Caple DD522BK, DD903BK Instruction Manual

Downdraft Hood

Instruction Manual

DD903BK & DD522BK

Contact Caple on 0117 938 7420 for spare parts or www.caple.co.uk

CONTENTS

INTRODUCTION

Safety Instructions 3

Dimensions 7

Installing the Extractor 8

Grease Filter Removal, Installing the Activated Charcoal Filter 11

Electrical Connection 12

How the Downdraft Works 13

Cleaning the Extractor 16

Troubleshooting 17

Aftersales Service 18

These product are designed so they can be either externally
ventilated or recirculated.

WARNING

Keep these instructions for use with the appliance. If the
appliance should be sold or passed on to others, make sure
that the instructions are passed on with it. We thank you for
taking note of these suggestions before installing and using
the appliance. They have been written for your personal safety
and the safety of others.

SAFTEY INSTRUCTIONS

These hoods have been designed for personal use in the
home. The appliance must be used by adults. Make sure that
the appliance is out of reach of children and that they do not
use it to play with. Make sure that children do not operate the
controls.

- When the appliance is delivered, check the overall
appearance of the packaging.

- Any remarks should be written on the delivery note, of
which you keep a copy. Your appliance is designed for
normal domestic use. It is not designed for commercial or
industrial use, or for purposes other than those for which
it was designed.

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- Any consequences of or damage from incorrect
installation or incorrect use of the appliance will not be
covered by the manufacturer’s guarantee.

We are constantly seeking to improve our products, we
reserve the right to modify their technical, functional, or
aesthetic characteristics deriving from their upgrading.

- Do not ever change or try to change the characteristics
of this appliance. This would be a danger. Repairs must
be performed only by a Caple approved engineer.

- Always disconnect the hood before carrying out cleaning
or maintenance operations.

- Adequately ventilate the room when a cooker hood
and other appliances, powered by energy other than
electricity, are used simultaneously, so that the hood
does not suck any-combustion fumes.

- Do not cook food over open flames (flambé) or operate
gas hobs without pots or pans on them while using the
hood (the flames may get sucked into the hood causing
damage to the appliance).

- Frying under the appliance must be done under constant
supervision as hot oils and fats may ignite.

- Respect the guidelines for cleaning and replacement of
grease filters. Accumulated deposits of grease are a fire
hazard.

In the event a downdraft is installed with an external motor,
for normal downdraft operation, it is necessary to use an
external motor made by the same manufacturer.

The air collected must not be conveyed into a flue used
for smoke or fumes from appliances powered by anything
other than electricity (central heating systems, etc.). As far
as discharging exhaust air is concerned, please follow the
guidelines given by competent authorities.

- There must be a minimum space of 50mm between the
edge of a gas hob and the downdraft frame.

- This appliance must not be used near hobs powered by
wood or coal or in any case, near hobs with power levels
that could damage the appliance.

- Never use steam or high pressure devices for cleaning
your hood (regulations regarding electrical safety).

- Never use the cooker hood without the grease filters
fitted.

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ENVIRONMENTAL PROTECTION

DESCRIPTION OF
THE APPLIANCE

DD903BK

DESCRIPTION OF
THE APPLIANCE

BACK AIR OUTLET LOWER AIR OUTLET

DD903BK

DD522BK

The symbol on the product or on its packaging indicates that this product may not be treated
as house-hold waste. Instead it shall be handed over to the applicable collection point for the
recycling of electrical and electronic equipment. By ensuring this product is disposed of correctly,
you will help prevent potential negative consequences for the environment and human health,
which could otherwise be caused by inappropriate waste handling of this product. For more
detailed information about recycling of this product, please contact your local city office, your
household waste disposal service or the shop where you purchased the product. This appliance is
marked according to the European directive on waste electrical and electronic equipment (WEEE).

CE DECLARATIONS OF CONFORMITY

This appliance has been manufactured to the strictest standards and complies with all applicable
legislation, Low Voltage Directive (LVD) and Electromagnetic Compatibility Directive (EMC).

DESCRIPTION OF THE APPLIANCE

DD903BK

BACK AIR OUTLET LOWER AIR OUTLET

DD522BK

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INSTALLING THE EXTRACTOR

Fig. 2

Fig. 1

Fig. 4

Fig. 2

Fig. 2

Fig. 10

A

A

SEZIONE A-A

A

A

SEZIONE A-A

A

A

SEZIONE A-A
SCALA 1 : 8

A

A

SEZIONE A-A
SCALA 1 : 8

1. Before carrying out the appliance installation, please check that all components are not
damaged, in such a case contact your retailer and do not carry out any installation operation.
Furthermore, please read carefully all of the following installation instructions.

- Use an air exhausting pipe whose maximum length does not exceed 5 meters.

- Limit the number of elbows in the piping, since each elbow reduces the air capacity of 1 linear
meter. (eg. if you use no. 2 x 90° elbows, the length of piping should not exceed 3 meters).

- Avoid abrupt direction changes.

- Use a 150mm constant diameter rigid ducting pipe for
the whole length.

- Use piping approved by standards in force.

The manufacturer shall not be deemed responsible for air
capacity or noise problems caused by failure to comply
with the above instructions and no warranty on the
product shall be provided.

2. Before making the hole, check that there are no

Fig. 1

structural or other parts inside the cabinet, where the
appliance is to be placed, which could hinder a proper
installation. Check that the dimensions of the Downdraft
and the ones of hob are compatible with the cabinet so
that the installation can be carried out properly.

3. Make a rectangular opening
DD903BK: 102 x 832mm
DD522BK: 114 x 486mm
Fit the product in the opening, by inserting it from above
as shown in fig. 1.

Fig. 2

5. If the Downdraft is equipped with external motor, place the intake unit (external motor) and
settle the exhaust air duct. See the installation diagram:
DDMEXT21 & DDMEXT30 - Figure 9 &11 DDMEXT28 - Figure 10 & 12.
Then fit the air outlet ducts between the external motor and the product. Select the air outlet
among the two available options and fit the adaptor supplied with the appliance. DD903BK: If
you intend to use the rear air exit, you will first have to remove the flange from product, install
the product in the furniture then restore the flange as shown in fig. 4.

Fig. 4

DD522BK with DDMEXT21 or DDMEXT30

220X90

220X90

Fig. 10

Fig. 11

DDMEXT21

or

DDMEXT30

4. Secure the product inside the furniture by using the
specific brackets provided. Proceed to the installation of
the brackets in the sides of the product, in the specific
hooks, as shown in fig. 2
Then tighten the screws manually, as in fig.3, to secure
the product to the furniture. Before tightening the screws,
make sure that the product is perfectly balanced. Pay
attention in order not to tighten the screws too much.
For the DD522BK if the structure of the cabinet does not
allow to use the brackets in fig. 2, it is possible to use the
alternative brackets, as in figure 13.

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Fig. 3

Fig. 13

6. Place the metal box containing the electronic

Fig. 1

Fig. 3

Fig. 4

Fig. 2

Fig. 7

components in an easily reachable area for possible
technical assistance operations, by connecting the
related connectors (fig. 5).

7. If the product is equipped with external motor, connect
the motor unit cable to the specific terminal board
found in the plastic box shown in fig. 6.

8. Power the downdraft.

9. After completing the installation and connecting the
appliance to the power supply, activate the product as
indicated in the “HOW THE DOWNDRAFT WORKS”
section. Place the charcoal filters, if the appliance is
used in the recirculating mode (charcoal filters are
supplied separately) behind the grease filters (see
fig. 7), and then settle the front glass by sticking the
magnets into the specific seats.

Charcoal filters

DD903BK - CAP66CF x 2
DD522BK - CAP72CF x 1

Fig. 5

Fig. 6

HOW THE DOWNDRAFT WORKS

This appliance is intended to extract cooking fumes, greases and vapours. It has been designed to
work in either ventilation mode or in recirculation mode.

EXTERNALLY VENTED MODE

The downdraft can be installed in this mode with outside discharge of extracted air: in this case
it is necessary to connect the ducting channel to the outside wall (ducting pipes are not supplied
with this product).

RECIRCULATION MODE

In case fumes and vapours cannot be extracted outside, the appliance can be used in recirculation
mode.

2 x CAP66CF charcoal filters are required for the DD903BK

1 x CAP72CF charcoal filter is required for the DD522BK.

These can be purchased directly from www.caple.co.uk or by calling our sales office on
0117 938 1900.

Clean air is then recycled back into the room via a ventilation slot in the kitchen plinth.

CAUTION

Installation must comply with the regulations in force regarding the ventilation of enclosed
environments. The use of discontinued ducts is not allowed without the approval of a qualified
technician.

REMOVAL OF GREASE FILTER, AND MOUNTING THE
CHARCOAL FILTER

The assembly and disassembly of grease filters and charcoal filters must be made with the

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Fig. 7

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downdraft in the open position. For this, actuate the opening of the glass as indicated by the
operation section. In here the grease filters as shown in figure 7, in the case the charcoal filters are
necessary, install these first as shown in figure 7.

ELECTRICAL CONNECTION

While installing the appliance and carrying maintenance operation, make sure it is disconnected
from the electrical network or the fuses are cut out or removed.

Check that:

WARNING

Place the metal box containing the electronic components at a distance of no less than 65cm from
the hobs or in any case, 65cm from the suctioning surface of the cooker hood.

After having replaced the filters, reinstall the front stainless steel panel, otherwise the Downdraft
is not able to function.

NOTE

We recommend installing the metal box containing the electronic components at least 10cm
above floor level and at a suitable distance from all heat sources (e.g. ovens or hobs).

CAUTION

This appliance is fitted with an H05 VVF 3 conductor, 0.75 mm2 (neutral, phase, and ground)
power cord. This can be connected up to a 220 - 240V monophase electrical network through a
CEI 60083 approved power socket, which must remain accessible after installation, in compliance
with installation regulations.

We decline any responsibility in case of accidents caused by a lack of ground connection or
incorrect ground connection. The appliance must be fed through a differential protection device
(RCD), with a nominal residual current not exceeding 30mA. If the power cord is damaged, call
Caple Service to avoid any risk.

WARNING

The downdraft connection to the electrical network must be carried out only by professional
and qualified technicians. The downdraft must be connected to a properly installed and suitable
electrical network. The electrical system must comply with VDE0100 standard.

DANGER

If the cooker hood presents any anomaly, disconnect the appliance or remove the fuse
corresponding to the appliance power disconnecting line.

- Power is enough.

- Feeder lines (mains) are in good condition.

- The cable diameter complies with installation regulations.

HOW THE DOWNDRAFT WORKS

PUSH BUTTON CONTROL PANEL

- 10 minute timer, after which the motor is turned off and the front is closed. The setting of
the function is signalled by indicator the motor speed indicator flashing.

THE MOTOR SPEED INDICATOR

- The LED gives off four different colours, depending on the set speed.

- First speed colour: WHITE

- Second speed colour: GREEN

- Third speed colour: BLUE

- Fourth speed colour: RED

- The key is only active with open top (45° 90°). For each selection of the function there is
an increase of the motor speed, up to the fourth speed.

- The key is only active with open top (45° 90°). Each time you select the function you have
a speed decrease of the motor, up to the first speed.

If the appliance has no plug or if the plug is not easily accessible, then a device needs to be
fitted to cut it off from the electric network; this device must have an opening distance between
contacts on all poles of at least 3mm.

ELECTRICAL CONNECTION

NOTE

This appliance complies with the European Directives 2014/35/EU (Low Voltage Directive) and
2014/30/EU (Electromagnetic Compatibility).

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When the product is switched off, the first touch activates the top panel until it reaches
the intermediate opening of 45°. As the intermediate opening is reached, the motor is
automatically set to the 2nd speed. Another press will start full opening (90°) of the
top panel, maintaining the speed of the motor. Another press will stop the motor and
completely close the top panel.

NOTE

When the top panel is opened at 45°, hold down the

button for 3 seconds, the top panel will

close and the motor turns off.

When the top panel is closed, hold down the

button for 3 seconds, the top panels opens by

90° and the motor is activated at the second speed.

WARNING

The product DD522BK allows the opening of the glass top only by 90° (no 45° opening is
possible).

TIMING

As a result of the new EU65 “Energy label” and EU66 “ Ecodesign” regulations issued by the
European Commission, which came into force as from January 1st, 2015 , our products have been
adapted to comply with these new requirements.

All of the models complying with the energy label requirements, are equipped with new electronics
including a timer device for suction speeds control, when the air capacity exceeds 650m³/h.

Internal motor models, with maximum air capacity higher than 650m³/h, are equipped with a
timer device that automatically switches the suction speed from 4th to 3rd speed, after 6 minutes
operation.

External motor models are equipped with remote motors that, as for internal motor versions,
include a timer device that switches down the suction speed when it exceeds 650m³/h. (See
External Motors Instructions).

OTHER FUNCTIONS

AUTOMATIC TURN OFF

After 4 hours of continuous operation from the last setup, the appliance turns off automatically.

GREASE FILTERS SATURATION

After 30 hours of operation, the speed indicators

will all flash simultaneously, signalling the
grease filters saturation. To reset this alarm, hold the “TIMER” button down for at least 3 seconds,
while the extractable unit is open.

Remote motors, whose air capacity exceeds 650m³/h at both 4th and 3rd speed, will have the
following by default timer control functions:

The suction speed is automatically switched from 4th to 2nd speed, after 6 minutes operation.

If the appliance is working at 3rd speed, it is automatically switched to 2nd speed, after 7 minutes
operation. Operation speeds can also be changed during operation.

The energy consumption of the appliance in standby mode is lower than 0.5W.

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CLEANING THE EXTRACTOR

Careful maintenance ensures the correct operation and optimal performance.

CAUTION

The hood must be disconnected from the electrical network, both by unplugging the appliance
from the socket and activating the magnetic circuit breaker (safety cut-out), before removing the
metal grease filters. After cleaning operations, replace the metal grease filters as outlined in the
installation instructions.

TROUBLESHOOTING

PROBLEM SOLUTION

The downdraft does not work Check that:

» There is not a power outage.
» A specific speed has actually been selected.
» The red reset key, found over the electrical system box, is pushed.

MAINTENANCE HOW TO PROCEED? ACCESSORY PRODUCTS TO USE

Cleaning external
surfaces and
accessories

Grease filters After 30 hours of operation, the

Active charcoal filter In the recirculation mode, the active

Do not use metallic scrubbers,
abrasive products, or hard brushes.

downdraft will signal the grease filter
saturation.

Saturation is indicated by the flashing
RED colour LED speed indicator, when
the cooker hood is off.

To reset, hold down the
button for at least 3 seconds, while
the carriage is open.

charcoal filter must be replaced
periodically.

To remove the charcoal filter first
of all, it is necessary to remove the
grease filter and then pull the plastic
key of the panel itself, in order to
disengage it from its seating.

Follow these steps in reverse order to
insert the active charcoal filter.

Replace the used charcoal filter on an
average of every six months.

timer

To clean the external surfaces of the downdraft
and the light housing screen use only commercially
available household detergents diluted in water.
Then rinse with clean water and dry with a soft
cloth.

The grease filters can be washed by hand or in
the dishwasher. These filters need to be cleaned
on a regular basis, because otherwise they may
represent a fire risk.

Refit the grease filters and front panel, making
sure that they are properly fitted at the sides
so that it does not cause the downdraft to stop
operating.

The downdraft has low performance Check that:

» The motor speed selected is sufficient for the quantity of fumes and

vapours present in the room.
» The kitchen is ventilated well enough to allow air for intake.
» The charcoal filter is not worn out. (Recirculation mode only).
» The air outlet channel is free and compliant with paragraph no.2.
» The non-return valves of the suctioning unit are free to rotate.

The downdraft stops in the middle of
operation.

Check that:

» There is not a power outage.
» The omnipolar device has not tripped.

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AFTER SALES SERVICE

Any maintenance operation on your appliance should be carried out by:

- Either your retailer;

- Or another Caple approved engineer or similar qualified person.

If a problem still persists and further assistance is required, please contact our Caple after sales
team on:

T - 0117 938 7420

E - [e-mail]

Caple Service
Fourth Way
Avonmouth
Bristol
BS11 8DW

t: 0117 938 7420
e: [e-mail]
www.caple.co.uk

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