CAPKOLD CKCIC Installation Manual

OPERATOR MANUAL

IMPORTANT INFORMATION, KEEP FOR OPERATOR

This manual provides information for:

MODEL CKCC
CAPKOLD COOK­CHILL SYSTEMS
CHILLER INFEED
CONVEYOR

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.

NOTIFY CARRIER OF DAMAGE AT ONCE

It is the responsibility of the consignee to inspect the container upon receipt
of same and to determine the possibility of any damage, including concealed
damage. Unified Brands suggests that if you are suspicious of damage to
make a notation on the delivery receipt. It will be the responsibility of the
consignee to file a claim with the carrier. We recommend that you do so at
once.

Manufacture Service/Questions 888-994-7636.

Information contained in this document is known to be current and accurate at
the time of printing/creation. Unified Brands recommends referencing our product
line websites, unifiedbrands.net, for the most updated product information and
specifications.

PART NUMBER 148673, REV. E (03/07)

1055 Mendell Davis Drive

Jackson, MS 39272

888-994-7636, fax [phone]

groen.com

Table of Contents

page 2 ................................................................................................. Operator Warnings

page 3 ......................................................................................... Equipment Description

page 4-6 .......................................................................................... Installation & Start-Up

page 7-10 ..................................................................................................... Maintenance

pages 11 ............................................................................................................... Parts List

page 12 ............................................................................................................. Schematic

page 13-14 ..................................................................................................... Service Log

page 15 ................................................................................................ Limited Warranty

OPERATOR WARNINGS

IMPORTANT! READ FIRST! IMPORTANT!

WARNING: To avoid personal injury, all machinery must be turned off and locked out, prior to chain installation, inspection,
maintenance and removal, working inside conveyor frames or coming in contact with conveyor components, always
make sure all drives are locked out and tagged. Always wear safety glasses.

CAUTION: Do not attempt to connect or disconnect belt unless belt construction is clearly know and understood.

CAUTION: Never walk on conveyors. If it is absolutely necessary, first cover chains and tracks with clean cardboard and
then clean-up afterwards.

CAUTION: If any flame cutting, welding, etc. is done near conveyors, protect the chain and the other components or
remove them form the conveyor and store in a safe location. Thermoplastic and similar materials can burn and give off
toxic fumes.

CAUTION: Care should be used when handling the belt to avoid crushed or pinched fingers. Use a come-along or tie off
the belt to keep it under control at all times.

CAUTION: The belt can easily be twisted, causing permanent deformation. Make all belt connections on the conveyor
frame.

CAUTION: Do not hold stream on conveyor chain for long periods of time. This could cause the chains to deform or
become permanently damaged.

CAUTION: Strong caustic agents should not be used with plastic chains.

2 OM-CKCC 148673 REV. E

GENERAL SPECIFICATIONS

Equipment Description

Scope: One wash down duty stainless steel incline conveyor per your drawing #Q-

070205. The conveyor will have a divider up the middle, allowing an operator to feed

either of the chillers. The Conveyor will also include a xed discharge chute with (2)

discharge points. See drawing for dimensions.

•

BELT:18” wide 2 ply polyester with 2 ½” high cleats on 18” centers, S/S alligator lacing

• SIDE FRAMES: 12ga polished 304 stainless steel

• FRAME WIDTH: 22” +/- overall (wider at drive and legs)

• SIDE RAILS: 14ga pol 304 S/S 4” above belt

• LENGTH: 199” nose to nose

•

HEIGHT: 36” at infeed, 103” at discharge (approx) +/- 2” top of belt above nish oor

• BEARINGS: 1” dia four bolt ange

• DRIVE: S/S 1/2 hp Baldor motor with Baldor S/S shaft mounted speed reducer

• POWER SUPPLY REQ’D: 230 VAC V AC/1 ph/60 hz

• CONTROLS: NEMA 4X inverter (start/stop station)

• SPEED: 5-40 FPM

• SUPPORTS: 2” x 2” x 14ga polished 304 stainless steel

• CASTERS: 5” diameter urethane wheels with S/S housings, 2”+/- height adjustment

DUAL SLIDE DISCHARGE CHUTE

• SIDE FRAMES: 12ga polished 304 stainless steel

• ROLLERS: ¾” OD S/S rollers .035 wall S/S ball bearings ¼” round dual spring
loaded shaft

148673 REV. E OM-CKCC 3

Installation & Start-Up

Installation

Fig. 1

Fig. 2

• Conveyors were disassembled for shipment and should be reassembled prior to
putting the units in place

• Units should be put in place and secured prior to the installation of hoppers and
chutes.

• Location of chutes and distribution of product should be veried prior to the
conveyors being lagged to the oor.

• Conveyors will need to be wired to the control panel once they are in place.

The Conveyors have been match marked for assembly in the eld, if they are not
shipped fully assembled. (See Fig. 1)

1) Wear strip then needs to be worked onto the support rails pushing it down rmly

to seat the wear strip providing a smooth slider bed surface for the belt on the
top and pushing it onto the sides on the returns. The product wear strip slides
over the support rail and is attached by a screw to the bar by the tail section of

the conveyor. The return wear strip is pressed onto the return rails. (Wear strip

is held in place on the lead in edge of wear strip in relation to direction of belt

travel). (See Fig. 2)

2) Once the wear strip is in place the belt can be installed on the frames. Belt needs

to be lifted up off bed frame and the locking pin slid to side. Once the rod is slid
into place and then locking pin moved to lock belt in place.

3) Once belt is installed guide rails can be mounted to conveyor.

• All fasteners should be checked to ensure they are tight and did not become loose in
shipment

Fig. 3

• Conveyors should be leveled on site for proper operation. On side transfers
the receiving belt or transfer surface should be located at least 1/32” below the
incoming belt or transfer surface to ensure smooth transfer.

1) Leveler height is adjusted by screwing the foot in or out with a wrench. Flats are

located at the base of the threaded rod near the foot. (See Fig. 3)

4 OM-CKCC 148673 REV. E

Installation & Start-Up

START-UP

BELT INSTALLATION

Fig. 4

Please note before start-up to remove all tools, fasteners, or other items that could be
left behind from installation. Thoroughly clean the chain, wear strips and tracks with
an air hose or high pressure water spray.

• Prior to Installing belt bump motors to check for proper motor rotation

• Start by running your conveyor for 30 minutes to 1 hour without any product.
Listen for any unusual noises and look for signs of interference or abnormal
operations. If any problems are indicated or detected, stop conveyors immediately
and remove the obstructions or make adjustments as required.

• Repeat step 1 with product

• Tabletop Chain: Belt is removed from the conveyor by separating the belt by
driving a hinge pin out of the connecting belt. This is best accomplished near the
drive or tail end of the conveyor by lifting up the belt to allow clearance for the

removal of the pin. (See Fig. 4)

When the belt is installed there will be a slight catenary sag between the snubber
roller and the sprocket. This is normal and required for proper conveyor operation.

• Mat-top Conveyor: With conveyors running under load, check for catenary
sagging. Remove or add links or rows of links to obtain proper sag. The

recommended horizontal span is 18-24’’ (457-610 mm) with a vertical sag of 3-5’’
(76-127 mm).

Fig. 5

Fig. 6

Fig. 7

1) For belts featuring synthetic powered belt for modular plastic replacement and

modular plastic belting with take-up. The take-up can be utilized to meet the
centenary sag requirement. Belts should not be under tension.

• Synthetic Belt Conveyor

1) Belt should be put in place by loosening tensioners and afxing belt in this

location by installing the pin in the lace. Align splice ngers and slide pin
through. (See Fig. 5)

2) Belt returns on top of return pulleys. (See Fig. 6)

3) Belt Tension Adjustment: Prior to putting the belt under tension mark a section

of the belt in the center that is 100” apart.

• With the belt properly installed the tensioners should be tightened using the

quick release handle or threaded nut set up. (See Fig. 7)

• Under tension the distance between the marks should grow to 100.25”. The
following chart can be used the longer the distance the more accurate the
tensioning will be as being off even a 1/16” can be detrimental to the belt.
Measurement should be taken on the center of the belt.

148673 REV. E OM-CKCC 5