Caple WDU050, WDU075, WDU100 Instruction Manual

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Instruction manual for food waste disposer
Model code: WDU050, WDU075 WDU100
Contact Caple on 0117 938 1900 or service@caple.co.uk
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Safety information 2
Electrical connection 2
Installation instructions 5
Dimensions 9
Typical installations 9
Troubleshooting 11
Service information 12
Thank you for choosing Caple. Please follow the information detailed in this instruction manual carefully, and the appliance should provide many years of service.
Please write the model number and serial number for your food waste disposer below, you can find these detailed on the rating label on the base of your appliance: Model number:__________________________ Serial number:___________________________
www.caple.co.uk
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IMPORTANTSAFETYINSTRUCTIONS. READALLINSTRUCTIONSBEFOREUSING.
INSTRUCTIONSPERTAININGTOARISKOFFIRE,ELECTRIC SHOCK ORINJURY TOPER
SONS
When usingelectrical appliances,basicsafetyprecautions should be followed, including the following:
Safety precautions
WARNING!
Electrical connection
WARNING
- Use this appliance only for it intended purpose, as described in this instruction manual. Read all instruction before using the waste disposal unit.
- To reduce the risk of injury, close supervision is required when an appliance is in use near children.
- DO NOT put your fingers or hands into the waste disposer.
- If the appliance becomes jammed or a object is stuck, turn off the power at the mains before attempting to remove it.
- When attempting to loosen a jam, use a long wooden object such as a wooden spoon.
- When attempting to remove objects from a waste disposer, use non-magnetic long handled tongs to pliers.
- To reduce the risk of materials being expelled when
in use and causing harm, do not put the following in the disposer:
1. Clam or oyster shells
2. Caustic drain cleaners or similar
3. Glass, china or plastic
4. Large whole bones
5. Metal such as bottle caps, tin cans, utensils or aluminum foil.
6. Hot grease or other hot liquids
7. Whole corn husks
- This appliance must be installed in accordance to local laws and standards. We recommend using a qualified installer.
- Do not disassemble the appliance for any reason, there are no serviceable parts
- When not using the disposer we recommend leaving the stopper in place to help prevent items falling in.
- The appliance must be installed ensuring the reset button is readily accessible.
- This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure they do not play with the appliance.
- If the supply cord becomes damaged, it must be replaced by a Caple engineer or a similary qualified person in order to avoid a hazard.
- Make sure the installation of this appliance is allowed by
the local authorities
- This marking indicated that this product should not be disposed of with other household waste. To prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of materials. For more detailed information about treatment, recovery and recycling of this product, please contact your local council, your household waste disposal service or the retailer where you purchased the product.
- For correct earthing instructions please see the 'Electrical connection' section of this manual.
- Never use this appliance in a damp location (for example a bathroom or laundry room)
- No not use this appliance to dispose fo hard materials such as glass or metal.
- Switch off or unplug the appliance before attempting to free a jammed rotor.
If you are not familiar with electrical installations and procedures, please contact a qualified electrician.
DANGER: An incorrect earth connection can result in a risk of electric shock. Check with a qualified electrician if you are in doubt to whether the waste disposal unit is correctly earthed. Do not modify the plug provided with the appliance, if it will not fit in the socket have a correct connection installed by a qualified electrician. These appliances are meant for household use, do not use in a commercial application.
EARTHING INSTRUCTIONS: This appliance must be earthed. In the event of a malfunction or breakdown earthing provides a path of least resistance for the electric current to reduce the risk of electric shock. This appliance is equipped with a cord having a equipment earthing conductor and earthed plug. The plug must be plugged into a appropriate socket this is correctly installed and earthed in accordance with the local codes and ordinances.
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IMPORTANTSAFETYINSTRUCTIONS. READALLINSTRUCTIONSBEFOREUSING.
WARNING!
Electrical connection (cont.)
If youare notfamiliarwith electricalpowerand procedures,callaqualifiedelectrician.
1.ChooseapowercordnotlessthanH05VV-F,
2.Chosea powercordnotlessthanH05VV-F, 3G1.0mmand fittedwithaswitch,the switch shallbedirectlyconnectedtothesupply terminalsan dshallhave a contactseparation in allpoles,providing fulldisconnectunder overvoltagecategoryIII conditions(the full disconn ecti onnot lessthan 3mm).
3.Make sure theswitch is easilyvisible
EARTHING INSTRUCTIONS:
This appliance must be earthed. In the event of a malfunction or breakdown earthing provides a path of least resistance for the electric current to reduce the risk of electric shock. This appliance is equipped with a cord having a equipment earthing conductor and earthed plug. The plug must be plugged into a appropriate socket this is correctly installed and earthed in accordance with the local codes and ordinances.
DANGER:
Improperconnectionof the equipment-grounding conductorcan resultina risk ofelectricshock. Checkwith aqualified electrician if youare in doubtasto whetherthe appliance is properlygrounded. NOTE: Disconnect the electricpowerto disposer circuit beforeinstallation. Turnthe circuit breakertothe OFF position orremovethefuse. A.Connect the disposer to220-240 Volt,50-60 HzACcurrentonly. B.Ifaplug-in cord is used, useathree-prong
plug.A earthwire should beattached tothe groundscrewin thebottomofthedisposer(end bell).
2
3G1.0mmincor porate with a plug rated 250V 13A (fuse inplug:250V,10A) approved byBSI with matchedground wireforthe UK market (Standa rd: BS1363-1)ora plug rated 250V16A approve d byVDEwith match ed ground wire (Standa rd: DINVDE062 0-1).
The powercord and/orconnectionsmust comply with localcodesand ordinances.
For ModelsNot Equippedwitha Cord:
and accessible. Therecommenddistance between this applianceand electricalswitch is within 2m.
Toattacha powercord:
2
Towireyourdisposerdirectlyinto the mains: GROUNDINGINSTRUCTIONS:
This appliancemustbe connected toa grounded, metal, permanentwiringsystem, or an equipmentgrounding conductormust berun with thecircuitconductorsand connectedto the equipmentgroundingterminal orlead on the appliance. A.Ifyou useBXcable:
1.Theseproductsare designedforhousehold use.
2.Connecta linewireto blue leadofdisposerwith awire
nut. Connecttheneutralwire tothebrownleadof
disposer witha wirenut. Connectthe bare
groundwire tothe ground screw.Theground wire should beclamped and heldbya strain relief bracket.
3.Do not usearigid conduit forthewiringconnection.
4.Adedicatedacceptablemotorswitch,withtheoff position marked,shallbe provided forthisdisposerat the timeofinstallation (not included). Theswitch shallbe mounted in sight ofthedisposerorthe sinkopeningforthe disposer. IfBXcableisnotused,provideaseparate ground wire tothenearest reliableground, using the screwin the end bell forthe ground wire.
Follow the lead connected to this blade marked with a
'L'
and attach
that
lead to the blue wire on the
waste disposer.
NOTE:
When viewing
face ofelectrical plug with the earth pin attop, theleftblade isconnected to the identified wire.
Strain Relief bracket
C.Use acable clam pstrain relief connectorwhere the powercordenters the disposer.
Nut
Redresetbutton
Ground screw
Wirenut
Remove bottom cap
To house current orthe power cor d
Bottom of the disposer(end bell)
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IMPORTANTSAFETYINSTRUCTIONS. READ ALL INSTRUCTIONSBEFORE USING.
WARNING!
Electrical connection(cont.)
Ifyou arenot familiar with electricalpower and procedures, contact aqualifiedelectrician.
Below are some typical electrical connections:
Wall outlet
Airswitch
Air switch Button
Control switch
Wall outlet
Disposer
Disposer
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INSTALLATION TWO: Alternately if you do not have a wall switch or if you prefer, we also have a air switch available (product code
WDUAIR). This is available directly from Caple or the retailer you purchased our appliance. This can be installed in the worksurface or
sink (see below).
INSTALLATION ONE: You can install this waste disposal unit with a wall mounted control switch (not supplied) as shown below.
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Installation Instructions
Food waste disposer
Before you begin
Readtheseinstructionscompletelyandcarefully
CompletionTime-
IMPORTANT-Keep these instructions
IMPORTANT-
Observeallgoverningcodes
andordinances.
NotetoInstaller- Besuretoleavethese
instructionswith theConsumer.
NotetoConsumer-Keeptheseinstructionsfor
future reference.
SkillLevel-The installation of thisappliance requires
basicmechanicalskills.
Phillipsandflatblade screwdrivers
Channel lockpliers, slip joint
Hammer
Nutdriver
Preparation
1.
Disconnect electrical powersupplyto the disposer.
2.Remove the old disposerorsinkflange assembly.
3.Inspectdrain line.If itisheavilycoatedwithhardened grease andaccumulations,clean out before you
proceed with the installation.
4.Removeroldsealingmaterialsandgasketingfrom the sinkopening, both top and bottom. NOTE: The top and bottomof the sinksurfacesmustbe free of any materialsto preventleaks.
Additional materials you may need
1.Steel punch orwoodendowel
2.Petroleum jellyorliquidsoap
3.Hoseclamp
4.Dishwasherdrainconnector
5.Adjustable pipewrench
6.
Plumbers putty
(for ceramic sinks)
7.Stepped rubberdrain adapter
8.Wire nuts
9.Cable connector
10.Flexibledrain pipe
11.Powercord kit
5
What you will need
The correct installation is the responsibility of the installer.
1 hour
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NOTE: Paycloseattentiontotheorderofthesinkflange parts,astheyhavebeencorrectlyassembledbythe factory. A.Disassemblethesinkflangeassembly fromthe disposerbyturningthemountringtotheleft(clockwise) andremovingit. B.Raisethemountringtowardthetopofthesinkflange. Removethecushionmountandthemountring.Youmay wanttopracticeinstallingthecushionmountatthispoint beforeyouareunderthesink. C.Unscrewthesupportringfromthesinkflangeand removethefibergasket.Youarenowleftwiththesink flangeandtherubbergasket. D.Therubbergasketisusedinsteadofplumbers puttywithstainlesssteelsinks.Someceramic sinkswill requireputty or silicone. E.Ifnoputtyisused,insertthesinkflangethroughthe rubbergasketintothesinkopening.Donotturnthe flangeonceitis seated. F.Ifyouuseputtyinsteadofthegasket,formaring aroundtheundersideofthesinkflange.Inserttheflange intothesinkopening,pressdownhardtosqueezeout excess putty.Fromunderthesink,trimoffexcessputty flushwiththebottomedgeofthesinkopening. G.Fromunderneaththesink,slipthefibergasketonto theexposedsinkflange.Witharrowspointingup,screw thesupportringontothesink
flangeandhandtightenuntil
thesinkfla
ngewillnotmove.
(NOTE: If your sink is more than 15mm thick you will need to flip
the supporting ring so the arrows are pointing down. This will provide a greater distance on the sink flange allowing it to be used on sinks up to approximately 22mm thick). Atthispointyoumaywantto insert the stopper into the sink and fill with water to
Hand-tightensinkflange
check thesinkf
langeseal andensuretherearenoleaks. H.Placethemountringoverthesinkflangeandholdin placewhileinstallingthecushionmount(largeside down).Makesurethegrooveontheinsideofthecushion mountfits overtheliponthe sinkflange,similartoputting thelid onaplastic container Run yourfingers aroundtheentire
themountringcanbe pulleddownwardoverthe cushionmountandwillbe
Groove
Top
freetoturn.
Components
Sinkflange assembly
Stopper
Removable splashguard
Sinkflange
Rubbersink flangegasket
Sink
Fibergasket
supportring
Notearrows
indicating up
(
)
Mountring
Cushionmount (noteTOPmark))
Elbowfange
screw
Discharge elbow
Elbowgasket
base (end bell) RatingLabelinThisArea
(ElectricalConnections)
Hopper
Rubbergasket
CorrectlyInstalledSinkFlange
Sinkflange
Fibergasket
Sinkflange
Sink
Supportring
Mountingring shouldbefree tomoveupanddown
Groove
Cushionmount
InstallationInstructions
1
Components and installation
Disposer
Tightening Ears
Dishwashdischargeinlet
Intallation of the sink flange
Bottombeadof
cushionmount
Openarea Noobstruction
Bottombead
(Shownforproperorientation)
cushionmountwithslight pressure.Donotpress too hard.Whenthecushion mountis properly seated,
Cushionmountdetail
Bottombead
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InstallationInstructions
2
Dishwasher connection (if required)
If you are connecting a dishwasher to you waste disposal unit, please complete the following steps. If you are
not connecting a dishwasher proceed to step 3 Attaching the discharge elbow.
Knockoutplug
2
Connect the hose
HoseClamp SteppedRubberAdapter
3
Connecting the discharge elbow
Connect the discharge elbow*
.**
.
Connectthedischargeelbowtothedisposer
Makesureallplumbingconnectionsaretight
Discharge elbow
Rubber gasket
*Dischargeelbowmustbeinstalledbyaprofessional. ** Someinstallations(seepage9forexamples)may requiretheuseofaflexibledrainpipe. NOTE: Ifthedishwasherconnectionis madewithout removingtheplug,thedishwashermayoverflow.
1
Knock out the plug
Using a blunt instrument (for example a steel punch or wooden dowel) knock out the entire plug. Do not use a screwdriver or shart tool. When the knocked out plug falls into the disposer, you may remove it or simply grind it up when you first use the applaince. This will not damage the disposal unit in any way, but may take some time to grind over several uses.
Connect the dishwasher hose using a hose clamp. If the
hose size is different you will need a stepped rubber
adapter.
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InstallationInstructions
4
Connecting the disposer to the sink flange
1 Attach to the sink flange
Lineupthedisposer underthesinkflange. Guidethehopper projectionsintothe mountringslots. Turn themountringabout 14/"totherightso that thedisposeris temporarilysupported
.
Mount ringslot
Hopper projection
2 Line up with the outlet pipe
Turnthemountringandthedisposeruntil the disposerdischargeelbowlines upwiththeoutlet pipeSeepage (9).
Outletpipe
Discharge elbow
3 Lock the mount ring
.
Turnthemountringtotherightuntilitlocksuptight Hopperprojectionsmustbetotheextremeleftof themountingslotsIfthemountringishardtoturn., youmayaddasmallamountofpetroleumjellyor liquidsoaptothehopperprojectionRunwaterand. checkforleaks.
LockingDetail
Hopperprojectionin
"supported"
Position
Hopperprojectionin "locked" position
Mounting ring
4
Check for leaks
Checktheunitforleaks24hoursafterinstallationand firstoperation.
IMPORTANT:
DO NOT put your head or body under the disposer during the installation as it could fall.
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InstallationInstructions
Dimensions
A: Disposerheight B: Disposerfrombottomofsinkbowlto centerlineofdischargeoutlet
C: Distancefromcenterlineofthedischarge
outlettoendofdischargetube D: Disposerwidth E: Distanceformdisposerverticalcenterlineto centerlineofdischargeelbow
38
D
E
Model
WDU050
WDU075
WDU100
A
B
D EC
365mm
392mm
432mm
176mm
184mm
184mm
70mm
70mm
70mm
197mm
216mm
216mm
137mm
141mm
141mm
Some typical installations
NOTE:
Dimensions
1. It is essential for the correct operation of the waste disposer that this dimension (a) shown on the right is 230mm - 300mm depending on the models listed above, this will avoid standing water in the motor housing.
2. Flexible drain pipe may be necessary for this application
Double bowl outlet
Single bowl
Double bowl centre outlet
(a)
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OperatingInstructions
T
hisdisposerusesanti-jamswivelimpellers thatmakeaclicking
soundas th
ey swingintoplace.This
indicatesnormaloperation, and is not a fault.
Operatinginstructions
.Removethesinkstopperandturnonamediumflowofcoldwater.
.Slowlyinsertfoodwasteintodisposerandpositionstoppertominimizepossibleejectionofmaterialwhile
grinding
1
2
3
.
flush the drain line.
Helpful hints
A.Besurethedisposeris emptybeforeusingthe dishwashersoitcandrainproperly. B.Youmay wanttoleavethestopperinthedrain whennotinusetopreventutensils andforeign objects fromfallingintothedisposer. C.TOSPEED UPFOOD WASTE DISPOSAL...Cut orbreakuplargebones,melonrinds,grapefruit skins andcorncobs.Itemssuchas largebones, fibroushuskslikelimabeanpods andcornhusks requireconsiderablecuttingtime.Forthis reason,
youmayprefertoplacetheminthe
DO... DON'T...
Careandmaintenance
THEMOTORISPERMANENTLYLUBRICATEDFORLIFE.DO NOT ATTEMPTTOLUBRICATEYOUR DISPOSER,
Thedisposeris selfcleaningandscours itselfwitheachuse.
NEVERputlyeorchemicalcleanersintothedisposer,astheycauseseriouscorrosionofmetalparts.
Yourdisposerisequippedwitharemovablesplashguardforeaseofcleaningorreplacement.Remove thesplashguardbypullingitoutfromthetop.Toreplace,insertintothesinkflangeandpushdownuntil itisproperlyseated.
Ifanodourdevelops,runorangeorlemonrinds throughthedisposer.A dozenicecubes sprinkledwithalittlehouseholdscouringpowderwillalsowork.
Turn on the waste disposer (by the wall switch or air switch).
4. After grinding is complete, turn off the waste disposer and run the cold water for at least a further 15 seconds to
recycling.
D. Grind peelings from citrus fruits to freshen up drain smells. E. Use a waste disposer cleaner or deodorizer as necessary to relieve objectional odours caused by any grease build up. Also remove and clean the splash guard regularly. F. Let the disposer run for 15 seconds after shredding stops, then once turned off allow water to rinse through for another 15 seconds, this will ensure all the waste is thoroughly flushed through the trap and drain.
A. Don't be alarmed if the disposer slows down when grinding, the appliance is actually increasing torque (grinding power) and is operating under normal conditions B. Don't pour grease, oil or fat into your waste disposer or any drain. It can build up in pipes and cuase drain blockages. Put grease in a jar (when cooled) and dispose of in your bin. C. Don't use hot water when grinding food waste, it is ok to drain hot water into the disposer when it is not in operation. D. Don't put tin cans, bottles, bottle caps, glass, china, leather,
cloth, crockery, rubber, string, feathers etc into your disposer. It is designed for food waste only. E. Don't fill the disposer with food all at once. Turn on the cold water flow and gradually feed in the food waste. F. To avoid possible drain blockages don't grind extremely fibrous food waste like whole corn husks, artichokes, celery etc. G. Don't turn off your waste disposer until grinding has completed and only the sound of the motor and water can be heard.
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Troubleshootingtips
WARNING!
Beforeresetting,disconnect thepowersuppl, pleaseseeSAFETYNOTEabove. Theoverloadcontrolprevents themotorfromoperatingshouldoverloadingoccur.This featureprotects yourhousewiringandyourdisposer. When overloaded, themotor willstopautomatically.
Problem
PossibleCauses WhatToDo
l.lmproper seatingof the sink flange(gasketchoice,puttyor tightening).
2.Supportringis nottightened
properly
3.Defectivecushionmount.
Iftheleakisatthetop,itmay be causedby:
.
Iftheleakisatthedischarge e
lbow, the lea
kmaybecausedby impropertighteningofthe elbow flangescrews
.
The disposer leaks
The disposerdoesnotstart Resetbuttonhas beentripped.
Withthesplashguardremoved,checktoseeif theturntablewill movefreelyusing a wooden spoon.Iftheturntablemoves freely,replacethe splashguardandchecktheresetbuttontoseeif ithasbeentripped.Theresetbuttonisredand locatedoppositethedischargeelbow,nearthe bottomofthedisposer.Pushthebuttoninuntil itclicksandremains depressed.Ifthereset buttonhasnotbeentripped,checkforashorted orbrokenwireconnectingthedisposer. Checktheelectricalpowerswitch,fuseboxor circuitbreaker.If the wiringandelectrical componentsareintact,theunitmayhave internalproblems thatrequireserviceor replacement.
Turntablecannotrotate.
Iftheturntabledoesnotturnfreely,checkforan objectl
odgedbetweentheturntableandthe grindring.Dislodgetheobjectbymovingthe turntablewithawooden spoon handle. Then removethe object.Ifnoforeignobjectis present,theremay beinternalproblems. Contact
Caple Service.
Loudnoises(other than thoseduringgrinding ofbonesandfruitpits)
Silverware, bottlecaporother foreignobjecthasfallenintothe disposer.
Reset button
Remove the splashguard
Turntable
Before calling Caple Service
Review the below chart before contacting Caple Service as you may find a simple solution, saving you both time and money.
SAFETY NOTE: Before investigating any possible issues you MUST disconnect the power supply.
Remove the splash guard and remove the object with long-handled tongs, then replace the splash guard
Check the installation and correct as required.
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Guarantee
Caple undertake that if within the guarantee period stated on the guarantee card this appliance or any part thereof that is proved to be defective by reason only of faulty workmanship or materials, we will at our option repair or replace the same free of any charge for labour or materials on condition that:
- Documentation must be provided before a guarantee repair commences to confirm that the appliance is within the guarantee period.
- The appliance has been correctly installed and used only on the electrical supply stated on the rating plate.
- The appliance has been used for normal domestic purposes only, and in accordance with the operating and maintenance instructions.
- The appliance has not been serviced, maintained, repaired, taken apart or tampered with by any person not authorised by us.
- All service work under this guarantee must be undertaken by Caple Service Centre.
- Any appliance or defective part replaced shall become the property of this company.
- If a service call is made and it is found that the installation has not been carried out correctly or customer misuse/abuse is involved THE COST OF THE SERVICE CALL HAS TO BE PAID FOR BY THE USER BEFORE ANY SERVICE WORK IS CARRIED OUT.
Exclusions
This Guarantee does not cover:
- Damage or calls resulting from transportation, improper use or neglect, the replacement of any removable parts.
- Costs incurred for calls to put right appliances improperly installed or calls to appliances outside the United Kingdom.
- Appliances found to be in use within a commercial environment, plus those which are the subject of rental agreements.
- This guarantee is in addition to and does not affect your statutory and legal rights.
Caple Service can be contacted by phone 0117 938 1900 or email service@caple.co.uk
CE Declarations of Conformity
This appliance has been manufactured to the strictest standards and complies with all applicable legislation, Low Voltage Directive (LVD) and Electromagnetic Compatibility Directive (EMC).
Guarantee and service
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Caple
Fourth Way
Avonmouth
Bristol
BS11 8DW
www.caple.co.uk
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