Caple CR9210 Instruction Manual

Instruction Manual

Twin Oven

Gas Cooker

Model: CR 9210

GB

2

The CE marking confirms that the appliance conforms to the following EU directives:

- safety requirements of EEC Directive “Gas” 90/396;

- safety requirements of EEC Directive “Low voltage” 73/23;

- protection requirements of EEC Directive “EMC” 89/336;

- requirements of EEC Directive 93/68.

Thank you for buying your new CAPLE cooker. To ensure that you get the best
results from your new CAPLE cooker, we strongly suggest that you read this instruc­tion manual thoroughly before use. This manual contains installation advice, cleaning
tips and a cooking guide, as well as other important facts about your CAPLE cooker.
If treated with care, your CAPLE appliance should give you years of trouble-free
cooking.

For Spare Parts, Technical Advice

or Product Service call the

CAPLE HELPLINE on 0870 241 1142

(Answerphone outside office hours)

Important:

This appliance is designed and manufactured solely for the cooking of domestic
(household) food and is not suitable for any non domestic application and therefore
should not be used in a commercial environment.
This appliance guarantee will be void if the appliance is used within a non domestic
environment i.e. a semi commercial, commercial or communal environment.

3

Safety Reminders

Instruction Book

This appliance should only be used for it’s
intended purpose as described in these
instructions.
Ensure that you fully understand these
instructions before operating this appli­ance.

Space Requirements

Ensure that the specified ventilation space
around the appliance is not obstructed.

Food Splashes

Always wipe clean the oven after use.
Food splashes can carry on cooking next
time and may become a fire hazard.

Hot Surfaces

It is important to remember that the sur­faces of cooking appliances get hot during
use and retain the heat for some time after
switching off.
It is therefore advisable to keep small chil­dren away from the appliance.

The Grill Burner

is exposed, so take great care when plac­ing food in the oven or removing it. Use
the grill pan handles or gloves.

DO NOT line the oven, grids, trays etc.

with aluminium foil as this could adversely
affect the heating elements and it could
also damage the interior surfaces.
Do not place baking trays or the drip tray
on the base of the oven chamber.

DO NOT place flammable materials in the

oven or in the storage compartment

Faults

Do not continue to use this appliance if it
appears to be faulty.

After Use

After use, ensure that the hob knobs are in
position ● (off), and close the main gas
delivery valve or the gas cylinder valve.
Always switch off at the isolating switch
before cleaning the appliance, or attempt­ing any maintenance task, or when not in
use for long periods (when on holiday).

CAPLE Service

To ensure the continued safe and efficient
operation of this appliance, we recommend
that any servicing or repairs are carried out
only by an authorised CAPLE SERVICE
ENGINEER.

Before Use

Check that all accessories have been
removed from the oven interior.

Set the temperature to the maximum
position ( ) using the temperature
control knob.

Leave on for approximately 30 min­utes. This will burn off any protective
coating applied to the oven during
manufacture.

The kitchen should be well ventilated
during this time as there may be an
odour given off.

When cool, wash the accessories and
the oven with warm water and mild
detergent.

4

1 - Electrical Installation

A properly earthed three pin plug
(fused at 3 amps, to BS 1362
ASTA approved) must be used. As
the colours of the wires in the
mains lead of this appliance may
not correspond with the coloured
markings identifying the terminals
in your plug, proceed as follows.

The wire which is coloured GREEN
& YELLOW must be connected to
the terminal in the plug which is
marked with letter "E" or by the
Earth symbol or coloured GREEN
& YELLOW.

The wire which is coloured BLUE
must be connected to the terminal
which is marked with the letter "N"
or coloured BLACK.

The wire which is coloured
BROWN must be connected to the
terminal which is marked with the
letter "L" or coloured RED.

Green &
Yellow Earth

3 amp fuse

Blue Neutral

Brown Live

Fig. 1.1

For your safety please read the following information:

This appliance must be installed by a qualified technician according with the current
local regulations and in compliance with the manufacturer instructions.

This appliance has to be equipped with a 13 amp three pin mains plug with a 3 amp
fuse fitted. Should the fuse require replacement, it must be replaced with a fuse rated
at 3 amp and approved by ASTA or BSI to BS 1362.

The plug contains a removable fuse cover that must be refitted when the fuse is replaced.
In the event of the fuse cover being lost or damaged, the plug must not be used until a
replacement cover has been obtained. Replacement fuse covers can be purchased from
your nearest electrical dealer and must be the sarne colour as the original.

IF THE MAINS PLUG IS UNSUITABLE FOR THE SOCKET OUTLET IN YOUR HOME
OR IS REMOVED FOR ANY OTHER REASON, THEN THE FUSE SHOULD BE
REMOVED AND THE CUT OFF PLUG DISPOSED OF SAFELY TO PREVENT THE
HAZARD OF ELECTRIC SHOCK.

THERE IS A DANGER OF ELECTRICAL SHOCK IF THE CUT OFF PLUG IS INSERT­ED INTO ANY 13 AMP SOCKET OUTLET.
If a replacement plug is to be fitted, please observe the wiring code shown below.

Warning! This appliance must be earthed

5

Replacement of the electrical feeder cable

To connect the feeder cable to the cooker it is necessary to:
– Remove the screw that hold shield “A” behind the cooker (fig. 1.2).
– Insert the feeder cable of the suitable section (as described in the next chapter) into

the cable clamp “D”.

– Connect the phase and earth cables to the terminal block “B” according to the diagram

in figure 1.3.
– Pull the feeder cable and block it with cable clamp “D”.
– Re-mount shield “A”.

Fig. 1.2

D

B

A

Fig. 1.3

FEEDER CABLE SECTION
type H05RR-F

230 V 3 x 0,75 mm

2

PE

Warning!

Before effecting any intervention on the electrical parts the appliance must be
disconnected from the network.

230 V

L

PEN

1

(L2)

6

200 mm

500 mm

650 mm

450 mm

2 - Location

FOR THE INSTALLER

This cookers has class “2/1” overheating protection so that it can be installed next
to a cabinet.

If the cooker is installed adjacent to furniture which is higher than the gas hob cooktop,
a gap of at least 200 mm must be left between the side of the cooker and the furniture.
The furniture walls adjacent to the cooker must be made of material resistant to heat.

The veneered syntetical material and the glue used must be resistant to a temperature
of 90°C in order to avoid ungluing or deformations.

The cooker may be located in a kitchen, a kitchen/diner or bed-sitting room but not in
a room containing a bath or shower.

Curtains must not be fitted immediatly behind appliance or within 500 mm of the sides.
It is essential that the cooker is positioned as stated below.
If the cooker is located on a pedestal it is necessary to provide safety measures to pre-

vent falling out.

The cooker must be installed by a qualified technician and in compliance with
local safety standards.

air vent

Fig. 2.1

7

Fig. 2.2

Backguard

Before installing the cooker, assemble the backguard “C” (fig. 2.2).

1. The backguard “C” can be found packed at the rear of the cooker.

2. Before assembling remove any protective film/adhesive tape.

3. Remove the two spacers “A” and the screw “B” from the rear of the cooktop.

4. Assemble the backguard as shown in figure 2.2 and fix it by screwing the central
screw “B” and the spacers “A”.

Fig. 2.3

Fitting the adjustable feet

The adjustable feet must be fitted to the base of the cooker before use.
Rest the rear of the cooker an a piece of the polystyrene packaging exposing the base
for the fitting of the feet.
Fit the 4 legs by screwing them tight into the support base as shown in picture 2.4.

Fig. 2.4

A

C

B

8

Fig. 2.5

Fig. 2.6

Fig. 2.7

Fig. 2.8

WARNING
When raising cooker to upright posi­tion always ensure two people carry
out this manoeuvre to prevent dam­age to the adjustable feet (fig. 2.5).

WARNING
Be carefull: do not lift the cooker by
the door handle when raising to the
upright position (fig. 2.6).

WARNING

When moving cooker to its final position

DO

NOT DRAG (fig. 2.7).

Lift feet clear of floor (fig. 2.5).

Levellig the cooker

The cooker may be levelled by screwing
the lower ends of the feet IN or OUT
(fig. 2.8).

9

The room containing the cooker should have an air supply in accordance with BS.5540:
Part 2: 1989.
All rooms require an openable window or equivalent while some rooms require a per­manent vent in addition to the openable window.
The cooker should not be installed in a bed-sitting room, of volume less than 21 m

3

.
Where a DOMESTIC COOKER is installed in a room or internal space, that room or
internal space shall be provided with a permanent opening which communicates directly
with outside air and is sized in accordance with table below. In domestic premises the
permanent opening shall be an air vent.
If there are other fuel burning appliances in the same room, BS.5540: Part 2: 1989
should be consulted to determine the requisite air vent requirements.
If the cooker is installed in a cellar or basement, it is advisable to provide an air vent
of effective area 100 cm

2

, irrespective of the room volume.

(❊)

If the room or internal space containing these appliances has a door which

opens directly to outside, no permanent opening is required.

MINIMUM PERMANENT OPENING FREE AREA FOR FLUELESS APPLIANCE

5 m3to

10 m

3

Openable

window or

equivalent also

required

Maximum

appliance

rated input

limit

Room volume

11 m3to

20 m

3

> 20 m

3

< 5 m

3

Type of appliance

Domestic oven, hot-

plate, grill or any

combination thereof.

None

50 (❊)

cm

2

Nil

cm

2

Nil

cm

2

100
cm

2

Yes

Provison for ventilation

10

3 - Gas connection

Gas installation

Important note

This appliance is supplied for use on
NATURAL GAS only and cannot be used
on any other gas without modification.

This appliance is manufactured for
conversion to LPG if required and is
supplied with a conversion kit.

The cooker must be installed by a
qualified person in accordance with the
Gas Safety (Installation and Use)
(Amendment) Regulation 1990 and the
relevant building/l.E.E. Regulations.

The following British Standards should
be used as reference when installing this
appliance.
BS6172 1990, BS5440 part 2 1989 and
BS6891 1988.

Failure to install the appliance correctly
could invalidate any manufacturers
warranty and lead to prosecution under
the above quoted regulation.

In the UK C.O.R.G.I registered installers
are authorised to undertake the
installation and service work in
compliance with the above regulations.

Gas connection

The installation of the cooker to Natural
Gas or LP Gas must be carried out by
a qualified gas engineer. Installers shall
take due account of the provisions of the
relevant British Standards Code of
Practice, the Gas Safety Regulations
and the Building Standards (Scotland)
(Consolidation) Regulations issued by
the Scottish Development Department.

Installation to Natural Gas

Installation to Natural Gas must conform
to the Code of Practice, etc. The supply
pressure for Natural Gas is 20 mbar.

Installation to LP Gas

This appliance must only be connected
to LPG after an LPG conversion kit has
been fitted, (see pages from 12 to 18).
When operating on Butane gas a supply
pressure of 28-30 mbar is required.
When using Propane gas a supply
pressure of 37 mbar is required.
The installation must conform to the
relevant British Standards.

Warning: Only a qualified gas engineer,
also with technical knowledge of
electricity should install the cooker. He
should observe the Regulations and
Codes of Practice governing such
installation of gas cookers.

Note: It is recommended that the gas
connection to the cooker is installed with
a flexible connecting tube made to BS

5386.

11

Gas connection

The gas supply must be connected to
the gas inlet which is located at the left
or the right hand rear of the appliance
(fig. 3.1).
The pipe does not cross the cooker.
When screwing the connecting tube
operate with two spanners (fig. 3.2).
The unused end inlet pipe must be
closed with the plug, interposing the
gasket.

After connecting to the mains, check
that the coupling are correctly sealed,
using soapy solution, but never a
flame.

Fig. 3.2

Plug

Fig. 3.1

12

J

Fig. 3.4

Conversion to LPG

Conversion procedure

Injectors replacement

Select the injectors to be replaced
according to the “Table for the choice of
the injectors” (page 13).

Injectors not supplied can be
obtained from the After-Sales
Service.

To replace the injectors proceed as fol­lows:

- Remove pan supports and burners

from the cooktop.

- Using a wrench, substitute the nozzle

injectors “J” (fig. 3.3, 3.4) with those
most suitable for the kind of gas for
which it is to be used.

The burners are conceived in such a
way so as not to require the regula­tion of the primary air.

Minimum burner setting
adjustment

In the minimum position the flame must
have a length of about 4 mm and must
remain lit even when turned quickly
from the maximum position to minimum.

The flame adjustment is done in the fol­lowing way:

- Turn on the burner

- Turn the tap to the MINIMUM position

- Take off the knob

- With a small flat screwdriver turn the

screw inside the tap rod to the cor­rect regulation (fig. 3.5).

Normally for G30/G31, the regulation
screw is tightened up.

Fig. 3.5

J

Fig. 3.3

13

TABLE FOR THE CHOICE OF THE INJECTORS

Cat: II 2H3+

GB

INCREASE OF AIR NECESSARY FOR GAS COMBUSTION (2 m

3

/h x kW)

BURNERS Air necessary for combustion [m3/h]
Auxiliary (A) 2,00
Semi-rapid (SR) 3,50
Rapid (R) 6,00
Triple-ring 7,00
Left Oven 7,40
Left Grill 5,00
Right Oven 4,40
Right Grill 4,00

Auxiliary (A) 1,00 0,30 27 50 - 72 (X) ­Semi-rapid (SR) 1,75 0,45 32 65 - 97 (Z) ­Rapid (R) 3,00 0,75 42 85 - 115 (Y) ­Triple-ring 3,50 1,50 65 95 - 135 (T) ­Left Oven 3,70 0,75 42 92 fully open 140 5
Left Grill 2,50 - - 80 fully open - 120 4
Right Oven 2,20 0,63 39 72 fully open 110 4
Right Grill 2,00 - - 70 fully open - 105 2

Nominal

Power

[kW]

Reduced

Power

[kW]

Ø injector

[1/100 mm]

G 30 - 28-30 mbar

G31- 37 mbar

G 20

20 mbar

BURNERS

By-pass

[1/100 mm]

Ø injector

[1/100 mm]

By-pass

[1/100 mm]

adjustable

Tube ring

opening

[mm]

Tube ring

opening

[mm]

14

Fig. 3.6

Fig. 3.7

Fig. 3.8

Fig. 3.9

LEFT OVEN

Oven burner and grill
burner replacement of
injectors

a) oven burner

– Lift and remove the lower panel inside

the oven.

– Remove the burner securing screw

(fig. 3.6).

– Withdraw the burner as shown in fig-

ure 3.7 and rest it inside the oven.
Take care not to damage the wire to
the ignition electrode and the safety
valve probe.

– Using a 7 mm box spanner, unscrew

the injector (indicated by the arrow in
fig. 3.7) and replace it by the proper
one according to the kind of gas.
Then replace the burner repeating the
above steps in reverse order.

b) grill burner

– Remove the burner by unscrewing the

front screw (fig. 3.8).
Gently suspend the burner as shown
in figure 3.9. Be careful not to damage
the wire of the electric ignition and the
probe of the safety valve.

– Using a 7 mm box spanner, replace

the injector (indicated by the arrow in
fig. 3.9) by the proper one according
to the kind of gas.

– Replace the burner repeating the

above steps in reverse order.