ammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier from
a neighbor’s phone and follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
Installation and service must be
performed by a qualied installer, service
agency, or the gas supplier.
IMPORTANT: READ THESE INSTRUCTIONS
CAREFULLY BEFORE STARTING
INSTALLATION OF THIS FIREPLACE.
The logs and burner must be permanently installed in and
are only for use in this replace. This replace must be
connected to a working ue meeting the requirements of
the ANSI Z21.50 standard.
Solid-fuels shall not be burned in this replace.
This appliance must be vented vertically through the
roof. This appliance is not for installation in manufactured
or mobile homes. The installation, including provisions
for combustion, ventilation air, and required minimum
permanent vent opening, must conform with the National
Fuel Gas Code (ANSI Z223.1/NFPA 54) and applicable
local building codes. This gas replace is designed to
burn with yellow ames; thus adequate ventilation is
absolutely necessary.
WARNING:
This gas appliance must not be connected to a chimney
fuel servicing a solid fuel burning appliance.
Do not store gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This appliance is only for use with the type of gas indicated on
the rating plate. This appliance is not convertible for use with
other gases, unless a certied kit is used.
7/2/18
CONTENTS
ASL120 Fireplace Parts ....................................................................................................................................... Pg. 4,5
ASL48 Fireplace Parts ......................................................................................................................................... Pg. 6,7
Clearance to Combistibles ................................................................................................................................... Pg. 14
Chimney System Heights ..................................................................................................................................... Pg. 15
Supporting Floor Systems .................................................................................................................................... Pg. 15,16
What You Will Need ............................................................................................................................................. Pg. 17
Installing Draft Hood and Chimney System ......................................................................................................... Pg. 20
Artisan Series Firebrick Liners ............................................................................................................................. Pg. 21
Fireplace Finishes and Combustible Trim Clearances ......................................................................................... Pg. 21
Installing Outside Air ............................................................................................................................................ Pg. 21
Artisan Series Chimney Systems ......................................................................................................................... Pg. 22~23
Chimney Termination Units .................................................................................................................................. Pg. 25
Wall Mounting of Chimney Fan ............................................................................................................................ Pg. 25
Installing the valve/control box assembly ............................................................................................................. Pg. 26
Installing Spill Switch and Bae assembly .......................................................................................................... Pg. 26
Maintenance and Service .................................................................................................................................... Pg. 34
Appendix I ............................................................................................................................................................ Pg. 35
Appendix II ........................................................................................................................................................... Pg. 36
Below is a sample picture of the rating plate that is located inside the lower dome side of your replace. Model Number, Date Of
7.00”
6.75”
MODEL: ASL- 48 60 72 84 96 108 120
DATE OF MFG.
SERIAL No.
This appliance is not for installation in manufactured or mobile homes.
ASL-RP-A
FOR MANTEL CLEARANCES
CONSULT OWNER’S MANUAL
DO NOT REMOVE THIS LABEL
See installation & operating instructions
for this model. Contact local building
officials about restrictions and installation
specifications in your area.
THIS FIREPLACE IS DESIGNED FOR USE ONLY WITH THE ANSI Z21.50-2016 DECORATIVE GAS SYSTEM AND BURNER TESTED AND
APPROVED FOR THIS FIREPLACE. Consult instructions included with this firebox for further information.
!
WARNING: Use only approved, listed 12ӯ B-Vent System. This Gas
Fireplace has been tested to operate with a gas burner and may be used with
automatic vent damper device p/n: EXH2812-24. Follow installation instructions.
Note: Certain installation conditions may require an Enervex Exhausto
Termination System including ADC100 Controller. Consult Manual.
Chimney Heights: Horizontal vent runs are approved for up to 70 feet with a
qty. of up to six (6) 90° elbows, with the use of a Power Vent. Vertical vent runs
are approved up to 60 feet with a maximum of two (2) 45° elbows.
VENTED DECORATIVE GAS APPLIANCE: NOT A SOURCE OF HEAT; NOT FOR USE WITH SOLID FUEL.
6 IN. HIGH METAL PLATFORM (NOT INCLUDED)
(REQUIRED FOR COMBUSTIBLE FLOORS)
DESCRIPTIONQTY.
1
Optional Outside Ø4”
Combustion Air Kit
Model No.: ASST-4AK
(Optional Kit includes duct)
NOTE: SOME ITEMS NOTED AS “NOT INCLUDED” MAY BE SOLD SEPARATELY OR CAN
BE OBTAINED FROM YOUR LOCAL HARDWARE STORE.
7
Introduction
Thank you for choosing Capo Fireside, proud manufacturers
of Artisan Series Fireplaces. Rest assured that every component
of your Fireplace has been tested to ensure long-term durability.
Product Overview
Artisan Series Fireplaces are designed as factory-built blocks
to be assembled on-site. These replaces may be installed on
either combustible or non-combustible oors. In order to function, the system requires a 12” B-vent chimney.
The main components of the Artisan Series Fireplace are:
● Artisan Series Firebox and Smoke Dome
● Gas burner, logs and control system
● B-vent
● Firebrick Liner or Firebrick hand laid individually.
Attention: You may need a residential building permit to install
a Artisan Series Fireplace. Consult local jurisdictions before you
get started!
The Artisan Series gas replace is not designed to serve as a
primary heat source, rather, the replace was expressly created
as a supplemental source of heat. This unit is designed for use
with the provided gas burner and approved logs only.
Testing and listing for the Artisan Series gas replace has been
undertaken by RADCO Test Laboratories, Inc. to ANSI Z21.50.
These components make up the Artisan Series gas replace
and in the following pages, you will learn how they work together
to create an exceptional unit that will give years of service and
pleasure!
Careful step-by-step instructions for each phase of the installation procedure will be given for the Artisan Series replace.
Those instructions generally fall into the following categories:
● Spacing and clearance as it relates to combustible materials
● Familiarity of installation for all components
● The strength of the oor on which it rests
● Chimney system measurements
● Set up and use of the gas burner system.
● Choice of materials and craftsmanship in replace and hearth
nishing.
Figure 3 - Typical Installations
Internal
Wall
Installation
Corner
Installation
Flush
Full
Installation
Projection
Installation
Note that each of these topics will be covered in detail and that
the installer is expected to understand each phase completely
before going on to subsequent instructions.
Attention: Be advised that all the illustrations in this manual are
for general reference only. Do not scale drawings. Actual design
elements will vary from case to case. Pay attention to specied
minimum clearances to combustibles.
12 1/2"
Figure 4
D
54 1/4"
22"
27"
C
2"
B
A
2"
21"
2"
5"
28"
Overall Dimensions of Artisan Series Linear Fireplaces
ModelABCD
ASL4862”48”52”Ø12”
ASL6074”60”64”Ø12”
ASL7286”72”76”Ø12”
ASL8498”84”88”Ø12”
ASL96110”96”100”Ø12”
ASL108122”108”112”Ø12”
ASL120134”120”124”Ø12”
WARNING! Under no circumstances should you allow children
to remain unattended while a re is burning in the replace! Be
sure to keep all objects – furniture, drapes, rugs, etc. at least 48”
(48 inches) away from the opening of the replace!
8
Examples of multiple congurations
Please consult with local Structural Engineer for suspension and support calculations
Peninsula
option
Left Side option
Right Side
option
See-Thru option
4 Sided option
9
Required Gas Pressure
The minimum inlet gas supply pressure for the purpose of input
adjustment is 7” of water column (w.c.) for natural gas.
The maximum inlet gas supply pressure is 10.5” w.c. for natural
gas.
A 1/8” NPT plugged tapping, accessible for test pressure
connection, must be provided, immediately upstream of the gas
supply connection to the appliance.
Testing the Gas Supply System
The gas replace and its required individual shut-o valve
must be disconnected from the gas supply piping system while
performing any tests of the piping system at pressures in excess
of 1/2 psig.
The gas replace must be isolated from the gas supply
piping system by closing its individual manual shut-o valve
during any pressure testing of the gas supply piping system at
test pressures equal to or less than 1/2 psig.
This is accomplished by closing the gas supply line valve
required by NFPA 54.
GUIDELINES FOR USE:
All current and future users of Artisan Series Fireplaces
are charged with the responsibility for full knowledge of the
information contained within this manual which includes:
• Strict requirements for assembly.
• Detailed instructions for installation.
• Cautionary guidelines for use.
• On-going maintenance instructions.
It is the responsibility of the distributor, subcontractor and/
or the general contractor – whoever shoulders the liability
for installation of this product – to see to it that the work is in
complete compliance with the guidelines and instructions in this
manual.
Note that the general contractor is the party accountable for
seeing that adequate clearances are provided from all rebox
surfaces per specications in this manual.
DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS
NOT SPECIFIED FOR USE WITH THIS FIREPLACE.
The Artisan Series is Designed for Use Only with:
- The specied burner and gas log system
- Plumbed Natural Gas.
Important
To comply with building code acceptances, and for safe
operation and proper performance of this replace, use ONLY
Artisan Series parts and accessories.
Use of other controls, parts, and accessories which are not
designed for use with Artisan Series gas replaces is prohibited
and will void all warranties, certications, listings, and building
code approvals, and may cause property damage, personal
injury, or loss of life.
The burner specied for use with this gas replace is nonconvertible and only meant to be used with the gas listed on the
rating plate.
DO NOT USE OR STORE GASOLINE OR OTHER FLAMMABLE
LIQUIDS OR GASES IN OR NEAR THE FIREPLACE!
ATTENTION: A re or an explosion could occur causing property
damage, injury or loss of life if you do not follow the information
in this manual!
This appliance, when installed, must be electrically
grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical
Code, ANSI/NFPA 70.
10
W1
H1
2" MIN
LINTEL
TOP
2" MIN
A
A
28"
2" MIN CLEARANCE
TO COMBUSTIBLES
SECTION A-A
DET
"C"
NON-COMBUSTIBLE FLOOR
H2
Fireplace Framing Dimensions
2"
2"
MIN
MIN
113"
2"
MIN
8"
12"
20"
*NON-COMBUSTIBLEFACING MATERIAL
MIN
MIN
MIN
*NON-COMBUSTIBLEHEARTH EXTENSION
▲! WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specically
approved with this appliance may result in property damage or personal injury.
MIN
2"
Figure 6
Figure 5
Cross-sectional Top View: Combustible Floor Systems
MAINTAIN 2" CLEARANCE
TO WOOD FRAMING
A
A
W1
21"
MIN
2"
8"
MIN
12"
MIN
*NON-COMBUSTIBLE
HEARTH EXTENSION
*NON-COMBUSTIBLE
Fireplace Framing Dimensions: Non-Combustible Floor Systems
2" MIN CLEARANCE
TO COMBUSTIBLES
2" MIN
FACING MATERIAL
DET
"C"
LINTEL
TOP
H1
2" MIN
H2
28"
NON-COMBUSTIBLE FLOOR
SECTION A-A
MIN
20"
2"
2" AIRSPACE
CLEARANCE TO
COMBUSTIBLES
ON REAR AND
SIDES OF UNIT
2" MIN. AIRSPACE
CLEARANCE TO
COMBUSTIBLE
FRAMING
LINTEL
SPILL SWITCH
CHANNEL
DETAIL "C"
ModelW1H1H2
ASL4866”40-1/2” 64-1/4”
ASL6078”40-1/2” 64-1/4”
ASL7290”40-1/2” 64-1/4”
ASL84102”40-1/2” 64-1/4”
ASL96114”40-1/2” 64-1/4”
ASL108126”40-1/2” 64-1/4”
ASL120138”40-1/2” 64-1/4”
11
Fireplace Framing Dimensions
Figure 7
Cross-sectional Top View
(Corner Install):
Combustible Floor Systems
ModelA
ASL4887-1/2”
ASL6096”
ASL72104-1/2”
ASL84113”
ASL96121-1/2”
ASL108129-3/4”
ASL120138-1/4”
113"
“A”
MIN
2"
2"
MIN
MIN
2"
20"
*NON-COMBUSTIBLE
HEARTH EXTENSION
*NON-COMBUSTIBLE
FACING MATERIAL
8"
MIN
12"
MIN
MIN
* Not provided as part of replace.
Where the ooring material at the opening of the replace is combustible, it is required that the hearth extension be covered with a
non-combustible material. The extension should be set ush against the front of the replace front and measure 20” minimum at
the front (1’-8” min) and 12” minimum (1’-0” min) beyond the sides of the replace opening as shown in Figures 5 and 7.
If a raised hearth extension is being installed, it must be constructed of non-combustible material and any material under the
structure must also be non-combustible.
If using a raised hearth or metal base plate, note that a combustible wood header must be no closer than 2” to the top of the dome
(see Figure 6, Detail “C”).
Attention: You will note that there will be a gap between the replace front and the extension of the non-combustible hearth
material. Be certain that you seal this with non-combustible material.
12
Fireplace Overall Dimensions: ASL-120
7"
21"
11"
16"
33 1/2"
28"
Ø4" OUTSIDE AIR ACCESSCAN ALSO BE INSTALLED ONTHE LEFT SIDE OF THE UNIT.
* MIN
46"
68 1/2"
9 1/2"
B
B
A
SECTION B-B
38 1/8"
30 1/4"
15"
4 1/2"
35"
7 3/4"
3"
7 3/4"
SECTION A-A
67"
63"
62"
52 1/2"
23"
Artisan Series ASL-120 Fireplace Overall Dimensions
Figure 8
B
134"
12"
11 3/4"
28"
**53 3/4"
B
ALL DIMENSIONS ARE IN INCHES.
* ALL DIMENSIONS ARE MINIMUM, MORTAR THICKNESS MAY ADD A TOTAL OF
UP TO 1 INCH TO THE OVERALL HEIGHT.
Important:
maintained.
If your installation is on combustible floor, the total fireplace height will increase
Note:
due to the addition of the required metal platform
FIREBRICK LINING REQUIRED
(SOLD SEPARATELY)
2 inch minimum clearance to combustibles from the Dome Top must be
120"
SECTION A-A
OPTIONAL GAS LOG
BURNER SHOWN
(CERAMIC LOGS
4 1/2"
OMITTED)
22"
3"
OPTIONAL GAS LOG
BURNER SHOWN
2"
SECTION B-B
AA
SHOWN WITH
OPTIONAL
GLASS DOORS
(SOLD SEPARATELY)
Ø12"
DRAFT HOOD
(SOLD
SEPARATELY)
53 3/4"
13
Clearance to Combustibles
The distance to be maintained from the surfaces of the replace
to combustibles must be observed. Below is a list of the most
common combustible materials to name a few:
Before Getting Started…
Even if you consider yourself an expert in the eld of replace
installation, we at Capo Fireside, LLC caution you to take the
time to totally familiarize yourself with the instructions to follow.
We can assure you that there will be information that will
make the installation go smoother and, above all, safer, for
everyone concerned. At the least, reading these procedures will
save you time and, at the most, it will prevent any malfunction
that could result in property damage or serious injury.
Do not start the installation until you have checked out all
the local, regional, state and national rulings, laws and codes
as they apply to replaces and replace installations. Every
community is dierent so do not assume that because you
know the requirements for one locality, it will be the same in the
next. Avoid bureaucratic hassles and do your homework WELL
BEFORE you start your project!
Mantel above opening
Opening to side wall
Insulation from rebox
Due to high temperatures, never install this replace in a
recreational vehicle, in high trac areas, drafty areas, or where
curtains, furniture, clothing, or other ammable objects are
less than 36” from the front or side and 42” from the top of the
replace.
CAUTION: This gas replace attains high temperatures. Keep
children and adults away from hot surfaces to avoid ignition of
clothing and/or burns. Even after the replace is shutdown it will
remain hot for a time afterward. Allow the surface to cool before
touching it.
Carefully supervise young children when they are in the room
with the replace.
All replace openings for both combustion air and exhaust must
remain open and unobstructed at all times when the replace
is in operation. Adequate clearances around air openings into
combustion chamber must be maintained.
Adequate accessible clearances for servicing and proper
operation must also be maintained.
The Artisan Series replace has been designed, tested and
approved for 6 inch clearance to combustible oors.
Be certain that the Artisan Series replace is installed with
the nished re brick oor of the replace so that it is at least 11”
(eleven inches) above the combustible oor system.
12” (304,8mm)
20”(508 mm)
0”(0 mm)
1) The Artisan Series gas replace is designed to be installed
with a B-vent metal chimney system. Such chimney systems
are acceptable where any traditional masonry replace has
been specied. Note that the chimney system must always
vent to the outside of the building.
2) This Artisan Series replace is intended as a supplemental
heat source only. It is not intended as a primary heat source.
3) It is the responsibility of the contractor installer (not the
manufacturer) to ensure that adequate combustion air is
provided for proper function of this replace. Fireplaces take
up a large volume of replacement air from outside the house
and if the house is of airtight construction, smoke spillage
may occur if proper draft is not achieved.
4) There are many conditions beyond a manufacturer’s
control when it comes to the operation of the replace.
The manufacturer cannot be responsible for “smoke free”
operation, nor can the manufacturer take on the responsibility
for problems with surrounding construction; chimneys that
have not been built at the right heights; system drafts caused
by faulty mechanical systems; adverse weather conditions or
any other inclement environmental situations over which the
manufacturer has no control.
5) Inspect all replace & chimney components for evidence
of damage prior to starting installation. Consult your local
distributor for replacement parts if necessary.
6) Under no circumstances should you make any adjustments
or modications to the chimney system during the installation
procedure. If you do, you are not only liable for negating the
warranty, but you could very well cause a serious malfunction
of the replace. You must follow these chimney instructions.
Warning to the structural engineer and/or building contractor:
It is your responsibility to be certain that the replace can be
properly supported by the combustible oor system on which the
replace will rest. Be advised that this engineering equation will
be in addition to any live or dead weights that the oor has to
carry.
14
Chimney System Heights
When installed, the maximum overall height of the Fireplace is
70’-0” (seventy feet). The minimum installed height of the
completed replace is 14’ 0” (fourteen feet), given that the
chimney is straight. If the chimney includes one or more oset
sections, the measurement is 17’ 0” (seventeen feet).
Supporting Floor Systems
It is the ultimate responsibility of the installer to ensure that
proper concrete slab supports are used.
WARNING to the licensed design professional and/or building
contractor: It is your responsibility to be certain that the Artisan
Series can be properly supported by the combustible oor
system on which the replace will rest.
For replace support foundations installed on concrete refer to
Appendix I and II (pages 31 & 32) for specic instructions.
Rebar locations
Lay-out the position of the replace and drill holes where
the rebar will be located. Secure the #3 rebar 4 inches into the
concrete foundation with ITW Epoxy or Simpson Epoxy. Follow
manufacturer’s instructions for installation of rebar into slab.
Wood Floor
Anchorage of replace to wood oor construction is required.
Refer to Figure 12 for anchorage dimensions. Four anchors are
required to attach to the sub-ooring framing.
for alignment of anchor rods. Refer to Figure 12 for anchor rod
locations.
Figure 9
Metal Base
Assembly
A35 Brackets
(16 required)
2X FLOOR JOIST
EXAMPLE ONLY
2X FLOOR JOIST
Floor Sheathing
not shown for
clarity
Crawl Space or Upper Floor:
For installation of rebox over combustible crawl spaces or
upper oors, anchorage of the rebox is required. Illustrations of
examples of possible anchorage methods are shown in Figures 9
thru 11 depending upon the type of oor framing. Final method of
anchorage is to be determined by licensed design professional.
For conventional framing, where the oor joists are parallel
with the sides of the rebox, the addition of oor joists to align
with the anchor brackets allows the brackets to be directly
connected to the oor joists.
Note that additional oor joists may be required to support
the weight of the rebox and chimney. Where the oor joists run
parallel to the front of the rebox, anchorage can be accomplished
in like manner as shown in Figure 14 using blocking between the
oor joist.
For oors supported by I-Joists, the method of anchorage is
illustrated in Figures 10 and 11. Figure 14 illustrates the general
arrangement of anchorage to oor framing.
It is important to take into consideration that the load for
the Artisan Series Fireplace must be considered as additional
dead load that will have to be supported by the oor framing.
Additional oor joists or I-joists may be required as determined
by the licensed design professional.
Figure 10
I-Joist Anchoring
Top View
Simpson
Strong-Tie
A-35 or
equivalent
Figure 11
I-Joist
Anchoring
Bottom
View
Example Only
I-Joist
Anchor
Brackets
I-JOISTS
The dead weights for the replace are noted in Table I. It is
the task and responsibility of the general contractor/installer to
see that the proper reinforcement for weight loads are made by
a licensed design professional prior to the replace installation.
As stated above, it is desirable to place additional framing
Example Only
15
Artisan Series Weight Determination
The following are dead load weight estimates for the Artisan Series Fireplace.
1) Fireplace nished facing (surround): This information needs to be obtained from the contractor.
2) Weight of metal ue: See chimney manufacturer’s weight specications. Some chimney systems can weigh up to 50 lbs per
lineal foot.
Table II - Deection Limits
ConstructionLS or WD +L
Floor Members
1
For wood structural members having a moisture content of less than 16 per cent at time of installation and used under dry
I/360---I/240
Attention: Figure that these totals for the dead loads are in addition
to the actual live load as well as other dead load requirements for
the specied site’s proposed oor. Only the Artisan Series weights
1
are known. Other weights are estimates and are subject to material
choices of the installer or owner.
conditions, the deection resulting from L + 0.5D is permitted to be substituted for the deection resulting from L + D.
Note that Artisan Series cannot accept responsibility for structural oor support details. All drawings are presented as mere illustrations
to indicate the presence of the underlying oor system. It is the responsibility of the general contractor/installer to consult with a local
licensed design professional for guidance in building a proper oor support system.
ModelA
ASL4857”
ASL6069”
ASL7281”
ASL8493”
ASL96105”
ASL108117”
ASL120129”
8 1/2"
5 1/2"
93 1/4"
A
Figure 12
Figure 13
Figure 14
Typical Anchorage
Layout
2” min
clearance
Fireplace
EXAMPLE ONLY
outline
10”
SECTION VIEW
ROTATED 90CW
16
What You Will Need
You will nd that the Artisan Series Fireplace is designed to be
completely assembled on-site, consisting of interlocking precast
parts. The parts of the replace are made of Artisan Series’s
incredibly strong blend of specialty cement and a light weight
aggregate.
IMPORTANT! When applying mortar, it is imperative that the
concrete blocks be maintained moist (not soaking) so they don’t
absorb the water out of the mortar and cause adhesion to fail.
Frequently run a damp sponge to the parts before mortar is
applied!
The installation of an anchor plate/damper is required but not
supplied. You may purchase it from any chimney manufacturer
or Capo Fireside. Also, an optional combustion air inlet ASST4AK can be obtained from Capo Fireside.
Refractory Firebrick Liners also need to be installed. These
should be a minimum of 2” thick. The liner will be applied within
the walls and hearth area of the rebox. These are available
from Capo Fireside. See page 27.
Tools needed for installations:
● One 4’ level
● Roto-hammer with ½” drill bit (needed for concrete slab
install only)
● Drill motor with mixer blade (to mix Artisan Series Mortar)
● Two empty 5 gallon buckets (to mix Artisan Series Mortar)
● One wheelbarrow and shovel to mix concrete.
● Grout bag
● Triangular masonry trowel
● Rubber hammer
● Sponge and water bucket to wipe down and moisten parts
prior to applying mortar.
Materials needed for concrete slab installations
ASL48/60/72:
Six (6) pieces 3/8” rebar x 36” long (included with unit)
Six (6) pieces of rebar x 12” long (included with unit)
ASL84/96/108/120:
Eight (8) pieces 3/8” rebar x 36” long (included with unit)
Eight (8) pieces of rebar x 12” long (included with unit)
ALL UNITS:
Three (3) - 90 lb. bags of ready mix concrete with 1/4” or smaller
aggregate.
6” Structural Metal Base to allow 6 inch airspace below the unit
(required for combustible floor systems)
SURFACE CRACKS - The Artisan Series FIRE-PLACES
are manufactured using high quality materials. During the
drying process, surface cracking may occur. These small
cracks (under 1/16” will not aect the replace safety or
performance). During the assembly process, ll surface
cracks with thin-set mortar and brush when drying for a
smooth surface nish.
Field Assembly Procedures
a) Mixing the Artisan Series mortar – The mortar comes
premixed and should be dry. Be sure to use clean water and
work it up into a mixture that is pasty but not lumpy. If it’s too
thin and the surfaces don’t stay moist, the components will
not adhere. Load the mixture into a standard grout bag.
b) Apply about ½” (one-half inch) thread of mortar. The mortar
bead should be approximately ½” (one-half inch) away from
all edges. The mortar has a considerable amount of holding
power so do not overload the components with too much
mortar. Keep the components moist at all times!
c) Some mortar will “ooze out” when placing components
together, this is normal. Wipe excess away with a trowel. Do
not cover component surfaces completely with mortar. Do
not apply the mortar in thick bands even if the component
you are working with is larger than the rest. You will want to
apply “stripes” of mortar in these situations.
d) Make sure components are level. It’s extremely important
that you pay careful attention to how you are assembling
the Artisan Series Fireplace since every component builds
on the next. If you have to make any kind of an adjustment,
do not try to do it “by loading an opening” with mortar, this
will only result in a replace that will not be plumb or level.
Use wood shims instead. You will nd these small wood
shims supplied with the Artisan Series Fireplace and
you can nudge them in between openings to achieve the
precision you need in making component adjustments.
Once you have removed any shims, you will want to cover
any gaps that may have resulted with the mortar.
ALL UNITS:
● Epoxy for securing rebar in footing / foundation.
● Three (3) - 90 lb. bags of Ready-Mix Concrete with 1/4” or
smaller aggregate.
Materials needed for wood floor installations
ASL48/60/72:
Six (6) pieces 3/8” rebar x 36” long (included with unit)
Six (6) ea. All-thread x 12” long (with nuts and washers)
ASL84/96/108/120:
Eight (8) pieces 3/8” rebar x 36” long (included with unit)
Eight (8) ea. All-thread x 12” long (with nuts and washers)
17
Assembly Instructions
1. Place the Artisan Series Fireplace hearth base on top of your
non-combustible oor or metal base. For concrete slabs,
supporting oor needs to be rated at ASTM 90.
2. a) Combustible Floor Installations: Position hearth
slabs on top of the Metal Base (Figure 15). All-thread rods
should stick up through the holes on the hearth slabs.
b) Non-combustible Floor Installations: Draw an outline
of the hearth area based on the dimensions shown in
Figure 15. Position Hearth slabs and mark rebar center
locations. Drill 4 inches into concrete slab and secure rebar
with epoxy.
Figure 15
Left Side Hearth (3rd)
Center Hearth (2nd)
Right Side
Hearth (1st)
Figure 16
APPLY MORTAR
BEAD TO ALL
MATING SURFACES
Hearth section shown prepared
for Right Side position
1/2” MORTAR
BEAD TYPICAL
1/2” AWAY
FROM EDGES
4. Apply mortar in like manner to the Center Hearth and place
next to the Right Side Hearth. Check that surface is LEVEL
and use shims if necessary.
5. Apply mortar to the remaining Hearth except this time apply
beading on surface to be facing oor as shown in Fig. 17.
Figure 17
Hearth shown prepared
for Left Side position
28”
ModelW
ASL4862”
ASL6074”
ASL7286”
ASL8498”
ASL96110”
ASL108 122”
ASL120 134”
Anchor Bracket All-Thread Rods are secured to the bottom ange
of the Metal Base with eight (8) at washers (2”OD x 9/16”ID x
0.10”) and eight (8) 1/2-13 UNC Nuts.
W
Four (4) All-Thread Rods
are secured to the top ange of the Metal Base
with eight (8) at washers
(2”OD x 9/16”ID x 0.10”)
and eight (8) 1/2-13 UNC
Nuts.
3. Mix a batch of mortar and prepare bottom surface of Right
Side Hearth to be bonded (Figure 16), then lower the piece
into place on the outline created before. Align lower Right
Side Hearth on the outline created. The width dimension
allows for an approximate gap of 1/8” between slabs for the
additional mortar to unite the remaining slabs. Continue
process for remaining hearth sections while moistening and
adding mortar between joints at slab ends.
6. Before installing side walls, conrm placement of outside
combustion air access (if required), this can be installed
either side depending on which side is accessible to
outside combustion air (all diagrams in this manual show
the combustion air inlet hole on the right side). Prepare side
wall mating surfaces with the prepared mortar as shown in
Figure 18.
Figure 18
Side Wall shown prepared for Right
Side Air Access.
For Left Side, bead opposite side.
1/2” AWAY
FROM EDGES
7. Keep the assembly of the next sections of the rebox side
walls moving up, keeping components moist, mixing mortar
as you need it and threading the mortar appropriately as you
stack each section, one onto the next. Constantly check for
squareness and levelness while building each course of
block. As you complete each section, make certain that you
adhere the mortar at each and every joint.
18
Figure 19
Apply
mortar
Combustion Air Access
Right or Left (Right shown).
Apply mortar
Begin with the smallest
rear wall to the right
side as shown below.
8. Rear walls are staggered on every row as shown in Figures
19 thru 21.
Figure 21
Rear Wall (long)
Stagger positions of rear wall
Rear Wall
(short)
Figure 20
Apply
mortar
Rear Wall
(short)
Rear Wall (long)
9. After the last tier of side walls are installed, place #3 rebar
(3 ft. long pieces) vertically through the cells, into the holes
in the hearth, adjacent to the rebar and/or all-thread
sticking up from the hearth and ll all cells with Ready-Mix
concrete mix (Figure 22).
Add rebar to cells
and ll with mortar.
12 inch
rebar or
all-thread
Figure 22
10. Set the Angle Iron then the Right and Left Lintel as shown
in Figure 23. Front face of lintel needs to be ush to the
front face of the side walls.
19
Figure 23
Left Side Lintel
Right Side
Lintel
Front faces to
be ush
Angle Iron
Important: Adjustments can only be made while the mortar
is still wet when correcting for squareness and leveling.
11. Assemble Dome Sides and Lower Rear Domes as shown
in Figure 24. The beveled face lines up with the inward
angles of the lintel sides.
Figure 24
Dome Side
Mid Lower
Dome Rear
Dome Side
Figure 26
Top surfaces to be
ush and level
13. Finally, set the Dome Top into position. Be sure that it is
ush in every direction as you place it on the crest of the
smoke dome wall assembly (see Figure 27).
If you need to make adjustments, use shims between the
lowest wall component and the top surface of the base plate.
Once leveled, ll any resulting gaps with mortar.
12. Assemble Upper Domes and Dome Sides as shown in
Figure 25. Check your assembly here. If things are
proceeding as they should be, the nished top surface
should be at and level (Figure 26).
Figure 25
Upper Dome
Upper Side
Dome
Dome side
faces to be
ush
As you are connecting each Artisan Series component, be
certain you are following the instructions given previously for
using Artisan Series mortar. Stop to look at the smoke dome
side, front and rear walls to see that they are aligning correctly
and that the surfaces are smooth and uniform. Make sure
connections are covered with an adequate amount of mortar.
Remember that you have the option of using shims but they
must be removed and any holes lled. Make any adjustments
to the replace alignment before continuing to the next step.
Figure 27
Make sure center of
Ø12” B-Vent hole is
centered.
Installing Draft Hood and Chimney System
Before installing your B-vent to the Artisan Series Firebox
you must install the draft hood (not supplied). The draft hood
is pre-drilled with holes for four (4) cement Tapcon screws (not
supplied).
1. Place insulation blanket as shown in Figure 27.
2. Place the draft hood on top of the replace directly over
the hole in top of the replace and drill pilot holes for the
Tapcon screws.
3. Apply hi-temp silicone around the base of the draft hood
and top of the replace to create a good seal.
4. Install the draft hood pressing draft hood into the silicone.
Screw in the 4 Tapcon screws to hold draft hood in place.
20
Artisan Series Firebrick Liner
22"
The rebrick lining is not supplied as part of your Artisan Series
replace but can be purchased from Capo Fireside. They are
available in split herringbone and full running bond patterns. (see
Figures 28 and 29)
You also have the option to have custom rebrick installed, but
it must be at least 2” thick.
Before you install the lining, you will need to drill all the
required gas and electrical line feeds and the combustion air
supply access holes.
Disclaimer: Capo Fireside LLC cannot be held liable for the way
rebrick or rebrick mortar performs. It is not unusual for heat
stress cracks to appear on the rebrick or rebrick mortar during
the life of the replace.
Figure 28
Figure 30
Mantel clearances
SAFE ZONE FOR
PROJECTION OF
COMBUSTIBLE
20"
18"
16"
MANTEL
10"
MATERIAL
NON-COMBUSTIBLE
ONLY ZONE
LINTEL
FRONT
FIREPLACE
DOME TOP
8"
6"
3"
1 1/2"
10"
Figure 29
Fireplace Finishes & Combustible Trim Clearances
1. Mantel and Mantel Shelf Clearances – As with any radiant
heat replaces, all Artisan Series Fireplaces must comply
with building code safety clearances, per units that have
openings of 6 sq. ft. (six square feet) or greater. You must
keep combustibles such as trim 8” away from the rebox
opening (for mantel clearances, see Figure 30).
Attention: The manufacturer suggests that when building
out a replace, that the owner and installer opt for complete
safety. Capo Fireside, therefore, advises that combustible
mantel shelves feature clearances that are more than the 12”
(twelve inch) minimum equal to the projection of the shelf.
As a guide, gure that a 10” (ten inch) wide shelf should be
20” (twenty inches) above the replace opening.
TOP OF FIREPLACE OPENING
SPILL SWITCH CHANNEL
SPILL SWITCH
2. Walls That Adjoin – Safety codes and all practical outlooks
insist that your replace cannot be installed closer than 2 ft.
(two feet) to any walls in the room the replace is housed in
or to any walls of adjoining rooms.
3. Caution in Regards to Combustibles – If any part of the
replace or objects in the room (curtains, rugs, paint,
cushions, etc.) start to show warping or discoloration due to
heat from the replace, it is time to take immediate action.
Each installation requires a dierent set of circumstances
to deal with the problem, but one thing is certain: do not
use the replace until you have gured out how to address
the problem. You are facing a potential re hazard. The
manufacturer of the Artisan Series gas replace cannot
be responsible for the make-up of material on the exterior
of the replace you have chosen, nor can Capo Fireside
be held responsible for the materials in a room that may
be responding negatively to heat. However, in almost all
cases, there is a solution to the problem, either by making
adjustments to airow or the room itself.
Installing Outside Air
1. Be mindful that outside, fresh air is not required for the
operation of the Artisan Series Fireplace. However, local
building codes may require combustion air and it is an
excellent choice in some situations, especially in weather
conditions where homes are very well insulated and tightly
sealed. Check local building codes for specic requirements.
2. Install Outside Air Kit - ASST-4AK into the Artisan Series
Firebox either through the side wall opening provided. The
tubing that goes out of the rebox wall must feed into a
exible metal conduit as the source for outside combustible
21
air. It can go straight out through an outside wall or into a
ventilated crawl space. If crawl space is used, check codes
for proper termination.
3. Be sure that you carefully check the source of the outside
air before you choose the site for your air intake. You don’t
want a place where snow will collect, where bushes or trees
will be growing or a location that is too close to any other
structure.
4. The suggested maximum height for the air intake tubing is
20 ft. (Twenty feet) above the hearth. That height is if the
intake nishes o at a minimum of 3 ft. (three feet) below the
chimney cap level.
5. Install a screened termination cap to keep out animals.
Artisan Series Chimney Systems
system from bottom of replace to the top/termination chimney is
60 feet. The minimum installed height of the completed Chimney
System is 14 feet with a straight ue stack, 17 feet if the chimney
includes one or two oset sections.
Throughout the length of the chimney – along the outer
periphery of the ue you must have at least 1” (one inch) of
clearance all around the circumference. When the chimney is
passing through a living space, it must be completely closed o.
A “live” chimney is never allowed to be within reach of humans;
the chimney must be completely designed to be hidden from
view and protected, away from human interaction.
Note that it is acceptable for the chimney’s restop space and
roof ashing to come in direct contact with common construction
materials, such as drywall, ooring, paneling, plywood, millboard,
particle board and a variety of normal framing materials. Always
follow the specic installation requirements of your selected
chimney manufacturer.
Overview
This Artisan Series gas replace may be installed with an
approved 12” B-vent chimney system. A metal chimney adapter
is required to attach the chimney to the top of the rebox. This
can be purchased from Capo Fireside part number AS-12DH.
Installers are cautioned to put the chimney system together
exactly as instructed and shown in chimney manufacturer’s
guide. Any variations may have serious consequences resulting
in an accident or malfunction. If instructions are not followed, the
warranty on the product will become null and void.
Note that the most important aspect of the installation is the
maintenance of minimum required clearances to combustible
materials. Those specic installation requirements must be
followed with great precision as you are dealing with the
potential of re hazard if the correct combustible limit is not met
and maintained. When you look at the drawings provided in this
section, you will see that actual installations may vary due to
individual design preferences. That is to be expected.
Design and framing specics may vary from the drawing
to installationy. Clearances to combustibles is a stringent
requirement.
WARNING:
If you do not use chimney manufacturer’s parts and/or if you
do not follow exact instructions for installation of chimney
components, you may be responsible for replace malfunction,
an accident or a re hazard.
Attention: Be advised that your choice of Chimney System
meets the following standards and requirements:
● Designed for installation in accordance with National Fire
Protection Standard
● Designed in accordance with BOCA Basic National Codes
● Meets Uniform Building Codes.
Determining Finished Height for Fireplace
Overview
Figuring out the exact height of the Artisan Series Fireplace you
are about to install is relatively easy if you follow a few simple
steps. It is a matter of determining the number of chimney
sections and the chimney components that will be required for
the installation. Bear in mind that the minimum height of the
Artisan Series once installed is 14’0” (fourteen feet) and that it is
higher if osets are used. Here is how to calculate the height of
the completed replace:
1. First, ascertain the height of the chimney. This includes the
distance from the very top of the smoke dome to where the
top of the ue ends. That is where the smoke leaves the ue.
2. Aside from the chimney sections, include all the components
that you will be using in your installation - anchor plate
damper, restop spacers, stabilizers, and osets.
3. Create a Component Height Chart by measuring each
component and completing the following:
Anchor Plate = 4 ”
Firestop Spacers = _ _ _ _ _ _
Support box = _ _ _ _ _ _
Stabilizers = _ _ _ _ _ _
Osets = _ _ _ _ _ _
Pipe Sections = _ _ _ _ _ _
(Stabilizer – Must be present on vertical chimneys every 30
feet and on oset chimneys every 10 feet.)
4. Take the total height of every component that will be included
in your installation and then subtract that from the desired
total height you wish the nished replace system to be.
5. You will need to refer to the chimney manufacturer’s
information in order to gure out the available lengths and
the quantity of the sections that you will need.
General Chimney Requirements for Height and Clearance
When installed, the maximum overall height of the chimney
22
The Special Case of Oset Installation
SUPPORT LATERAL
RUN FOR EACH 6 FT
SPAN
FIRESTOP POSITION
MAINTAIN LISTED
CLEARANCE
LISTED VENT
CAP
OFFSET 45°
RETURN ELBOW 45°
12 FT MIN
SUPPORT LATERAL
RUN FOR EACH 6 FT
SPAN
FIRESTOP POSITION
MAINTAIN LISTED
CLEARANCE
LISTED VENT
CAP
OFFSET 45°
RETURN
ELBOW 45°
12 FT MIN
EXAMPLE 1EXAMPLE 2
4 FT
Overview
Special, detailed installation instructions must be given for the
proper handling of osetting for the chimney system. Maximum
oset is 45 degrees o of vertical and there should be no
more than one oset sequence per chimney system. Under no
circumstances should two osets be attached to comprise a 90
degree oset conguration. Always maintain at least 1” (one
inch) of clearance around all oset installation for air space and
necessary clearance from combustibles.
Working with Floors and Ceilings
It is quite probable that when your installation must pass through
a oor or ceiling, you will have to opt for a 45 degree angle in
which case you are advised to use a restop spacer. Should
the length of the chimney below the oor or ceiling be less than
10’ (ten feet), support the chimney at the juncture of the oor/
ceiling with a stabilizer. As in all phases of chimney component
installation, you will want to be sure you are making allowances
at every juncture for the 1” (one inch) clearance space from
combustibles.
Background Information on Oset Installation
1. When obstructions are present, it will be necessary to
oset sections of the chimney using the 30 degree oset
component and, for every oset component, two elbow
components.
One elbow begins the installation procedure and the second
elbow is used to nish o each section. In all likelihood, a 30
degree oset elbow will probably be the rst hardware used o
the top of the anchor plate damper.
Note: Under no circumstances should you use an oset
elbow in place of a return elbow. They have distinct purposes
in the conguration of the oset installation and they cannot
be interchanged, part for part.
2. Depending on the conguration you are contending with,
you may either attach the elbows and oset piping together
or you may need to insert sections of the vertical chimney.
Whatever the scenario, you cannot allow sections of the
chimney to measure more than 4’ (Four Feet) between
elbows.
3. Assuming you have sections of vertical pipe that are more
than 4’ (Four Feet) measuring between elbows, you must
insert – at midpoint – a chimney stabilizer. When installing
the stabilizer, pull out the support straps with a good amount
of tension and hammer to the frame.
4. If your oset sections go over 6’ (six feet) in length, you
will need to give added support using a #8 X 1/2” sheet
metal screw (recommended). The screw will be fastened
underneath the joint. To ensure a tight t for the screw, drill
a hole that is 1/8” (one-eighth inch) in diameter right at the
chimney joint’s underside. Be sure that you position the drill
at the very center of where the joint overlaps. Be very careful
not to drill through the inner casting; drill only through the
outer chimney. For systems needing multiple osets with
sections over 4’ (four feet), please use an Enervex Fan to
ensure a good positive draft.
Figure 31
23
Venting Installation
A “B-type” venting system must be connected to the
appliance for venting to outside of building. The following
section is provided as a guide to a standard B-type vent
installation.
Standing codes requirements concerning B-type vent
installations may vary within your state, province or local codes
jurisdiction. Therefore, it is recommended that you check with
your local building codes for specic requirements or in absence
of local codes, follow Section 7.0 of the current National Fuel
Gas Code ANSI Z223.1/NFPA 54 for Category I systems using
double wall B-1 vent pipe.
This gas appliance must be vented to the outdoors only and
may not be terminated into an attic space or into a chimney ue
servicing a solid fuel burning appliance.
This appliance may be vented through a manufactured
chimney system or a masonry chimney using a B-vent adapter
or a chimney liner system if the system is listed, inspected
and approved by local codes and/or building authorities. The
examples shown in Fig. 2 are typical of most B-vent installations
and codes practices.
Example 1: Shows the minimum allowable system height and
lateral oset for an inclination of 60° or greater.
Code species that osets of 60° or greater are considered
horizontal and must follow the 75% rule for lateral to total vertical
system height.
Codes also allows only one oset in the total system when
at 60° or greater.
The total vertical height in this example represents the
minimum height of 8 ft. and therefore the allowable lateral is 6 ft.
when the 75% rule applies.
If the lateral length must exceed 75% then the system must
be sized in accordance with the Category I venting tables.
Check with your local codes before venting through a side wall.
Some codes areas allow the use of existing B-type vent
systems if the system is at or above the recommended diameter
of the ue.
The ue connection must be made using listed B-type
connectors and the existing system must be code inspected for
damage and proper installation.
It is not recommended that this appliance be common
vented with an existing gas burning appliance. However, if it
becomes necessary to common vent this appliance, the venting
system must be sized and congured in accordance with the
common venting guides Appendix G of the current National Fuel
Gas Code NFPA No. 54/ANSI Z223.1.
Note: Before connecting this appliance to an existing vent
system or a common venting system, consult with your local
architect, planner, or building ocial.
Specifying Chimney Heights
If the horizontal distance from the mid-point of the chimney
to the peak of the roof ridge is less than 10 feet, the top of the
chimney must be at least 2 feet above the roof ridge. This is
called the “2 foot in 10 foot” rule.
If the horizontal distance from the chimney’s center
measured across to the ridge of the roof is more than 10 feet,
the top of the chimney still needs to be at least 2 feet above a
point measured from a distance of 10 feet horizontally along the
roof.
Example 2: Shows a multiple oset each at a 45° inclination.
Multiple osets are permitted if they do not exceed a 45°
inclination. The total lengths of the two osets are not required to
meet the 75% allowable rule.
Example 3: Shows a single oset at 45° of inclination and
therefore the lateral length at 10 ft. of oset does not have to
meet the 75% rule.
In each case the osets must be supported and restops
must be positioned wherever the vent must pass through a suboor, ceiling joist or an attic overhang.
The vent pipe must terminate vertically into a listed type
vent cap and extend a sucient height through an approved
roof ashing, roof jack or a roof thimble. At all points the listed
clearances must be maintained.
Vent terminations must be located in accordance with height
and proximity rules of NFPA No. 54.
These rules apply to vents at 12” diameter or less and
require a minimum height in accordance with the roof pitch and
a minimum of 8 ft. distance from a vertical wall or obstruction
(see Figure 32).
If venting horizontally through a side wall becomes necessary,
a listed thimble approved for use with B-type vent must be used.
24
LISTED
"H"
LISTED CLEARANCE
Gas vent systems using vent caps listed by Underwriters Laboratories may
TABLE 2
MINIMUM HEIGHT
Figure 32
LOWEST
DISCHARGE
OPENING
(MIN HT
FROM ROOF)
terminate in accordance with this vent termination table.
ROOF PITCH
FLAT TO 7/12
OVER 7/12 TO 8/12
OVER 8/12 TO 9/12
OVER 9/12 TO 10/12
OVER 10/12 TO 11/12
OVER 11/12 TO 12/12
OVER 12/12 TO 14/12
OVER 14/12 TO 16/12
OVER 16/12 TO 18/12
OVER 18/12 TO 20/12
OVER 20/12 TO 21/12
VENT
CAP
LISTED
GAS
VENT
8 FL MIN
12
FEETMETERS
10.3
1.50.46
20.61
2.50.76
3.250.99
41.22
51.52
61.83
72.13
7.52.29
82.44
x
ROOF PITCH x/12
the manufacturer recommends a top quality, rust-proof paint
especially formulated for metal. Follow the paint manufacturer’s
directions, applying the paint well before you are scheduled to
install the round top termination unit or any of the ashings or
ues that will be exposed to outside weather conditions.
Venting terminals shall not be recessed into walls or siding.
This appliance, when installed, must be electrically grounded
in accordance with local codes and in the absence of local
codes, with the National Electrical Code, ANSI NFPA 70, or the
Canadian Electrical Code, CSA C22.1.
Wall Mounting of Chimney Fan
When mounting the chimney fan on a wall, the installation
instructions for installation on a steel chimney should be followed.
Use of the adapter SCA can make the installation easier but is
not a requirement.
To ease installation, detach the fan base by removing the bolts
holding the hinges together. Center the fan base over the outlet
and bolt the base onto the wall with the hinges pointing upwards.
After mounting the basae securely, attach the fan motor housing
by reassembling the fan hinges. Seal with silicone all around the
ber mat to prevent rain from entering the ue.
Vent runs are approved for up to 70 feet with a qty. of six (6) 90°
elbows with use of an Enervex Fan and ADC100 Controller.
Please refer to Enervex Installation Instructions.
Figure 33
Though there are many congurations in meeting these
requirements, chimney height cannot be less than 3 feet above
the roof at the edge of the chimney.
If the roof is at, the chimney must extend no less than 3 feet
from where it intersects the roof. If the chimney is entering the
roof at an angle, measure the shorter angle where the chimney
intersects the roof which should be at least 3 feet.
Note: The previous guidelines do not take into consideration
outside conditions which may require a higher chimney due to
foliage, other buildings, power lines and weather conditions in
your area. Follow the chimney manufacturer’s installation guide
for further information.
Chimney Termination Units
You will be installing at or possibly near the top of the
chimney chase ashing. A top termination unit is the essential
piece of equipment in keeping sparks out of the atmosphere.
Before installing this important piece of equipment, you will have
to make a judgment call as to whether or not the termination
unit – like all the other exterior exposed chimney components,
for that matter – should be painted in order to protect it/them
from rusting and weathering. Particularly if you are installing the
replace and chimney near water or in a high humidity area,
30”
30”
Non-Combustible
Cement Board
Important Pre-installation Information
Before you begin, review the information and safeguards
below regarding the installation and operation of the gas
Fireplace.
This replace may only be connected to the gas supply
listed on the label. Never use propane gas in a gas replace
designed for natural gas or natural gas in a gas replace
designed for use with propane gas.
The gas replace must be installed by an Capo Fireside
Certied or other qualied professional installer. The installation,
including provisions for combustion and ventilation air, must
25
conform with local codes, or, in the absence of local codes, with
the latest edition of the National Fuel Gas Code, ANSI Z223.1,
and NFPA54.
Owner’s Operation & Precautions
Installers of the Artisan Series are urged to call the attention of
replace owners to the following precautions.
Keep the replace area clear and free from combustible
materials, gasoline, and other ammable vapors and liquids.
The replace must have a gas supply line that has been installed
by a qualied technician in accordance with all local codes.
The gas supply line must be 1/2” minimum interior diameter. If
the gas line to the replace is longer than 5’, a larger diameter
line may be necessary.
*Nominal BTU based on gas inlet pressure. Nominal gas inlet
pressure for natural gas is 5” W.C
Installing the valve/control box assembly
1. Fasten the valve/control box assembly to a stud such that
the control switch is facing in the desired direction and ush
with the future location of the nished wall or other enclosure.
2. Install the two ‘D’ batteries into the battery holder within the
control box.
3. Run the wires for the spill switch through the small hole
in the upper wall. Important: This control box must remain
accessible and removable for service after installation.
Installing Spill Switch and Bae assembly
1. Connect the blade connectors on the spill switch wires to the
matching wires from the valve/ control box assembly coming
through the upper hole in the rebox.
2. Use Tapcon screws to secure Spill Switch Channel to the
underside of the lintel.
Figure 34
Spillover
switch
Spill switch
channel
The installer should hand-deliver this owner’s manual to the
owner or leave behind with the unit after it the installation is
complete.
Warning: Use only the included replace grate or manufacturer
approved replacement.
CAUTION: Use only the logs that come with this gas replace.
The manufacturer cautions against using chemical chimney
cleaners. Never burn solid fuel in this replace under any
circumstance.
1. First Lighting of the Artisan Series – After construction is
completed, all elements of the replace and chimney system
must be completely dry. This means that the unit must stand
without any ring for a minimum of 28 days. Only after that
period of time can a rst lighting take place. Do not let the
re burn for more than one hour. After this rst lighting –
when the replace has started to “cure” Do not set another
re for at least 24 hours.
2. Second Lighting – With the second lighting you can let the
re burn two hours – no more.
3. After First and Second Lighting – When the replace has
been properly cured with careful “maiden” rings, you will be
able to run the burner for as long as you like.
Attaching the Burner and the Grate
1. Unpack the burner assembly and place the rear legs of the
burner into the brackets in the back of the rebox.
2. Thread the pilot lines from the burner pilot assembly and
through the hole in the lower side of the rewall to the valve/
control box assembly and attach to the valve.
3. Connect the supplied ex connector from the output of the
valve, through the hole and to the burner.
4. Connect the second ex connector from the input of the
valve to the gas stub down stream from the required
manual shut-o valve.
Note: The required 1/8” NPT up stream pressure tap is built
into the valve (Figure 50).
CAUTION: CHECK ALL CONNECTIONS FOR GAS LEAKS
USING A HALF-AND-HALF SOAPY WATER SOLUTION.
IF A LEAK IS DETECTED TIGHTEN CONNECTIONS AND
TEST AGAIN.
NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS.
Important: This bae assembly and only this the supplied
assembly (with spill switch) must be properly installed for the
safe operation of this gas replace.
5. Fill in the holes you have drilled around the gas piping with
the regular Artisan Series mortar.
26
Placing the Decorative Lava Rock
If desired, open the bag of lava rock and pour its contents around
the base of the grating in an attractive pattern. Do not place the
Lava Rock on the logs or grate.
Adjusting Air Mixers
Burners are equipped with air mixers for the top and front
burners. Adjust the size and color of the ame by opening (turn
outward) or closing (turn inward) as shown in Figure 37, 38.
Figure 37
Figure 38
Open
27
Log Placement
REVISIONS
ZONE
REV.
DESCRIPTION
DATE
APPROVED
X1
RELEASE FOR PRODUCTION
4/11/18
EW
B
4
5
6
Placing the Logs
1. Place the back bottom log on the grate behind the top burner and as far forward (against the top burner) as possible without
touching the pilot. The at side should be down and the heat chambers facing the back of the replace (Figure 40).
2. Place the front log on the grate in front of the top burner pipe with the at down and the heat chambers toward the burner pipe
and the log as far forward as possible while keeping the back parallel with the burner pipe (Figure 41).
3. Place top logs across the front and back logs in the order and positions shown in Figure 44.
LOG SET 48
Figure 39
Figure 40
WARNING
Failure to position the parts in accordance with these
diagrams or failure to use only parts specically
approved with this appliance may result in property
damage or personal injury.
Figure 41
Figure 42
Figure 43
28
REVISIONS
ZONE
REV.
DESCRIPTION
DATE
APPROVED
X1
RELEASE FOR PRODUCTION
4/11/18
EW
B
4
5
6
Figure 44
Figure 45
LOG SET 60
Figure 46
Figure 47
Figure 48
29
Figure 49
LOG SET 120
30
Lighting and Operating Instructions
O
U
T
I
N
P
I
L
O
T
I
N
FOR YOUR SAFETY, READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion may result causing property
damage, personal injury or loss of life.
Do not use this gas replace if any part has been underwater. Immediately call for a qualied professional service technician to
inspect the replace and to replace any part of the control system and any gas control which has been under water.
The Artisan Series burner system has a pilot which can be lit by hand using a match or lighter. When lighting the pilot, follow these
instructions exactly.
BEFORE LIGHTING, smell all around the burner area for gas. Be sure to smell next to the oor as some gas is heavier than air and
will settle on the oor. IF YOU SMELL GAS, FOLLOW THE INSTRUCTIONS ON THE COVER (P. 1).
TO LIGHT THE FIREPLACE WITH THE WALL SWITCH
Move the ON-REMOTE-OFF wall switch to the ON position
(Figure 52). This transmits a rapid series of sparks at the pilot
head and will ignite the gas.
TO SHUT DOWN THE GAS FIREPLACE USING THE WALL
SWITCH
Move the switch to the OFF position (Figure 52). The gas ow
will cease, and all ames (main burner and pilot) will go out (see
important note below).
OPERATING THE BURNER USING THE REMOTE
Move the wall switch to the REMOTE position and follow the
instructions included in the remote kit for lighting and shutting
down the attached burner.
IMPORTANT: Do not allow the replace opening to be blocked
in any way while operating the replace. The replace may be
operated with a Artisan Series screen installed and drawn.
Figure 50
MAINTAINING THE PILOT
Your gas replace is equipped with a safety pilot that will shut
o the gas supply in case the pilot is not burning or functioning
properly. Regularly verify that the pilot is adjusted properly with
the pilot ame hitting the electrodes as shown in Figure 51. If
the pilot will not stay lit, call your local gas utility or gas supplier.
TO CHECK UPSTREAM GAS PRESSURE
Unscrew the four (4) screws above and below the control panel
face, then pull the control panel out far enough to expose the test
ports on the valve (Figure 50). Unscrew the port marked IN part
way and test.
CAUTION: Do not kink the ex connectors coming from the
valve while accessing it.
Figure 51
Lighting
the Pilot
Note: Pilot ame should encircle top of electrodes.
See instructions cover for example of proper main burner ame
pattern.
Upstream gas
pressure tap
ON
REMOTE
OFF
Figure 52
31
BOX INSTALLATION
1. The EIS box comes with
a 72” pilot assembly
lead, therefor the box
must be mounted
within 5’ of the
eplace.
2. Aach the metal
enclosure to the studs
using standard building
materials. The metal
enclosure must be
mounted in a locan
that can be accessed in
the future for addonal
conneons & future servicing.
GAS LINE INSTALLATION
• Installaon and servicing of gas appliances and ignion systems
must only be performed by qualied personnel.
• Turn o gas and electricity before starng installation or
service.
• Make sure gas piping is pressure tested before control is
connected. High pressure can damage the control causing a
hazardous condion.
• Make sure piping is clean and free from burrs. Apply a small
amount of good quality pipe thread compound or plumbers
tape suitable for the gas being used.
Thread compound should
be used sparingly on male threads only, leaving therst two
threads clean.
• It is recommended that a safety shut o valve is installed on
either the gas in or gas out, side of the valve.
• It is recommended to hard pipe in the connecons with unions
installed inside the box.
PILOT INSTALLATION
• Un-coil the pilot tubing & the spark ignitor using proper
aluminum tubing bending techniques.
• Insert the pilot hood w/assembly into theeplace being
careful not to clog the head of the pilot assembly or damage the spark ignitor.
• Securely screw the pilot assembly to the pilot mounng bracket on the back or side of the burner. Screwing the
pilot to the burner completes the electrical circuit.
• With the opposite end of the pilot assembly, plug the orange spark ignitor into the module according to the below
wiring diagram & insert the pilot tubing into the right side of the valve where the compression nut is located.
Once the pilot tubing is inserted into the compression nut, using a wrench, hten the nut so that the pilot tubing
can not be pulled out.
WIRING DIAGRAM INSTALLATION
• Electronic Ignion Systems come full wired according to the manufactures recommendaons & the below wiring
diagram.
• It is the job of the electrician to read the wiring diagram according to RobertShaw specifications.
5’
Gas In
Gas Out
ELECTRONIC IGNITION
ENCLOSURE
32
•
•
SYSTEM CHECKOUT PROCEDURES
The ini�al installa�on por�on is now completed. The checkout procedures listed below must be followed. While there are
redundant safety features built into the system, it is impera�ve that you follow the steps outlined below to ensure proper
and safe opera�on. If you encounter any irregulari�es, refer to the TROUBLESHOOTING GUIDE.
1. Check all wiring connec�ons.
2. Turn on main gas supply and put the manual valve or selector arm on the gas valve into the "ON" posi�on.
3. Use a leak test solu�on to check piping for gas leaks. Repair if needed.
4. Turn on electrical power.
33
Maintenance and Service
Maintenance
Once installed and operating properly, the Artisan Series gas
replace requires very little maintenance.
You should inspect the replace, chimney, burner and control
annually for the following:
1. Excessive Sooting - Some sooting of the logs is normal
and adds to the natural appearance of burned wood. If soot
accumulates, you may brush the soot o with a sti brush.
Logs may also be cleaned by allowing them to heat up, then
spraying them with water where soot has accumulated.
2. Debris around the control - Inspect the control and pilot to
be sure it is free of any dirt or debris.
3. Insects and burner blockage - Check the burner ports and
the air-mixer, if present, to make sure they are free from
debris. Blocked burner ports and orices may result in poor
ame distribution or ame at air mixer (if equipped). Reference
SOLUTION, to symptoms 2-4, of Troubleshooting.
Troubleshooting
PROBLEMCAUSESOLUTION
a. Pilot generator may not be producing
sucient millivolts.
b. Pilot ame making a blowing soundb. Pilot needs adjusting (see “Checking and
1. Pilot will NOT stay lit.
2. Pilot Burning.
No Gas to Burner.
3. Fireplace Not burning
properly.
4. Fireplace will not shut
OFF.
5. Frequent pilot outage.
6. Fireplace shuts down
during operation.
7. Excessive soot on logs.
c. Generator wire leads attached to the
wrong terminals on the valve.
d. Defective thermo-magnetic safety in
valve.
a. Safety valve not turned to the ON position
after lighting pilot.
b. Wire leads are not properly connected to
valve or switch terminals.
c. Voltage to pilot generator too low.c. See section 1a above.
d. Defective valve.d. Replace valve.
a. Low ame/uneven ame.a. Check for low gas pressure; minimum
a. Control Switch lead wires to the valve
may be shorted together or on wrong
terminals.
a. Pilot ame is out of adjustment.a. See section 1b above.
b. Down drafts from the chimney,
extinguishing the pilot.
a. Improper venting causing spill switch to
trip repeatedly.
b. Spill switch improperly mounted.b. See section on “Installing Spill Switch and
c. Smoke Diverter not in place.c. Install Smoke Diverter with Spill Switch per
a. Yellow ame impingement.a. Open air shutter on front burner or main
Service
It is recommended that a qualied professional service technician
be called to service the gas replace and its venting system
at least annually or should service be required. More frequent
cleaning may be required due to excessive lint from carpeting,
bedding material, etc.
It is imperative that control compartments, burners and circulating
air passageways of the appliance be kept clean.
The Troubleshooting section of these instructions serves as a
guide for ensuring optimum performance of the gas replace.
Flame Appearance
The ames should be blue at the base and a combination of
blue/yellow at the body and tips.
a. Check with a millivolt meter. Should be 250
millivolts or more.
Adjusting the Pilot” on page 22).
c. Connect leads per wiring diagram, previous
page.
d. Replace valve.
a. Turn to ON position.
b. Attach all wire leads tightly to proper terminals
(See wiring diagram, previous page).
operating pressures of 5” W.C. at manifold.
a. See wiring diagram, previous page. System
takes 15-20 seconds to complete shutdown
(nominal).
b. Check draft. Consult with a qualied chimney
expert.
a. Check draft. Consult with a qualied chimney
expert. Consider installing a combustion air
kit.
Bae Assembly” on page 21.
instructions.
burner as needed.
34
)
OR LOCATION OF
Basement
See Section R402.2 for maximu
c
(f’
a
used to
c
c
d
d,e,f
3,000
3,500
b
,shall be as
c
f’
d
d,e,f
Weathering Potential
2,5003,000
NegligibleModerateSevere
MINIMUM SPECIFIED COMPRESSIVE STRENGTH
support foundation for the fireplace installed on concrete shall
Appendix I
mcementitious materials content.
CONCRETE CONSTRUCTION
TABLE R402.2 MINIMUM SPECIFIED COMPRESSIVE STRENGTH OF CONCRETE
walls, foundationwalls, exterior walls and other vertical concrete
For installations regulated by the International Residential Code, the
required in Table R402.2 of the International Residential Code (IRC). Concrete subject to moderate or severe weathering as indicated
in Figure R301.2(3) of the International Residential Code (IRC) shall be air entrained as specified in TableR402.2ofthe International
consist of aminimum of6inchesthick reinforced concrete slab. The minimum specified compressive strength of
Residential Code (IRC). The maximum weight of fly ash, other pozzolans, silica fume, slag or blended cements that is included in
produceconcrete and testingthereofshall comply with theapplicable standards listed in Chapter 3 of ACI 318.
For installations regulated by the International Building Code (IBC), the support foundation for the fireplace installed on concrete
shall consist of a minimum of 6 inches thick reinforced concrete slab. The concrete strength and durability shall comply with Sections
shall not exceed the percentages of the total weight of cementitious materials specified in Section 4.2.3 of ACI 318. Materials
concrete mixtures for garage floor slabs and for exterior porches, carport slabs and steps that will be exposed to deicingchemicals
1903, 1904 and 1905 of the International Building Code (IBC).
TYPE
Basement walls, foundations and other concrete not exposed to theweather2,5002,5002,500
Basement slabs and interior slabs on grade, except garage floor slabs 2,5002,5002,500
Porches, carport slabs and steps exposed to the weather, and garage floor slabs2,5003,000
work exposed to the weather
35
accordance with Footnote d.
7 percent.
c. Concrete in these locationsthatmay be subject to freezing and thawing during construction shall be air-entrained concrete in
a. Strengthat28dayspsi.
b. SeeFigureR301.2(3) forweathering potential.
d. Concrete shall be air-entrained.Total air content(percent by volume of concrete) shall be not less than 5 percent or more than
3 percentis permitted if the specified compressive strength of the concrete is increased to not less than 4,000 psi.
f.For garagefloorswith a steel troweled finish, reduction of thetotal air content (percent by volume of concrete) to not less than
e.
Appendix II
FIGURE R301.2(3) WEATHERING PROBABILITY MAP FOR CONCRETE
36
a. Alaska and Hawaii are classied as severe and negligible, respectively.
b. Lines dening areas are approximate only. Local conditions may be more or less severe than indicated by region classication. A severe
classication is where weather conditions result in signicant snowfall combined with extended periods during which there is little or no
natural thawing causing deicing salts to be used extensively.
Lifetime Limited Warranty
Artisan Series Fireplaces
Capo Fireside, LLC warrants all Artisan Series Fireplaces to be free from defects in materials that adversely aect replace performance for the
lifetime of the product from the date of purchase, subject to the terms and conditions of this limited warranty. Capo Fireside does not warrant
accessory chimney, outside air ducts and devices not manufactured by Capo Fireside.
This warranty covers only products manufactured by Capo Fireside, specically the modular concrete rebox, and NO WARRANTY,
EXPRESS OR IMPLIED, EXTENDS TO ANY OF THE HARDWARE, FOUNDATION, VENTING, DUCTS, OR ACCESSORIES.
THIS WARRANTY DOES NOT COVER DRAFTING, SMOKING, OR SOOTING OF THE FIREPLACE SYSTEM. Factors beyond
the manufacturer’s control aect drafting, smoking, and sooting and Capo Fireside cannot guarantee these aspects of performance.
Coverage under this warranty is subject to the following conditions and exclusions:
• This warranty is null and void when the replaces are not installed pursuant to the installation instructions provided by Capo Fireside or
local building codes have not been followed completely.
• This warranty does not apply to any component or part that shows evidence of misuse, abuse, improper installation, accident or lack of
regular maintenance. Capo Fireside is not responsible for misuse or mishandling of component parts.
• This warranty does not apply to any damage sustained to the appliance while in transit.
• Neither Capo Fireside, nor any aliate thereof, is responsible for any labor costs or indirect costs incurred for the replacement of
defective components. Any covered component that, in our judgment, is defective shall be repaired, replaced or refunded at Capo
Fireside’s option.
• Nothing in this warranty makes Capo Fireside, or any aliate thereof, liable in any respect for any injury or damage to the building or
structure in which the replace has been installed or to the persons or property therein arising out of the use, misuse, or installation of
properly manufactured Capo Fireside products.
• The replace must be used in accordance with operating instructions. Only approved Burners and Glass Doors must be installed when
using the replace.
NEITHER CAPO FIRESIDE, NOR ANY AFFILIATE THEREOF, SHALL BE HELD LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR EXPENSES ARISING OUT OF THE USE OF THE FIREPLACE. ALL SUCH DAMAGES AND
EXPENSES ARE HEREBY EXCLUDED. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you.
If a component is found to be defective under the terms of this warranty, the party this warranty is extended to shall notify Capo Fireside,
26401 Via De Anza, San Juan Capistrano, California 92675 in writing, by registered mail, within thirty (30) days following the discovery
of the defect within the lifetime warranty period. The letter shall include proof of purchase and state the (1) date of purchase, model number
and serial number ; (2) place of purchase; (3) address of installation; (4) name, address and phone number of the homeowner; and (5) a brief
description of the defect.
This warranty applies only to those replaces installed in the continental United States, Alaska and Canada. If any part of this warranty is found
to be unenforceable, the remaining parts shall remain in force and eect.
Electronic valves and modules are limited to only one year warranty under the valve and electronic parts manufacturers warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, TERMS OR CONDITIONS,
EXPRESS OR IMPLIED EITHER IN FACT OR BY OPERATION OF LAW. CAPO FIRESIDE HEREBY DISCLAIMS ALL
GUARANTEES AND WARRANTIES, EXPRESS OR IMPLIED, BEYOND THE WARRANTIES SET FORTH HEREIN, INCLUDING
BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
Revision date: 6/30/2018
CAPO FIRESIDE, LLC
26401 Via De Anza, San Juan Capistrano, California 92675
Telephone (949) 364-5118 Fax (949) 364-5478
37
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