t

y

p

e

Note:
Do not overtighten 2,5 nut
Pivot must rotate freely

Note:
Insert link in the
brake arm before

Cap 601

Parts List

Rif. n° Code

1 2

Cap 2150

2 2

Cap17032

3 1

Cap16019

4 3

Cap17030

Step 12.4

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Radio plate assembly ­ BAG 12

Made in Italy

37

3x8

5x8x2,5

3x6

3x6

Note:
Remove F screws
to Active F.F.S.

Option Part
Rear Flex System

Code:
Cap 2037

2x

F

2

1

4

4

3

4

2

1

3x8

3x6

Parts List

Rif. n°

Code

1 2

Rear wheel

2 2 Front wheel

Step 12.5

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Wheels assembly -

Made in Italy

38

NOT INCLUDED

NOT INCLUDED

L/R

1

2

Parts List

Rif. n° Code

1 1

Cap 2228

2 1

Cap 408

3 1

Cap 476-L

4 1

Cap 477RE

5

1

Cap 472B

6 1

Cap 478

7

1

Cap 417M

8 1

Cap 409

9 1

Cap 434

10 1

Cap 415

11 1

Cap 2008NE
12 2 Cap 2014
13 1

Cap 412B
14 1

Cap 406-08
15 1

Cap 406-08
16 1

Cap2123-24
17 1

Cap2123-19V2

Step 13.0

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Clutch ­ BAG 13

Made in Italy

39

1

2

3

4

5

6

7

8

9

10

11

12

12

14

15

16

17

13

shim
5x7x0,6

5x10x3

5x10x3

5x10x4

5x10x4 Axial

3x14

Z19

Z20 Code Cap2123-20V2

Z24

Z23 Code Cap2123-23
Z25 Code Cap2123-25

Step 13.1

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Clutch ­ BAG 13

Made in Italy

40

9,59,3#

Use the cone that comes
whit your engine

Note:
Hard Tighten the clutch
nut with 10mm Hex Tool

Shim for adjusting flywheel distance

Step 13.2

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Clutch ­ BAG 13

Made in Italy

41

1,0#1,3 Spring preload

..

Left motion

Step 13.3

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Clutch ­ BAG 13

Made in Italy

42

Adjusting the clutch bell gap

Gap =0

Note:
Do not install
internal shims

Gap =0,5

Note:
install internal
shims appropriately

Push the clutch bell on
to the clutch shoe and
misure A distance

A

A + 0,45#0,55

Gap adjust shims

Step 13.4

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Clutch ­ BAG 13

Made in Italy

43

Endplay shims

Z24
( Option Z23-Z25 )

Z19
( Option Z20 )

Grease

n5,0

n5,2

0,1#0,15 Endplay gap

Note:
Large chanfer

Step 14.0

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Final Assembly View -

Made in Italy

44

Step 14.1

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Final Assembly View -

Made in Italy

45

Step 14.2

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Final Assembly View -

Made in Italy

46

Step 14.3

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Final Assembly View -

Made in Italy

47

C803 Default Set-Up Sheet

Front

Rear

.

FRONT

REAR

LEFT RIGHT TYRES LEFT RIGHT

BRAND
SHORE

DIAMETER

OIL
SPRING
PISTON

SHOCK ABSORBERS

ANTI-ROLL BARS

1 ST SPUR GEAR 2 ND

ENGINE

1 ST PINION 2 ND

MIDDLE
AXLE PULLEY

29 30

TYPE MUFFLER
PLUG NITRO

19 20

23 24

60 61 62 56 57 58

SET-UP SHEET

NAME
DATE
TEMP
TRACK
TRACTION
RESULT BEST LAP

BODY

TYPE

CAMBER

TOE / SIDE

WIDHT

LEFT

RIGHT

CAMBER

TOE /SIDE

WIDHT

LEFT

RIGHT

ARM POSITION

A B

ACKERMANN INSERTS

GROUND

GROUND

Caster Angle

48

Type 1 Type 2 Type 3

Type 1 Type 2 Type 3

Additional notes

HOLES n

nn

n

Made in Italy

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

TYPE

nnnn

Upper Arm Position

Arm Position

DownStop

Ride Height

Ride Height

262,0

2,5°

252,0

-1,5°

-1,5°

-1,5° -3,5°

-3,5°

2,0

7,0

8,5

1,0

7,5

~~~~

~~~~

~~~~

~~~~

~~~~

~~~~

~~~~

~~~~

~~~~~~~~

32 32
68 68

35 35
75 75

600
Blue
3

1,1

600
Red
3

1,1

Wire
3,0

Std Bore Big Bore

~~~~

+

-

-

+

0°

0°

~~~~

Front

Rear

~~~~

~

~

DownStop

A

B

S.SAVER ARM

BODY POSITION

19,0 (R18)

~~~~

~~~~

~~~~

.

Offset

1,0

Offset

2,0

LONG

Kingpin

.

Upper Arm Spacers

UPPER ARM SHIM

2,0

DRIVE TRAIN FLEX SYSTEM

8,5 9 10 11 12

Wire
2,5

Upper Arm

Lower Arm

~~~~

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

.

.

Yes

No

~~~~

.

A

B

D

C

~~~~

Front Rear

Yes

Yes

No

No

~~~~

~~~~

Rif.

12x18x4 bearing

Type 1 Type 2 Type 3

BODY COLUMNS POSITION

Forward Backwards

~~~~

12x21x5 bearing

~~~~

OPTION

~~~~

MONOLITHIC

16 gr.

15 gr.

Side weight strip

Rear weight

screws----- --- position

FR

Diff.

C803 Blank Set-Up Sheet

Front

Rear

.

FRONT

REAR

LEFT RIGHT TYRES LEFT RIGHT

BRAND
SHORE

DIAMETER

OIL
SPRING
PISTON

SHOCK ABSORBERS

ANTI-ROLL BARS

1 ST SPUR GEAR 2 ND

ENGINE

1 ST PINION 2 ND

MIDDLE
AXLE PULLEY

29 30

TYPE MUFFLER
PLUG NITRO

19 20

23 24

60 61 62 56 57 58

SET-UP SHEET

NAME
DATE
TEMP
TRACK
TRACTION
RESULT BEST LAP

BODY

TYPE

CAMBER

TOE / SIDE

WIDHT

LEFT

RIGHT

CAMBER

TOE /SIDE

WIDHT

LEFT

RIGHT

ARM POSITION

A B

ACKERMANN INSERTS

GROUND

GROUND

Caster Angle

49

Type 1 Type 2 Type 3

Type 1 Type 2 Type 3

Additional notes

HOLES n

nn

n

Made in Italy

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

TYPE

nnnn

Upper Arm Position

Arm Position

DownStop

Ride Height

Ride Height

Std Bore Big Bore

+

-

-

+

0°

0°

Front

Rear

~

~

DownStop

A

B

S.SAVER ARM

BODY POSITION

.

Offset

Offset

Kingpin

.

Upper Arm Spacers

UPPER ARM SHIM

DRIVE TRAIN FLEX SYSTEM

8,5 9 10 11 12

Upper Arm

Lower Arm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

.

.

Yes

No

.

A

B

D

C

~~~~

Front Rear

Yes

Yes

No

No

Rif.

12x18x4 bearing

Type 1 Type 2 Type 3

BODY COLUMNS POSITION

Forward Backwards

12x21x5 bearing

OPTION

MONOLITHIC

16 gr.

15 gr.

Side weight strip

Rear weight

screws----- --- position

FR

Diff.

Parts List

Rif. n°

Code

1 2

Cap16019

2 1

Cap216X

Step A

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

OPTION KIT

- Front F1 Anti-Roll bar -

Made in Italy

50

F1 Anti-roll bar Kit

Code Cap 2160

Note:
adjust position for minimum offset
and freely front Anti-Roll bar movement

bar insert

1,0 Super Soft Code Cap 2165
1,2 Soft Code Cap 2161
1,4 Medium Code Cap 2163
1,6 Hard Code Cap 2166

1

2

2

5x8x2,5

5x8x2,5

Step B

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

OPTION KIT

- Rear F1 Anti-Roll bar -

Made in Italy

51

Rear F1 Anti-roll bar Kit

Code Cap 2201

Note:
adjust position for minimum offset
and freely Rear Anti-Roll bar movement

bar insert

2,3 Soft Code Cap 2201-2,3
2,5 Medium Code Cap 2201-2,5
2,7 Hard Code Cap 2201-2,7

Zoom view

Parts List

Rif. n° Code

1 2

Cap 2239

2 2

Cap17023

3 2

Cap 2289

4

2 Cap22020

5

2

Cap17040

Step C

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

OPTION KIT

- Carbon Front Body Support ­ Code Cap 2239-K

Made in Italy

52

1

2

3

4

5

M3 nut

3x6x0,5
shim

3x7x3
bearing

3x10

.

.

Note:
adjust bearing position

L/R

Parts List

Rif. n° Code

1 1

Cap 2274
2 1 Cap16074
3 1

Cap17009
4 2

Cap16062
5

2

Cap14032
6 2

Cap16011

Parts List

Rif. n° Code

7

2

Cap16031
8 2 Cap17021
9 2

Cap 2287

10 1

Cap 2277

11 1

Cap 2275

12 1

Cap 2006

Parts List

Rif. n° Code

13 1

Cap17010
14 1 Cap 2276
15 2

Cap16079
16 1

Cap18110
17 2

Cap18080
18 1

Cap18118
19 1

Cap17002

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- XLight Gearbox ­ Code Cap 2274-K

Made in Italy

17

15

16

15

19

8

6

7

5

4

3

2

17

9

1

10

11

9

14

13

12

6x9x0,5 shim

6x9x0,5 shim

6x16x5 bearing

6x16x5 bearing

M2,5x10

M4x4

Thread Lock

M4x3

Thread Lock

-------- Note: -----------

Adjust M2,5x10 screws
in equal mode

22,8mm

53

Step D

18

6x10x3 bearing

6x10x3 bearing

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Notes -

Made in Italy

54

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Notes 2 -

Made in Italy

55

LabC803

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Exploded A -

Made in Italy

56

2263

2260-evo

2202

2235

17031

2208

17006

16086

17030

2218

2152-A

2222

17030

2139

17029

2152-A

2117

2264

2130

2057

2012

2022

2101

17010

2119

2006

2099

16021

15014P

2190-V2

2021

16021

17010

2119

2103-30

506-XL

2006

2011-435RB

17035

2146

16019

2180-xx

2273-V2

17040

15010

2234

16012

415

16018

17026

18092

2013

17010

17031

17010

2054

2119

2099

2006

17011

2009RB

2006

2050-61B

2058B

17031

2015

2051-57B

2059-V2

2015

17038

2127

17021

16031H

2020-C

2128

2068B

16011

2017

2043-V2

2031

17006

2014

2027

2258

17023

2053

17010

2118

2100

2006

2063

2070

2038

2221

2259

2017

2012

2264

2023

2231

2140

2103

2010RB

17006

14038-Q

17032

2270

2120

16004

17030

2094S
2278K (OPT)

17030

17032

22015

2035-V3

14042

2018

2152
16004

2262

17031

2085

2269

LabC803

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Exploded B -

Made in Italy

57

16086

14030

171215

16027

16030B

Front

Rear

16098R

16085-B

14036

14033-6

18507
18509-X

18510-L

18508

18512

18504

18502

14042-KS

Front

Rear

18511

Front

Rear

14041-KS

2080-D

2048-P

2079-B

2112

17031

2145

2147

2092-UP

2267

17030

2298

2144

2025B-R

14041-KS

16019

16014

16086

2116

17029

16086

2181
2299

2230

15005P

18027
18093 ( plastic )

2181

16033

171015

16028

16019

2212

17030

14041-KS

2105

2211-K

2147

2129

2149

2126-5

2139

16004

2064B

17006

2077
2233
2248 ( ALU )

16026S

2069

17030

2096C

16086

2025B-L

2131

2301

17023

14031P

14038-Q

18019

2268

16029

17030
2257-V2
16018

600

2110B

17001

17030

2194

2266

14038-Q

2047P

2087

17001

2265

2144

2207

2297

17023

17030

17032

2192

17034

2086

2036B

2034B

2028B

2237

17023

2040

17005

22015

2026B

2065C

17006

2069

2078
2078-V2
2249 ( CVD ALU )

16026S

2140

16004

2149

2126-5

2129

2098B

2115

2232
2132 ( ALU )
2250 ( CVD )

LabC803

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Exploded C -

Made in Italy

58

17041

17041-L

17041

601

17041

17039

17006

16015-1

17021

17041

clips-1

170520

17032

2150

17026

17026

18512

18073-K

17047

14001

17041

17030

17028

16086

17030

601

2152

14042-KS

17041

16070-B
18072K ( METAL )

17041

17019

17031

17030

2213 ( METAL )
2213-P ( PLASTIC )
2214 ( METAL )
2214-P ( PLASTIC )

16019

17030

2049-P

2261

2106-B

LabC803

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Exploded D -

Made in Italy

59

2228

476-L

408

477RE

478

472B

417M

409

434

415

2008NE

2014

412B

406-08

2123-23 ( 23T )
2123-24 ( 24T )
2123-25 ( 25T )

2123-19V2 ( 19T )
2123-20V2 ( 20T )

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- Option Parts -

Made in Italy

60

cod. Cap 2209-K

cod. Cap15014-C 34gr
cod. Cap18132 55gr
cod. Cap15014-W 85gr

cod. Cap 2132

cod. Cap 2249-K

cod. Cap 2248

cod. Cap 2210

cod. Cap 2181-K

cod. Cap 2288

cod. Cap 2274-K

cod. Cap 2239-K

cod. Cap 2027/B-2,7

cod. Cap 2290-K kit
Inserts:

cod. Cap 2201-2.3 n2,3
cod. Cap 2201-2.5 n2,5
cod. Cap 2201-2.7 n2,7

cod. Cap 2180-2.0 n2,0
cod. Cap 2180-2.3 n2,3
cod. Cap 2180-2.5 n2,5
cod. Cap 2180-2.7 n2,7

cod. Cap 2160-K Kit
Inserts:

cod. Cap 2160-1.0 n1,0
cod. Cap 2160-1.2 n1,2
cod. Cap 2160-1.3 n1,3
cod. Cap 2160-1.4 n1,4
cod. Cap 2160-1.6 n1,6
cod. Cap 2160-1.8 n1,8
cod. Cap 2160-2.0 n2,0
cod. Cap 2160-2.2 n2,2

cod. Cap 2300

cod. Cap 2302

cod. Cap 2280-K
Ack 8,5

cod. Cap 2271-K

cod. Cap18027

cod. Cap 2278-K

CCCCaaaapppprrrriiiiccccoooorrrrnnnn RRRRCCCC

- C803 Front Differential -

Code Cap 2293-K

Made in Italy

17042 ( 2x )
5x15x0,3 shim

17042

5x10x0,1 shim

16019
5x8x2,5 bearing

17015

2x10 Pin

11

13

14

12

1

4

3

10

2

8

9

7

6

15

16

17

18

5

3

7

16019

5x8x2,5 bearing

172407
15x1 ORing

2313

17042
5x10x0,1 shim

2295

17022 ( 4x )

M2,5x8

2101
23T Pulley

2101

2130

17042 ( 4x )
3,5x9,5x0,25 shim

14045 ( 4x )

14045 ( 2x )

16056 ( 2x )

170520 ( 2x )

5x2 ORing

2296

10

17015

2x10 Pin

2293

oil

oil

oil

oil

Note 1:
Recommended tire diameter for 4WD drive
ø68mm Front / ø74mm Rear

Note 2:
Fill differential up to the top
of the pins with silicon oil.
Initial minimum Setting

2.500.000 cst

61