Canycom S25A Operator's Manual

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Off-road Rubber Track Dumper

S25A

Operator's Manual

Read this manual completely before operating or maintaining this machine.

Failure to follow safety precautions could result in serious injury or death.

Keep this manual for future reference by you and by all those who operate

and maintain this machine.

Original Instructions

3670 5601 004

(in English)

http://www.canycom.co.jp/

90-1 Fukumasu, Yoshii-machi, Ukiha-shi, Fukuoka, Japan 839-1396

Sales Headquarters (International) TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396

Authorized Dealer

Notice to Users and Maintenance Personnel

Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain the machine. Make sure to read and understand the manual thoroughly before operating this product. Also make sure to read the separate operator's manual for the engine.

• This machine can be very dangerous if the safety precautions in this manual

and on the l abels attach ed to this m achine are n ot fol lowed. Read and

understand this manual and the safety labels on the machine thoroughly before

using this machine. Always follow the instructions and safety precautions, or

serious injury or death could result.

• This machine should only be used for its intended purpose: hauling and

dumping. Any other use could be dangerous.

• This machine may not be operated on public road or what is considered to

be public road. It is the sole responsibility of the operator to consult the local

regulations.

• Do not modify this machine, or do not operate this machine with the safety

covers removed or open. A serious accident could result.

• Store this manual in a safe, accessible place for easy reference.

Notice to Owner

• Be sure that everyone who uses this machine, including those who rent or

lease this machine, receives a copy of this Operator's Manual and understands

the importance of reading and following the information in this manual.

Warning Terms Used in this Manual

In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents). Read and understand what they mean and always follow the instructions in this manual.

Warning Term Definition

Indicates an imminently hazardous situation which will result

NOTE

in death or serious injury if the user does not follow the

procedures or the instructions.

Indicates a potentially hazardous situation which could result

in death or serious injury if the user does not follow the

procedures or the instructions.

Indicates a potentially hazardous situation which could result

in minor to moderate injury or damage to the machine if the

user does not follow the procedures or the instructions.

Indicates important information which needs particular

attention.

Warranty and After-Sales Service

3670M-0005-023E

3670M-0005-013E

Location of Model Label

Warranty

CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A copy of this warranty is reproduced in the back of this manual.

After-Sales Service

Consult your local CANYCOM dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine. Please make sure to have the product name, serial number, and the make and type of the engine handy at the time of contact. The model and serial number can be found on the model label as shown below, and the make and type of the engine can be found in Chapter3 "Specifications" of this manual (Page17).

Location of Model Label Model Label

Availability of Spare Parts

The replacement or repair parts for this product shall remain available for seven years after the production of this type of machine is discontinued.

Contents

1. Safety

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2. Controls and Components 14

Name and Function of Controls . . . . . . . . . . . . . . . . . . . 14

3. Specifications 17

Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Contents of the Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . 18

4. Operation 19

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pre-start up Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Adjusting Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Using Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Stopping with Fuel Cutoff Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Dumping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Dumping and Turning Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Using Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5. Maintenance 33

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 33

List of Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 38

List of Consumables and Spares . . . . . . . . . . . . . . . . . . 39

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Drive Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

HST (Hydrostatic Transmission) Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Steering Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Travel Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

6. Troubleshooting 64

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

7. Transporting 68

Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Hoisting and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Warranty

Warranty Certificate is attached at the end of this manual. * Have the warranty certificate signed and sealed after you have received and fully

understood the instructions for handling this machine and received the receipt.

Appendix

• Operator's Manual for the Engine * Be sure to read and understand it together with this manual .

Safety 1

3670M-0101-013E

(Left and right)

Safety Labels

The safety labels shown on the next page are attached to the machine. See the illustration below for the location and the illustration on the next page for the content of each label on the machine.

• Locate all the warning labels attached to this machine. Read and follow the

instructions and precautions in them. Failure to do so could result in serious injury

or death to the operator or bystanders.

• Keep the labels clean and legible. Do not use solvents or gasoline to clean the

labels.

• Replace these labels immediately if they have been removed, have fallen off or

become illegible. Use the part number, on the label or shown in this manual, to

order a replacement label from your CANYCOM representative.

-1-

Safety

-2-

(Back of load-deck)(Back of load-deck)

<One-side-dump>

3670M-0101-023E

3670M-0101-033E

52295124000 36675068000 36675065000

52295119000

2 3 4

Safety 1

-3-

5 6 7

36675063000

52295116000

52345067000

52295107000

36675064000

36675066000

52295104000

3670M-0101-043E

Safety

-4-

12 13

52295138000

52295111000

36705114000

52295112000

3670M-0101-053E

ATTENTION

Ne surchargez jamais la benne. Ne dépassez pas la vitesse limite décrite sur la graphe ci-dessous lorsque vous vous déplacez sur une pente raide

. Si vous allez trop vite, vous risquez de ne pas pouvoir freiner la machine avec le frein. Si vous decendez une pente avec une charge, ralentissez si la pente devient plus raide

La plage de sécurité en charge maximum

est représentée avec la coloration

Pente

Vitesse de déplacement

1 2 3 4 5 6 7 8 9 10

(Degrés)

36705111000

Safety 1

-5-

36775063000

3670M-0101-063E

AVERTISSEMENT

Ne faites pas d marrer le moteur dans un local clos. Les gaz d' chappement peuvent provoquer un empoisonnement gazeux.

La machine doit tre charg e et d charg e lentement,sur un terrain fe

rme et bien horizontal. Le v hicule doit tre vide, les op rations se faire lentement et on doit utiliser des planches de roulage. Le v hicule doit monter en marche Avant et descendre en marche Arri re. Le chargement et le d chargement de la machine doit se faire prudemment, parce que le centre de gravit peut bouger brusquement. Si vous changez brusquement la direction alors que vous tes sur les planches de roulage, cela risque de faire tomber la machine. Ceci est donc ˆ viter.

Si une charge est pos e sur la machine avec un quilibre mal r parti, ceci peut faire ren

verser la machine. Assurez vous que la charge est bien r partie

Barre de soutien pour emp cher la benne de descendre

Levier de benne

Plaque de blocage du levier

Ne laissez pas la machine avec la benne relev e tel quel. En effet,si quelqu' un venait ˆ toucher au levier de benne par erreur, celle-ci pourrait descendre et causer un accident.

Lorsque des v rifications sont en cours avec la benne relev e, vous riquez de vous laisser prendre par la benne. Il faut donc tendre le v rin au maximum de sa course,arr ter le moteur, puis verrouiller le levier de benne et soutenir celle-ci fe

rmement au moyen de la tige anti-chute de benne.

Les op rations avec le levier de benne doivent se faire autant que possible sur des terrains plats et fe

rmes. Sur des zones en pente ou de plan in gal, le

centre de gravit se d place et la machine risque de se ren

verser.

Avant d' actionner le levier de benne, assurez vous qu' il n' y a personne autour.

Ne pas conduire la machine avec la benne relev e. Cesi rend non seulement la visibilit mauvaise, mais le centre de gravit devient plus haut, ce qui peut pro

voquer le renversement de la machine.

AVERTISSEMENT AVERTISSEMENT

AVERTISSEMENT

Avant d' actionner le levier de benne, retirez la tige anti-chute qui est sous la benne. Si la benne est actionn e alors que la tige anti-chute n ' est pas enlev e, le cadre ainsi que la tige anti-chute risquent d' tre ab”m s.

36705103000

36705105000

Safety

-6-

ACHTUNG

Kipper niemals überladen. Bei Fahrten im Gefälle keinesfalls die unten angegebene Höchstgeschwindigkeit überschreiten. Bei Überschreiten der Höchstgeschwindigkeit besteht Gefahr dass Bremsen das Fahrzeug nicht zum Stehen bringen können. Bei Gefällefahrten unter Last, Fahrgeschwindigkeit zurücknehmen wenn Gefälle zunimmt.

Zulässiger Arbeitsbereich unter Höchstzuladung

Gefälle

Fahrgeschwindigkeit

1 2 3 4 5 6 7 8 9 10

(Grad)

Motor nicht in geschlossenen RŠumen laufen lassen. Vergiftungsgefahr durch Motorabgase.

Be-und Entladen des Kippers nur auf ebenen, festem Untergrund vornehmen. Langsam beladen,und eine Rampe verwenden. Wenn Rampe verwendet wird , auf Schwerpunktverlagerung achten. Rasche Ve

rlagerung des Schwerpunktes kann zum Umschlagen der Maschine fŸhren. BergwŠrts im

VorwŠrtsgang,

TalwŠrts im RŸckwŠrtsgang fahren.

Kipper nur gleichmŠssig beladen. Bei einseitiger Beladung besteht Gefahr dass Maschine sich ŸberschlŠgt.

Sicherungsblock

Kipphebel

Kulissensicherung

Kippvorgang mšglichst nur auf ebenem, festem Grund durchfŸhren. Im GefŠlle und auf unebenem Boden besteht Gefahr dass die Maschine aufgrund der Schwer punktverlagerung umschlŠgt.

Niemals zwischen ungesicherten Kipper und Maschine aufhalten. MŸssen Wa

rtungen durchgefŸhrt werden erst Hubzylinder bis zum Anschlag ausfahren, dann Kipphebel mit Kulissensicherung blockieren. Danach Kipper mit Sicher ungsblock abstŸtzen. Erst danach Wartung durchfŸhren.

Sicherungsblock vor Einfahren des Kippers abrŸsten. Einfahren des Kippers gegen Sicherungsblock fŸhr t zu BeschŠdigung von Kipper, Sicherungsblock und Hydraulikzylinder

Maschine nicht mit aufgestelltem Kipper fahren. Der erhobene Kipper engt das Sichtfeld ein, und fŸhrt zu hoher Schwerpunktlage

Dies kann zum Umschlagen der Maschine fŸhren.

Vor Einfahren des Kippers sicherstellen dass sich niemand im Gefahrenbereich des Kippers aufhŠlt.

WARNUNG

Maschine niemals mit erhobenem Kipper abstellen. Andere Personen kšnnten irrtŸmlich den Kipphebel betŠtigen und zwischen Maschine und einfahrenden Kipper geraten.

WARNUNG

20 21

36705112000

36705104000

36705106000

3670M-0101-073E

Safety 1

-7-

Safety Precautions

This section contains safety precautions to follow when operating and maintaining the machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or bystanders.

Training

All operators and mechanics should receive practical instructions from their employer or renter. Such instructions should cover the following issues:

• It is essential to familiarize yourself with the controls, safety labels and the proper

use of the machine.

• Never allow people unfamiliar with these instructions to operate or service the

machine. Do not let anyone under 18 years of age to operate this machine. Local

regulations may restrict the minimum age for operating the machine. Consult your

local authority.

• The operator is responsible for the accidents or hazards caused to other people or

their property.

• This machine has a riding capacity for one person only. Do not carry passengers

other than the operator.

• Always keep in mind that care and concentration is required when working with

ride-on machines.

• Loss of control on a slope cannot be regained by the application of the brake. The

main reasons for loss of control are:

→ insufficient grip of tracks.

→ excessive speed.

→ misjudging of the ground conditions, especially slopes.

→ excessive load.

→ incorrect distribution of load.

Safety

-8-

Preparation

• Fuel is highly flammable. See Checking and Filling Fuel, page 19, for important

safety information on handling fuel.

• Always wear protective footwear, long trousers, hardhat, safety glasses and ear

protection when operating or servicing the machine. Proper clothing will minimize

the chance of injury. Do not operate the equipment if you have long hair, loose

clothing, or jewelry; all of which may get tangled in moving parts. Do not operate

the machine barefoot or with open sandals.

• Prepare beforehand the working rules and procedures such as signaling and trafic

control for the work place. Following such rules will reduce the risk of accidents.

• Never handle fuel or grease, service the engine, or recharge the battery in the

presence of fire or spark.

• Perform the daily pre-startup inspection (see Preparation, pages 19) before starting

the machine. Repair or replace damaged parts before starting the machine.

Operation

This machine is intended for carrying sand and dirt. Carrying other materials may damage the machine. Avoid carrying liquid concrete. That will damage the machine.

The stability of the machine is affected by the speed, rate of steering, terrain and the load. Always pay close attention to these factors or a loss of control or tip over could occur, resulting in property damage, serious injury or death.

General Driving

• Do not operate the engine in a confined space where dangerous carbon monoxide

fumes can accumulate.

• Do not touch the engine, muffler or exhaust pipe while the engine is running or soon

after it has stopped. These areas will be very hot and can cause burns.

Safety 1

-9-

• Do not operate the machine under the influence of alcohol or drugs. Do not operate

the machine when you are tired, ill, or not feeling well.

• Always check for obstacles before operating on new terrain.

• Before starting the engine and moving the machine, scan around your surroundings

and make sure all persons and other vehicles are a safe distance away from the

machine. Sound the horn to warn bystanders.

• On the machine equipped with the ROPS, always wear the seat belt when in use.

• Always stay seated in the operator's seat when driving the machine. Never operate

the steering lever off of the machine.

• On a slippery surface, travel slowly and exercise caution to reduce the chance of

skidding or sliding out of control. Never operate on ice.

• Always make certain that there is no obstacle or a person behind the machine when

backing up. After confirming that it is safe to back up, move slowly and avoid sharp

turns.

• To reduce the risk of tip over, pay special attention when encountering an obstacle

or a slope, or when braking on a slope or during a turn. See Driving on a Slope on

the next page.

• Never attempt to drive over a large obstacle such as rock or fallen tree.

• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be

alert when traveling on changing terrain.

• Never operate on terrain that you are not comfortable with. Avoid terrain that is so

rough, slippery or loose that you feel like you could tip over.

• Do not operate the machine near the edge of a cliff, an overhang or a slide area.

• Do not make sudden maneuvers. A sudden start, stop, or turn can make the machine

lose control and could cause a tip over. Be especially cautious when traveling on

soft or wet ground.

Safety

-10-

• Drive at a safe speed, taking into account the surface gradient, surface conditions

and load.

• Use an observer to help direct the machine when the visibility is poor, terrain is

rugged or hilly, or maneuvering room is limited. The observer should be able to see

the machine and its immediate surroundings, and should give pre-arranged signals

to direct the operator.

Driving on a Slope

• Never use on a slope steeper than 20 degrees.

• Driving on a slope can be dangerous. It can result in a tip over and cause

serious injury or death. Take the following precautions.

• Always follow proper procedures for driving on a slope as described in this manual.

• Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip

over. Check the terrain carefully before attempting to drive on a slope.

• Never drive on a slope that you are not comfortable with. Avoid a slope that is so

rough, slippery, or loose that you feel like you could tip over.

• When driving up a slope, proceed at a steady rate of speed and throttle position.

• Never move the throttle lever or the control lever suddenly.

• If the engine stalls or loses traction during a climb and cannot make it to the top

of the slope, do not try to turn the machine around. Carefully back down slowly,

straight down the slope.

• Drive straight up or down slopes. Avoid turning on a slope.

• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another

vehicle or person could be on the other side of the crest.

Safety 1

-11-

• Avoid driving the machine across a slope.

• Without a load, drive the machine backwards up a slope (operator's seat toward the

top) when climbing, and drive it forward when going down a slope.

• With a load, drive the machine forward up a slope (operator's seat away from the

top) when climbing, and drive it backwards when going down a slope. Be especially

cautious when operating on a slope with a load.

• When driving down a slope, use the steering levers so that the machine travels

down at the minimum speed. Use the engine speed to help keep the machine speed

low.

Loading and Driving with a Load

• The maximum payload for this machine is 24.5kN (2500kg). Do not exceed this

maximum payload under any circumstance.

• Do not operate on a slope steeper than 20 degrees when carrying a load. Do not

carry more than 1250 kg when operating on a slope between 15 and 20 degrees.

• Load cargo in the bucket so the weight is evenly distributed. When carrying a

cargo, strap the cargo to the load deck to prevent the cargo from shifting. Ensure

that cargo does not obstruct the operator's field of view.

• When carrying a load, drive at a reduced speed. Allow a greater distance for

braking.

• Before crossing a bridge or an overpass, make certain that the total combined

weight of the machine, the load and the driver is within the stated weight limit for

the bridge or the overpass. Then, proceed carefully and at a constant speed.

Safety

-12-

Dumping/Turning

When turning the bucket and dumping material from the bucket, take the following

precautions.

• Always follow the proper procedures for dumping or turining as described in this

manual.

• Only operate the bucket with the engine running.

• Always stay seated in the operator's seat when dumping or turning the bucket.

Never operate the dump or turn lever off of the machine.

• Perform the dump operation on a flat, level and stable surface whenever possible.

Raising or lowering the load deck on a slope or rough terrain could result in a tip

over.

• Pay special care when dumping with the bucket turned to a side. Be tentative when

raising the bucket which is turned to a side.

• Make certain that all persons are at a safe distance away from the machine when

raising, lowering, or turning the bucket.

• Do not move the machine or leave it unattended with the bucket in the raised

position.

• Engage the bucket safety prop if you must place any part of your body under the

bucket in the raised position.

Parking

• Park the machine on a flat, level and stable surface. Never park on a slope steeper

than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on

a slope less than 15 degrees is unavoidable, turn the bucket straight, apply the

parking brake and block the tracks at the lower end of the machine.

→ Without a load, park the machine with the operator's seat facing downhill

→ With a load, park the machine with the operator's seat facing uphill

→ Do not park sideways on a slope.

• Observe all the previous precautions for driving, driving on a slope, loading and

driving with a load, and dumping.

Safety 1

-13-

• Whenever you park the machine, apply the parking brake and stop the engine.

Rem ov e the k ey wh en ev er yo u le ave t he ma ch in e u na tt en d ed t o pre ve nt

unauthorized use or accidental starting.

• Diesel fuel is flammable and can be explosive. When parking the machine indoors,

make certain that the building is well ventilated and that the machine is not close to

any source of flame or spark, including appliances with pilot lights.

Servicing

• Do not service the machine when the engine is running. If it is absolutely necessary

to run the engine while servicing, pay attention to the moving parts; keep hands,

feet, clothing and any part of the body away from any moving part, especially the

cooling fan and the belts at the side of the engine.

• Do not operate the engine in a confined space where dangerous carbon monoxide

fumes can accumulate.

• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines

are in good condition and leak-free before applying hydraulic pressure to the

system.

• Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic

fluid under high pressure. Use paper or cardboard, not your hands, to search

for leaks. Hydraulic fluid escaping under pressure can have sufficient force to

penetrate the skin and cause serious injury.

• Check all fuel lines on a regular basis for tightness and wear. Tighten or repair them

as needed.

• Do not touch the engine, muffler, or exhaust pipe while the engine is running or

soon after it has stopped. These areas will be very hot and can cause burns.

• The engine must be shut off before checking or adding oil.

Controls and Components

-14-

Head Lamp

Roller Bracket

Track

Sprocket

Roller

Upper Roller

Idler

Tailgate

Seat

Parking Brake Lamp

Hour Meter

Horn Button

Lock Plate

Lamp Switch

Dump Lever

Turn Lever (Turn and Dump Model)

Oil Puressure Lamp

Coolant Temperature Lamp

Parking Brake Switch

Steering Lever

Accelerator Lever

Ignition Switch

H/L Speed Selecter Switch

Fuel Gauge

Charge Lamp

3670M-0201-013E

Name and Function of Controls

-15-

Controls and Components 2

Accelerator Lever

Steering Lever

Dump Lever

Lock Plate

H/L Speed Selecter Switch

Parking Brake Switch

Lamp Switch

. . . . . . . . . . . . . . . This is used to raise or lower the dump body.

. . . . . . . . . . . . . . . . This is used to lock the dump lever.

. . . . . . . . . . This increases or decreases the engine speed.

. . . . . . . . . . . . T hi s is us ed when turnin g the m ac hine an d when

. . . . . . . This is used when parking the machine. (When the

. . . . . . . . . . . . . . Pressing this button lights up the head lamps.

changi n g t h e d i r ec t i o n o r tr a v e l ( F O R WARD o r REVERSE).

. . . This is used to switch the travel speed between [HI] and

[LO].

parking brake switch is at the [P] position, the machine does not move even when the steering lever is operated.)

Horn Button

Turn Lever

Dump Lever

Ignition Switch

Coolant Temperature Lamp

. . . . . . . . . . . . . . . Pressing this switch sounds the horn.

. . . . . . . . . . . . . . . . This lever is used when turning the load deck body (turn

. . . . . . . . . . . . . . . This lever is used when dumping the load deck body.

. . . . . . . . . . . . . This also acts as the main switch. When the key is turned

and dump model).

to the [ ] position, electric current passes through the electrical circuits of the machine. If the key is turned further to the [ ] position, the starting motor is cranked. If the key is turned to the [ ] position, electricity flows to the glow lamp.

. . This lights up when the engine cooling water temperature

rises abnormally (overheats).

Controls and Components

Oil Pressure Lamp

Parking Brake Lamp

Charge Lamp

Fuel Gauge

Hour Meter

. . . . . . . . . . . . . . . . This shows the remaining amount of fuel.

. . . . . . . . . . . . . . . . This displays the total number of hours that the machine

. . . . . . . . . . This shows if the engine oil pressure is normal. When the

. . . . . . . . . . . . . . This displays the condition of the battery charge. When

engine starting switch is turned to the [ ] position,it lights up, and if the conditions are normal it will go out after the engine starts.

. . . . . . . . This lights up when the parking brake switch is at the [P

(parking)] position.

the engine starting switch is turned to the [ ] position, it lights up, and if the condition is normal, it will go out after the engine starts.

has been working in units of 0.1 hour.

-16-

Specifications 3

Product Specifications

· Use this product properly after understanding its specifications thoroughly.

Model and Type

S25A

One-Side-Dump Turn & Dump

Machine Mass kg 2230 2430 Maximum Payload kN(kgf) 24.5(2500)

Overall Length mm 3295 3665 Overall Width mm 1775 1775 Overall Height mm 2370 Track Contact Length mm 1960 Track Tread mm 1230

Dimensions

Ground Clearance mm 295 Loading Deck Height mm 770 910

Inside

Dimensions

Loading Deck

Payload

Model Kubota V2203 Type 4-cycle, Water-cooled Diesel, in-line 4 cylinder

Length mm 1685 2155 Width mm 1420 1300 Height mm 370 495 Struck m Heaped m

0.89 1.03

1.26 1.40

Cylinder (Bore×Stroke) mm 87 X 92.4 Displacement cm Rated Output kw(PS) 34.1 (46.4) Maximum Torque Starter System Electric Fuel Diesel Fuel

Engine

Fuel Consumption Fuel Tank Capacity L 45

Oil Capacity L 9.7 Coolant Capacity L 7.2

Battery Type 100E41R Battery Capacity V/AH 12/80

N•m(kgf•m)/rpm

g/kW•h(g/PS•h)

139.6/1600 to 1800 (14.2/1600 to 1800)(7.2)

251 (185)

-17-

2197

Specifications

Model and Type

S25A

One-side-Dump Turn & Dump

Travel Speed

Minimum Turning Radius m 2.0 Gradability Degrees 30 (unloaded)

Performance and

Operating Range

HST Oil Capacity L 36

Main Transmission HST (2-Speed Motor) Steering System 2-Pump/2-Motor System Brakes Hydraulic

Drive Train

Dump System Hydraulic Dump Load Deck Type One-side-Dump Turn & Dump

Hydraulic Pump

Relief Pressure MPa(kgf/cm2) 15.7 (160) 11.8 (120) Cylinder(Bore X Stroke) mm 80 X 407

Dumping System

Performance

High Speed km/h 0 to 11 Low Speed km/h 0 to 6

Type Gear Pump Max. Speed Max. Discharge

Max. Angle Degrees 60 85 Lifting Time Sec approx. 4.0 approx. 7.4

rpm 2,800

L/min 31

Lowering Time Hydraulic Fluid Capacity L Shared with HST System Swivel System - Hydraulic (Twin cylinder) Swiveling Angle Degrees - 90(Right) - 90 (Left) Swiveling Time Sec - approx. 6.0 Cylinder(Bore X Stroke) mm - 60 X 250

Swivel System

*These specifications are subject to change without notice.

Sec approx. 3.0 approx. 5.3

Contents of the Tool Bag

No. Content Quantitiy Note

1 Operator's Manual 1 This Manual

Operator's Manual for the Engine

-18-

Preparation

3670M-0401-010E

Main Switch

Fuel Gauge

3670M-0401-020E

Engine Hood

Handle

Pre-start up Inspection

Always perform an inspection before use.

Operation 4

Refer to

Maintenance Schedule

(page 33) for the inspection schedule and procedure.

Checking and Filling Fuel

• Keep fire and spark away when handling fuel.

• Always stop the engine before refueling.

• Do not overfill fuel so that fuel will not overflow. Check fuel gauge when filling.

In case fuel is spilt, wipe out immediately.

Checking Fuel

1. Insert key into main switch.

2. Turn main switch to [ | (on)] position and wait a few seconds.

3. Check fuel gauge.

4. Turn main switch to [ (off)] position and remove key.

Filling Fuel

1. Open engine hood.

-19-

Operation

-20-

3670M-0401-040E

Lock Lever

Slide Lever

Seat Back Adjuster

Firmness Adjuster

3670M-0401-050E

3670M-0401-030E

Fuel Filler Cap

2. Open fuel filler cap.

3. Insert key in main switch and turn it to [ | (On)] position.

4. Fill fuel. Check fuel gauge when filling.

5. Turn main switch to [ (Off)] position and remove key.

6. Put fuel filler cap back and tighten it securely.

7. Close engine hood.

NOTE

• Fuel : Diesel Fuel.

• Fuel Tank Capacity : 45L

Adjusting Seat

• When adjusting seat, make certain the seat is securely locked.

Turning seat

1. Pull up lock lever to turn seat.

NOTE

• When seat is turned, the direction that seat

is facing is FORWARD for the operation of

steering levers.

Adjusting seat

1. Pull slide lever to slide seat to a desired position.

2. Pull seat back adjuster to adjust seat back to the desired position.

3. Pull firmness adjuster lever to adjust the seat firmness to suit operator's weight and preference. Pull firmness adjuster lever fuilly to undo it.

-21-

Operation 4

Seat Belt

3670M-0401-060E

Using Seat Belt

• On machine equipped with ROPS, Always wear seat belt.

1. Buckle up seat belt. Adjust seat belt so that it fits snugly over the pelvis.

Driving

Starting

• Always start and run the engine in a well ventilated place.

• Always make certain of the safety of your surroundings when starting the

engine.

• An engine that has been running is very hot. Avoid touching the engine and its

ancillaries, or severe burns may result.

• Do not open engine hood while engine is running.

Operation

-22-

3670M-0402-010E

Parking Brake Switch

• Do not turn the starter when the engine is running. Starter motor and/or the

engine may be damaged.

• Do not turn the starter for more than 15 seconds. If the engine does not start,

wait for 30 seconds or more before attempting to start again.

• Do not use this machine in temperatures above 40ºC or below -15ºC. This

machine cannot perform adequately in these temperature ranges. Using this

machine under such conditions may result in an accident or cause damage to

the machine.

• In the winter or cold climate, warm up the engine thoroughly before driving

the machine. A cold engine delivers poor performance, which may result in an

accident. It also causes excessive wear.

• Do not use this product in dusty places such as desert. Dust may clog the air

cleaner or enter the engine, which may reslt in loss of performance and an

accident. It also causes excessive wear.

• Do not use this machine in the altitude above 1500m in its original configuration.

This machine cannot perform adequately above that altitude. Using this

machine under such conditions may result in an accident or cause damage to

the machine. If you need to use this machine above that altitude, contact your

CANYCOM representative.

1. Make sure parking brake switch is in [

(parking)] position.

-23-

Operation 4

3670M-0402-020E

Dump Lever

Lock Plate

3670M-0402-030E

Steering Levers

3670M-0402-040E

Main Switch

OFF

Preheat

3670M-0402-050E

Main Switch

OFF

Start

2. Make sure dump and turn (Turn & Dump model) levers are in the neutral position and lock plate is in the locked position (around the base of the levers).

3. Make sure steering levers are in the neutral position.

4. Insert key into main switch.

5. Turn main switch to [ (preheat)] position.

NOTE

• Preheat engine for about 10 seconds when

star ting in n orma l te mper atur e and for

about 20 to 30 seconds when starting in

cold weather (ambient temperature below -5

°C).

• There is no need to preheat if the engine is

already warm.

7. Turn main switch to [ (start)] position to start the engine. Once the engine starts, rel e a s e k e y i m m e d i a t e l y ; s w i t c h w i l l automatically return to [ | (on)] position.

Operation

-24-

3670M-0402-060E

Parking Brake Lamp

Coolant Temperature Lamp

Oil Pressure Lamp

Charge Lamp

8. Move throttle lever to [ (slow)] position.

9. Make certain the warning lamps are not lit.

10. Allow the engine to warm up by running it for 3-5 minutes without any load. (It is not necessary when the engine is already warm.)

NOTE

• Drive the machine gently in the first 40 to 50

hours of use after purchase for breaking-in.

• I f an y of wa rnin g la mps is lit, sto p th e

engine immediately a n d investigate the

cause.

Driving

• Do not allow bystanders to come near the machine when driving.

• Always make certain of the safety of your surroundings before driving; start

slow.

• Always stay seated in the operator's seat when driving the machine. Never

operate the steering lever off of the machine. This may cause the machine to

run over or crush the operator.

• Always make certain of the safety of your surroundings before turning

• Do not make sudden starts, acceralation, change of speed, change of direction,

or stop. Do not turn at speed. Avoid sudden maneuvers; this may cause the

operator to fall or to be thrown, or the machine to tip over.

• Do not turn the key to [ (off)] position while traveling. Machine can lose

stability and tip over.

-25-

Operation 4

3670M-0402-070E

H/L Speed Selecter Switch

Parking Brake Switch

3670M-0402-080E

Steering Levers

• Always move the steering levers back to the neutral position before releasing.

Letting it go from other operating positions may result in sudden deceleration

and can cause the machine to tip over or the operator to fall or to be thrown.

• Do not operate steering levers when the parking brake is engaged (parking

brake pedal is pressed down). It can wear out the brake.

1. M a ke ce r ta i n o f t he sa f et y o f y o ur surroundings.

2. Turn parking brake switch to [TRAVEL] position.

3. Push H/L speed selecter switch to either [ (LO)] or [ (HI)] position. For the speed range in either position, see "Product Specification (page 17-18)."

3. Move the throttle lev e r t o w a r d [ (fast)] position or depress throttle pedal to increase the engine speed.

Moving Forward

4. Move left and right steering levers gradually for ward together to move the ma chine forward. The angle of steering levers controls the machine speed.

NOTE

• When seat is turned, the direction that seat

is facing is FORWARD for the operation of

steering levers.

Operation

-26-

3670M-0402-090E

Steering Levers

3670M-0402-120E

Steering Lever (Right)

3670M-0402-110E

Steering Lever (Left)

3670M-0402-100E

H/L Speed Selecter Switch

Moving Backward

5. Move both steering levers gradually backward together to move the machine backward. The angle of steering levers controls the machine speed.

Selecting Speed

6. Push H/L speed selecter switch to either

[ (LO)] or [ (HI)] position. This can

be done while machine is in travel.

Turning Forward

7. Move left steering lever gradually forward to turn right.

8. Move right steering lever gradually forward to turn left.

-27-

Operation 4

3670M-0402-130E

Steering Lever (Left)

3670M-0402-140E

Steering Lever (Right)

3670M-0402-150E

Steering Levers

Turning Backward

9. Move left steering lever gradually backward to turn right backwards.

10. Move right steering lever gradually backward to turn left backwards.

Pivot Turning

11. Move steering levers in opposite directions to make a turn on spot (pivot turn).

Operation

-28-

3670M-0402-160E

Steering Levers

Neutral

3670M-0402-200E

Fuel Cutoff Lever

Stopping

• Do not make a sudden stop. The machine may skid or tip over.

• Do not release steering levers suddenly. The machine may stop suddenly and

skid or tip over.

• Always park on a firm, level place. Never park on a potentially dangerous place.

1. Move steering levers gradually to the neutral position to stop machine.

Stopping with Fuel Cutoff Lever

• Do not open engine hood while engine iw running. If it is absolutely necessary

to open engine hood while engine is still running, keep away from moving or

hot parts.

1. Open engine hood.

2. Move fuel cutoff lever to stop engine.

-29-

Operation 4

3670M-0402-170E

Throttle Lever

3670M-0402-180E

Parking Brake Switch

3670M-0402-160E

Steering Levers

Neutral

Parking

• Always park on a firm, level place. Never park on a potentially dangerous place.

• Avoid parking on a slope. Never park on a slope with an incline of 15 degrees or

steeper. If it is absolutely necessary to park the machine on a slope less than

15 degrees, make certain to apply parking brake firmly and block the tracks

with chocks.

1. Move steering levers gradually to the neutral position to stop machine.

2. Move throttle lever toward [ (slow)] position to decrease the engine speed.

3. Turn parking brake switch to [P (parking)] position.

Operation

-30-

3670M-0402-190E

Main Switch

OFF

Working

4. Turn main switch to [ (off)] position. Remove the key from main switch.

NOTE

• Le a vi n g t he ma i n s w it c h i n [ | ( o n ) ]

position drains the battery and cause it to

discharge.

• Always make certain of the safety of your surroundings when dumping or

turning bucket.

• Never operate the dumping or turning lever off of the machine. This may cause

the bucket to hit or cruch the operator or bystander.

• Avoid dumping or turning bucket on a slope. The machine may tip over.

• Always run the engine when dumping or turning bucket.

• When lowering the loaded bucket, slow the engine speed and lower the bucket

gently.

-31-

Operation 4

Dumping

3670M-0403-010E

Throttle Lever

3670M-0403-020E

Dump Lever

Lock Plate

UPDOWN

3670M-0403-030E

Dump Lever

Left Turn

Right Turn

Lock Plate

Turn Lever

1. Move the throttle lever to [ (fast)] position to increase the engine speed.

2. Turn the lock plate to the side so that the dump lever can be operated.

Dumping and Turning Bucket

3. M o ve d u m p l e v er gr a du a ll y t o wa r d [ (up)] to raise bucket.

4. When bucket reaches its upper limit, a hissing noise is heard; move dump lever back to [ (neutral)] position.

5. M o ve d u m p l e v er gr a du a ll y t o wa r d [ (down)] to lower bucket.

6. When bucket r eaches its lower limit, a hissing noise is heard; move dump lever back to [ (neutral)] position.

7. Turn lock plate back in place to lock dump lever.

8. Turn lock plate to the side so that turn lever can be operated.

9. M o ve t u r n l ev e r g ra du a l l y t o w a r d [ (left)] to turn bucket left.

10. When bucket reaches its limit, a hissing noise is heard; move turn lever back to [ (neutral)] position.

11. M o v e tu r n l e v er g r a du a ll y t o wa rd [ (right)] to turn bucket right.

3670M-0403-050E

Safety Prop

3670M-0403-040E

Clockwise Turn

Counterclockwise Turn

Using Safety Prop

Operation

12. When bucket reaches its limit, a hissing noise is heard; move turn lever back to [ (neutral)] position.

13. Turn lock plate back in place to lock turn lever.

• Place safety prop under bucket when inspecting or working under bucket.

• Make certain to undo safety prop before lowering bucket.

1. Raise bucket.

2. Hold the bucket with safety prop.

-32-

Maintenance 5

Maintenance Schedule

• Follow the scheduled maintenance as described below. Failure to do so may

result in mechanical or property damage, injury or death.

• Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a

month, and a yearly inspection once a year.

• Some maintenance procedures described below may require special knowledge

or tools and instruments. Contact your CANYCOM representative to perform such

procedures.

Item Description

Engine shall start easily without making any irregular noise. Glow plugs work correctly. Engine speed shall be set properly at idle and at full without loading. Engine shall stay running smoothly. When accelerating engine, throttle lever shall move smoothly, and engine shall accelerate smoothly without stopping or knocking. Warm up engine thoroughly, and observe exhaust sound and gas from idle to fast speed; exhaust sound shall be normal and smoke shall not be excessive. There shall be no leak in exhaust system or muffler. Air cleaner case shall not be deformed or cracked. Case lid and connecting air hose shall be firmly in place. Cleaner element shall be in good shape without damage or excessive dust. Bolts and nuts fastening cylinder head, intake and exhaust manifolds shall be tightly fastened. * this may be skipped if there is no gas or

water leaks found in these areas.

Engine

General

Starting

Running

Exhaust

Air

Cleaner

Fasteners

Schedule

PSI

Mon

√ √ √

√ √

√ √ √

√ √

√

Note

Year

Contact your CANYCOM representative for inspection.

Cleaning/Replacing: Page 44

-33-

Maintenance

-34-

Item Description

Valve clearance shall be correct.

Valve

Clearance

Compression

General

Engine

Mount

Lubrication

System

Engine

Fuel System

Cooling

System

* this may be skipped if there is no noise due

to incorrect valve clearance, and engine runs normally.

Compression shall be normal

* this may be skipped if running and exhaust

conditi on is n ormal at idle and under

acceleration. Engine base shal l be fre e of cra cks or deformation. Mounting bolts and nuts shall not be loose or missing. Oil shall be clean and at correct level.

No noticable oil leaks shall be found in head cover, oil pan, or pipes. There shall not be any leaks in fuel tank, hoses, or pipes. Fuel hos es s hall be fre e of da mage or deterioration. Fuel filter shall not be excessively dirty or clogged. There shall not be sediment or water in fuel tank. Injection puressure and injection condition from the nozzle shall be normal. * this may be skipped if running and exhaust co nd it io n is no rm al a t i dl e an d und er acceleration. Coolant shall be clean and at the correct level. There shall not be any leaks from radiator, engine, water pump, or hoses. Radiator fins shall be free of clogging. Radiator cap valve shall function properly. Fan belt shall be free of wear and damage, and shall be properly tensioned. Cooling fan, duct, and cover shall be free of cracks, damage, or deformation. Mounting bolts and nuts on cooling fan, duct, and covers shall not be loose or missing.

Schedule

PSI

Mon

√

√ √ √

√ √

√

√ √ √

√

Note

Year

Contact your CANYCOM representative for inspection.

Inspecting/Changing: Page 42

Inspecting: Page 49

Inspecting/Removing water: Page 49 Contact your CANYCOM representative for inspection.

Inspecting/Filling: Page 45

Adjusting: Page 47

-35-

Maintenance 5

Item Description

Charge

System

Battery

Engine

Electrical System

Wiring

HST Pump

Drive Train

Linkage

Wheels

Sprockets

Idlers

Undercarriage

Tracks

Charge system is working correctly.

Battery electrolyte level shall be correct.

Terminals shall be free of marked corrosion and are tightly secured. Connections shall be securely connected. Wiring shall be free of damages. Drive the machine forward and backward, turn left and right in both directions; machine shall move normally and free of irregular noise or overheating. Hydraulic fluid shall be filled to a proper level. Hydraulic fluid shall be clean and free of dirt or contamination. There shall be no fluid leaks in or around fluid tank. Rods, links, and wires in linkage shall be free of deformation or damage. Connections shall be free of looseness, excessive play, or missing cotter pins. Shall be free of cracks, defromation, or excessive wear. There shall not be excessive play in axle. Irregular noise or overheating shall not be observed when traveling. Mounting bolt or nut shall not be loose or missing. There shall be no oil leak in or around axle. There shall not be marked cut, deterioration, or wear. Track shall be properly tensioned; shall not be too loose or too tight. Track core shall not be missing or damaged. Tension bolt shall be free of deformation or corrosion.

Schedule

PSI

Mon

√

√ √

√ √ √ √

√ √ √

√ √

√ √ √

√ √

√ √ √

Note

Year

Contact your CANYCOM representative for inspection. Inspecting/Filling: Page 58

Inspecting/Changing: Page 52 Inspecting/Changing: Page 52

Adjusting: Page 50

Maintenance

-36-

Parking Brake

Linkage

Brake System

Hydraulic

Pump

Hydraulic System

Hydraulic

Valve

Plumbing

Hydraulic System

Hydraulic

Cylinders

Item Description

Parking brake shall work properly. Parking b rake sha ll be able to hol d the machine on a 20-degree slope. Rods, links, and wires in linkage shall be free of deformation or damage. Connections shall be free of looseness, excessive play, or missing cotter pins. There shall be no leak in or around hydraulic pump. Fastening bolts and nuts shall not be loose or missing. No irregular vibration, noise, or heat shall be observed when hydraulic pump is in operation. Amount and pressure of discharge under load shall be within the s tandard range specified by the manufacturer. *this may be skipped if irregular vibration, noi se , or he at d escri be d above i s not observed. There shall be no leak in or around hydraulic valve. Plumbing shall be free of cracks, damage, twists, or deterioration. There shall be no leaks in pipes, hoses, joints, or seals. Plumbing shall be mounted properly, and fastening bolts and nuts shall not be loose or missing. Breather shall not be clogged. Shall work smoothly. There shall be no leaks when extending and contracting cylinder. Exte nd dum p c ylinder fu lly un der loa d and hold. Stroke shall be within the range specified by manufacturer. Cylinder tube and rod shall be free of dents, cracks, bends, or scratches. Cylinder mounting pins shall be free of damage or excessive wear.

Schedule

PSI

Mon

√ √ √

√ √

√

√ √

√ √ √ √

√ √

√

√ √

Note

Year

-37-

Maintenance 5

Item Description

Shall be free of cracks, deformation, or

Chassis

Frame

Body Panels

Loading Deck

Body, Chassis, Loading Deck

Safety Prop

Labels

Work Lamp

Safety Devices

Horn

corrosion. Fastening bolts or nuts shall not be loose or missing. Shall be free of cracks or deformation. Doors shall open, close, and lock properly. Fastening bolts or nuts shall not be loose or missing. Loading deck shall be raised,lowered and turned smoothly. Shall be free of cracks, deformation, or corrosion. Fastening bolts or nuts shall not be loose or missing. Safety prop shall be free of any deformation. Warning labels and instruction plates shall be clean, legible, and free of damage. Work lamp shall work. Lamp lens shall be free of cracks or chipping and water shall not be in the lamp. Horn shall work.

Schedule

PSI

Mon

√ √

√ √ √

√ √

√ √ √

√ √

√ √ √

Note

Year

Maintenance

-38-

List of Fluids and Lubricants

Item Schedule Grade Cap.

Fuel As needed. Diesel Fuel

Engine Oil

HST Fluid Change

Travel Motor Oil Change

C y li nd e r Pi n , Ro lle r S u pp o rt Shaft Engine Coolant

Battery Electrolyte

Fill Inspect daily. Fill as needed. Change Init i a l l y - A f t e r 5 0 h o u r s o f u s e . Every 200 hours afterwards.

Initially - After 500 hours. Every 1000 hours afterwards.

Initially - After 200 hours. Every 1000 hours afterwards. Every 1000 hours.

Check Everyday Add as needed Change every 2 years Inspect daily. Distilled Water

Diesel Engine Oil API rating: CD or better. SAE rating: 10W-30

High viscosity index hydraulic fluid, ISO VG46

Engine Oil API rating: CD or better. SAE rating: 10W-30 *When using in cold areas (below -15°C), use wear resistant hydraulic fluid VG32

Gear Oil API rating: GL-4 SAE rating: 90 Lithium all-round grease (NGL No.2 or equivalent)

Long Life Coolant (LLC) and pure water Mixture

45L

9.7L

36L

0.6L

7.2L

-39-

Maintenance 5

List of Consumables and Spares

• When replacing consumable or spare, always use CANYCOM genuine part.

Item Part No. Schedule Qty.

Engine

Air Cleaner Element (Outer)

Air Cleaner Element (Inner)

Oil Filter

Fuel Filter

Push-Pull Wire (Engine Control) Wire

Drive Train

Track

Sprocket 15T Track Roller A Assembly Track Roller B Assembly Carrier Roller Assembly Idler Assembly

Electrical System

Battery (100E41R)

Hydraulic System

R1401-4227-0

R2401-4228-0

3661 0001 300

3664 0221 500

3707 3321 000 3655 0105 100

3663 2111 999

3663 2106 0X0 5232 2201 000 5232 2211 000 3640 2218 0X0 3640 2331 0X0

3661 0502 000

Replace every 1000 hours or if defective. Replace every 1000 hours or if defective. Initially: 50 hours. Every 200 hours afterwards. Replace every 450 hours or if defective. Replace if defective. 1 Replace if defective. 1

Replace if defective or reaches the wear limit. Replace if defective. 2 Replace if defective. 8 Replace if defective. 4 Replace if defective. 2 Replace if defective. 2

Replace if defective. 1

Contact your

Hydraulic Hoses (Dump, Turn, Oil Cooler, HST)

Suction Filter Line Filter

CANYCOM representative for parts information.

3663 6029 000 3661 6036 300

NOTE

• Track wear limit: 5mm of lug height

Every 2 years or if defective.

Every 1000 hours. 1 Every 500 hours. 1

Maintenance

-40-

Item

Hydraulic Hoses

HST Pump Front Right A1 to HST Motor Top Left P1 HST Pump Front Left B1 to HST Motor Bottom Left P2 HST Pump Front Left B2 to HST Motor Bottom Right P2 HST Pump Front Right A2 to HST Motor Top Right P1 HST Motor Left Drain Bottom T1 to Oil Tank HST Motor Right Drain Bottom T1 to Oil Tank Pump Top Front Drain to Oil Cooler Top

Oil Cooler Bottom to Oil Tank (Pipe) Solenoid Valve A2 to T-Junction (PS) T-Junction (Solenoid Valve A1) to T-Junction (P3) T-Junction (Solenoid Valve A1) to T-Junction (Servo) T-Junction (Motor Right PS) to Motor Left PS T-Junction (Motor Right P3) to Motor Left P3 T-Junction (Motor Left PS) to Motor Right PS T-Junction (Motor Left PS) to Motor Right P3 Solenoid Valve T to Oil Tank Gear Pump Discharge Top Rear to Control Valve P

Gear Pump Suction Bottom Rear to Oil Tank (Flange) Solenoid Valve P to T-Junction (Line Filter OUT) Control Valve T to Line Filter IN

Part No. Schedule Qty.

5229 6101 000

5229 6102 000

3664 6101 200

5229 6104 000

5229 6111 000

5229 6112 000

5229 6115 000

5229 6116 000

5229 6117 000

5229 6118 000

5229 6119 000

5229 6121 000

5229 6122 000

5229 6123 000

5229 6124 000

5229 6125 000

3664 6128 000

5229 6126 000

5229 6131 000

5229 6132 000

Replace every 2 years or if defective.

-41-

Maintenance 5

Item Part No. Schedule Qty.

Hydraulic Hoses

HST Servo Front to T-Junction (Servo)

HST Searvo Rear to T-Junction (Servo) Control Valve A to Cylinder Bottom Control Valve B to Cylinder Top

NOTE

• Rubber products such as the hydraulic hose deteriorate over time. Replace them

3664 6141 000

5229 6119 000

3661 6163 000

5229 6142 000

Replace every 2 years or if defective.

every 2 years.

Maintenance

-42-

3670M-0504-010E

Dip Stick

Engine

• Always stop the engine before servicing.

• An engine that has been running is very hot. Allow the engine to cool before

servicing, or severe burns may result.

• Keep fire and spark away when handling fuel.

Engine Oil

• Dispose of the drained oil properly. Check the national and local regulations for

discarding engine oil.

• Make certain to fill the engine with correct grade of oil to the specified level.

Insufficient amount or wrong grade of oil reduces performance and may cause

permanent damage to the engine.

Inspecting

1. Park the machine on a level surface.

2. Open engine hood.

3. Follow the instructions in the

Manual for the Engine

to inspect oil.

Operator's

NOTE

• To obtain correct reading, check oil level

before starting, or wait about 10 minutes

after stopping the engine to allow oil to

drain back to the oil pan.

• Always check oil level on a level surface.

-43-

Maintenance 5

3670M-0504-020E

Oil Filler Cap

3670M-0504-030E

Drain Plug

3670M-0504-040E

Oil Filter Cartridge

Filling

1. Remove oil filler cap.

2. Follow the instructions in the

Manual for the engine

to fill oil.

Operator's

3. Put oil filler cap back in place and tighten it securely.

Changing

1. Have an appropriate oil drain pan.

2. Remove drain plug to drain oil.

3. Clean drain plug and put it back in place and tighten it securely.

4. Fill oil.

5. Close engine hood.

NOTE

• Oil Capacity: 9.7L

• Oil to Use: Diesel Engine Oil, API rating CD

Oil Filter

or above, SAE index 10W-30.

• Removing oil filler cap helps drain oil faster.

1. Open engine hood.

2. Follow the instructions in the

Manual for the engine

to change oil filter

Operator's

cartridge.

3. Fill oil.

4. Close engine hood.

Maintenance

-44-

3670M-0504-050E

Grip Hole

Side Cover

3670M-0504-060E

Air Cleaner

Spring Hook

Air Cleaner

• Clean air cleaner element regularly. Dirty cleaner element reduces engine

performance and life.

• Replace cleaner element if damaged.

1. Open side cover.

2. Undo spring hooks to remove air cleaner lid.

3. Follow the instructions in the

Manual for the engine

change air cleaner element.

4. Close side cover.

to inspect, clean or

Operator's

-45-

Maintenance 5

3670M-0504-070E

Coolant Reservoir

LOW

FULL

Radiator Cap

3670M-0504-080E

Coolant

• Do not open radiator cap when engine or radiator is hot. Opening cap when

they are still hot may release boiling coolant and cause severe burns. Wait for

engine to cool after operation (about 10 minutes) before opening.

• Tak e ex tre me c are w he n h an dl i ng t he co ol ant ; an tif re ez e s ol ut ion i s

inflammable. Avoid exposure to open flame. It is also toxic. If coolant is caught

in the eye, wash the eye clean with running water and consult a physician

immediately.

• Di spose of t he dr ained coo l ant prope rly. C heck the n ation al an d loc al

regulations.

Inspecting/Filling

1. Open engine hood.

2. When the engine is cold, check engine coolant level in reservoir tank. If the level is below [FULL] mark, add water.

3. Open radiator cap.

4. Check engine coolant level. If the level is low, add water.

5. Put radiator cap back in place.

6. Close engine hood.

NOTE

• When coolant temperature warning lamp

is lit, it may mean the coolant level is low.

Imm ed iat el y i ns pe ct an d a dd wa te r as

necessary.

Maintenance

-46-

Drain Cock

CLOSED

OPEN

3670M-0504-090E

Ambient

Temperature

-10 °C

-15 °C

-20 °C

-25 °C

-30 °C

-35 °C

-40 °C

* The value for the ambient temperature is 5°C lower than the actual minimum temperature.

Antifreeze

Mixture

30% 35% 40% 45% 50% 55% 60%

Antifreeze Mixture (Reference)

When this machine is shipped from the factory, it is filled with a mixture of 50% antifreeze and 50% water. To prevent coolant from freezing, use a mixture of water and antifreeze determined by the minimum temperature in the operation area using the table on the left.

NOTE

• Antifreeze to use: Long Life Coolant (LLC).

• Use pure water to make antifreeze mixture.

Changing

1. Prepare a suitable container for drained coolant.

2. Remove radiator cap and reservoir lid.

3. Open drain cock at the bottom of radiator.

4. Drain coolant. Then clean inside radiator.

5. Clsoe drain cock.

6. Fill radiator and reservoir with antifreeze mixture.

7. Put adiator cap and reservoir lid back in place.

NOTE

• Coolant Capacity: 7.2L

•R emo vin g r adi ato r c ap hel ps dra in th e

coolant.

-47-

Maintenance 5

3670M-0504-140E

Fan Belt

10kgf

Approx. 7-9mm

Fan Belt

• Check belt tension regularly. Loose fan belt causes premature wear on belt or

insufficient cooling.

1. Open engine hood.

2. Press the middle of fan belt with a force of 10kgf to see belt deflects between 7 and 9 mm

3. If the deflection is not within this range, loosen alternator mounting bolts and move alternator to adjust belt tension.

Maintenance

-48-

3670M-0504-100E

Fuel Filter

3670M-0504-110E

Oil Seal

Fuel System

• Fuel is highly flammable. Keep fire and spark away when servicing fuel filter. If

fuel is spilt, wipe immediately.

• Dispose risidual fuel in fuel filter or drained fuel or water properly. Check the

national and local regulation for discarding such fluids.

Changing Fuel Filter

1. Open engine hood.

2. Using oil filter wrench, remove fuel filter cartridge.

3. Apply thin coat of new fuel on oil seal.

4. Install fuel filter. Tighten fully by hand.

NOTE

• Do not use oil filter wrench when installing

fuel filter.

5. After installation, bleed air in the fuel system.

6. Close engine hood.

-49-

Maintenance 5

3670M-0504-120E

Fuel Filter

Air Bleed Plug

Injector Pump

3670M-0504-130E

Fuel Cock

Limit Line

Fuel Bowl

Bleeding Air in the Fuel System

NOTE

Bleed air when air enters the fuel system

• After changing fuel filter or disconnecting fuel line.

• After running engine until fuel tank is completely dry.

1. Open engine hood.

2. Make sure th e components in t he fuel system is securely installed.

3. Fill fuel in fuel tank.

NOTE

• Fill enough amount of fuel so that air is not

sucked into the fuel system.

4. Open side cover (page 44).

5. Loosen air bleed plug.

6. Turn main switch to [ | (ON)] position to actuate fuel pump.

7. When fuel comes out of air bleed plug, tighten plug.

8. Close side cover and engine hood.

Inspecting Water in Fuel

1. Open side cover.

2. Visually inspect water in fuel bowl. If it reaches limit line or above, drain water.

3. Close side cover.

Removing Water in Fuel

1. Open side cover.

2. Close fuel cock.

3. Follow Operator's Manual for the Engine to remove fuel bowl and discard its content.

4. REinstall fuel bowl.

5. Open fuel cock.

6. Close side cover.

Maintenance

-50-

Drive Train

• Stop engine when servicing the drive train.

• Allow machine to cool off before servicing. Engine is very hot after operation

and may pose a burn hazard.

Tracks

• J ac k u p ma ch i ne s ec u re ly w i th a c o m m er ci al gr ad e j ac k ca p ab le o f

supporting machine's weight when inspecting or adjusting track. Follow jack

manufacturer's instructions to raise one side of machine until track is a few

centimeters off the ground.

• Once jacked up, support machine securely with rigid racks.

• Make certain to adjust track tension properly. Inproperly tensioned tracks may

wear or come off, resulting in property damage, serious injury or death.

• Always unload machine before jacking up.

• When loosening track adjuster valve, loosen slowly and gradually so that it will

not come off. Track adjuster cylinder is under pressure, and if adjuster valve

comes off, it may be projected out, possibly causing injury or damage.

NOTE

• Track stretches during its use-life. Inspect and adjust regularly.

• During the first 100 hours of use, track tends to get broken in and stretch more than

usual. Inspect often and adjust as necessary.

-51-

Maintenance 5

3670M-0505-010E

Track

Valve Cover

Track Adjuster Valve

3670M-0505-020E

Track

Fork

Sprocket

Adjusting

1. Park machine on a horizontal ground.

2. Jack up the front and the rear of chassis to raise track on one side. Make sure track is parallel to the ground surface.

3. Remove track adjuster valve cover.

4. Inspect the gap between track and track frame ( A )to be between 224 and 225mm.

5. Slowly loosen track adjuster valve to let grease come out around valve and track to loosen.

6. When track is loose enough, tighten valve. Make sure not to have valve O-ring get caught.

7. Attach grease pump to track adjuster valve and pump grease into track adjuster cylinder until the gap A is between 224 and 225mm.

8. Remove grease pump and install valve cover.

Replacing/Installing

1. Park machine on a horizontal ground.

2. Jack up the front and the rear of chassis to raise track on one side. Make sure track is parallel to the ground surface.

3. Remove track adjuster valve cover.

4. Slowly loosen track adjuster valve to let grease come out around valve to reduce pressure inside track adjuster cylinder.

5. Remove valve.

6. Push idler wheel fork in, toward the front of machine.

7. Remove track.

8. Fit new track, first on sprocket, then on idler.

9. Reinstall and tighten valve securely. Make sure not to have valve O-ring get caught.

Maintenance

-52-

3670M-0401-020E

Engine Hood

Handle

10. Attach grease pump to track adjuster valve and pump grease into track adjuster cylinder until the gap A is between 224 and 225mm.

11. Remove grease pump and install valve cover.

HST (Hydrostatic Transmission) Fluid

• Inspect and maintain fluid level regularly. If fluid level is low, air may be trapped

into the hydraulic system, causing loss of perwormance or premature wear..

• Dispose of the drained fluid properly, according to the national and local regula-

tions.

• Burn hazard; pay special attention when handling the hydraulic fluid. Hot fluid

may cause burns.

NOTE

• HST fluid is used for driving as well as for hydraulic apparatus .

Inspecting/Filling

1. Park machine on the level ground.

2. Open engine hood.

-53-

Maintenance 5

3670M-0505-050E

Drain Plug

3670M-0505-060E

Line Filter

3670M-0505-040E

HST Fluid Filler Caps

3670M-0505-030E

Fluid Level Window

3. Visually inspect oil level window.

4. If the level is low, open filler cap and fill fluid. Put filler cap back in place.

5. Start and run engine for a while to circulate the fluid. Then, stop engine.

6. Visually inspect fluid level to be within the fluid level window.

7. Close engine hood.

Changing

1. Park machine on the level ground.

2. Have an appropriate oil drain pan.

3. Remove drain plug to drain fluid.

4. Install drain plug.

NOTE

• R ep la ce b ot h li ne fi lt er c ar tr id ge a n d

suction filter element when hydraulic fluid

is changed.

6. Open engine hood.

7. Remove line filter cartridge with the oil filter wrench.

8. Have a new line filter cartridge ready. Apply clean hydraulic fluid (oil) on the cartridge oil seal evenly.

Maintenance

-54-

3670M-0505-070E

Suction Filter

9. Screw in the new line filter cartridge. Tighten it by hand until the cartridge is firmly in place.

NOTE

• Do n ot d am a g e o il s ea l . I f oi l s e a l i s

damaged, use a new filter cartridge.

• D o N O T us e t h e f i l t e r w r e n ch w h e n

tightening the filter cartridge. Tighten it by

hand.

9. Remove flange cover, then remove suction filter.

10. Remove suction filter element and replace it with a new one.

11. Install suction filter, then flange cover.

12. Open filler cap and fill fluid until fluid level is within fluid level window. Put filler cap back in place.

13. Start engine to circulate the fluid. Watch for leaks.

14. Stop engine and inspect fluid level. If it is low, add fluid until it is within fluid level window.

15. Close engine hood.

-55-

Maintenance 5

3670M-0505-170E

Steering Lever

Rod A

Link Ball

Intermediate Link

Lock Nuts

Arm

3670M-0505-180E

Hydraulic Pump

Arm A

Lock Nut

Intermediate Link

Arm B

Arm D

Arm C

Steering Lever

NOTE

• Steering levers are properly adjusted when machine leaves the factory, and

normally they do not require adjustment. However, if any component in the steering

linkage is replaced, steering levers need to be re-adjusted.

1. Turn rod A and adjust so that the link portion of steering lever is perpendicular.

(1) Loosen locknut. (2) Turin rod A to adjust. (3) After adjusting, tighten locknut securely.

2. Adjust with the bearing so that hydraulic pump arm !, arm B, Intermediate Link, arm C, and Arm D are perpendicular.

(1) Loosen locknut. (2) Turn rods B and C to adjust. (3) After adjusting, tighten locknut securely.

3. In the condition in Step 2, operate steering lever fully to the front and rear, and check that arms A and B both move the same angle to the front and rear. If their angls differ, turn rods B or C to adjust.

4. After carrying out of the adjustments in Steps 1 to 3, set steering lever to [N] position, push parking brake switch to [(P) (parking)], and start engine.

Operate parking brake switch to [Travel]

position, and if machine does not move, the setting of [N] position is correct. If machine moves, turn rods B and C again to carry out fine adjustment of arms A and B and set securely to the neutral position.

5. Aft er completing t he setting of n eutral position in Step 4, operate steering levers fully to the front and rear and check that machine travels to the straight line.

6. Coar the sliding surfaces on arms A and B with grease.

Maintenance

-56-

3670M-0505-080E

Filler/Drain Port

Check Port

Travel Motor Oil

• Always park machine on a level surface and block tracks with chocks when

working under machine.

• Dispose of the drained oil properly, according to the national and local regula-

tions.

Changing

1. Park the machine on a level ground.

2. Drive machine so that filler/drain port of travel moror is at the bottom.

3. Remove drain plug to drain oil.

4. Reinstall drain plug.

5. Drive machine so that filler/drain port is at the top of the travel motor.

6. Remove drain check plugs.

7. Fill lubricant into filler port until oil comes out of check port.

8. Reinstall drain and check plugs.

NOTE

• Oil to Use: Gear Oil, API rating GL-4, SAE

index 90.

-57-

Maintenance 5

3670M-0505-090E

Roller Support Shafts

3670M-0505-100E

Hydraulic Cylinder Pin (Top)

Hydraulic Cylinder Pin (Bottom)

3670M-0505-110E

Gate Hook Lever Boss

Dump Body Fulcrum

3670M-0505-120E

Steering Lever Fulcrum

Seat Bracket Lock Pipe

Greasing

• Follow the maintenance schedule to grease the machine. Lack of greasing may

result in rust, excessive wear or seizure.

NOTE

• Grease to use: Chassis Grease

• When using a manual grease gun, pump 5-6 times. When the handle of the gun

becomes heavy, stop pumping immediately.

• When using a pneumatic grease gun, pump it for a few seconds.

1. Grease greasing points as shown below.

Maintenance

-58-

3670M-0505-130E

Turret Ring

Dump Body Fulcrum

Turn & Dump Model

3670M-0505-140E

Cylinder Pins

Turn & Dump Model

3670M-0505-150E

Cylinder Pins

Turn & Dump Model

3670M-0505-160E

Cylinder Pins

Turn & Dump Model

Electrical System

Battery

• Always stop the engine and turn the main switch to [ (OFF)] position, and

disconnect the negative (-) terminal of battery when servicing the electrical

system.

• Explosion hazard. Keep open flame or spark away from battery. Hydrogen gas

generated during charging is extremely explosive.

-59-

Maintenance 5

• Battery fluid (diluted sulfic acid) is corrosive and causes severe burns. Be

extremeley cautious when handling battery fluid. If battery fluid is spilt on

clothes, immediately rinse with plenty of water. If spilt on skin or in an eye,

immediately rinse with plenty of water and promptly consult a physician.

• Never use or charge battery when the fluid level is below the lower limit.

Charging battery with insufficient fluid may shorten battery life or cause an

explosion.

• Never fill battery fluid beyond the upper limit. Battery fluid may spill and cause

damage to the machine or personal injury.

• Always disconnect the negative (-) terminal first, and connect the positive (+)

terminal first. Disconnecting or connecting in the opposite order may cause a

short circuit.

• When installing the battery, make certain to connect the positive (+) and

negative (-) terminals to their respective original positions. Avoid contact

between terminals and other surrounding parts.

• Use wet cloth to clean battery. Dry cloth may generate static electricity, which

may cause explosion.

• Do not touch terminals. Electric shock may occur.

• Always remove battery from the machine before charging. Failure to do so may

cause damage to the electrical components and wiring.

• Follow the battery charger user's manual when charging.

Maintenance

-60-

3670M-0506-010E

Battery

3670M-0506-020E

Upper Level

Lower Level

Filler Caps

UPPER LEVEL

LOWER LEVEL

+ -

3570M-0509-030E

Inspecting/Filling

1. Park machine on a level ground. Open engine hood.

2. Visually inspect that battery fluid level is between the "Upper Level" and "Lower Level" lines. If the fluid level is below the "Lower Level," fill.

3. If battery fluid level is below "Lower Level line, open battery filler plugs and add distilled water up to "Upper Level" line.

4. Reinstall filler plugs.

5. Close engine hood.

Charging

1. Park machine on a level ground. Open engine hood.

2. Remove battery from machine.

3. Remove all filler plugs.

4. Foll ow th e ins truct ions in

ch ar ge r us e r' s ma nu a l

battery.

4. When battery is fully charged, put filler plugs back in place.

5. Reinstall battery. Close engine hood.

th e b at te r y

to char ge the

NOTE

• Rapid charging is only an emergency measure. This method uses a large amount of

current to compensate the lost charge in a short time. However, the battery needs

to be fully charged in the ordinary method for a longer service life.

-61-

Maintenance 5

Lights, Horns/

Phares, Klaxon/ Licht, Hupe/ Fa

ri, Clacson

Auxiliary Power/

Alimentation Additionale/Ersatz/ Alimentazione Ausiliaria

Fuel Pump, Indicators/

Pompe d'essence, Indicateurs/ Anzeige, Kraftstoffpumpe/ Pompa carburante, Spia di controllo

10A

Space/Libre/Frei/Libero

Spare/

Rechange/

Ersatz/Ricambio

Spare/

Rechange/Ersatz/

Fusibili di Ricambio

Fuses/Fusibles/Sicherungen/Fusibili

3670 5109 001

3670M-0506-030E

3670M-0506-040E

Fuses

• If a fuse blows, investigate the cause and repair it before replacing the fuse.

Always replace a fuse with the one of the correct rating.

NOTE

• Fuses are provided to protect electrical circuit from abnormal current caused by

sort circuit or a damage in an electrical component. If an electricity-related problem

occurs, inspect the related fuse.

Fuses

1. Open engine hood.

2. Open fuse housing lid.

3. Locate the blown fuse and replace it with a new one of the correct rating.

4. Put the lid back in place.

5. Close engine hood.

NOTE

• Fuel Pump, Indicators: 5A

• Lights, Horn: 10A

• Auxiliary Power: 10A

• Spare: 5A

Maintenance

-62-

3670M-0506-050E

Slow Blow Fuses

1. Open engine hood.

2. Open the lid of fuse housing.

3. Locate the blown fuse and replace it with a new one of the correct rating.

4. Put the lid back in place.

5. Close engine hood.

NOTE

• Main Glow: 50A

• Alternator: 30A

After Use Care

• Do not wash the engine, control panel, electrical parts, or tank caps with air

breather with running water; water may enter inside and cause rust or damage.

• Clean the machine after use; leaving dirt or foreign objects may cause damage.

• Do not attempt to move the machine when it becomes inoperable due to

freezing.

After Normal Use

1. Clean the machine; wash off dirt, mud, and other foreign matter after use.

2. If the machine is to be left outside, cover the machine with protective, water-proof covering after the machine is cooled off.

After Cold Weather Use

1. Clean the machine; wash off dirt, mud, and other foreign matter after use.

2. Park the machine on a paved or firm, dry surface.

3. If the machine is to be left outside, cover the machine with protective, water-proof covering after it is cooled off.

-63-

Maintenance 5

Storage

3670M-0504-130E

Fuel Cock

Limit Line

Fuel Bowl

• Fire hazard; do not store the machine where there is a possiblity of ignition.

• Do not wash the engine or control panel with running water; water may enter

inside and cause rust or damage.

• Clean the machine before storage; leaving dirt or foreign objects may cause

rust or damage.

• Do not store the machine in a humid, dusty, or hot place.

1. Follow the instructions in

2. Clean dirt off of the machine.

3. Change engine oil (page 42).

Parking

(page 29) to park the machine.

4. Clean the air cleaner (page 44).

5. Open engine hood and turn fuel cock to "OFF" position. Close engine hood.

6. Remove battery from the machine. Service battery (page 58).

7. Cover the machine with protective, waterproof covering after the machine is cooled off.

NOTE

• Battery dischages even when it is not in use. A battery may hold charge for a few

months, but it is a good practice to charge battery before it goes flat; it will extend

the battery life.

• Refer to the Operation Manual for the engine, for detailed instructions on preparing

the engine for storage.

• Do not forget to turn the fuel cock to "ON" position when starting the machine.

Troubleshooting

-64-

Troubleshooting

• If any malfunction or abnormal condition is found, immediately stop using the

machine and take an appropriate measure according to the Troubleshooting chart

below. If the malfunction or abnormal condition is not listed in the chart, or the

suggested measure does not solve the problem, consult with your CANYCOM

representative.

• So me co rrect ive m easur es li sted below requ ire s pecia l kno wledg e and /or

equipment. Please contact your CANYCOM representative in such a case.

Area Malfunction Possible Cause Corrective Measure Ref.

Out of fuel. →Fill fuel. Page 19

Air in fuel system. →Bleed air. Page 48

Water in fuel. →Drain water. Page 48

Battery is discharged. →Add battery fluid.

→Charge battery.

→Replace battery.

Engine

Engine does not start,

or is difficult to start

Engine stalls

Battery cable is

disconnected.

Bad connection or

breakage in the wiring.

Starter switch, relay or

motor is defective.

Insufficient or wrong

oil.

Other (other than the

above).

Out of fuel. →Fill fuel. Page 19

Air in fuel system. →Bleed air. Page 48

Cold engine. →Warm up engine.

Other (other than the

above).

→Connect battery

cable.

→Please contact

your CANYCOM

representative.

→Please contact

your CANYCOM

representative.

→Fill or change oil. Page 42

→Please contact

your CANYCOM

representative.

→Please contact

your CANYCOM

representative.

Page 58

-65-

Troubleshooting

Area Malfunction Possible Cause Corrective Measure Ref.

Out of fuel →Fill fuel. Page 19

Engine

Engine stops abruptly.

Engine does not stop

Idling is not stable.

Poor power or

acceleration

Irregular noise or

vibration from or

around the engine

Excessive oil

consumption

Piston seizure due to

insufficient or bad oil.

Other (other than the

above).

Electrical malfunction →Please contact

Other (other than the

above).

Insufficient intake air

(clogged air cleaner).

Other (other than the

above).

Bad fuel →Change fuel.

Wrong oil (improper

viscosity)

Accelerator (throttle) is

not properly adjusted.

Insufficient intake air

(clogged air cleaner).

Excessive load →Reduce load.

Other (other than the

above).

Loose engine mount. →Tighten.

→Please contact

your CANYCOM

representative.

→Please contact

your CANYCOM

representative.

your CANYCOM

representative.

→Please contact

your CANYCOM

representative.

→Clean or replace air

cleaner.

→Please contact

your CANYCOM

representative.

→Change to suitable

oil.

→Please contact

your CANYCOM

representative.

→Clean or replace air

cleaner.

→Please contact

your CANYCOM

representative.

→Please contact

your CANYCOM

representative.

→Please contact

your CANYCOM

representative.

Page 44

Page 42

Page 44

Troubleshooting

-66-

Area Malfunction Possible Cause Corrective Measure Ref.

Engine

Drive

Train

Engine overheats

Excessive fuel

consumption

Black smoke comes

out of exhaust

White or blue smoke

comes out of exhaust

Accelerator lever does

not move smoothly

Machine does not

move (forward,

backward, turning)

when the control stick

is in the corresponding

position.

Irregular noise or

heat is observed at or

around the track.

Insufficient amount of

engine oil.

Insufficient amount of

coolant.

Cooling fan is clogged

or blocked.

Other (other than the

above).

Clogged air cleaner. →Clean or replace air

Other (other than the

above).

Bad fuel. →Change fuel.

Clogged air cleaner. →Clean or replace air

Other (other than the

above).

Engine oil level is too

high.

Other (other than the

above).

Deformed or rusty

linkage or wire.

above).

Parking brake is

applied

Excessive load →Reduce load.

Insufficient or

deteriorated HST fluid.

Other (other than the

above).

→Fill oil. Page 42

→Fill coolant. Page 45

→Clean.

→Please contact

your CANYCOM

representative.

cleaner.

→Please contact

your CANYCOM

representative.

cleaner.

→Please contact

your CANYCOM

representative.

→Adjust the oil level.

→Please contact

your CANYCOM

representative.

→Please contact

your CANYCOM

representative.Other (other than the

→Release parking

brake.

→Add or change fluid. Page 52

→Please contact

your CANYCOM

representative.

→Please contact

your CANYCOM

representative.

Page 44

Page 25

-67-

Troubleshooting

Area Malfunction Possible Cause Corrective Measure Ref.

Brake

Hydraulic

System

Chassis

Dump

Vessel

Safety

Devices

Brake does not work

well.

Hydraulic components

(hydraulic motor,

cylinder) does not

work properly.

Track does not move

smoothly.

Machine does not

travel straight.

Tailgate does not open

or close properly.

Lamp does not light.

Problem in hydraulic

system.

Other (other than the

above).

Insufficient or

deteriorated hydraulic

oil.

Hydraulic oil is

contaminated

Oil filter is clogged. →Change filter. Page 47

Oil leaks →Repair leak.

Other (other than the

above).

Not properly adjusted. →Adjust. Page 50

Other (other than the

above).

Roller, upper roller,

idler or sprocket is

broken.

Other (other than the

above).

Not properly adjusted. →Adjust.

Foreign object is stuck

in the gate.

Other (other than the

above).

Blown bulb. →Replace.

Blown fuse. →Replace.

Other (other than the

above).

Blown fuse. →Replace. Page 61

Other (other than the

above).

→See below

→Please contact

your CANYCOM

representative.

→Fill or change oil. Page 42

→Change oil. Page 42

→Please contact

your CANYCOM

representative.

→Please contact

your CANYCOM

representative.

→Repair or replace.

→Please contact

your CANYCOM

representative.

→Remove the foreign

object.

→Please contact

your CANYCOM

representative.

→Please contact

your CANYCOM

representative.

→Please contact

your CANYCOM

representative.

Transporting

-68-

3670M-0701-013E

More than 4 times

the height

Height

Ramp

Hauling

Loading and Unloading

• Park the transporter (truck) on a level ground and apply parking brake. Always

use chocks to secure wheels.

• Do not allow bystandars to come close to the machine or the transporter when

loading or unloading the machine.

• Use only the loading ramps with sufficient strength (to withstand the combined

weight of the machine and the operator), width (more than 1.2 times the width

of the track), and length (more than 4 times the height of the loading deck of the

transporter), and have anti-slip ramp surfaces.

• Secure the hooks of the loading ramps firmly and flush with the loading deck.

• Move slowly backward when loading onto, and move slowly forward when

unloading off of the transporter. Pay special care when going over the joint

between the loading deck and the ramps; the machine may tip.

• Do not turn on the loading ramps. The machine may fall.

• Tie down the machine securely. Make sure the machine does not move around

on the loading deck.

Loading to the Transporter

1. Park the transporter and apply parking brake. Secure the wheels with chocks.

2. Place the loading ramps. Secure the hooks of the ramps firmly and flush with the loading deck.

-69-

Transporting

3. Set the H/L Speed Selecter switch to [ (LO)] mode and drive the machine slowly forward onto the loading deck.

4. Park the machine according to the instructions in

5. Tie the machine at lift hooks with rope or tie-down belts and secure it onto the loading deck of the transporter securely.

"Parking"

(Page 29).

Unloading from the Transporter

1. Park the transporter and apply parking brake. Secure the wheels with chocks.

2. Undo rope or tie-downs that secure the machine.

3. Place the loading ramps. Secure the hooks of the amps firmly and flush with the loading deck.

4. Set the H/L Speed Selector switch to [ (LO)] mode and drive the machine slowly backward from the loading deck to the ground.

Transporting

-70-

3670M-0702-013E

Lift Hooks

One-Side Dump Model

3670M-0702-023E

Lift Hooks

Turn and Dump Model

Hoisting and Towing

• Always unload the machine before hoisting.

Hoisting

• Hoisting requires qualifications. Check with your local authority for necessary

qualifications and licenses for hoisting.

• Use hoisting sling of sufficient strength. Always use the slings of the same

length when more than one is used.

1. Raise the load deck body and lock it with the load deck body safety prop. (Page 32)

2. Hitch the wire rope to the lifting hooks (3 places) attached to the frame and lift the machine. At this time, adjust the wire rope length so that the machine will be horizontal.

3. Slinging work implements (wire rope, chain, etc.) to be used should hav e suff icient strength.

-71-

Transporting

3670M-0702-033E

Port A2

Port B2

Port A1

Port B1

Towing

3670M-0702-043E

Parking Brake Release Bolt

3670M-0702-053E

M10 X 1.5 X 70L

Plain Washer

Brake Piston Stroke 1mm

1. Disconnect the hoses from the ports A1 and B1 on the HST pump, and bypass them with a hose with appropriate fittings.

2. Disconnect the hoses from the ports A2 and B2 on the HST pump, and bypass them with a hose with appropriate fittings.

3. Cap the ports with plugs.

4. Remove the cover on the back of the HST motor on both sides.

5. Remove PF1/4 plugs from the parking brake release ports.

6. Sc rew in a n M 10X1. 5X7 0L b olt w ith a nominal 10mm plain washer into each of those ports and tighten it until the brake becomes free.

7. Hitch the wire rope to the towing hook on the back end of the machine. Tow slowly.

NOTE

• Towing Capacity: 2500kg

NOISE LEVEL

Model

Engine

Type Type Speed rpm Left Right

S25A Kubota V2203 2800 rpm 80.1 dB (A) 79.2 dB (A) 101 dB (A)

NOISE LEVEL evaluated based on factory standard.

VIBRATION

Model

S25A 2800 rpm 3.0 m/s

Rated Engine

Speed

Steering lever Seat

VIBRATION evaluated based on factory standard.

LpA

LwA

Vibration

3.0 m/s

Canycom S25A Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual