CAPKOLD CKIB User Manual
CapKold Cook-Chill Production Systems
Ice Builder Based Chilled
Water Production
Chilled Water Applications
A reliable and cost effective source of chilled water is key to the rapid
chilling of kettle cooked and Cook Tank prepared foods and also a
valuable resource in other food prep and production applications. The
sizing of the Ice Building Tank and supporting Refrigeration System
is a function of the estimated daily chilled water requirements for all
applications. Typical Production Equipment Chilled Potential growth,
future equipment additions, added production shifts and physical
layout and relationship of Ice Building Tank to production areas will
all impact proper sizing of Ice Builders.
Refrigeration/Chilled Water Production
DIRECT STEAM KETTLE(S)
COOK TANK(S)
CASING COOLER(S)
CHILLING
WATER
CHILLING
WATER
CHILLING
WATER
OTHER APPLICATIONS
REFRIGERATION
A
SYSTEM
B
SYSTEM WATER
C
RECIRCULATION
PUMP
ICE BUILDING TANK
Ice Builder System Components:
(A) Air Cooled Refrigeration System
(B) Ice Building Tank
(C) Sytem Water Circulation Pump
(D) Ice Water Thickness Control Panel
REFRIGERATION
LINES
THICKNESS
CONTROL
PANEL
D
1055 Mendell Davis Drive, Jackson, MS 39272
888-994-7636, unifiedbrands.net
Please reference our website for the most
updated product information and specifications.
Groen CapKold Refrigeration, Page 27
CKIB 160670A
Revised 08/06
CKIB Ice Builder
System Mini Spec/General
Description:
CapKold Chilled Water Production System to provide cold water
for the rapid chilling of packaged product in:
• Tumble Chillers
• Cook Tanks
• Direct Steam Kettles
System to consist of the following items:
• Model GT _ ice builder of __ Ibs capacity
• Model__,__ refrigeration (air or water) cooled
• Ice thickness control panel
• Optional ___ Hp chilled water circulation pump
• Optional remote, system on off panel
(A) Ice Builder Refrigeration:
Provides the chilling capacity for the Ice Building Tank
and features:
• A sealed Compressor, designed for efficient operation with
R22, R404A, or Ammonia (Please Specify)
• Liquid line dryer and suction line accumulator
• Fixed suction line core type filter
• Suction & Discharge line vibration eliminators
• Integrated controls include:
- Head pressure controls
- Oil failure switch
- Sight glass
- Liquid line solenoid valve and switch
- Head pressure control
- Fan cycling system if required
• Available Options:
- Oil separator
- Suction accumulator with heat exchanger
- Crank case heater
- Full size receiver
- Air or Water cooled condenser (Consult CapKold)
- Alternative refrigerants
• Standard units ship in one piece.
• Available Options:
- Remote start stop station
- On and Off timer
- Remote pump control panel with disconnect
160670 REV A
(C) System Water Circulation Pump:
To pump chilled water from Ice Building Tank to remote CapKold
Tumble Chillers, Cook Tanks and Kettle jackets and back to Ice
Builder.
_ Horsepower (refer to page 3) either cast iron or stainless steel
construction.
(D) Ice Thickness Control Panel:
Regulates ice production in the Ice BuildingTank. Control Panel to
consist of the following features:
• Stainless steel wall-mounted housing which is usually installed
in the control panel of the ice building unit. It is easily changed
but selecting the amount of ice required. You can also turn it
off during periodic shutdown and save on utility costs.
• Standard controls include:
- Ice pilot light
- Ice inventory system, thickness adjustable
Ice Water Thickness Control Panel
(B) Ice Building Tank Model:
Used to build ice around a series of refrigeration coils
and features: (see next page for drawings and charts)
• Tank fabricated from 3/16” stainless steel
• 2” foam insulation with 18 gauge stainless steel outer skin
• Insulated stainless steel covers
• Designed for indoor or outdoor installation
• Heavy duty coils, schedule 40, stainless steel with
structural supports
• Automatic water fill
• Ice thickness control to regulate ice buildup around coils
[See Ice Thickness Control Panel]
1055 Mendell Davis Drive, Jackson, MS 39272, 888-994-7636, unifiedbrands.net
© 2009 Unified Brands. All Rights Reserved. DOVER® and the DOVER® Logo are registered
trademarks in the United States [and various other countries] of Unified Brands, a
wholly-owned subsidiary of Dover Corporation.
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