CAPKOLD INA-3-100-RTO User Manual

CapKold Cook-Chill Production Systems
Cook-Chill Kettle with Pinned Retractable Tilt-Out Inclined Agitator
r INA/3-100/RTO [100 Gal.] r INA/3-150/RTO [150 Gal.] r INA/3-200/RTO [200 Gal.]
Kettles
r INA/3-300/RTO [300 Gal.]
General Description:
CapKold Model INA/3-____/RTO (specify capacity) hemispheric bot­tom steam jacketed kettle, 2/3 jacket, with retractable tilt-out inclined agitator. 100 PSI maximum jacket pressure, 3” air operated drop
down product discharge valve and variable speed agitator drive.
Kettle Construction:
• Hemispherical bottom jacket is designed for operation up to 100
PSI maximum pressure and built to ASME code and National Board registered. Kettle will operate dependably at any steam­pressure between 15 PSI and 100 PSI.
• Capacities are working output gallons
• Type 316 stainless steel inner hemisphere and all wetted parts.
Type 304 elsewhere
• Interior and exterior of kettle finished to a No. 4 Sanitary Finish
• Spiral baffle within jacket for more efficient circulation of
cooling water
• 3” air-operated, drop down, stainless steel outlet valve mounted
flush to kettle bottom
• Stainless steel legs with adjustable stainless steel floor
mounting flanges
• 3/4” rim-mounted swing spout water fill faucet
• Manufactured to latest sanitary standards and HACCP compliant
• NSF listed
Pinned Agitator Design:
• Tiltable inclined entry type, with easily removable agitator and
breaker bar
• Water hydraulic tilt mechanism
• Replaceable nylon edge scraping blades contact entire heat
exchange surface
• Variable speed gear motor drive with 7-36 RPM
operating range
• Heavy duty T.E.F.C motor
• Anchored on fixed pin for mixing heavy products
• Easy to clean tilt-out agitator
Control Systems:
• Flush mounted temperature sensor at bottom of kettle
• Emergency stop switch mounted near kettle rim
• Manually controlled hydraulic agitator tilt mechanism
• Kettle-mounted control valve box pre-piped for single point
utility connections
Options:
r Remote control valve boxes r 3” manual ball valve with 90º elbow r Prison package
Notes:
• Recommend 50-75 PSI (min) steam for rapid cooking
• Larger Sizes (Consult factory for specifications)
• Single or dual kettle control panel required to operate
(Consult factory for specifications)
1055 Mendell Davis Drive, Jackson, MS 39272 888-994-7636, unifiedbrands.net
Please reference our website for the most updated product information and specifications.
Groen CapKold Kettles, Page 5
CKINA3RTO 160393B
Revised 06/07
CKINA3RTO Kettle with Pinned Retractable Tilt-Out Inclined Agitator
160394 REV B
30"
CR
CWI
IW
CW
HW
CA
S, CWO
CWT, IWT
EP
EMERGENCY STOP
D
TEMPERATURE
SENSOR
PHYSICAL DIMENSIONS
E
A I.D.
B
TOP VIEW
B
FRONT VIEW
C
EMERGENCY STOP
AGITATOR TILT CONTROLS
DROP DOWN VALVE CONTROL
3" AIR OPERATED DROP DOWN VALVE
3" MINIMUM CLEARANCE
-90˚ +45˚ +90˚
STAINLESS STEEL
FLOOR FLANGE
-45˚ OPTIONAL AGITATOR
AND DRIVE ORIENTATIONS
6" MINIMUM
HIEGHT CLEARANCE
SIDE VIEW
F
G
TEMPERATURE
CA CWT
S CW, HW
CWO
EP
IWT CR, IW, CWI
SENSOR
BB
MODEL
INA/3-100RTO
A B C D E
36" 45-1/2" 56"
* *
74"
53-1/2"
F
57-3/4"
INA/3-150RTO 42" 51-1/2" 62" 79" 59-1/2" 63-3/4" 58"
INA/3-200RTO
INA/3-300RTO 54"
48" 57-1/2"
63-1/2"
68"
74"
* OTHER HEIGHTS AVAILABLE, CONSULT FACTORY.
84"
89" 71-1/2"
65-1/2"
69-3/4"
75-3/4"
UTILITY CONNECTIONS (ALL MODELS)
SYMBOL
DESCRIPTION
CONNECTION
UTILITY REQUIREMENTS
MODEL
INA/3-100RTO
INA/3-150RTO
INA/3-200RTO
INA/3-300RTO
CA
COMPRESSED AIR
INLET
1/4" NPT
COMPRESSED AIR
INLET
1 CFM @ 80-90 PSI
1 CFM @ 80-90 PSI
1 CFM @ 80-90 PSI
1 CFM @ 80-90 PSI
CW HW CWI CWO IW
COLD POTABLE
WATER INLET
HOT POTABLE
WATER INLET
COOLING WATER
INLET
COOLING WATER
OUTLET
3/4" NPT 3/4" NPT 3/4" NPT 3/4" NPT
POTABLE
WATER
10 GPM
10 GPM
10 GPM
10 GPM
COLD
WATER TILT
60 PSI MIN.
60 PSI MIN.
60 PSI MIN.
60 PSI MIN.
COOLING
WATER
15 GPM
15 GPM
15 GPM
15 GPM
INDIRECT
WASTE
10 GPM
10 GPM
10 GPM
10 GPM
15-100 PSI
980 LBS/HR @ 100 PSI
1335 LBS/HR @ 100 PSI
1743 LBS/HR @ 100 PSI
2206 LBS/HR @ 100 PSI
INDIRECT WASTE
3/4" NPT 3/4" NPT
STEAM
CONDENSATE
ELECTRICAL
208/3/60 @ 7.8A 240/3/60 @ 6.8A 480/3/60 @ 3.4A
208/3/60 @ 7.8A 240/3/60 @ 6.8A 480/3/60 @ 3.4A
208/3/60 @ 11A 240/3/60 @ 9.6A
480/3/60 @ 4.8A 208/3/60 @ 11A 240/3/60 @ 9.6A 480/3/60 @ 4.8A
RETURN
1055 Mendell Davis Drive, Jackson, MS 39272, 888-994-7636, unifiedbrands.net
© 2009 Unified Brands. All Rights Reserved. DOVER® and the DOVER® Logo are registered trademarks in the United States [and various other countries] of Unified Brands, a wholly-owned subsidiary of Dover Corporation.
RECOMMENDED CLEARANCES
G
52"
64"
70"
CR
STEAM INLET POWER SUPPLY
SHIPPING WEIGHT
1,190 LBS 1,810 LBS
1,545 LBS 2,550 LBS
1,795 LBS
1,945 LBS
RIGHT LEFT REAR
12"
12"
12"
S EP
1" NPT
OPERATING WEIGHT
3/4"
3,030 LBS
3,700 LBS
12"
12"
12"
COLD WATER INDIRECT WASTE TILT INLET TILT OUTLET
1/2" NPT
* OTHER HEIGHTS AVAILABLE, CONSULT FACTORY.
12"
12"
12"
CWT I
1/2" NPT
WT
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