CapKold Cook-Chill Production Systems
Ice Builder Based Chilled
Water Production
Chilled Water Applications
A reliable and cost effective source of chilled water is key to the rapid
chilling of kettle cooked and Cook Tank prepared foods and also a
valuable resource in other food prep and production applications. The
sizing of the Ice Building Tank and supporting Refrigeration System
is a function of the estimated daily chilled water requirements for all
applications. Typical Production Equipment Chilled Potential growth,
future equipment additions, added production shifts and physical
layout and relationship of Ice Building Tank to production areas will
all impact proper sizing of Ice Builders.
Refrigeration/Chilled Water Production
DIRECT STEAM KETTLE(S)
COOK TANK(S)
CASING COOLER(S)
CHILLING
WATER
CHILLING
WATER
CHILLING
WATER
OTHER APPLICATIONS
REFRIGERATION
A
SYSTEM
B
SYSTEM WATER
C
RECIRCULATION
PUMP
ICE BUILDING TANK
Ice Builder System Components:
(A) Air Cooled Refrigeration System
(B) Ice Building Tank
(C) Sytem Water Circulation Pump
(D) Ice Water Thickness Control Panel
REFRIGERATION
LINES
THICKNESS
CONTROL
PANEL
D
1055 Mendell Davis Drive, Jackson, MS 39272
888-994-7636, unifiedbrands.net
Please reference our website for the most
updated product information and specifications.
Groen CapKold Refrigeration, Page 27
CKIB 160670A
Revised 08/06
CKIB Ice Builder
System Mini Spec/General
Description:
CapKold Chilled Water Production System to provide cold water
for the rapid chilling of packaged product in:
• Tumble Chillers
• Cook Tanks
• Direct Steam Kettles
System to consist of the following items:
• Model GT _ ice builder of __ Ibs capacity
• Model__,__ refrigeration (air or water) cooled
• Ice thickness control panel
• Optional ___ Hp chilled water circulation pump
• Optional remote, system on off panel
(A) Ice Builder Refrigeration:
Provides the chilling capacity for the Ice Building Tank
and features:
• A sealed Compressor, designed for efficient operation with
R22, R404A, or Ammonia (Please Specify)
• Liquid line dryer and suction line accumulator
• Fixed suction line core type filter
• Suction & Discharge line vibration eliminators
• Integrated controls include:
- Head pressure controls
- Oil failure switch
- Sight glass
- Liquid line solenoid valve and switch
- Head pressure control
- Fan cycling system if required
• Available Options:
- Oil separator
- Suction accumulator with heat exchanger
- Crank case heater
- Full size receiver
- Air or Water cooled condenser (Consult CapKold)
- Alternative refrigerants
• Standard units ship in one piece.
• Available Options:
- Remote start stop station
- On and Off timer
- Remote pump control panel with disconnect
160670 REV A
(C) System Water Circulation Pump:
To pump chilled water from Ice Building Tank to remote CapKold
Tumble Chillers, Cook Tanks and Kettle jackets and back to Ice
Builder.
_ Horsepower (refer to page 3) either cast iron or stainless steel
construction.
(D) Ice Thickness Control Panel:
Regulates ice production in the Ice BuildingTank. Control Panel to
consist of the following features:
• Stainless steel wall-mounted housing which is usually installed
in the control panel of the ice building unit. It is easily changed
but selecting the amount of ice required. You can also turn it
off during periodic shutdown and save on utility costs.
• Standard controls include:
- Ice pilot light
- Ice inventory system, thickness adjustable
Ice Water Thickness Control Panel
(B) Ice Building Tank Model:
Used to build ice around a series of refrigeration coils
and features: (see next page for drawings and charts)
• Tank fabricated from 3/16” stainless steel
• 2” foam insulation with 18 gauge stainless steel outer skin
• Insulated stainless steel covers
• Designed for indoor or outdoor installation
• Heavy duty coils, schedule 40, stainless steel with
structural supports
• Automatic water fill
• Ice thickness control to regulate ice buildup around coils
[See Ice Thickness Control Panel]
1055 Mendell Davis Drive, Jackson, MS 39272, 888-994-7636, unifiedbrands.net
© 2009 Unified Brands. All Rights Reserved. DOVER® and the DOVER® Logo are registered
trademarks in the United States [and various other countries] of Unified Brands, a
wholly-owned subsidiary of Dover Corporation.
CKIB Ice Builder
(B) Ice Building Tank Model
160671 REV A
Ice Builder System Component Ordering Guide: [Contact CapKold for assistance or review of Ice Builder Sizing]
B
C
A
ICE BUILDER DATA
MODEL ICE STORAGE
CAPACITY
GIR-2052 600 72” 28” 29” 135 1300 2450
GIR-2072 900 96” 28” 29” 200 1800 3400
GIR-2063 1,200 86” 28” 38” 230 2270 4700
GIR-2083 1,800 114” 28” 38” 325 2525 6400
GIR-2084 2,500 114” 28” 50” 435 2835 6550
GIR-3084 3,750 114” 40” 50” 655 3700 9400
GIR-3104 4,685 138” 40” 50” 825 4350 11500
GIR-4084 5,000 114” 52” 50” 870 4565 12250
GIR-5084 6,250 114” 64” 50” 1090 5430 15100
GIR-3106 7,030 138” 40” 74” 1235 5980 16850
GIR-6084 7,500 114” 76” 50” 1310 6300 17950
GIR-5104 7,800 138” 64” 50” 1375 6390 18500
GIR-3126 8,435 162” 40” 74” 1490 6850 19900
GIR-5086 9,375 114” 64” 74” 1635 6890 22500
GIR-6086 11,250 114” 76” 74” 1960 7920 25599
GIR-4108 12,500 138” 52” 98” 2150 8895 28400
GIR-6106 14,060 138” 76” 74” 2475 10070 32100
GIR-4128 15,000 162” 52” 98” 2600 9600 31500
GIR-5146 16,405 186” 64” 74” 2910 11400 37000
GIR-5128 18,750 138” 64” 98” 3245 11600 39500
GIR-6128 22,500 138” 76” 98” 3895 13850 47750
GIR-5168 25,000 210” 64” 98” 4455 15650 47600
GIR-6206 28,125 258” 76” 74” 5030 18560 62700
GIR-7148 30,625 186” 88” 98” 5440 18760 67760
GIR-5208 31,250 258” 64” 98” 5590 18830 68000
GIR-6228 41,250 282” 76” 98” 7390 25500 91500
GIR-7208 43,750 258” 88” 98” 7825 26050 96050
NOTE: LARGER SIZES AVAILABLE – PLEASE CALL THE FACTORY FOR INFORMATION
TANK LENGTH
(A)
TANK WIDTH
(B)
TANK HEIGHT
(C)
TANK CAPAC-
ITY (GALLONS
OF WATER)
SHIPPING
WEIGHT IN
LBS.
OPERATING
WEIGHT IN
LBS.
1055 Mendell Davis Drive, Jackson, MS 39272, 888-994-7636, unifiedbrands.net
© 2009 Unified Brands. All Rights Reserved. DOVER® and the DOVER® Logo are registered
trademarks in the United States [and various other countries] of Unified Brands, a
wholly-owned subsidiary of Dover Corporation.
CKIB Ice Builder
(C) Ice Water Circulation Pump
160671 REV A
1055 Mendell Davis Drive, Jackson, MS 39272, 888-994-7636, unifiedbrands.net
© 2009 Unified Brands. All Rights Reserved. DOVER® and the DOVER® Logo are registered
trademarks in the United States [and various other countries] of Unified Brands, a
wholly-owned subsidiary of Dover Corporation.
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