CanyCom S160 Operator's Manual

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Page 1

Read this manual completely before operating or maintaining this machine.

Failure to follow safety precautions could result in serious injury or death.

Keep this manual for future reference by you and by all those who operate

and maintain this machine.

CHIKUSUI CANYCOM, INC.

90-1 Fukumasu, Yoshii-machi,

Ukiha-shi, Fukuoka, Japan 839-1396

Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396

Original Instructions

(in English)

Off-road Rubber Track Dumper

S160

Operator's Manual

3683 5101 002

Page 2

http://www.canycom.co.jp/

■

Sales Headquarters TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396

■

Foreign Trade Center

TEL +81-(0)3-3552-6277 FAX +81-(0)3-3552-6288

Authorized Dealer

CHIKUSUI CANYCOM, INC.

Page 3

Notice to Users and Maintenance Personnel

• This machine can be very dangerous if the safety precautions in this manual

and on the labels attached to this machine are not followed. Read and

understand this manual and the safety labels on the machine thoroughly before

using this machine. Always follow the instructions and safety precautions, or

serious injury or death could result.

• This machine should only be used for its intended purpose: hauling and

dumping. Any other use could be dangerous.

• This machine may not be operated on public road or what is considered to

be public road. It is the sole responsibility of the operator to consult the local

regulations.

• Do not modify this machine, or do not operate this machine with the safety

covers removed or open. A serious accident could result.

Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain the machine. Make sure to read and understand the manual thoroughly before operating this product. Also make sure to read the separate operator's manual for the engine.

• Store this manual in a safe, accessible place for easy reference.

Page 4

Warning Term Denition

Indicates an imminently hazardous situation which will result

in death or serious injury if the user does not follow the

procedures or the instructions.

Indicates a potentially hazardous situation which could result

in death or serious injury if the user does not follow the

procedures or the instructions.

Indicates a potentially hazardous situation which could result

in minor to moderate injury or damage to the machine if the

user does not follow the procedures or the instructions.

Indicates important information which needs particular

attention.

In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents). Read and understand what they mean and always follow the instructions in this manual.

Warning Terms Used in this Manual

NOTE

Notice to Owner

• Be sure that everyone who uses this machine, including those who rent or

lease this machine, receives a copy of this Operator's Manual and understands

the importance of reading and following the information in this manual.

Page 5

Warranty and After-Sales Service

Warranty

Consult your local CANYCOM dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine. Please make sure to have the product name, serial number, and the make and type of the engine handy at the time of contact. The model and serial number can be found on the model label as shown below, and the make and type of the engine can be found in Chapter5 "Specications" of this manual (Page13).

After-Sales Service

Location of Model Label Model Label

The replacement or repair parts for this product shall remain available for seven years after the production of this type of machine is discontinued.

Availability of Spare Parts

3683M-0005-020E

3683M-0005-010E

Location of Model Label

CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A copy of this warranty is reproduced in the back of this manual.

Page 6

Contents

1. Safety 1

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2. Controls and Components 10

Name and Function of Controls . . . . . . . . . . . . . . . . . . . 10

3. Specications 13

Product Specications . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Contents of the Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . 14

4. Operation 15

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pre-start up Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Using ROPS (on ROPS Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Adjusting Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Using Seat Belt (on ROPS Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Page 7

Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Dumping and Turning Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Using Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5. Maintenance 32

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 32

List of Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 37

Greasing Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

List of Consumables and Spares . . . . . . . . . . . . . . . . . . 38

Removing and Installing Body Panels . . . . . . . . . . . . . . 39

Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Step and Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Page 8

Drive Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Tracks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

HST (Hydrostatic Transmission) Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Transmission Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

After Normal Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

6. Troubleshooting 59

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7. Transporting 63

Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Hoisting and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Page 9

Warranty

Warranty Certicate is attached at the end of this manual. * Have the warranty certicate signed and sealed after you have received and fully

understood the instructions for handling this machine and received the receipt.

Appendix

• Operator's Manual for the Engine * Be sure to read and understand it together with this manual .

Page 10

Safety 1

-1-

Safety Labels

The safety labels shown on the next page are attached to the machine. See the illustration below for the location and the illustration on the next page for the content of each label on the machine.

• Locate all the warning labels attached to this machine. Read and follow the

instructions and precautions in them. Failure to do so could result in serious injury

or death to the operator or bystanders.

• Keep the labels clean and legible. Do not use solvents or gasoline to clean the

labels.

• Replace these labels immediately if they have been removed, have fallen off or

become illegible. Use the part number, on the label or shown in this manual, to

order a replacement label from your CANYCOM representative.

４

3683M-0101-010E

Back of Bucket

(Both Sides)

Page 11

Safety

-2-

CRUSH HAZARD

Keep hands away from ROPS joint. Shearing action of ROPS can cause serious injury or death.

RISQUE D'ECRASEMENT

Tenir les main s éloignées du ROPS. A ction d e cisai llement du ROPS peut causer de graves blessu res ou la mor t.

RISCHIO DI SCHIACCIAMENTO

Non avvicinate le mani ai giunti del ROLL-BAR. Pericolo di morte o lesioni personali.

EINKLEMMGEFAHR

Ha lten Si e al le Kör per teil e weg von Stel len, an welche n beim Umk ippen Einklemm gefahr besteht.

DANGER! DANGER!

PERICOLO!

GEFAHR!

WARNING!

AVERTISSEMENT!

AVVERTENZA!

WARNUNG!

The pr otection of fered by th is ROPS will be impair ed if it ha s been altered, damaged , or has been involved i n an ove rturn. Inspect ROPS, seatbelts, and their attachin g c omponents d aily for cracks, d eformations or ot her unsafe conditions. Seatbelts must be worn whi le operating veh icle. Failure to properly use and maintain ROPS, se atbelts, and the ir attaching components may result in severe in jury or d eath to t he operator or a bystander.

La protection offerte par ce ROPS sera di minuée s 'il a été altéré, endommagé ou a été impliqué lors d'un renverseme nt. In specter le ROPS, les ceintur es de sécurité, leurs fixations ou autres conditions d'inséc urité. I l faut por ter les ceintur es de sécur ité lo rs de l'utilisat ion du véhicule. Nég liger l'utilisation correcte et l'entretien du ROPS, des ceintures de sécurité et de leurs fixations, peut entraîner de graves ble ssures ou la mort de l'opérateur ou du spectateur.

La p rotezione offer ta da q uesto ROLL-BA R diminui sce qualor a ess o ve nga mod ific ato, danneggiato o la macchina si sia ribaltata. Controllate giornalmente il ROLL-BAR, le cintur e e le loro componenti affinchè n on ci siano rottur e, d eformazio ni o alt re condizioni di pericolo. Le cinture di sicurezza devono essere allacciate durante l'utilizzo della macchina. Un uso im proprio e la man cata manutenzione del ROLL-BAR, delle cinture e de lle lo ro comp onenti possono causa re ser ie les ioni corporee o la morte dell'operatore o della persone circostanti.

Der Schutz des ROPS-Daches ist nicht mehr g ewährleistet, we nn dieses beschädigt oder verformt ist. Überp rüfen Si e t äglich, den Zustand d es ROPS-Dac hes, der Sich erheits gurte und dere n Befestig ung au f Bes chädigung, Verschlei ss ode r Defe kt. Die Sicherhe itsgurte m uss getragen

3683M-0101-020E

3667 5061 0001 3667 5062 0002

3667 5064 000

4 3667 5065 0005

3667 5063 000

3667 5073 000

3683 5008 000

10 5234 5063 00013

3670 5114 000

3677 5062 000

3677 5063 000

3677 5007 3003667 5066 000

6 3667 5068 0007

Page 12

Safety 1

-3-

This section contains safety precautions to follow when operating and maintaining the machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or bystanders.

Safety Precautions

All operators and mechanics should receive practical instructions from their employer or renter. Such instructions should cover the following issues:

• It is essential to familiarize yourself with the controls, safety labels and the proper

use of the machine.

• Never allow people unfamiliar with these instructions to operate or service the

machine. Do not let anyone under 18 years of age to operate this machine. Local

regulations may restrict the minimum age for operating the machine. Consult your

local authority.

• The operator is responsible for the accidents or hazards caused to other people or

their property.

• This machine has a riding capacity for one person only. Do not carry passengers

other than the operator.

• Always keep in mind that care and concentration is required when working with

ride-on machines.

• Loss of control on a slope cannot be regained by the application of the brake. The

main reasons for loss of control are:

→ insufcient grip of tracks.

→ excessive speed.

→ misjudging of the ground conditions, especially slopes.

→ excessive load.

→ incorrect distribution of load.

Training

Page 13

Safety

-4-

Operation

• Fuel is highly ammable. See Checking and Filling Fuel, page 15, for important

safety information on handling fuel.

• Do not operate the engine in a conned space where dangerous carbon monoxide

fumes can accumulate.

• Do not touch the engine, mufer or exhaust pipe while the engine is running or soon

after it has stopped. These areas will be very hot and can cause burns.

This machine is intended for carrying sand and dirt. Carrying other materials may damage the machine. Avoid carrying liquid concrete. That will damage the machine.

The stability of the machine is affected by the speed, rate of steering, terrain and the load. Always pay close attention to these factors or a loss of control or tip over could occur, resulting in property damage, serious injury or death.

General Driving

• Always wear protective footwear, long trousers, hardhat, safety glasses and ear

protection when operating or servicing the machine. Proper clothing will minimize

the chance of injury. Do not operate the equipment if you have long hair, loose

clothing, or jewelry; all of which may get tangled in moving parts. Do not operate

the machine barefoot or with open sandals.

• Prepare beforehand the working rules and procedures such as signaling and trac

control for the work place. Following such rules will reduce the risk of accidents.

• Never handle fuel or grease, service the engine, or recharge the battery in the

presence of re or spark.

• Perform the daily pre-startup inspection (see Preparation, pages 15-18) before

starting the machine. Repair or replace damaged parts before starting the machine.

Preparation

Page 14

Safety 1

-5-

• Do not operate the machine under the inuence of alcohol or drugs. Do not operate

the machine when you are tired, ill, or not feeling well.

• Always check for obstacles before operating on new terrain.

• Before starting the engine and moving the machine, scan around your surroundings

and make sure all persons and other vehicles are a safe distance away from the

machine. Sound the horn to warn bystanders.

• On the machine equipped with the optional ROPS, always keep the ROPS in the

extended position when in use. Fold the ROPS only when it is absolutely necessary

to do so when transporting the machine.

• On the machine equipped with the ROPS, always wear the seat belt when in use.

• Always stay seated in the operator's seat when driving the machine. Never operate

the steering lever off of the machine.

• On a slippery surface, travel slowly and exercise caution to reduce the chance of

skidding or sliding out of control. Never operate on ice.

• Always make certain that there is no obstacle or a person behind the machine when

backing up. After conrming that it is safe to back up, move slowly and avoid sharp

turns.

• To reduce the risk of tip over, pay special attention when encountering an obstacle

or a slope, or when braking on a slope or during a turn. See Driving on a Slope on

the next page.

• Never attempt to drive over a large obstacle such as rock or fallen tree.

• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be

alert when traveling on changing terrain.

• Never operate on terrain that you are not comfortable with. Avoid terrain that is so

rough, slippery or loose that you feel like you could tip over.

Page 15

Safety

-6-

Driving on a Slope

• Always follow proper procedures for driving on a slope as described in this manual.

• Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip

over. Check the terrain carefully before attempting to drive on a slope.

• Never drive on a slope that you are not comfortable with. Avoid a slope that is so

rough, slippery, or loose that you feel like you could tip over.

• When driving up a slope, proceed at a steady rate of speed and throttle position.

• Never move the throttle lever or the control lever suddenly.

• Never use on a slope steeper than 20 degrees.

• Driving on a slope can be dangerous. It can result in a tip over and cause

serious injury or death. Take the following precautions.

• Do not operate the machine near the edge of a cliff, an overhang or a slide area.

• Do not make sudden maneuvers. A sudden start, stop, or turn can make the machine

lose control and could cause a tip over. Be especially cautious when traveling on

soft or wet ground.

• Drive at a safe speed, taking into account the surface gradient, surface conditions

and load.

• Use an observer to help direct the machine when the visibility is poor, terrain is

rugged or hilly, or maneuvering room is limited. The observer should be able to see

the machine and its immediate surroundings, and should give pre-arranged signals

to direct the operator.

Page 16

Safety 1

-7-

• If the engine stalls or loses traction during a climb and cannot make it to the top

of the slope, do not try to turn the machine around. Carefully back down slowly,

straight down the slope.

• Drive straight up or down slopes. Avoid turning on a slope.

• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another

vehicle or person could be on the other side of the crest.

• Avoid driving the machine across a slope.

• Without a load, drive the machine backwards up a slope (operator's seat toward the

top) when climbing, and drive it forward when going down a slope.

• With a load, drive the machine forward up a slope (operator's seat away from the

top) when climbing, and drive it backwards when going down a slope. Be especially

cautious when operating on a slope with a load.

• When driving down a slope, use the steering levers so that the machine travels

down at the minimum speed. Use the engine speed to help keep the machine speed

low.

Loading and Driving with a Load

• The maximum payload for this machine is 15.7kN (1600kg). Do not exceed this

maximum payload under any circumstance.

• Do not operate on a slope steeper than 20 degrees when carrying a load. Do not

carry more than 800 kg when operating on a slope between 15 and 20 degrees.

• Load cargo in the bucket so the weight is evenly distributed. When carrying a

cargo, strap the cargo to the load deck to prevent the cargo from shifting. Ensure

that cargo does not obstruct the operator's eld of view.

• When carrying a load, drive at a reduced speed. Allow a greater distance for

braking.

• Before crossing a bridge or an overpass, make certain that the total combined

weight of the machine, the load and the driver is within the stated weight limit for

the bridge or the overpass. Then, proceed carefully and at a constant speed.

Page 17

Safety

-8-

Parking

• Park the machine on a at, level and stable surface. Never park on a slope steeper

than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on

a slope less than 15 degrees is unavoidable, turn the bucket straight, apply the

parking brake and block the tracks at the lower end of the machine.

→ Without a load, park the machine with the operator's seat facing downhill

→ With a load, park the machine with the operator's seat facing uphill

→ Do not park sideways on a slope.

• Observe all the previous precautions for driving, driving on a slope, loading and

driving with a load, and dumping.

Dumping/Turning

When turning the bucket and dumping material from the bucket, take the following

precautions.

• Always follow the proper procedures for dumping or turining as described in this

manual.

• Only operate the bucket with the engine running.

• Always stay seated in the operator's seat when dumping or turning the bucket.

Never operate the dump or turn lever off of the machine.

• Perform the dump operation on a at, level and stable surface whenever possible.

Raising or lowering the load deck on a slope or rough terrain could result in a tip

over.

• Pay special care when dumping with the bucket turned to a side. Be tentative when

raising the bucket which is turned to a side.

• Make certain that all persons are at a safe distance away from the machine when

raising, lowering, or turning the bucket.

• Do not move the machine or leave it unattended with the bucket in the raised

position.

• Engage the bucket safety prop if you must place any part of your body under the

bucket in the raised position.

Page 18

Safety 1

-9-

Servicing

• Do not service the machine when the engine is running. If it is absolutely necessary

to run the engine while servicing, pay attention to the moving parts; keep hands,

feet, clothing and any part of the body away from any moving part, especially the

cooling fan and the belts at the side of the engine.

• Do not operate the engine in a conned space where dangerous carbon monoxide

fumes can accumulate.

• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines

are in good condition and leak-free before applying hydraulic pressure to the

system.

• Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic

fluid under high pressure. Use paper or cardboard, not your hands, to search

for leaks. Hydraulic fluid escaping under pressure can have sufficient force to

penetrate the skin and cause serious injury.

• Check all fuel lines on a regular basis for tightness and wear. Tighten or repair them

as needed.

• Do not touch the engine, muffler, or exhaust pipe while the engine is running or

soon after it has stopped. These areas will be very hot and can cause burns.

• The engine must be shut off before checking or adding oil.

• Whenever you park the machine, apply the parking brake and stop the engine.

Remove the k e y whe n e ver y o u leav e the machine unattende d to p revent

unauthorized use or accidental starting.

• Diesel fuel is ammable and can be explosive. When parking the machine indoors,

make certain that the building is well ventilated and that the machine is not close to

any source of ame or spark, including appliances with pilot lights.

Page 19

Name and Function of Controls

3683M-0201-010US

Forward

Backward

11 12 13

Page 20

1 Dump Lever . . . . . . . . . . . . . Raises or lowers bucket.

2 Turn Lever . . . . . . . . . . . . . . Turns bucket.

3 Main Switch . . . . . . . . . . . . . Main Switch is used to start or stop the engine.

4 Steering Levers . . . . . . . . . . Steering Levers are used to control the traveling direction

(forward or backward) and speed of the tracks.

5 Parking Brake Pedal . . . . . . Parking Brake Pedal is used to park the machine securely.

6 Parking Brake Lock Lever . . Parking Brake Lock Lever is used to lock or release

Parking Brake.

7 Throttle Lever . . . . . . . . . . . . Throttle Lever is used to control the engine speed.

8 Horn Button . . . . . . . . . . . . . Pressing this button sounds the horn. Use this for warning

during traveling or signaling during operation.

9 Fuel Gauge . . . . . . . . . . . . . . Displays the amount of fuel in the tank.

10 Hour Meter . . . . . . . . . . . . . . Hour Meter displays and records the total amount of time

the machine has been in use, in the unit of 0.1 hour.

11 Battery Warning Lamp . . . . . Lights up when Main Switch is turned to the [ | (run)]

position. If there is no problem, it goes off when the engine is started. If a problem with battery charge system is detected when the engine is running, it lights up.

12 Coolant Temperature . . . . . . It lights up when the coolant temperature is beyond normal

operating range.

13 Oil Pressure Warning . . . . Lights up when Main Switch is turned to the [ | (run)]

position. If there is no problem, it goes off when the engine is started. If a low oil pressure is detected when the engine is running, it lights up.

Lamp

Warning Lamp

Page 21

Controls and Components

-12-

14 Work Light . . . . . . . . . . . . . . Work Light provides illumination for operation in the dark.

It is turned on or off by the switch on its back.

15 Engine Cover Latch Lever . Engine Cover Latch Lever releases engine cover .

16 Clutch Lever . . . . . . . . . . . . . Disengages the clutch.

17 Fuel Cock . . . . . . . . . . . . . . . Shuts off fuel ow.

Page 22

-13-

Specications 3

· Use this product properly after understanding its specications thoroughly.

Product Specications

Model and Type

S160

Swivel Dump

Machine Mass kg

1340 [1400]

Maximum Payload kN(kgf) 15.7(1600)

Dimensions

Overall Length mm

2850 [2940]

Overall Width

1120 [1150]

Overall Height mm

1575 [2385]

Track Contact Length

1195

Track Gauge

840

Ground Clearance

160

Loading Deck Height

630

Loading Deck

Inside

Dimensions

Length

1475

Width

1010

Height

550

Payload

Struck m

0.6

Heaped m

0.74

Engine

Model Kubota D1105-E3B Type Water-cooled 4-cycle Diesel, in-line 3 cylinder Cylinder (Bore×Stroke)

78X78.4

Displacement cm

1123 Rated Output kw(PS) 15.1(20.5) Maximum Torque N•m(kgf•m) 70.3(7.2)

Starter System Electric

Fuel Diesel No.2-D (ASTM D975) Fuel Consumption

g/kW•h(g/PS•h)

255(190)

Fuel Tank Capacity L 22 Oil Capacity L 3.3

Coolant Capacity L 3.5 (excluding reservoir)

Electrical

Battery Type 95D31R Battery Capacity V/AH 12/65 Working Lamp V/W 12/18.4

*[ ] The gure in the brackets indicates when ROPS is installed.

Page 23

Specications

-14-

Model and Type

S160

Swivel Dump

Speed km/h 0-7.0 Minimum Turning Radius m 3.2 Gradability Degrees 25(Empty) Operating Temperature °C -15~40 Altitude m 0~1,500

HST Oil Capacity L 32

Drive Train

Main Transmission

Twin HST

Steering

Twin HST, 2 Lever Brakes Internally Expanding Track Size 280×51×72 Tranamission Oil Capacity L 3.2

Dumping System

Dumping System Swivel Dump

Hydraulic Pump

Type Gear Pump Max. Speed

rpm 2,100

Max. Discharge

L/min 16.8

Relief Pressure MPa(kgf/cm

) 14.0(145)

Cylinder(Bore X Stroke) mm 465X625

Performance

Max. Angle Degrees 90 Lifting Time Sec approx. 7.4 Lowering Time

Sec approx. 5.0

Hydraulic Fluid Capacity L Shared with HST System

Swivel System

Swivel System Hydraulic (Twin cylinder) Swiveling Angle Degrees 90(Right) - 90 (Left) Swiveling Time Sec approx. 6.6/180° Cylinder(Bore X Stroke) mm 50X160

*These specications are subject to change without notice.

Performance and

Operating Range

No. Content Quantitiy Note

1 Operator's Manual 1 This Manual 2

Operator's Manual for the Engine

3 Engine Service Tool 1

for Servicing the Engine

Contents of the Tool Bag

Page 24

-15-

Operation 4

• Keep re and spark away when handling fuel.

• Always stop the engine before refueling.

• Do not overll fuel so that fuel will not overow. Check fuel gauge when lling.

In case fuel is spilt, wipe out immediately.

Pre-start up Inspection

Preparation

Always perform an inspection before use. Refer to Maintenance Schedule (page 32) for the inspection schedule and procedure.

Checking and Filling Fuel

1. Insert key into main switch.

2. Turn main switch to [ | (on)] position and wait a few seconds.

3683M-0401-010E

Off

Checking Fuel

3683M-0401-020E

Fuel Gauge

3. Check fuel gauge.

4. Turn main switch to [ (off)] position and remove key.

Page 25

Operation

-16-

• On machine equipped with optional ROPS, always keep ROPS in the extended

(unfolded) position when riding the machine. Folding feature is provided for the

convenience of transporting the machine.

• Stay clear of ROPS when folding it. Upper portion of ROPS may fall.

• Beware of the pinch points when extending or folding ROPS.

Using ROPS (on ROPS Model)

1. Pull off security pin from ROPS lock pin.

3683M-0401-060E

Security Pin

Unfolding/folding ROPS

• Fuel : Diesel Fuel No.2-D (ASTM D975)

• Fuel Tank Capacity : 22L

NOTE

3683M-0401-030E

Fuel Filler Cap

1. Insert key in fuel ller cap and unlock it.

2. Open fuel ller cap and remove key.

3. Insert key in main switch and turn it to [ | (On)] position.

4. Fill fuel. Check fuel gauge when lling.

5. Turn main switch to [ (Off)] position and remove key.

6. Put fuel ller cap back and tighten it securely. Insert key to lock it and remove key.

Filling Fuel

Page 26

-17-

Operation 4

2. Pull off lock pin from either side of ROPS.

3. Fold ROPS.

4. Extend and secure ROPS in the reverse order.

3683M-0401-070E

Lock Pin

• When adjusting seat, make certain the seat is securely locked.

Adjusting Seat

1. Pull up seat adjust lever.

2. Slide seat to a comfortable position. Release the lever.

3683M-0401-040E

Seat Adjust Lever

Sliding seat

1. Turn seatback adjust knob to adjust the angle of seatback.

2. Turn seatback firmness adjust lever up or down to adjust the rmness of seatback.

3683M-0401-050E

Seatback Firmness Adjust Lever

Seatback Adjust Knob

Adjusting seat back

Page 27

Operation

-18-

1. Adjust seat (Page 17).

2. Pull seat belt from reel and insert it into seat belt buckle.

3683M-0401-080E

Seat Belt

Seat Belt Buckle

Fastening seat belt

1. Press release button to unfasten seat belt.

3683M-0401-100E

Release Button

Unfastening seat belt

Using Seat Belt (on ROPS Model)

• On machine equipped with optional ROPS, Always wear seat belt.

Page 28

-19-

Operation 4

Driving

• Always start and run the engine in a well ventilated place.

• Always make certain of the safety of your surroundings when starting the

engine.

• An engine that has been running is very hot. Avoid touching the engine and its

ancillaries, or severe burns may result.

• Do not open engine cover while engine is running.

• Do not turn the starter when the engine is running. Starter motor and/or the

engine may be damaged.

• Do not turn the starter for more than 15 seconds. If the engine does not start,

wait for 30 seconds or more before attempting to start again.

• Do not use this machine in temperatures above 40ºC or below -15ºC. This

machine cannot perform adequately in these temperature ranges. Using this

machine under such conditions may result in an accident or cause damage to

the machine.

• In the winter or cold climate, warm up the engine thoroughly before driving

the machine. A cold engine delivers poor performance, which may result in an

accident. It also causes excessive wear.

• Do not use this product in dusty places such as desert. Dust may clog the air

cleaner or enter the engine, which may reslt in loss of performance and an

accident. It also causes excessive wear.

Starting

Page 29

Operation

-20-

1. Make sure steering levers are in the neutral position.

2. Make sure dump and turn (swivel) levers are in the neutral position and lock plate is in the locked position (around the base of the levers).

3683M-0402-010E

Steering Levers

Neutral Position

3683M-0402-020E

Turn Lever

Dump Lever

Lock Plate

3. Depress parking brake pedal fully with parking brake lock lever pushed down to engage parking brake.

• The engine cannot be started unless the

steering levers are neutral and the parking

brake is engaged. This is due to a safety

feature on this product.

3683M-0402-030E

Parking Brake Lock Lever

Parking Brake Pedal

NOTE

Normal Starting

• Do not use this machine in the altitude above 1500m in its original conguration.

This machine cannot perform adequately above that altitude. Using this

machine under such conditions may result in an accident or cause damage to

the machine. If you need to use this machine above that altitude, contact your

CANYCOM representative.

Page 30

-21-

Operation 4

4. Set throttle lever in between [ (fast)] and [ (slow)] positions.

3683M-0402-040E

Throttle Lever

7. Turn main switch to [ (start)] position to start the engine. Once the engine starts, re lea se key imm edi ate ly; sw i tc h wi l l automatically return to [ | (on)] position.

8. Move throttle lever to [ (slow)] position.

3683M-0402-060E

Off

Start

Preheat

5. Insert key into main switch.

6. Turn main switch to [ (preheat)] position.

3683M-0402-050E

Preheat

Off

• Preheat engine for about 10 seconds when

sta r t ing in norm a l temp e r ature a n d for

about 20 to 30 seconds when starting in

cold weather (ambient temperature below -5

°C).

• There is no need to preheat if the engine is

already warm.

NOTE

Page 31

Operation

-22-

2. Move down clutch lever down to disengage the clutch.

Starting in the cold

1. Move up engine cover latch lever to unlatch and open engine cover. Raise engine cover until it is held in place by stay.

3683M-0402-080US

Engine Cover

Engine Cover Latch Lever

3683M-0402-090E

Clutch Lever

• Drive the machine gently in the rst 40 to 50

hours of use after purchase for breaking-in.

• If any of warning lamps is lit, stop the

engine immediately and investigate the

cause.

NOTE

3683M-0402-070E

Warning Lamps

9. Make certain the warning lamps (L-R battery, coolant temp., oil pressure) are not lit.

10. Allow the engine to warm up by running it for 3-5 minutes without any load. (It is not necessary when the engine is already warm.)

• Slide the seat to the furtherst to the back

when opening engine cover.

NOTE

Page 32

-23-

Operation 4

3683M-0402-100E

Engine Cover Stay

3. Pull the lower end of engine cover stay to undo it. Close engine cover.

4. Start the engine by following the steps 1-10 of the normal starting procedure.

3683M-0402-110E

Off On

5. When the engine is fully warmed up, stop the engine by turning main switch to [ (off)] position.

3683M-0402-120E

Clutch Lever

6. Open the engine cover and raise clutch lever to engage the clutch.

7. Close engine cover.

8. Start engine normally.

Page 33

Operation

-24-

• Do not allow bystanders to come near the machine when driving.

• Always make certain of the safety of your surroundings before driving; start

slow.

• Always stay seated in the operator's seat when driving the machine. Never

operate the steering lever off of the machine. This may cause the machine to

run over or crush the operator.

• Always make certain of the safety of your surroundings before turning

• Do not make sudden starts, acceralation, change of speed, change of direction,

or stop. Do not turn at speed. Avoid sudden maneuvers; this may cause the

operator to fall or to be thrown, or the machine to tip over.

• Do not turn the key to [ (off)] position while traveling. Machine can lose

stability and tip over.

• Always move the steering levers back to the neutral position before releasing.

Letting it go from other operating positions may result in sudden deceleration

and can cause the machine to tip over or the operator to fall or to be thrown.

Driving

• Do not operate steering levers when the parking brake is engaged (parking

brake pedal is pressed down). It can wear out the brake.

Page 34

-25-

Operation 4

4. Move left and right steering levers gradually forward together to move the machine forward. The angle of steering levers controls the machine speed.

5. Mo ve both ste eri ng leve rs grad ual ly backward together to move the machine backward. The angle of steering levers controls the machine speed.

• See Specications (page 13) for the speed

range.

3683M-0402-150E

Steering Levers

Forward

Moving Forward

Moving Backward

NOTE

3. Move t he throttl e lever t ow ar d [ (fast)] position to increase the engine speed.

3683M-0402-140E

Throttle Lever

1. M a k e ce r ta i n of t h e sa fe t y of y o u r surroundings.

2. Unlock parking brake by depressing parking brake pedal and move parking brake lock lever down.

3683M-0402-130E

Parking Brake Lock Lever

Parking Brake Pedal

3683M-0402-160E

Backward

Page 35

Operation

-26-

3683M-0402-180E

Left turn forward

Turning Backward

7. Move right steering lever gradually forward to turn left.

8. Move left steering lever gradually backward to turn right backwards.

3683M-0402-190E

Right turn backward

3683M-0402-200E

Left turn backward

9. Move right steering lever gradually backward to turn left backwards.

6. Move left steering lever gradually forward to turn right.

3683M-0402-170E

Right turn forward

Turning Forward

Page 36

-27-

Operation 4

• Do not make a sudden stop. The machine may skid or tip over.

• Do not release steering levers suddenly. The machine may stop suddenly and

skid or tip over.

• Always park on a rm, level place. Never park on a potentially dangerous place.

Stopping

1. Move steering levers gradually to the neutral position.

3683M-0402-230E

Steering Levers

Neutral

3683M-0402-210E

Spin-turn Right

10. Move steering levers in opposite directions to make a turn on spot (spin-turn).

Spin-Turning

3683M-0402-220E

Spin-turn Left

Page 37

Operation

-28-

1. Stop the machine.

2. Depress parking brake pedal fully with parking brake lock lever pushed down to engage parking brake.

• Always park on a rm, level place. Never park on a potentially dangerous place.

• Avoid parking on a slope. Never park on a slope with an incline of 15 degrees or

steeper. If it is absolutely necessary to park the machine on a slope less than

15 degrees, make certain to apply parking brake firmly and block the tracks

with chocks.

Parking

3683M-0402-130E

Parking Brake Lock Lever

Parking Brake Pedal

3683M-0402-240E

Throttle Lever

3. Move throttle lever toward [ (slow)] position to decrease the engine speed.

3683M-0402-110E

Off On

4. Turn main switch to [ (off)] position. Remove the key from main switch.

• Leav i ng t he m ain switc h in [ | (on ) ]

position drains the battery and cause it to

discharge.

NOTE

Page 38

-29-

Operation 4

Working

• Always make certain of the safety of your surroundings when dumping or

turning bucket.

• Never operate the dumping or turning lever off of the machine. This may cause

the bucket to hit or cruch the operator or bystander.

• Avoid dumping or turning bucket on a slope. The machine may tip over.

• Always run the engine when dumping or turning bucket.

• When lowering the loaded bucket, slow the engine speed and lower the bucket

gently.

1. Move the throttle lever to [ (fast)] position to increase the engine speed.

Dumping and Turning Bucket

2. Turn the lock plate to the side so that the dump lever can be operated.

Raising Bucket

3683M-0403-010E

Lock Plate

3683M-0402-140E

Throttle Lever

Page 39

Operation

-30-

Lowering Bucket

3683M-0403-030E

5. M o v e du m p le v e r gra d u a l l y tow a r d [ (down)] to lower bucket.

6. When bucket reaches its lower limit, a hissing noise is heard; move dump lever back to [ (neutral)] position.

7. Turn lock plate back in place to lock dump lever.

8. Turn lock plate to the side so that turn lever can be operated.

9. M o v e t u rn l e v e r g r a d ua l l y t o w ar d [ (left)] to turn bucket left.

10. When bucket reaches its limit, a hissing noise is heard; move turn lever back to [ (neutral)] position.

11. M o v e tu r n l e v er g r a d u a l l y t o w a r d [ (right)] to turn bucket right.

12. When bucket reaches its limit, a hissing noise is heard; move turn lever back to [ (neutral)] position.

13. Turn lock plate back in place to lock turn lever.

Turning

3683M-0403-040E

Right Turn

Left Turn

3. M o v e du m p le v e r gra d u a l l y tow a r d [ (up)] to raise bucket.

4. When bucket reaches its upper limit, a hissing noise is heard; move dump lever back to [ (neutral)] position.

3683M-0403-020E

Dump Lever

Page 40

-31-

Operation 4

Using Safety Prop

• Place safety prop under bucket when inspecting or working under bucket.

• Make certain to undo safety prop before lowering bucket.

1. Raise bucket.

2. Hold the bucket with safety prop.

3683M-0403-050E

Safety Prop

Page 41

Maintenance

-32-

• Follow the scheduled maintenance as described below. Failure to do so may

result in mechanical or property damage, injury or death.

Maintenance Schedule

• Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a

month, and a yearly inspection once a year.

• Some maintenance procedures described below may require special knowledge

or tools and instruments. Contact your CANYCOM representative to perform such

procedures.

Item Description

Schedule

Note

PSI

Mon

Year

Engine

General

Starting

Engine shall start easily without making any irregular noise.

√ √ √

Glow plugs work correctly.

√ √ √

Running

Engine speed shall be set properly at idle and at full without loading. Engine shall stay running smoothly.

√ √

Contact your CANYCOM representative for

inspection. When accelerating engine, throttle lever shall move smoothly, and engine shall accelerate smoothly without stopping or knocking.

√ √ √

Exhaust

Warm up engine thoroughly, and observe exhaust sound and gas from idle to fast speed; exhaust sound shall be normal and smoke shall not be excessive.

√ √ √

There shall be no leak in exhaust system or mufer.

√ √

Air

Cleaner

Air cleaner case shall not be deformed or cracked. Case lid and connecting air hose shall be rmly in place.

√ √

Cleaner element shall be in good shape without damage or excessive dust.

√ √

Cleaning/Replacing:

Page 43

Fasteners

Bolts and nuts fastening cylinder head, intake and exhaust manifolds shall be tightly fastened. * this may be skipped if there is no gas or

water leaks found in these areas.

√

Page 42

-33-

Maintenance 5

Item Description

Schedule

Note

PSI

Mon

Year

Engine

General

Valve

Clearance

Valve clearance shall be correct.

* this may be skipped if there is no noise due

to incorrect valve clearance, and engine runs normally.

√

Contact your CANYCOM

representative for

inspection.

Compression

Compression shall be normal

* this may be skipped if running and exhaust

condition is normal at idle and under acceleration.

√

Contact your CANYCOM

representative for

inspection.

Engine

Mount

En gine base shall be free of cracks or deformation.

√ √ √

Mounting bolts and nuts shall not be loose or missing.

√ √ √

Lubrication

System

Oil shall be clean and at correct level.

√ √ √

Inspecting/Changing:

Page 41 No noticable oil leaks shall be found in head cover, oil pan, or pipes.

√ √ √

Fuel System

There shall not be any leaks in fuel tank, hoses, or pipes.

√ √ √

Fu el hoses shall be free of damage or deterioration.

√ √ √

Fuel filter shall not be excessively dirty or clogged.

√ √

There shall not be sediment or water in fuel tank.

√ √

Injection puressure and injection condition from the nozzle shall be normal. * this may be skipped if running and exhaust cond i tion is no rmal at id le and un d er acceleration.

√

Contact your CANYCOM

representative for

inspection.

Cooling

System

Coolant shall be clean and at the correct level.

√ √ √

Inspecting/Filling:

Page 43 There shall not be any leaks from radiator, engine, water pump, or hoses.

√ √ √

Radiator ns shall be free of clogging.

√ √ √

Radiator cap valve shall function properly.

√

Fan belt shall be free of wear and damage, and shall be properly tensioned.

√

Cooling fan, duct, and cover shall be free of cracks, damage, or deformation.

√

Mounting bolts and nuts on cooling fan, duct, and covers shall not be loose or missing.

√

Page 43

Maintenance

-34-

Item Description

Schedule

Note

PSI

Mon

Year

Engine

Electrical System

Charge

System

Charge system is working correctly.

√

Contact your CANYCOM

representative for

inspection.

Battery

Battery electrolyte level shall be correct.

√ √

Inspecting/Filling:

Page 55 Terminals shall be free of marked corrosion and are tightly secured.

√ √

Wiring

Connections shall be securely connected.

√ √

Wiring shall be free of damages.

√ √

Drive Train

Clutch

Clutch sha l l not make nois e and sha l l disengage completely when operated at idle.

√ √

Clutch shall not slip and shall engage smoothly.

√ √

Drive Belts

Belt tension shall be properly adjusted.

√ √

Inspecting/Adjusting:

Page 51 Belt shall be free of damage, excessive wear, or dirt; shall be free of oil or grease.

√ √

Transmission

Irregular noise or overheating shall not be observed.

√ √ √

Oil shall be clean and filled to the proper level.

√ √

Replacing: Page 49

There shall not be oil leaks in or around transmission.

√ √

HST Pump

Drive the machine forward and backward, turn left and right in both directions; machine shall move normally and free of irregular noise or overheating.

√ √ √

Hydraulic fluid shall be filled to a proper level.

√ √

Inspecting/Changing:

Page 47 Hydraulic uid shall be clean and free of dirt or contamination.

√ √

Inspecting/Changing:

Page 47 There shall be no fluid leaks in or around uid tank.

√ √

Linkage

Rods, links, and wires in linkage shall be free of deformation or damage.

√ √

Connections shall be free of looseness, excessive play, or missing cotter pins.

√ √

Page 44

-35-

Maintenance 5

Item Description

Schedule

Note

PSI

Mon

Year

Undercarriage

Wheels

Sprockets

Idlers

Shall be free of cracks, defromation, or excessive wear.

√ √ √

There shall not be excessive play in axle. Irregular noise or overheating shall not be observed when traveling.

√ √ √

Mounting bolt or nut shall not be loose or missing.

√ √ √

There shall be no oil leak in or around axle.

√ √

Tracks

There shall not be marked cut, deterioration, or wear.

√ √ √

Track shall be properly tensioned; shall not be too loose or too tight.

√ √ √

Adjusting: Page 46

Track core shall not be missing or damaged.

√ √ √

Tension bolt shall be free of deformation or corrosion.

√ √ √

Brake System

Parking Brake

Parking brake shall work properly.

√ √ √

Adjusting: Page 52 Parking brake shall be able to hold the machine on a 20-degree slope.

√ √

Linkage

Rods, links, and wires in linkage shall be free of deformation or damage.

√ √

Connections shall be free of looseness, excessive play, or missing cotter pins.

√ √

Hydraulic System

Hydraulic

Pump

There shall be no leak in or around hydraulic pump.

√ √

Fastening bolts and nuts shall not be loose or missing.

√ √

No irregular vibration, noise, or heat shall be observed when hydraulic pump is in operation.

√ √

Amount and pressure of discharge under load shall be within the standard range specied by the manufacturer. *this may be skipped if irregular vibration, noise, or heat des c ribed abov e is not observed.

√

Hydraulic

Valve

There shall be no leak in or around hydraulic valve.

√ √

Page 45

Maintenance

-36-

Item Description

Schedule

Note

PSI

Mon

Year

Hydraulic System

Plumbing

Plumbing shall be free of cracks, damage, twists, or deterioration.

√ √

There shall be no leaks in pipes, hoses, joints, or seals.

√ √

Plumbing shall be mounted properly, and fastening bolts and nuts shall not be loose or missing.

√ √

Breather shall not be clogged.

√ √

Hydraulic

Cylinders

Shall work smoothly.

√ √

There shall be no leaks when extending and contracting cylinder.

√ √

Extend dump cylinder fully under load and hold. Stroke shall be within the range specied by manufacturer.

√

Cylinder tube and rod shall be free of dents, cracks, bends, or scratches.

√ √

Cylinder mounting pins shall be free of damage or excessive wear.

√ √

Body, Chassis, Loading Deck

Chassis

Frame

Shall be free of cracks, deformation, or corrosion.

√ √

Fastening bolts or nuts shall not be loose or missing.

√ √

Body Panels

Shall be free of cracks or deformation.

√ √

Doors shall open, close, and lock properly.

√ √ √

Fastening bolts or nuts shall not be loose or missing.

√ √

Loading Deck

Loading deck shall be raised,lowered and turned smoothly.

√ √

Shall be free of cracks, deformation, or corrosion.

√ √

Fastening bolts or nuts shall not be loose or missing.

√ √

Safety Prop

Safety prop shall be free of any deformation.

√ √

Labels

Warning labels and instruction plates shall be clean, legible, and free of damage.

√ √ √

Safety Devices

Work Lamp

Work lamp shall work.

√ √ √

Lamp lens shall be free of cracks or chipping and water shall not be in the lamp.

√ √

Horn

Horn shall work.

√ √ √

Page 46

-37-

Maintenance 5

List of Fluids and Lubricants

Item Schedule Grade Cap. Ref.

Fuel As needed. Diesel Fuel (Diesel No2-D,

ASTM D975

22L Page 15

Engine Oil

Fill Inspect daily. Fill as needed. Change Initially - After 50 hours of use. Every 100 hours afterwards.

Diesel Engine Oil API rating: CD or better. SAE rating: 10W-30

3.3L Page 41

Transmission Oil

Change Initially - After 50 hours of use. Every 100 hours afterwards.

Gear Oil API rating: GL-4 or 5 SAE rating: 80

3.2L Page 49

HST Fluid Change

Initially - After 50 hours. Every 500 hours afterwards.

High viscosity index hydraulic uid, ISO VG46

32L Page 47

Engine Coolant

Check Everyday Add as needed Change every 2 years

Long Life Coolant (LLC) and pure water Mixture

3.5L

(Not including

reservor)

Page 43

Battery Electrolyte

Inspect daily. Distilled Water

- Page 54

Greasing Points

Point Schedule Grade Cap. Ref.

Greasing Points

6 months after the purchase. Every 6 months afterwards.

Chassis Grease

- Page 53

Page 47

Maintenance

-38-

List of Consumables and Spares

Item Part No. Schedule Qty. Ref.

Engine

Air Cleaner Element

16271-32-93

Clean: Initially after 50 hours. Afterwards every 100 hours. Replace yearly or if defective.

1 Page 43

Oil Filter

T0270-16320

Initially: 50 hours. Every 200 hours afterwards.

1 Page 42

Fuel Filter

37140051400

Replace every 450 hours or if defective.

1 Page 45

Drive Train

Drive Belt (SC62)

08531500062

Replace if defective. 2 Page 51

Track

36732011000

Replace if defective or reaches the wear limit.

2 Page 46

Brake Lining

73054005000

Replace if defective. (Replace in pairs)

2 Page 52

Electrical System

Battery (40B19R)

36630651000

Replace if defective. 1 Page 54

Fuse 40A

09801004003

Replace if defective. 2 Page 56

Light Bulb

09808121844

Replace if defective. 1

Hydraulic System

Hydraulic Hoses (Dump, Turn, Oil Cooler, HST)

Contact your CANYCOM representative for parts information.

Every 2 years or if defective.

Suction Filter

36836031000

Every 500 hours. 1 Page 47

Line Filter

35706161000

Every 500 hours. 1 Page 47

• Rubber products such as the hydraulic hose deteriorate over time. Replace them

every 2 years.

• Track wear limit: 5mm of lug height

NOTE

• When replacing consumable or spare, always use CANYCOM genuine part.

Page 48

-39-

Maintenance 5

Opening Engine Cover

1. Move up engine cover latch lever to unlatch and open engine cover. Raise engine cover until it is held in place by stay.

Engine Compartment

Removing and Installing Body Panels

• Cut or pinch hazard exists when removing or installing body panels; beware of

sharp edges and pinch points.

• Make certain to reinstall panels and closing doors after removing or opening for

repairs or inspection.

3683M-0402-080US

Engine Cover

Engine Cover Latch Lever

Closing Engine Cover

1. Pull the lower end of engine cover stay to undo it. Close engine cover.

3683M-0402-100E

Engine Cover Stay

• Do not open engine cover while engine is running.

• Slide the seat to the furtherst to the back

when opening engine cover.

NOTE

Page 49

Maintenance

-40-

Removing Control Box Back Panel

1. Raise bucket.

2. Hold bucket with safety prop.

3. Unfasten (7) bolts (one is in the battery box) to remove back panel.

Installing Control Box Back Panel

1. Place back panel and fasten bolts to install.

2. Undo the safety prop and lower bucket.

3683M-0505-020E

Back Panel

Removing Floor Panel

1. Unfasten (4) bolts to remove oor panel.

Installing Floor Panel

1. Place oor panel and fasten bolts to install.

3683M-0505-010E

Floor Panel

Step and Control Box

Removing Tank Cover Panels

1. Raise bucket.

2. Hold bucket with safety prop.

3. Unfasten (4) bolts that secure tank cover panel 1 and remove the panel.

4. Unfasten (4) bolts that secure tank cover panel 2 and remove the panel.

Installing Tank Cover Panels

1. Place tank cover panel 2 and fasten bolts to install.

2. Place tank cover panel 1 and fasten bolts to install.

3. Undo safety prop and lower bucket.

3683M-0505-030E

Tank Cover Panel 2

Tank Cover Panel 1

Page 50

-41-

Maintenance 5

Engine

Engine Oil

• Always stop the engine before servicing.

• An engine that has been running is very hot. Allow the engine to cool before

servicing, or severe burns may result.

• Keep re and spark away when handling fuel.

1. Park the machine on a level surface.

2. Open engine cover.

3. Follow the instructions in the Operator's

Manual for the Engine to inspect oil.

• Dispose of the drained oil properly.

• Make certain to fill the engine with correct grade of oil to the specified level.

Insufcient amount or wrong grade of oil reduces performance and may cause

permanent damage to the engine.

Inspecting

3683M-0506-010E

Dip Stick

• To obtain correct reading, check oil level

before starting, or wait about 10 minutes

after stopping the engine to allow oil to

drain back to the oil pan.

• Always check oil level on a level surface.

NOTE

Page 51

Maintenance

-42-

1. Remove oil ller cap.

2. Follow the instructions in the Operator's Manual for the engine to ll oil.

3. Put oil ller cap back in place and tighten it securely.

Filling

1. Have an appropriate oil drain pan.

2. Remove drain plug to drain oil.

3. Clean drain plug and put it back in place and tighten it securely.

4. Fill oil.

5. Close engine cover.

Changing

3683M-0506-020E

Oil Filler Cap

• Oil Capacity: 3.3L

• Oil to Use: Diesel Engine Oil, API rating

GL-4 or 5, SAE index 10W-30.

• Removing oil filler cap helps drain oil faster.

3683M-0506-030E

Drain Plug

NOTE

Oil Filter

1. Open engine cover.

2. Follow the instructions in the Operator's Manual for the engine to change oil filter cartridge.

3. Fill oil.

4. Close engine cover.

3683M-0506-040E

Oil Filter Cartridge

Page 52

-43-

Maintenance 5

Air Cleaner

• Clean air cleaner element regularly. Dirty cleaner element reduces engine

performance and life.

• Replace cleaner element if damaged.

1. Open engine cover.

2. Follow the instructions in the Operator's Manual for the engine to inspect, clean or change air cleaner element.

3. Close engine cover.

3683M-0506-050E

Air Cleaner Housing

Air Cleaner Lid

Coolant

• Do not open radiator cap when engine or radiator is hot. Opening cap when

they are still hot may release boiling coolant and cause severe burns. Wait for

engine to cool after operation (about 10 minutes) before opening.

• Tak e extr e m e care when h a ndling t h e cool a n t; anti f r eeze so l u tion i s

inammable. Avoid exposure to open ame. It is also toxic. If coolant is caught

in the eye, wash the eye clean with running water and consult a physician

immediately.

• Dispose of the drained coolant properly.

Page 53

Maintenance

-44-

1. Open engine cover.

2. When the engine is cold, check engine coolant level in reservoir tank. If the level is below [FULL] mark, add water.

3. Open radiator cap.

4. Check engine coolant level. If the level is low, add water.

5. Put radiator cap back in place.

6. Close engine cover.

3683M-0506-060E

Radiator Cap

Coolant Reservoir

Inspecting/Filling

• When coolant temperature warning lamp

is lit, it may mean the coolant level is low.

Immediat e ly in s p ect a n d add water as

necessary.

NOTE

When this machine is shipped from the factory, it is filled with a mixture of 40% antifreeze and 60% water. To prevent coolant from freezing, use a mixture of water and antifreeze determined by the minimum temperature in the operation area using the table on the left.

Antifreeze Mixture (Reference)

Ambient

Temperature

Antifreeze

Mixture

-10 °C

30%

-15 °C

35%

-20 °C

40%

-25 °C

45%

* The value for the ambient temperature is 5°C lower than the actual minimum temperature.

• Antifreeze to use: Long Life Coolant (LLC).

• Use pure water to make antifreeze mixture.

NOTE

Page 54

-45-

Maintenance 5

1. Open engine cover.

2. Have an appropriate drain pan.

3. Remove coolant drain plug to drain coolant. Wash inside radiator.

4. Put drain plug back in place and tighten it securely.

5. Fill coolant.

6. Close engine cover.

3683M-0506-070E

Coolant Drain Plug

Changing

Fuel Filter

1. Open engine cover.

2. Turn fuel cock to [Off] position.

3. Follow the instructions in the Operator's Manual for the engine to inspect, clean, or change fuel lter.

4. Turn fuel cock to [On] position.

5. Close engine cover.

• Fuel is highly ammable. Keep re and spark away when servicing fuel lter. If

fuel is spilt, wipe immediately.

3683M-0506-080E

Fuel Filter

Off

Fuel Cock

Inspecting/Cleaning

• Coolant Capacity (excluding reservoir): 3.5L

• Reservoir Capacity: 0.7L

•Removing r a d i ator cap h e l p s drain the

coolant.

NOTE

• Dispose risidual fuel in fuel lter properly.

Page 55

Maintenance

-46-

Drive Train

• Stop the engine when servicing the drive train.

• Allow the machine to cool off before servicing. The engine is very hot after

operation and may pose a burn hazard.

Tracks

1. Hoist the machine.

2. Inspect the clearance between track and the track frame to be between 60 and 70mm. Adjust tracks if the clearance is not within this range.

Inspecting

• Hoist the machine securely when inspecting and adjusting the track. Use

hoisting slings of sufcient strength. Always use the slings of the same length

when more than one is used.

• Make certain to adjust track tension properly. Inproperly tensioned tracks may

wear or come off, resulting in property damage, serious injury or death.

3683M-0507-010E

Lock NutAdjust Nut

60 - 70mm

Track Frame

• Track stretches during its use-life. Inspect and adjust regularly.

NOTE

• Always unload the machine before hoisting.

Page 56

-47-

Maintenance 5

Adjusting

1. Loosen lock nut.

2. Adjust track with adjust bolt so that the clearance between track and track frame at the furthest are between 60 and 70mm.

3. Tighten lock nut

4. Lower the machine.

HST (Hydrostatic Transmission) Fluid

• Dispose of the drained uid properly, according to the national and local regula-

tions.

• Burn hazard; pay special attention when handling the hydraulic uid. Hot uid

may cause burns.

3683M-0507-020E

Filler Cap

Upper Limit

Lower Limit

Oil Level Window

1. Park the machine on level ground.

2. Lift the bucket and hold it with the safety prop. (Page 31) Lock the dump lever with lock plate.

3. Remove tank cover panels 1 and 2. (Page

40)

4. Visually inspect oil level window.

5. If the level is low, open ller cap and ll uid. Put ller cap back in place.

6. Install tank cover panels.

7. Undo safety prop. Lower bucket.

Inspecting/Filling

Page 57

Maintenance

-48-

6. Remove line lter cartridge with the oil lter wrench.

7. Have a new line lter cartridge ready. Apply clean hydraulic uid (oil) on the cartridge oil seal evenly.

8. Screw in the new line lter cartridge. Tighten it by hand until the cartridge is rmly in place.

3683M-0507-040E

Line Filter Cartridge

9. Unfasten the bolts and remove suction lter mount.

10. Unfasten suction filter with a wrench and install a new lter. Tighten it securely.

3683M-0507-050E

Suction Filter Mount

• Repl a ce b o th l ine filte r ca r tridg e an d

suction filter element when hydraulic fluid

is changed.

NOTE

• Do NOT us e th e fi l t er wr e nc h wh e n

tightening the filter cartridge. Tighten it by

hand.

NOTE

3683M-0507-030E

Drain Plug

1. Lift the bucket and hold bucket with safety prop. (Page 31) Lock dump lever with lock plate.

2. Remove tank cover panels 1 and 2. (Page

40)

3. Have an appropriate oil drain pan.

4. Remove drain plug to drain uid.

5. Wipe drain plug and drain hole clean. Put drain plug back in place. Tighten it securely.

Changing

Page 58

-49-

Maintenance 5

Transmission Oil

• Always park the machine on a level surface and block the tracks with chocks

when working under the machine.

11. Coat O-ring with hydraulic fluid evenly and insert suction lter mount in tank. Make sure to insert it straight so that O-ring does not get out of the groove. Fasten the suction lter mount with bolts.

12. Open filler cap and fill fluid. Put filler cap back in place.

13. Undo safety prop. Lower bucket.

14. Start the engine and engage the clutch to circulate the uid. Watch for leaks.

15. Lift bucket and hold bucket with safety prop. Inspect uid level.

16. Install tank cover plates 1 and 2. (Page 40)

17. Undo safety prop. Lower bucket.

3570M-0507-180E

Suction Filter

O-ring

1. Park the machine on a level ground.

2. Remove oor panel.

3. Remove ller cap and inspection plug. Pour oil into filler until oil flows out of inspection plug.

4. Visually inspect the condition of oil. If dirty, change it.

3683M-0507-060E

Inspection Plug

Filler Cap

Inspecting

• Dispose of the drained oil properly, according to the national and local regula-

tions.

Page 59

Maintenance

-50-

5. Wipe excess oil around inspection hole. Clean inspection plug and filler cap. Put inspection plug and filler cap back in place and tighten them securely.

• Oil Capacity: 3.3L

• Oil to Use: Gear Oil, API rating GL-4 or 5,

SAE index #80.

1. Have an appropriate oil drain pan ready.

2. Remove drain plug to drain oil.

3. Clean drain plug and seal washer. Put drain plug back in place and tighten it securely. Watch for leaks.

3683M-0507-070E

Drain Plug

Draining

NOTE

Filling

1. Remove ller cap and inspection plug.

2. Fill oil slowly until oil flow out of inspection hole.

3. Wipe around inspection hole.

4. Clean inspection plug and seal washer. Put inspection plug back in place and tighten it securely. Watch for leaks.

5. Put ller cap back in place.

6. Install oor panel.

• Removing ller cap helps drain oil.

NOTE

Page 60

-51-

Maintenance 5

Drive Belts

1. Open engine cover.

2. Visually inspect belt s. Replace bel t if damaged.

Inspecting

3683M-0507-090E

Lock Nuts

130-132mm

• Adj u s t be l t tens i on pr o p erly. I nproperl y tensi o n ed be l ts ma y reduc e

performance and its service life.

1. Open engine cover.

2. Loosen lock nut.

Adjusting

3683M-0507-080E

Tension Arm

Lock Nuts

• Contact your CANYCOM representative

when belt needs to be replaced.

NOTE

3. Adjust lock nut so that the inside dimension between spring hooks is between 130 and 132 mm.

4. Close engine cover.

Page 61

Maintenance

-52-

• Always keep brake adjusted for maximum performance. Improperly adjusted

brakes may result in property damage, serious injury, or death.

Parking Brake

3683M-0507-100E

Lock Nuts

Turnbuckle

Spring

1. Make certain steering levers are in the neutral position.

2. Depress parking brake pedal and lock it.

3. Remove oor panel.

4. Loosen lock nuts on brake linkage.

Inspecting/Adjusting

5. Adjust turmbuckle so that the distance between spring hooks is between 84 and 85mm.

6. Tighten lock nuts securely.

7. Install oor panel.

3683M-0507-110E

Spring

84 - 85mm

Page 62

-53-

Maintenance 5

Greasing

• Follow the maintenance schedule to grease the machine. Lack of greasing may

result in rust, excessive wear or seizure.

1 2 3 4 5 6 7 8

3683M-0507-120E

Greasing

Points

321

1. Grease greasing points as shown below.

• Grease to use: Chassis Grease

• When using a manual grease gun, pump 5-6 times. When the handle of the gun

becomes heavy, stop pumping immediately.

• When using a pneumatic grease gun, pump it for a few seconds.

NOTE

Page 63

Maintenance

-54-

Electrical System

Battery

• Explosion hazard. Keep open ame or spark away from battery. Hydrogen gas

generated during charging is extremely explosive.

• Battery fluid (diluted sulfic acid) is corrosive and causes severe burns. Be

extremeley cautious when handling battery fluid. If battery fluid is spilt on

clothes, immediately rinse with plenty of water. If spilt on skin or in an eye,

immediately rinse with plenty of water and promptly consult a physician.

• Never charge battery when the fluid level is below the lower limit. Charging

battery with insufcient uid may shorten battery life or cause an explosion.

• Never ll battery uid beyond the upper limit. Battery uid may spill and cause

damage to the machine or personal injury.

• Always disconnect the negative (-) terminal rst, and connect the positive (+)

terminal rst. Disconnecting or connecting in the opposite order may cause a

short circuit.

• When installing the battery, make certain to connect the positive (+) and

negative (-) terminals to their respective original positions. Avoid contact

between terminals and other surrounding parts.

• Always stop the engine and turn the main switch to [ (OFF)] position, and

disconnect the negative (-) terminal of battery when servicing the electrical

system.

Page 64

-55-

Maintenance 5

3. Visually inspect that battery fluid level is between the "Upper Level" and "Lower Level" lines. If the fluid level is below the "Lower Level," ll.

UPPER LEVEL

LOWER LEVEL

Filler Plugs

3570M-0509-020E

1. Park the machine on level ground.

2. Unlatch battery cover latch and open battery cover.

Inspecting

3683M-0508-010E

Battery Cover

Battery Cover Latch

• Always remove battery from the machine before charging. Failure to do so may

cause damage to the electrical components and wiring.

• Follow the battery charger user's manual when charging.

Filling

UPPER LEVEL

LOWER LEVEL

3683M-0508-020E

Battery

Battery Bracket

Upper Level

Lower Level

4. Remove battery bracket and battery from the machine.

5. Open filler plugs and add distilled water to battery evenly until uid level is between the "Upper Level" and "Lower Level" lines.

6. Put ller plugs back in place.

7. Install battery.

8. Close battery cover and latch it.

Page 65

Maintenance

-56-

Fuses

1. Open engine cover.

2. Open the lid of fuse housing.

• If a fuse blows, investigate the cause before replacing. Always replace a fuse

with the one of the correct rating.

• Rapid charging is only an emergency measure. This method uses a large amount of

current to compensate the lost charge in a short time. However, the battery needs

to be fully charged in the ordinary method for a longer service life.

NOTE

3683M-0508-030E

Fuse Housing

1. Remove battery from the machine.

2. Remove all ller plugs.

3. Foll ow the i nstruct ions i n the ba tte r y char g er user 's manu a l t o c harge the battery.

4. When battery is fully charged, put ller plugs back in place and install battery.

Charging

UPPER LEVEL

LOWER LEVEL

‑

+ ‑

3570M-0509-030E

3683M-0508-040E

Fuses

3. Locate the blown fuse and replace it with a new one of the correct rating.

4. Put the lid back in place.

5. Close engine cover.

• Replacement Fuse: 40A (2pcs.)

NOTE

Page 66

-57-

Maintenance 5

After Normal Use

1. Clean the machine; wash off dirt, mud, and other foreign matter after use.

2. If the machine is to be left outside, cover the machine with protective, water-proof covering after the machine is cooled off.

• Do not wash the engine, control panel, electrical parts, or tank caps with air

breather with running water; water may enter inside and cause rust or damage.

• Clean the machine after use; leaving dirt or foreign objects may cause damage.

• Do not attempt to move the machine when it becomes inoperable due to

freezing.

1. Clean the machine; wash off dirt, mud, and other foreign matter after use.

2. Park the machine on a paved or rm, dry surface.

3. If the machine is to be left outside, cover the machine with protective, water-proof covering after it is cooled off.

After Use Care

After Cold Weather Use

Page 67

Maintenance

-58-

Storage

1. Follow the instructions in Parking (page 28) to park the machine.

2. Clean dirt off of the machine.

3. Change engine oil (page 41).

• Do not wash the engine or control panel with running water; water may enter

inside and cause rust or damage.

• Clean the machine before storage; leaving dirt or foreign objects may cause

rust or damage.

• Do not store the machine in a humid, dusty, or hot place.

• Fire hazard; do not store the machine where there is a possiblity of ignition.

• Battery dischages even when it is not in use. A battery may hold charge for a few

months, but it is a good practice to charge battery before it goes at; it will extend

the battery life.

• Refer to the Operation Manual for the engine, for detailed instructions on preparing

the engine for storage.

• Do not forget to turn the fuel cock to "ON" position when starting the machine.

NOTE

3683M-0509-010E

Off

Fuel Cock

4. Clean the air cleaner (page 43).

5. Open engine cover and turn fuel cock to "OFF" position. Close engine cover.

6. Remove battery from the machine. Service battery (page 54).

7. Cover the machine with protective, waterproof covering after the machine is cooled off.

Page 68

-59-

Troubleshooting

• If any malfunction or abnormal condition is found, immediately stop using the

machine and take an appropriate measure according to the Troubleshooting chart

below. If the malfunction or abnormal condition is not listed in the chart, or the

suggested measure does not solve the problem, consult with your CANYCOM

representative.

• Some corr ective measur es l isted below requ ire special knowledge and/or

equipment. Please contact your CANYCOM representative in such a case.

Area Malfunction Possible Cause Corrective Measure Ref.

Engine

Engine does not start, or is difcult to start.

Parking brake lever is angaged (safety mechanism is on).

→Disengage parking

brake.

Page 20

Battery is discharged. →Add battery uid.

→Charge Battery. →Replace battery.

Page 54

Battery cable is disconnected.

→Connect battery cable.

Blown fuse. →Replace fuse. Page 56 Bad connection orbreakage in the wiring.

→Please contact

your CANYCOM representative.

Out of fuel. →Fill fuel. Page 15 Air is in fuel. →Please contact

your CANYCOM representative.

Insufcient or wrong oil. →Fill or change oil Page 41 Contamination in fuel system.

→Please contact

your CANYCOM representative.

Other (other than the above).

→Please contact

your CANYCOM representative.

Engine stalls.

Out of fuel. →Fill fuel Page 15 Engine is cold. →Warm up engine.

Choke lever is in [Close] position.

→Please contact

your CANYCOM representative.

Page 69

Troubleshooting

-60-

Area Malfunction Possible Cause Corrective Measure Ref.

Engine

Engine stops abruptly.

Out of fuel. →Fill fuel. Page 15 Piston seizure due to insufcient or bad oil.

→Please contact

your CANYCOM representative.

Other (other than the above).

→Please contact

your CANYCOM representative.

Engine does not stop.

Electrical malfunction. →Please contact

your CANYCOM representative.

Other (other than the above).

→Please contact

your CANYCOM representative.

Idling is not stable

Insufcient intake air (clogged air cleaner) .

→Clean or replace air

cleaner element.

Page 43

Other (other than the above).

→Please contact

your CANYCOM representative.

Poor power or acceleration

Bad fuel. →Change fuel. Wrong oil (improper viscosity).

→Clean or replace air

cleaner element.

Page 41

Accelerator (throttle) is not properly adjusted.

→Please contact

your CANYCOM representative.

Insufcient intake air (clogged air cleaner) .

→Clean or replace air

cleaner element.

Page 43

Excessive load. →Reduce load. Loose drive belt. →Adjust. Page 51

Other (other than the above).

→Please contact

your CANYCOM representative.

Irregular noise or vibration from or around engine.

→Please contact

your CANYCOM representative.

Excessive oil consumption.

→Please contact

your CANYCOM representative.

Page 70

-61-

Troubleshooting

Area Malfunction Possible Cause Corrective Measure Ref.

Engine

Engine overheats.

Insufcient amount of engine oil.

→Fill oil. Page 41

Insufcient amount of engine coolant.

→Fill coolant. Page 41

Radiator or cooling fan is clogged or blocked.

→Clean.

Other (other than the above).

→Please contact

your CANYCOM representative.

Excessive fuel consumption.

Clogged air cleaner. →Clean or replace air

cleaner element.

Page 43

Other (other than the above).

→Please contact

your CANYCOM representative.

Black smoke comes out of exhaust.

Bad fuel. →Change fuel. Clogged air cleaner. →Clean or replace air

cleaner element.

Page 43

Other (other than the above).

→Please contact

your CANYCOM representative.

Black smoke comes out of exhaust.

Engine oil level is too high.

→Adjust oil level.

Other (other than the above).

→Please contact

your CANYCOM representative.

Accelerator lever is catching.

Faulty wire, rod, or linkage.

→Please contact

your CANYCOM representative.

Drive Train

Machine does not move (forward, backward, turning) when steering levers are in the corresponding position.

Clutch is not engaged. →Engage clutch. Page 23 Parking brake is applied. →Release parking

brake.

Page 20

Excessive load. →Reduce load. Insufcient or

deteriorated HST uid.

→Add or change uid. Page 47

Other (other than the above).

→Please contact

your CANYCOM representative.

Irregular noise or heat is observed at or around track.

→Please contact

your CANYCOM representative.

Page 71

Troubleshooting

-62-

Area Malfunction Possible Cause Corrective Measure Ref.

Brake

Brake does not work well.

Not properly adjusted. →Adjust. Page 52 Brake is wet with water. →Apply brake a few

times to dry.

Other (other than the above).

→Please contact

your CANYCOM representative.

Track

Track does not move smoothly.

Not properly adjusted. →Adjust. Page 46 Other (other than the above).

→Please contact

your CANYCOM representative.

Safety

Devices

Lamp does not light.

Blown bulb. →Replace. Blown fuse. →Replace. Page 56

Other (other than the above).

→Please contact

your CANYCOM representative.

Horn does not work.

Blown fuse. →Replace. Page 56 Other (other than the

above).

→Please contact

your CANYCOM representative.

Hydraulic

(dump

and turn)

system

Dump or turn does not work.

Insufcient or deteriorated hydraulic uid.

→Add or change uid. Page 47

Other (other than the above).

→Please contact

your CANYCOM representative.

Page 72

-63-

Transporting

• Park the transporter (truck) on a level ground. Always use chocks to secure

wheels.

• Do not allow bystandars to come close to the machine or the transporter when

loading or unloading the machine.

• Use only the loading ramps with sufcient strength (to withstand the combined

weight of the machine and the operator), width (more than 1.2 times the width

of the track), and length (more than 4 times the height of the loading deck of the

transporter), and have anti-slip ramp surfaces.

• Secure the hooks of the loading ramps rmly and ush with the loading deck.

• Move slowly backward when loading onto, and move slowly forward when

unloading off of the transporter. Pay special care when going over the joint

between the loading deck and the ramps; the machine may tip.

• Do not turn on the loading ramps. The machine may fall.

• Tie down the machine securely. Make sure the machine does not move around

on the loading deck.

Hauling

Loading and Unloading

Page 73

Transporting

-64-

3683M-0701-010US

More than 4 times

the height

Height

Loading to the Transporter

1. Park the transporter. Secure the wheels with chocks.

2. Place the loading ramps. Secure the hooks of the ramps firmly and flush with the loading deck.

3. Drive the machine slowly backward onto the loading deck.

4. Park the machine according to the instructions in "Parking" (Page 28).

5. Tie the machine at lift hooks with rope or tiedown belts and secure it onto the loading deck of the transporter securely.

Unloading from the Transporter

1. Park the transporter. Secure the wheels with chocks.

2. Undo rope or tie-downs that secure the machine.

3. Place the loading ramps. Secure the hooks of the amps rmly and ush with the loading deck.

4. Drive the machine slowly forward from the loading deck to the ground.

3683M-0701-020US

Lift Hooks

Page 74

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Transporting

• Always unload the machine before hoisting.

• Do not use the wire rope when hoisting. It will damage tracks.

Hoisting and Towing

1. Attach hoisting slings to 4 lift hooks located on the corners of the machine. Hoist the center of the slings.

3683M-0701-020US

Lift Hooks

• Use hoisting sling of sufficient strength. Always use the slings of the same

length when more than one is used.

Hoisting

1. Hook the towing belt to towing hook in the front of the machine.

3683M-0701-030E

Towing Hook

Towing

Page 75

Model

Engine

LpA

LwA

Type Type Speed rpm Left Right

S160

Kubota

D1105-E3B

2400 rpm 84.6 dB (A) 84.5 dB (A) 101 dB (A)

NOISE LEVEL evaluated based on factory standard.

NOISE LEVEL

Model

Engine

Rated revolution

Vibration

Steering lever Seat

S160 2400 rpm 2.6 m/s

5.0 m/s

VIBRATION evaluated based on factory standard.

VIBRATION