CanyCom CMX 227, CM226, CMX186, CM185, CMX 253 Operator's Manual

...
Page 1
Original Instructions
(in English)
5321 5311 003
Ride-on Brushcutter
CMX 227/ CM226/ CMX186/ CM185
Operator's Manual
Read this manual completely before operating or maintaining this machine.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
5347 5351 000
Page 2
http://www.canycom.co.jp/
Authorized Dealer
90-1 Fukumasu, Yoshii-machi, Ukiha-shi, Fukuoka, Japan 839-1396
Sales Headquarters (International) TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396
All rights reserved. Unauthorized use or reproduction of this material is prohibited.
Page 3
Notice to Users and Maintenance Personnel
Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain machine. Make sure to read and understand the manual thoroughly before operating this product. Also make sure to read the separate operator's manual for engine.
• This machine can be very dangerous if the safety precautions in this manual
and on the labels attached to this machine are not followed. Read and
understand this manual and safety labels on machine thoroughly before using
this machine. Always follow the instructions and safety precautions, or serious
injury or death could result.
• This machine should only be used for its intended purpose: cutting grass and
bushes. Any other use could be dangerous.
• This machine may not be operated on public road or what is considered to
be public road. It is the sole responsibility of the operator to consult the local
regulations.
• Do not modify this machine, or do not operate this machine with the safety
covers removed or open. A serious accident could result.
• Store this manual in a safe, accessible place for easy reference.
Page 4
Warning Term Denition
Indicates an imminently hazardous situation which will result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in minor to moderate injury or damage to the machine if the
user does not follow the procedures or the instructions.
Indicates important information which needs particular
attention.
In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents). Read and understand what they mean and always follow the instructions in this manual.
Warning Terms Used in this Manual
NOTE
Notice to Owner
• Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of reading and following the information in this manual.
Page 5
Location of Model Label
5332M-0005-010E
Location of Model Label
Model Label
5347M-0005-020E
The replacement or repair parts for this product shall remain available for seven years after the production of this type of machine is discontinued.
Availability of Spare Parts
Warranty and After-Sales Service
CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty.
Warranty
Consult your local CANYCOM dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine. Please make sure to have the product name, serial number, and the make and type of engine handy at the time of contact. The model and serial number can be found on the model label as shown below, and the make and type of the engine can be found in Chapter 3 "Specications" of this manual (Page15).
After-Sales Service
Page 6
Contents
1. Safety 1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. Controls and Components 11
Name and Function of Controls . . . . . . . . . . . . . . . . . . . 11
3. Specications 15
Product Specications . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Contents of Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. Operation 17
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pre-start up Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Adjusting Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Adjusting Seating Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Adjusting Drive Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Page 7
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Shifting Between 2WD and AWD (AWD models) . . . . . . . . . . . . . . . . . . . . . 31
Locking Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Inspecting Cutting Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Adjusting Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5. Maintenance 41
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
List of Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 45
Greasing Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Greasing Points (CMX227H / CMX186H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Greasing Points (CM226H / CM185H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
List of Consumables and Spares . . . . . . . . . . . . . . . . . . 48
Removing and Installing Body Panels . . . . . . . . . . . . . . 50
Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Head Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Lower Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Seat Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Cutting Blade Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Page 8
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Oil Filter Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Drive Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Transmission Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Front Axle Oil (AWD models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
HST (Hydrostatic Transmission) Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Cutting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Cutting Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Cutting Rotary Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Cutting Rotary Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Light Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Cutting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
After Normal Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6. Troubleshooting 82
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Page 9
Warranty
Warranty Certicate is attached at the end of this manual. * Have the warranty certicate signed after you have received and fully understood
the instructions for handling this machine and received the receipt.
Appendix
• Operator's Manual for the Engine * Be sure to read and understand it together with this manual .
7. Transporting 87
Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Noise and Vibration Levels
Noise and vibration levels are stated in the end of this manual.
Page 10
Safety 1
-1-
Safety Labels
The safety labels shown on the next page are attached to the machine. See the illustration below for the location and the illustration on the next page for the content of each label on the machine.
• Locate all the warning labels attached to this machine. Read and follow the instructions and precautions in them. Failure to do so could result in serious injury or death to the operator or bystanders.
• Keep the labels clean and legible. Do not use solvents or gasoline to clean the labels.
• Replace these labels immediately if they have been removed, have fallen off or become illegible. Use the part number, on the label or shown in this manual, to order a replacement label from your CANYCOM representative.
5
2
4
3
6
8
6
10
9
1
7
5347M-0101-010E
(Models with the Charge-pump only)
CMX227H and CMX186H
11
Page 11
Safety
-2-
1
5332 5127 0008
5332 5127 000
10
5347 5109 000
1
5332 5121 000
3
5332 5122 000
4
5332 5128 000
5
5321 5116 000
6
3667 5063 000
11
5347 5114 000
2
5347M-0101-020E
5305 5326 0007
5335 5125 000
9
Page 12
Safety 1
-3-
Safety Mechanisms
This product is equipped with the following safety mechanisms.
Engine can be started only when parking brake is in [ (engaged)] position and cutting rotary clutch in [OFF] position. This is to prevent unintended movement of machine or cutting blade when starting engine.
Start Interlock Mechanism
Engine stops if operator is not seated while cutting blade is rotating. This is to reduce the possibility of accident related to moving blade when machine is turned over.
Automatic Blade Stopping Mechanism
Page 13
Safety
-4-
1
This section contains safety precautions to follow when operating and maintaining the machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or bystanders.
Safety Precautions
All operators and mechanics should receive practical instructions from their employer or renter. Such instructions should cover the following issues:
• It is essential to familiarize yourself with the controls, safety labels and the proper use of the machine.
• Never allow people unfamiliar with these instructions to operate or service the machine. Do not let anyone under 18 years of age to operate this machine. Local regulations may restrict the minimum age for operating the machine. Consult your local authority.
• The operator is responsible for the accidents or hazards caused to other people or their property.
• This machine has a riding capacity for one person only. Do not carry passengers other than the operator.
• Observe the weight limit of this machine: 120kg.
• Always keep in mind that care and concentration is required when working with ride-on machines.
• Loss of control on a slope cannot be regained by the application of the brake. The main reasons for loss of control are:
→ insufcient grip of tires. → excessive speed. → misjudging of the ground conditions, especially slopes.
Training
Page 14
Safety 1
-5-
• Fuel is highly ammable. See Checking and Filling Fuel, page 17, for important safety
information on handling fuel.
• Always wear protective footwear, long trousers, hardhat, safety glasses and ear protection when operating or servicing the machine. Proper clothing will minimize the chance of injury. Do not operate the equipment if you have long hair, loose clothing, or jewelry; all of which may get tangled in moving parts. Do not operate the machine barefoot or with open sandals.
• Prepare beforehand the working rules and procedures such as signaling and trac control for the work place. Following such rules will reduce the risk of accidents.
• Never handle fuel or grease, service the engine, or recharge the battery in the presence of re or spark.
• Perform the daily pre-startup inspection (see Preparation, pages 17) before starting the machine. Repair or replace damaged parts before starting the machine.
Preparation
Page 15
Safety
-6-
1
Operation
• Do not operate the engine in a conned space where dangerous carbon monoxide fumes can accumulate.
• Do not touch the engine, mufer or exhaust pipe while the engine is running or soon after it has stopped. These areas will be very hot and can cause burns.
• Do not operate the machine under the inuence of alcohol or drugs. Do not operate the machine when you are tired, ill, or not feeling well.
• Always check for obstacles before operating on new terrain. This includes overhead obstacles such as the branches of a tree.
• Before starting the engine and moving the machine, scan around your surroundings and make sure all persons and other vehicles are a safe distance away from the machine.
• On a slippery surface, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control. Never operate on ice.
• Always make certain that there is no obstacle or a person behind the machine when backing up. After conrming that it is safe to back up, move slowly and avoid sharp turns.
• To reduce the risk of tip over, pay special attention when encountering an obstacle or a slope, or when braking on a slope or during a turn. See Driving on a Slope on page 8.
• Never attempt to drive over a large obstacle such as rock or fallen tree.
This machine is intended for cutting grass and bushes. Any other use may pose hazard or cause damage to the machine.
The stability of the machine is affected by the speed, rate of steering, terrain and the operator's weight. Always pay close attention to these factors or a loss of control or tip over could occur, resulting in property damage, serious injury or death.
General Driving
Page 16
Safety 1
-7-
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert when traveling on changing terrain.
• Never operate on terrain that you are not comfortable with. Avoid terrain that is so rough, slippery or loose that you feel like you could tip over.
• Do not operate the machine near the edge of a cliff, an overhang or a slide area. Pay special attention after heavy rain or earthquake.
• Do not make sudden maneuvers. A sudden start, stop, or turn can make the machine lose control and could cause a tip over. Be especially cautious when traveling on soft or wet ground.
• Drive at a safe speed, taking into account the surface gradient, surface conditions and load.
Page 17
Safety
-8-
1
Driving on a Slope
• Always follow proper procedures for driving on a slope as described in this manual.
• Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip over. Check the terrain carefully before attempting to drive on a slope.
• Never drive on a slope that you are not comfortable with. Avoid a slope that is so rough, slippery, or loose that you feel like you could tip over.
• When driving up a slope, proceed at a steady rate of speed and throttle position.
• Never move the throttle lever, the drive lever, the drive pedal or the steering wheel suddenly.
• If the engine stalls or loses traction during a climb and cannot make it to the top of the slope, do not try to turn the machine around. Carefully back down slowly, straight down the slope.
• Drive straight up or down slopes. Avoid turning on a slope.
• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another vehicle or person could be on the other side of the crest.
• Avoid driving the machine across a slope.
• Before driving down a slope, stop and shift auxiliary transmission to [L (low)] position. Drive slowly. Use the engine speed to help keep the machine speed low.
• Never use on a slope steeper than 25 degrees for the CMX227H and the CMX186H,
and 15 degrees for the CM226H and CM185H.
• Driving on a slope can be dangerous. It can result in a tip over and cause serious
injury or death. Take the following precautions.
Page 18
Safety 1
-9-
Cutting
When conducting cutting operation, take the following precautions.
• Always follow the proper procedures for cutting as described in this manual.
• Shutt off the work site. Post signs to inform of the cutting operation. Close off the site with rope if necessary to keep people, especially children, off the work site.
• Pay attention to the surrounding area. Rotating cutting blade throws stones, rocks and debris. This may cause property damage, injury, or death.
• Drive forward when cutting. This best prevents the cutting blades from throwing stones, rocks, or debris.
• Pay attention to obstacles. This includes overhead obstacles such as the branches of a tree.
Parking
• Park the machine on a at, level and stable surface. Never park on a slope steeper than 10 degrees. Avoid parking on a slope less than 10 degrees. If parking on a slope less than 10 degrees is absolutely unavoidable, apply the parking brake and block the wheels at the lower end of the machine.
→ Park the machine facing uphill → Do not park sideways on a slope.
• Never park on an instable surface. Do not park near the edge of a cliff.
• Observe all the previous precautions for driving, driving on a slope, loading .
• Whenever you park the machine, apply the parking brake and stop the engine. Remove the key whenever you leave the machine unattended to prevent unauthorized use or accidental starting.
• Gasoline is extremely flammable and can be explosive. When parking the machine indoors, make certain that the building is well ventilated and that the machine is not close to any source of ame or spark, including appliances with pilot lights.
Page 19
Safety
-10-
1
Servicing
• Do not service the machine when the engine is running. If it is absolutely necessary to run the engine while servicing, pay attention to the moving parts.
• Do not operate the engine in a conned space where dangerous carbon monoxide fumes can accumulate.
• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines are in good condition and leak-free.
• Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic uid under high pressure. Use paper or cardboard, not your hands, to search for leaks. Hydraulic uid escaping under pressure can have sufcient force to penetrate the skin and cause serious injury.
• Check all fuel lines on a regular basis for tightness and wear. Tighten or repair them as needed.
• If the engine must be running to perform a service, keep hands, feet, clothing and any part of the body away from any moving part, especially the cooling fan and the belts at the back of the engine.
• Do not touch the engine, mufer, or exhaust pipe while the engine is running or soon after it has stopped. These areas will be very hot and can cause burns.
• The engine must be shut off before checking or adding oil.
Page 20
-11-
Controls and Components 2
Name and Function of Controls
Steering Wheel
Cutting Blade Shield, Right
Rear Lamp
(AWD Models Only)
Rear Tire
Engine Hood
Plastic Bottle Holder
Side Cover, Right
Rear Bumper
Lower Rear Cover
Forward
Fuel Filler Cap
Cutting Blade Shield, Left
Tool Box
(Under Front Cover)
Front Cover
Front Tire
Head Lamp
Side Cover, Left
Handrail
5347M-0201-010E
Seat
Front Bumper
Page 21
Controls and Components
-12-
2
15
1816
6
7
8
910
2
1
3
14
13
4
5
11
12
17
5347M-0201-020E
Page 22
-13-
Controls and Components 2
1 Main Switch . . . . . . . . . . . . . Main switch is used to start or stop engine.
2 Choke Knob . . . . . . . . . . . . . Choke Knob is used to help start engine by closing choke
valve.
3 Throttle Lever . . . . . . . . . . . Throttle lever is used to control engine speed.
4 Drive Pedal . . . . . . . . . . . . . . Drive pedal is used to control the traveling direction and
speed of the machine. Machine moves forward when the front of drive pedal is depressed and backward when the rear of drive pedal is depressed. Angle of drive pedal determines the speed.
5 Drive Lever . . . . . . . . . . . . . . Drive lever is used to control the traveling direction and
speed of machine. Machine moves forward when lever is tilted forward and backward when lever is tilted backward. Angle of drive lever determines the speed. (On the right lever model, this lever is on the right -hand side. See illustration.)
6 Brake Pedal. . . . . . . . . . . . . . Brake pedal is used to stop machine. When brake pedal
is depressed, drive lever returns to neutral position and brake is engaged. (On the right lever model, this lever is on the right -hand side. See illustration.)
7 Parking Brake Lock . . . . . . . Parking brake lock lever is used when parking machine
securely. Pulling parking lock lever while brake pedal is depressed locks brake pedal. (On the right lever model, this lever is on the right -hand side. See illustration.)
8 Auxiliary Transmission . . . . Auxiliary transmission shift lever is used to shift auxiliary
transmission to change the speed of the machine.
9 2WD/AWD Shift Lever . . . . . 2WD/AWD shift lever is used to switch between 2WD
(rear-wheel drive) and AWD (all-wheel drive) modes.
Lever
Shift Lever
(on AWD models)
Page 23
Controls and Components
-14-
2
10 Differential Lock Lever . . . . Differential lock lever is used to lock differential when rear
wheels slip. Tilting differential lock lever to [ON] position locks differential.
11 Cutting Height Adjust . . . . . Cutting height adjust lever is used to adjust the cutting
height. Grab and hold cutting height adjust lock and move cutting height adjust lever back or forth to adjust cutting height.
13 Cutting Rotary Clutch . . . . . Cutting rotary clutch lever is used to start or stop rotating
cutting rotary.
14 Tilt Lever . . . . . . . . . . . . . . . . Tilt lever is used to adjust the angle of steering wheel.
15 Head Lamp Switch . . . . . . . . Head lamp switch is used to turn on or off head lamp.
When umain switch is on, head lamp switch illuminates.
16 Tail Lamp Switch . . . . . . . . . Tail lamp switch is used to turn on or off tail lamp. When
umain switch is on, head lamp switch illuminates.
17 Fuel Gauge . . . . . . . . . . . . . . Fuel gauge indicates the amount of fuel in fuel tank.
18 Hour Meter . . . . . . . . . . . . . . Hour meter indicates the cumulative total operating time of
the machine in 0.1 hour increments.
(AWD models Only)
12 Cutting Height Adjust
Lever
Lock
Lever
Page 24
-15-
Specications 3
Product Specications
Model and Type
CMX227 CM226 CXM186 CM185
Machine Mass kg
350 330 330 325
Mowing Rate m
2
/h 7300
*1
7000
*1
Dimensions
Overall Length mm
1947 [1997]
*2
1947
Overall Width
mm
1020
Overall Height mm
860 [905]
*3
840
Wheelbase
mm
1300
Tread
Front
mm
860
Rear
mm
800
Ground Clearance
mm
130 110
Engine
Model Robin EH65DS Robin EH63DS Type Air-cooled 4-cycle V-twin Gasoline Cylinder (Bore×Stroke)
mm
80X65
Displacement cm
3
653 Maximum Output kw(PS)/rpm 16.4(22)/3600 13.4(18.3)/3600 Maximum Torque
N•m(kgf•m)/rpm
45.6(4.65) 43.3(4.42)
Starter System Electric
Fuel Automotive Unleaded Gasoline Fuel Consumption
g/kW•h(g/PS•h)
310 (230) Fuel Tank Capacity L 20 Ignition Contactless Magneto Spark Plug NGK BPR5ES
Electrical
Battery Type 40B19R Battery Capacity V/Ah 12/28
Performance
Speed
High
km/h
0 to 13.8 0 to 12.8
Low
km/h
0 to 7.7 0 to 7.2 Minimum Turning Radius m 1.8 Gradeability Degrees 25 15 25 15 Stability
Angle
Left Degrees 30 Right Degrees 30
*1 Estimated at the maximum speed with the auxiliary transmission in Low position (7.5km/h)
*2 [ ] indicates the Step Bumper model
*3 [ ] indicates the Extra Seat model
· Use this product properly after understanding its specications thoroughly.
Page 25
Specications
-16-
3
Model and Type
CMX227 CM226 CMX186 CM185
Drive Train
Main Transmission
HST (Continuously
Variable)
Auxiliary Transmission
Constant Mesh
Tires
Left 4.00-7 (4PR) AGR 3.50-7 (2PR)
Right 17X8.00-8 (4PR) 16X7.00-8 (2PR)
Steering
mm
Rack and Pinion
Round Steering Wheel
Brakes Internally Expanding
Cutting System
Cutting Width
mm
975
Cutting Height
mm
0~150 (21 Steps) 0~130 (21 Steps)
Blade Type Free Knife & Stepped Stay Number of Blades 2 Blade Drive Train Shaft Drive
*These specications are subject to change without notice.
No. Content Quantity Note
1 Operator's Manual 1 This Manual 2
Operator's Manual for the Engine
1
4 Engine Service Tool 1
for Servicing Engine
Contents of Tool Bag
Page 26
-17-
Operation 4
• Keep re and spark away when handling fuel.
• Always stop engine before refueling.
• Do not fill beyond the limit (bottom of the filler filter) so that fuel will not
overow. In case fuel is spilt, wipe out immediately.
Pre-start up Inspection
Preparation
Always perform an inspection before use. Refer to the Maintenance Schedule (page 41) for the inspection schedule and procedure.
Checking and Filling Fuel
1. Check fuel gauge. If fuel level is low, ll fuel.
5347M-0401-010E
Fuel Gauge
• Always perform an inspection before every use. If a problem is found, solve or
repair it before use.
• Clean the mowing dust before use to avoid re.
• Make sure the cooling air intake is not blocked or clogged. If it is blocked, the
engine overheats.
Page 27
Operation
-18-
4
Adjusting Height
1. Pull top edge of front cover to unlock latch.
5347M-0401-040E
Latch
Front Cover
• After adjusting steering wheel, try moving steering wheel back and forth and up
and down to make sure it is securely locked in its position.
Adjusting Steering Wheel
1. Pull up tilt lever to adjust steering wheel angle.
2. There are five positions for steering wheel angle.
3. After adjusting angle, return tilt lever to lock steering wheel securely.
Adjusting Angle (Tilting)
5347M-0401-030E
Tilt Lever
Steering Wheel
2. Open fuel ller cap and ll fuel.
3. Put fuel filler cap back in place and close it securely.
• Fuel : Automotive Unleaded Gasoline
• Fuel Tank Capacity : 20L
NOTE
5347M-0401-020E
Fuel Filelr Cap
Page 28
-19-
Operation 4
5347M-0401-110E
2. Pull out front cover.
• Inside of the front cover is made as tool
box. Use this box to store items such as
tools or substitute cutting blades.
5332M-0401-120E
Fixing Pin
Steering Column
3. Remove fixing pin from steering column in the front of machine.
• If fixing ping is in the difficult direction to
remove, steer the steering wheel to change
direction of the pin so that the pin can be
easily removed.
NOTE
NOTE
5332M-0401-130E
Hole
4. Adjust steering wheel height in prefered position. Line up holes on steering shafts and insert pin.
• Move steering wheel up and down to check
if the steering wheel is xed securely.
5332M-0401-140E
Front Cover
Clip
Rod
5. Raise steering wheel angle.
6. Fit clip on back side of front cover into the rod.
7. Latch top edge of the front cover.
• Pay attention not to catch the front cover by
the plate on both sides when installing front
cover.
NOTE
NOTE
Page 29
Operation
-20-
4
1. Pull slide lever to the right to slide seat forward or backward.
2. When seat is in a desired position, release slide lever and lock seat securely.
Sliding seat
5347M-0401-050E
Slide Lever
Seat
• Beware of pinch points when adjusting seating position.
• After adjusting seat, try moving seat back and forth and up and down to make
sure it is securely locked in its position.
Adjusting Seating Position
5347M-0401-060E
Seat Suspension Stiffness Adjust Lever
Adjusting Stiffness
1. Move seat suspension stiffness adjust lever to adjust desired seat stiffness.
5347M-0401-070E
Reclining Adjust Knob
Adjusting Reclining Angle
1. Rotate reclining adjust knob on the right of seat to adjust reclining angle of the seat.
• Do not ajust seat posision to the end and
recline the seat. The seat may contact with
rear cover. This may activate seat switch
and stop engine. Adjust seat within the
range of not contacting with rear cover.
NOTE
Page 30
-21-
Operation 4
5332M-0401-080E
Safety Pin
Adjusting Height (Rear Part)
1. Slide seat to the rear-most position.
2. Pull up seat and push safety pin toward inside to hold seat lifted.
• Move seat and to check if the seat is locked
securely.
• Height at the rear can be adjusted in 4 levels
(2 for the Oceania version).
• Seat switch b r ac k e t is mounted i n the
hei g hest po si tion whe n shi pped fr o m
factory.
NOTE
Adjusting Height (Front Part)
1. Pull up seat and push safety pin toward inside to hold seat lift up.
Height of seat at front can be set in one of two positions.
• Height of seat at front is set at the high position when shipped from the factory.
• Seat switch bracket needs to be in the highest position when setting the front in
high position.
NOTE
5347M-0401-150E
Bolt
Front Hole
Seat hinge Bracket
2. Remove 2 bolts that mount seat hinge bracket. This bracket holds the entire seat, so make sure to hold seat when removing bolts.
3. Turn around bracket and mount it to floor, with bolts through front holes.
4. Pull back seat safety pin and lower seat.
Page 31
Operation
-22-
4
5332M-0401-100E
Pedal (Forward)
Drive Pedal
Bolts
Adjusting Drive Pedal
• Always check if the drive pedal is xed rmly after adjusting.
1. Remove two bolts fixing forward pedal with drive pedal.
2. Adjust the pedal (forward) into the desired position and x with bolts.
• Drive pedal can be adjusted in 3 positions
and angle.
NOTE
5335M-0401-010E
Seat Switch Bracket
Bolts
3. Remove 2 bolts xing seat switch bracket.
4. Move seat switch bracket into desired position and x with bolts rmly.
5. Pull safety pin back and lower the seat.
Page 32
-23-
Operation 4
Driving
• Always start and run engine in a well ventilated place.
• Always stay on seat when starting engine. Never attempt to start engine away
from machine. Run over accident may result.
• Do not turn main switch to [ (start)] position when engine is running. Starter
motor and/or engine may be damaged.
• Position throttle lever to [ (slow)] when starting.
• Do not turn the starter for more than 5 seconds. If the engine does not start,
turn main switch back to [ (off)] position and wait for 10 seconds or more
before attempting to start again.
• If engine does not start after starting procedure is performed several times, turn
off main switch and wait for 5 to 10 minutes and try again.
• Do not use this machine in temperatures above 40ºC or below -15ºC. This
machine cannot perform adequately in these temperature ranges. Using this
machine under such conditions may result in an accident or cause damage to
machine.
• In the winter or cold climate, warm up engine thoroughly before driving
machine. A cold engine delivers poor performance, which may result in an
accident. It also causes excessive wear.
• Do not use this machine in dusty places such as desert. Dust may clog air
cleaner or enter engine, which may reslt in loss of performance and an accident.
It also causes excessive wear.
Starting
Page 33
Operation
-24-
4
5347M-0402-010E
Brake Pedal
Brake Lock Lever
1. Make certain brake pedal is depressed and locked. If it is not, depress brake pedal and pull lock lever to lock it.
• Safety feature: engine cannot be started
unless brake pedal is depressed.
5347M-0402-020E
Cutting Rotery Clutch Lever
2. Make sure cutting rotary clutch lever is in [OFF] position.
• Safety feature: engine cannot be started
unless cutting rotary clutch lever is in [OFF]
position.
53327M-0402-030E
Auxiliary Transmission Shift Lever
L
H
N
3. Make certain auxiliary transmission shift lever is in [N (neutral)] position.
NOTE
NOTE
• Do not use this machine in the altitude above 1500m (4920ft.) in its original
configuration. This machine cannot perform adequately above that altitude.
Using this machine under such conditions may result in an accident or cause
damage to machine. If you need to use this machine above that altitude, contact
your CANYCOM representative.
Page 34
-25-
Operation 4
5347M-0402-040E
Drive Lever
Neutral Position
4. Make certain drive lever is in neutral position.
• Drive lever returns to neutral position when
brake pedal is fully depressed.
5332M-0402-060E
Fuel Cock
Open
Close
5. Open engine hood (see page 52). Open fuel cock.
NOTE
6. Make sure throttle lever is in the [ (slow)] position.
7. Pull choke knob to close choke valve and insert ignition key into main switch.
5347M-0402-080E
Throttle Lever
5347M-0402-070E
Choke Knob
Page 35
Operation
-26-
4
Driving
• Always wear protective footwear, long trousers, hardhat, safety glasses and
ear protection when operating or servicing the machine. Proper clothing will
minimize the chance of injury. Do not operate the equipment if you have long
hair, loose clothing, or jewelry; all of which may get tangled in moving parts. Do
not operate the machine barefoot or with open sandals.
• Do not allow bystanders to come near machine when driving.
• Always make certain of the safety of your surroundings before driving; start
slow.
• Always make certain of the safety of your surroundings before turning. Do
not make sudden starts, acceralation, change of speed, change of direction,
or stop. Do not turn at speed. Avoid sudden maneuvers; this may cause the
operator to fall or to be thrown, or machine to tip over.
• Use [L] mode and drive slow on an incline to avoid the operator to fall or to be
thrown, or machine to tip over.
• Avoid frequent restarting. Once engine
starts, run it for a while to charge battery.
• Drive machine gently in the first week (40
to 50 hours) of operation after purchase for
breaking-in.
NOTE
Main Switch
5332M-0402-070E
8. Turn key to [ (start)] position to start engine. Release key immediately after engine starts. Key automatically returns to [ (ON)] position.
9. Push back choke knob to open choke valve.
10. Run engine without load for about 5 minutes to warm up.
Page 36
-27-
Operation 4
5347M-0402-100E
Auxiliary Transmission Shift Lever
L
H
N
1. M ak e cer t a i n of th e sa f e ty o f yo u r surroundings.
2. Move auxiliary transmission shift lever to either [H (high speed)] or [L (low speed)] position.
• Do not operate drive pedal or drive lever when brake is locked with parking
brake lock lever. It can wear out brake.
5347M-0402-110E
Throttle Lever
3. Move the throttle lever toward [ (fast)] position to increase engine speed.
• See Specications (page 15) for the speed
range in either gear position.
NOTE
• Do not operate drive pedal and drive lever simultaneously.
• Do not turn the key to [ (off)] position while traveling.
Page 37
Operation
-28-
4
5347M-0402-140E
Drive Lever
5. Move drive le ver gra dually for ward or backward to move in the corresponding direction.
Driving with Drive Lever
• Speed can be adjusted continunously by the
position of drive lever.
NOTE
5347M-0402-150E
Steering Wheel
6. Turn steering wheel to turn.
5. Depress gradually the forward or reverse side of drive pedal to move in the corresponding direction.
Driving with Drive Pedal
5347M-0402-130E
Drive Pedal
• Speed can be adjusted continunously by the
position of drive pedal.
NOTE
5347M-0402-120E
Brake Pedal
4. Depress brake pedal to release brake pedal lock.
Page 38
-29-
Operation 4
• Do not make a sudden stop. Operator may be thrown off, or machine may skid
or tip over.
• Always park on a rm, level place. Never park on a potentially dangerous place.
• Do not park near combustibles.
Stopping
1. Gradually return drive pedal to slow down.
2. Take foot off drive pedal.
When Driving with Drive Pedal
• Drive pedal returns automatically to neutral
when released.
NOTE
5347M-0402-040E
Drive Lever
Neutral Position
1. Gradually return drive lever to nutral position to slow down.
2. Release hand off drive lever.
When Driving with Drive Lever
• Do not hold drive lever and depress brake pedal at the same time. Or, do not
depress drive and brake pedals at the same time. HST may be damage.
5347M-0402-160E
Drive Pedal
Page 39
Operation
-30-
4
1. Stop machine.
2. Move auxiliary transmission shift lever to [H (high speed)] or [L (low speed)] position rmly.
5347M-0402-100E
Auxiliary Transmission Shift Lever
L
H
N
• See Specications (page 15) for the speed
range in either gear position.
• Always stop machine to shift gears. Shifting gears while machine is in motion
can damage transmission.
• Use [L] mode when mowing. Mowing in [H] mode can put excessive strain and
damage the mowing mechanism.
NOTE
• Always shift gears rmly. When transmission is not rmly shifted, it may jump
out of gear, resulting in loss of control of machine.
Shifting
5347M-0402-120E
Brake Pedal
3. Depress brake ped al t o st op m achine completely.
• When brake pedal is depressed, drive lever
returns to neutral position.
NOTE
Page 40
-31-
Operation 4
• Always stop machine to shift between 2WD or AWD (all-wheel-drive) modes.
Shifting gears while machine is in motion can damage transmission.
• Use 2WD mode under normal condition.
• Pay attention to the minimum turning radius in AWD mode. In AWD mode,
minimum turning radius is greater than that in 2WD mode.
5347M-0402-170E
2WD/AWD Shift Lever
1. Stop machine.
2. Move 2WD/AWD shift lever to [2WD] or [AWD] position rmly.
Shifting Between 2WD and AWD
(AWD models)
• AWD Models: CMX227H, CMX186H.
NOTE
Page 41
Operation
-32-
4
4. Once machine is out of the slippery area, stop and move differential lock lever to [OFF] position.
5347M-0402-190E
Differential Lock Lever
Locking Differential
Differential can be locked to minimize slipping on slippery surface.
• Always stop machine to operate differential lock lever. Operating differential
lock lever while machine is in motion can damage differential.
• Keep differential lock in [OFF] position under normal running condition.
Differential may be damaged.
• Do not turn machine when differential lock is in [ON] position.
5347M-0402-180E
Differential Lock Lever
1. Move differential lock lever to [ON] position.
2. Move auxiliary transmission shift lever to [L (low speed)] position.
3. Drive slowly out of the slippery area.
Page 42
-33-
Operation 4
Parking
• Always park on a rm, level place. Never park on a potentially dangerous place.
• Avoid parking on a slope. Never park on a slope with an incline of 10 degrees
or steeper. If it is absolutely necessary to park machine on a slope less than
10 degrees, make certain to apply parking brake rmly and block wheels with
chocks.
• Apply brake and remove key when parking.
• Do not park near combustibles.
5347M-0402-200E
Throttle Lever
1. Stop machine.
2. Move throttle lever toward [ (slow)] to slow engine speed.
5347M-0402-010E
Brake Pedal
Brake Lock Lever
3. Depress brake pedal and pull brake lock lever to lock brake pedal in depressed position.
Page 43
Operation
-34-
4
53327M-0402-030E
Auxiliary Transmission Shift Lever
L
H
N
4. Move auxiliary transmission shift lever to [N (neutral)] position.
Main Switch
5332M-0402-210E
5. Turn main switch to [ (off)] to stop engine. Remove ignition key.
5332M-0402-090E
Fuel Cock
Open
Close
6. Open engine hood and close fuel cock. Close engine hood.
Page 44
-35-
Operation 4
Working
Inspecting Cutting Blade
Inspect cutting blade before work. Refer to Cutting Blades (page 67) for inspection procedure.
Adjusting Cutting Height
5347M-0403-010E
Cutting Height Lock
Cutting Height Adjust Lever
1. Grab cutting height lock to unlock cutting height adjust lever.
5347M-0403-020E
Cutting Height Adjust Lever
2. With lock button pulled up, move cutting height adjust lever to a desired position.
3. Release lock to lock cutting height adjust lever.
• Cutting Height Range: 0mm - 150mm (CMX227H, CM226H)
0mm - 130mm (CMX186H, CM185H)
• Cutting Height indicated on the side of the adjust lever is for reference purpose
only; actual cutting height may vary due to the condition of ground or brush, and
other factors.
NOTE
Page 45
Operation
-36-
4
• Never place any part of body under cutting blade shield.
Cutting
• Always wear protective footwear, long trousers, hardhat, safety glasses and
ear protection when operating or servicing the machine. Proper clothing will
minimize the chance of injury. Do not operate the equipment if you have long
hair, loose clothing, or jewelry; all of which may get tangled in moving parts. Do
not operate the machine barefoot or with open sandals.
• Do not allow bystanders to come near machine when mowing.
• Rotating cutting blades can throw stones or debris and cause injuries and
damages to nearby people, animals, crops, buildings, automobiles, etc. Pay
attention to the safety of surroundings and plan ahead when cutting.
• Never attempt to cut with cutting blade shield open.
• When mowing, drive forward. Machine is intended to mow brush while moving
forward, and this best prevents stones and debris from being thrown.
• Turn cutting rotary clutch to [ON] only when mowing. Keep it in [OFF] position
all the other times.
• Never attempt to mow brush on the edge of a ditch or bank. Shoulder of the
ditch or bank may collapse. Pay special attention after heavy rain or earthquake.
• Inspect the work site beforehand; inspect terrain and locate holes, drops, or
obstacles. Also inspect overhead obstacles such as the branches of a tree. Pay
special attention when working near these areas.
• Do not use this machine on an incline steeper than 25 degres for the AWD
model or 15 degrees for the 2WD model.
Page 46
-37-
Operation 4
• When working in a dusty area, clean air cleaner element twice a day. Dirty air
cleaner element results in poor starting, poor performance, or short life.
• When a cutting blade is broken, replace it and the other blade with a new pair. A
broken blade causes excessive vibration, which damages machine.
• When something is tangled to cutting blade, stop engine immediately and
remove the tangled object. Such object causes excessive vibration, which
damages machine.
• Always clean cutting blades and cutting blade stay after every use ( see page
77). Remained foreign object may solidied or corrode and make cutting blades
hard to remove.
• In case cut grass, dust, or foreign object enters between cutting blade pin and
slot, making it difcult to remove cutting blade, use a athead screw driver or
similar tool to remove such object rst.
• Use [L] mode when mowing. Mowing in [H] mode puts excessive strain on
mowing mechanism and may damage it.
• Always stay on machine when mowing.
• Make sure air intake for cooling is not clogged or blocked. If it is clogged or
blocked, it causes overheating, resulting in damages to machine.
Page 47
Operation
-38-
4
5332M-0403-060E
Cutting Blade Shield
1. Make sure cutting blade shield is closed.
2. Turn throttle lever to [ (fast)] position to raise engine speed.
3. Move auxiliary transmission shift lever to
[L (low speed)].
5347M-0403-070E
Auxiliary Transmission Shift Lever
L
H
N
5347M-0402-110E
Throttle Lever
Page 48
-39-
Operation 4
5347M-0403-080E
Cutting Rotary Clutch Lever
5. Move rotary clutch lever to [ON] to start cutting blade.
• Safety feature: engine stops automatically if
operator leaves seat while cutting blade is
rotating.
NOTE
5347M-0402-130E
Drive Pedal
6. Drive machine forward to mow.
5347M-0403-020E
Cutting Height Adjust Lever
4. Move cutting height adjust lever to a desired height.
• When mowting with this machine for the
fi rst time, start on a flat su rface. Dr ive
slowly and in an overlapping pattern.
• If load to cutting blade is high, drive slowly,
or cut twice.
NOTE
5347M-0402-140E
Drive Lever
Page 49
Operation
-40-
4
5347M-0402-020E
Cutting Rotery Clutch Lever
7. Move cutting rotary clutch lever to [OFF] to stop cutting blade.
• Moving cutting rotary clutch lever to [OFF]
applies brake on cutting blade to stop.
8. Move cutting height adjust lever to the highest position.
5347M-0403-090E
Cutting Height Adjust Lever
NOTE
Page 50
-41-
Maintenance 5
Maintenance Schedule
• Follow the scheduled maintenance as described below. Failure to do so may
result in mechanical or property damage, injury or death.
Engine
• Engine Oil - to be clean and at the correct level.
• Air Cleaner Element - to be clean and free of damage.
• Leaks - No fuel or oil leaks to be found.
• Bolts, Nuts, Fasteners - not to be loose or missing.
• Sound, Vibration - No abnormal noise or excessive vibration.
Daily Inspection
Scheduled Maintenance
Items
Frequency
Clean and check fastenrs
Every 8 hours (daily)
(clean more frequently in dusty place)
Check and fill oil
Every 8 hours (daily)
(clean more frequently in dusty place)
Clean air cleaner element
Every 8 hours (daily)
(clean more frequently in dusty place) Change oil First time:20 hours. Every 50 afterward Clean spark plugs Every 50 hours Replace fuel strainer Every 200 hours
Replace air cleaner element
Every 200 hours
(contact Canycom representative for placement)
Check and adjust spark plug gap
Every 200 hours
(contact Canycom representative for placement)
Replace oil filter
First time:50 hours. Every 200 afterward
(contact Canycom representative for
placement) Check and adjust tappets Every 300 hours (do more frequently in dusty place) Remove carbon deposit from cylinder head Every 500 hours (do more frequently in dusty place)
Clean Oil pan
Every 500 hours (clean more frequently in dusty place) Clean carburator Every 500 hours (clean more frequently in dusty place) Perform valve lapping Every 500 hours (clean more frequently in dusty place) Replace fuel hose Every two years Overhaul 1000 hours (contact Canycom representative for overhaul)
Page 51
Maintenance
-42-
5
• Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a
month, and a yearly inspection once a year.
• Some maintenance procedures described below may require special knowledge
or tools and instruments. Contact your CANYCOM representative to perform such
procedures.
Chassis
Item Description
Schedule
Note
PSI
Mon
Year
Drive Train
Tires
Tires shall be inflated to the specified pressure.
√ √ √
Page 59
Tires and wheels shall be free of crack, damage, or uneven wear.
√ √
Wheel bolts shall not be loose or missing.
√ √ √
Wheel bearings do not exhibit excessive play and no irregular noise or overheating shall be observed.
√ √
Transmission
Irregular noise or overheating shall not be observed when moving forward or backward.
√ √
There shall not be oil leaks in or around transmission.
√ √
Auxiliary
Transmission
Transmission can be shifted to either position positively and performs normally.
√ √
Lever shall not be loose or have excessive play.
√ √
Front Axle
Irregular noise or overheating shall not be observed when traveling.
√ √
There shall not be oil leaks in or around front differential case or knuckles.
√ √
HST
HST shall perform normally.
√ √ √
Hydraulic fluid shall be filled to a proper level and shall be clean and free of dirt or contamination.
√ √
Page 61
Lever or pedal shall not be loose or have excessive play.
√ √
Page 52
-43-
Maintenance 5
Item Description
Schedule
Note
PSI
Mon
Year
Drive Train
V-belt
Belt tension shall be properly adjusted.
√ √
Belt shall be free of damage or excessive wear.
√ √
Brake Brake shall work properly.
√ √ √
Page 66
Parking Brake
Parking brake shall be able to hold the machine on a 20-degree slope.
√ √
Steering
Turn steering wheel right and left; front wheels shall turn accordingly.
√ √
Steering can be adjusted in 5 positions and locked securely.
√ √
Rods, Links,
and Wires
Rods, links, and wires in linkage shall be free of deformation or damage.
√ √
Connections shall be free of looseness, excessive play, or missing cotter pins.
√ √
Body, Chassis, Safety Devices
Chassis,
Frame
Shall be free of cracks, deformation, or corrosion.
√ √
Fastening bolts or nuts shall not be loose or missing.
√ √ √
Body Panels
Shall be free of cracks, deformation, or corrosion.
√ √
Doors and lids shall open, close, and lock properly.
√ √
Fastening bolts or nuts shall not be loose or missing.
√ √ √
Labels
Warning labels and instruction plates shall be clean, legible, and free of damage.
√ √ √
Cutting System
Cutting
System
Blades shall be free of cracks or damage.
√ √ √
Page 67 Blade mounting pins and wave washers shall be free of cracks or damage.
√ √ √
Page 67
Cutting blade shield shall be free of cracks or damage.
√ √ √
Skirts on cutting blade shield shall be free of cracks or damage, and shall not be missing.
√ √ √
Belt tension shall be properly adjusted.
√ √ √
Page 70 Belt shall be free of damage or excessive
wear.
√ √ √
Page 70
When activated, cutting blade brake shall stop cutting rotary.
√ √ √
Page 71
Greasing points shall be properly greased.
√ √
Page 46, 47
Page 53
Maintenance
-44-
5
Item Description
Schedule
Note
PSI
Mon
Year
Electrical System
Charging
System
Charging system shall charge battery.
√
Battery
Battery fluid (electrolyte) shall be of proper level.
√ √
Page 73
Terminals shall be free of looseness or excessive corrosion.
√ √
Head Lamp
Tail Lamp *
1
Head and tail lamps shall work.
√ √ √
Lamp lens shall be free of cracks or chipping and water shall not be in the lamp.
√ √
Wiring
Connections shall not be loose.
√ √
Wiring shall be free of damages.
√ √
*1 AWD models only.
Page 54
-45-
Maintenance 5
List of Fluids and Lubricants
Item Schedule Grade Cap.
Fuel As needed. Automotive Unleaded Gasoline 20 L Engine Oil Fill
Inspect daily. Fill as needed. Change Initially - After 20 hours of use. Every 50 hours afterwards.
Gasoline Engine Oil API rating: SE or better. SAE rating: 10W-30 1.4L
Transmission Oil Change
Initially - After 50 hours of use. Every 500 hours afterwards.
Gear Oil API rating: GL-4 or 5 SAE rating: 80
0.9L
Front Axle Oil*1 Change
Initially - After 50 hours of use. Every 500 hours afterwards.
Gear Oil API rating: GL-4 or 5 SAE rating: 80
0.7L
HST Fluid Change
Once a year or every 500 hours (whichever comes rst).*2 Every 300 hours.*3
Gasoline Engine Oil API rating: SE or better. SAE rating: 20W-50
4.0L*2
1.1L*3
Cutting Rotary Grearbox Oil
Change Initially - After 50 hours of use. Every 500 hours afterwards.
Gear Oil API rating: GL-4 or 5 SAE rating: 80
0.15L
Battery Electrolyte Fill
Inspect every 50 hours and fill when necessary.
Distilled Water
-
*1 AWD models only, *2 Models with Charge-Pump, *3 Models without Charge-Pump
Page 55
Maintenance
-46-
5
Greasing Points
• Grease regularly. Insufcient greasing may result in seizure or rusting, affecting
smooth operation of machine.
• When using a manual grease pump, push handle five to six times. When handle
becomes heavy, stop pushing.
• When using a pneumatic grease pump, charge for two to three seconds.
• Set cutting rotary height to the lowest to grease link pivots.
NOTE
Location Schedule Grade
1 Propeller shaft Every 6 Months Chassis Grease 2 Cutting rotary link pivots Every 6 Months Chassis Grease
3 Cutting rotary drive shaft Every 6 Months Chassis Grease
Greasing Points (CMX 227H / CMX 186H)
5332M-0503-010E
Page 56
-47-
Maintenance 5
Greasing Points (CM 226H / CM 185H)
5335M-0503-010E
Location Schedule Grade
1 Front knuckles Every 6 Months Chassis Grease 2 Cutting rotary link pivots Every 6 Months Chassis Grease
3 Cutting rotary drive shaft Every 6 Months Chassis Grease
Page 57
Maintenance
-48-
5
List of Consumables and Spares
• When replacing consumable or spare, always use CANYCOM genuine parts.
Using non-CANYCOM parts may reduce machine's performance or service life.
Note that it may also void warranty and certication for relevant standards.
*1: CMX227H, *2: CM 226H, *3: CMX186H, CM185H
Item Part No. Schedule Qty.
Engine
Oil Filter Cartridge 248-65801-00
Initially 50 hrs. After - Every 200 hrs. Replace if defective.
1
Air Cleaner Element 263-32610-A1
Every 200 hrs or seasonally.
1
Spark Plug (NGK BPR5ES)
065-01402-80
Clean: every 50 hrs. Replace if defective.
2
Wire (Throttle)
53320101100 Replace if defective. 1
Wire (Choke)
53470112000 Replace if defective. 1
Fuel System
Hose (Carburator - Fuel Pump)
263-68006-B3 Every 2 years. 1
Hose (Fuel Pump - Fuel Filter)
263-68007-B3 Every 2 years. 1
Hose (Fuel Filter - Fuel Cock) 53320316000 Every 2 years. 1 Hose(Fuel Cock - Fuel Tank) 53320315000 Every 2 years. 1
Drive Train
V-belt (HST) 08521300036 Replace if defective. 1
Tire (Front)*1, *2 53472202000
Replace if defective or reaches the wear limit.
2
Tire (Front)*3 53042204000
Replace if defective or reaches the wear limit.
2
Tire (Rear)*1, *2 53472302000
Replace if defective or reaches the wear limit.
2
Tire (Rear)*3 53042301100
Replace if defective or reaches the wear limit.
2
Valve*1, *2 53472304000 Replace if defective. 4 Tire Tube (Front)*3 53042205000 Replace if defective. 2
Tire Tube (Rear)*3 42012543000 Replace if defective. 2 Brake Lining (Rear) 73019901000 Replace if defective (Replace in pairs). 2
Brake Lining (Front) 73069901000 Replace if defective (Replace in pairs). 2 Wire (Rear Brake) 53323305500 Replace if defective. 1
Wire (Front Brake) 53323306500 Replace if defective. 1 Wire (Drive Lever) 53473307000 Replace if defective. 1
Page 58
-49-
Maintenance 5
*1: CMX227H, *2: CM 226H, *3: CMX186H, *4: CM185H
Item Part No. Schedule Qty.
Drive Train
Wire (Differential Lock) 53323402000 Replace if defective. 1 Wire (AWD)*1 53323452000 Replace if defective. 1
Cooling Fan 53352023000 Replace if defective. 1
HST Oil Filter*5 53212071200
When HST oil is changed (once a year or every 500 hours).
1
Cutting System
Blade Set (Iai) Z3324202010 Replace if defective. 1 Rubber Plate (Front Skirt, Center)*1 53322114000 Replace if defective. 1
Rubber Plate (Front Skirt, Center)*2 53332109000 Replace if defective. 1 Rubber Plate (Front Skirt, Center)*3 53382114000 Replace if defective. 1
Rubber Plate (Front Skirt, Center)*4 53342109000 Replace if defective. 1 Rubber Plate (Front Skirt, Sides)*1 53322113000 Replace if defective. 2
Rubber Plate (Front Skirt, Sides)*2 53332108000 Replace if defective. 2 Rubber Plate (Front Skirt, Sides)*3 53382113000 Replace if defective. 2
Rubber Plate (Front Skirt, Sides)*4 53342108000 Replace if defective. 2 Rubber Plate (Front Diff.-Blade
Shield)*1,*3
53352111000 Replace if defective. 1
Rubber Plate (Front Diff.-Blade Shield)*2, *4
53362114000 Replace if defective. 1
Rubber Plate (Front Axle, Rear Right)*1
53212118000 Replace if defective. 1
Rubber Plate (Front Axle, Rear Right)
*2, *4
53332112000 Replace if defective. 1
Rubber Plate (Front Wheel, Inside)*1, *3
53322116000 Replace if defective. 1
Rubber Plate (Front Wheel, Inside)
*2,
*4
53062121000 Replace if defective. 1
Rubber Plate (Front Wheel, Rear Inside)
*2,
*4
53232132000 Replace if defective. 1
Rubber Plate (Blade Shield, Rear) 53324113000 Replace if defective. 1 Rubber Plate (Blade Shield, Rear Left)
53324114000 Replace if defective. 1
Brake Lining (Cutting Rotary)
53104301000 Replace if defective. 2
Wire (Cutting Rotary Clutch)
53472404500 Replace if defective. 1
Gas Spring (Cutting Height Adjuster)
53474054000 Replace if defective. 1
Cutting Blade Stay 53324201000 Replace if defective. 1
Page 59
Maintenance
-50-
5
Removing and Installing Body Panels
• Cut or pinch hazard exists when removing or installing body panels; beware of
sharp edges and pinch points.
• Make certain to reinstall panels after removing for repairs or inspection.
Front Cover
5347M-0401-040E
Latch
Front Cover
1. Pull top side of front cover to unlock latch.
5347M-0401-110E
2. Pull up front cover.
• Tool box is provided under the front cover.
Use this tool box to store tools or substitute
cutting blades.
NOTE
Item Part No. Schedule Qty.
Electrical System
Battery 37053901000
Replace if defective.
1
Fuse, 30A (Green, Main)
09801003002
Replace if defective.
1
Fuse 10A (Red, Lights) 09801001002
Replace if defective.
1
Light Bulb (Head Lamp) 53320203100
Replace if defective.
1
Light Bulb (Tail Lamp)
*1
09808121502
Replace if defective.
1
Page 60
-51-
Maintenance 5
Head Lamp
Tray
Knob Bolt
Fixing Bracket
5332M-0509-030E
1. Remove front cover.
2. Remove 2 knob bolts xing the tray.
3. Remove xing bracket and lift tray.
Flange Bolt
Head Lamp Unit
5347M-0509-040E
4. Remove 2 ange bolts xing head lamp unit to remove head lamp unit.
Grommet
5332M-0509-060E
5. Insert projections at the bottom of head lamp unit into holes of grommet on bumper and install it in reverse order.
5332M-0401-140E
Front Cover
Clip
Rod
3. Raise steering wheel to the maximum angle and t clip on the back of front cover to rods.
4. Fit upper part of front cover.
• Beware not to catch front cover by the
plates on both sides when you installing
front cover.
NOTE
Page 61
Maintenance
-52-
5
Engine Hood
Lever
5332M-0505-030E
Engine Hood
1. Pull lever and open engine hood.
Lower Rear Cover
5332M-0505-040E
Rear Cover
1. Remove 4 bolts.
2. Remove lower rear cover.
Step
1. Remove 3 bolts xing step.
2. Remove step.
3. Remove step on the other side in the same way.
5332M-0505-080E
Step
Bolt
Page 62
-53-
Maintenance 5
Seat Bracket
1. Slide seat to the rear-most position.
2. Lift seat and push safety pin toward inside to hold seat.
• Move seat and check if the seat is held in
place rmly.
NOTE
5332M-0401-080E
Safety Pin
Cutting Blade Shield
• Always slide seat to the rear-most position when lifting seat. If seat is not in the
rear-most position, slide lever may interfere with step, preventing seat to be
lifted to the holding position.
• Make sure cutting blade shield is securely locked in the lowest position and
does not open to the side. Loose shield may allow objects to be thrown,
resulting in injury to the operator or by-standers or in property damage.
• Stop engine before opening cutting blade shield. Opening shield when cutting
blade is moving may result in injury or death.
Page 63
Maintenance
-54-
5
1. Push lock pin to unlock shield.
2. Pull up lock lever and move shield up or down to one of three positions.
3. Press down lock lever to lock shield. Lock pin will also return to lock position automatically.
Flipping up shield
5335M-0505-070E
Cutting Blade Shield
Lock Pin
Lock Lever
5347M-0505-090E
Lock Lever
Opening shield to the side
1. Undo nut to remove lock plate.
5347M-0505-080
5347M-0505-100E
Lock Plate
Nut
2. Squeeze lock lever to open shield to the side.
Page 64
-55-
Maintenance 5
Engine
Engine Oil
• To obtain correct reading, check oil level before starting, or wait about 10 minutes
after stopping engine to allow oil to drain back to oil pan.
• Always check oil level on a level surface.
• Oil to use and capacity: Page 45.
NOTE
• Always stop engine and remove ignition key before servicing.
• An engine that has been running is very hot. Allow engine to cool before
servicing, or severe burns may result.
• Keep re and spark away when servicing.
• Make certain to fill engine with correct grade of oil to the specified level.
Insufcient amount or wrong grade of oil reduces performance and may cause
permanent damage to engine.
• Dispose of the drained oil properly.
5332M-0506-010E
Oil Level Gauge
1. Park machine on a level surface.
2. Open engine hood.
3. Pull out dipstick and wipe it clean.
4. Insert dipstick fully and pull it out.
Inspecting
Page 65
Maintenance
-56-
5
Upper Limit
Lower Limit
5321M-0506-020E
5. Visually inspect oil level. Make sure oil level is between upper and lower limits. If it is below lower limit, add oil.
6. Visually inspect condition of oil. If it is too dirty or viscosity is not normal, change oil.
7. Put dipstick back in place.
8. Close engine hood.
5332M-0506-030E
Oil Filler Cap
Filling
1. Open engine hood.
2. Remove oil ller cap.
3. Fill specied amount of correct oil into ller.
4. Check oil l evel. Make sure oil level is between upper and lower limits.
5. Put oil ller cap back in place.
6. Close engine hood.
Changing
1. Have an appropriate oil drain pan.
2. Open engine hood.
3. Remove oil ller cap.
4. Remove drain plug to drain oil.
5. Put drain plug back in place.
6. Fill oil.
7. Check oil level and to make sure oil level is appropriate.
8. Put oil ller cap back in place.
9. Close engine hood.
5347M-0506-040E
Drain Plug
Oil Drain Pan
Page 66
-57-
Maintenance 5
Air Cleaner
• Clean air cleaner element daily. Dirty air cleaner element causes poor starting,
reduces engine performance and shortens engine life.
• Replace air cleaner element if damaged.
Oil Filter Cartridge
1. Open engine hood.
2. Follow the instructions in Operator's Manual for the engine to change oil lter cartridge.
3. Close engine hood.
5332M-0506-050E
Oil Filter Cartridge
5332M-0506-060E
Air Cleaner Lid
1. Open engine hood.
2. Follow the instructions in Operator's Manual for the engine to inspect, clean or change air cleaner element.
3. Close engine hood.
Page 67
Maintenance
-58-
5
Spark Plugs
• Never pull ignition cable when removing a spark plug cap. Conductor in the
cable may be severed or damaged.
• If a spark plug is damaged, replace it with a new one.
Spark Plug Cap (On both sides)
1. Open engine hood.
2. Follow the instructions in Operator's Manual for the engine to inspect, clean, or change spark plugs.
3. Close engine hood.
Page 68
-59-
Maintenance 5
Drive Train
• Stop engine and remove ignition key when servicing drive train.
• Allow machine to cool off before servicing. Engine and its ancillaries are very
hot after operation and may pose a burn hazard.
Tires
• Inate tires to the specied pressure. Under- or over-ination causes uneven
wear or other damages to tires.
• Dispose of drained oil properly.
Tire Size Pressure KPa(kgf/cm2)
Front Wheel
4.00-7 (4PR) 240 (2.4)
AGR 3.50-7 (2PR) 110 (1.1)
Rear Wheel
17×8.00-8 (4PR) 240 (2.4) 16×7.00-8 (2PR) 110 (1.1)
5332M-0507-010E
Valve Cap
1. Park machine on level ground.
2. Remove valve cap.
3. Check tire air pressure. If different from the specied values, adjust pressure.
4. Put valve cap back in place.
Page 69
Maintenance
-60-
5
Front Axle Oil (AWD models)
• Oil to use and capacity: Page 45.
NOTE
5332M-0507-100E
Drain Plug
Knuckle
1. Park machine on level ground.
2. Have an appropriate oil drain pan.
3. Remove drain plug on the left front knuckle to drain oil.
4. Remove drain plug on the right front knucle to drain oil as well.
Transmission Oil
• Oil to use and capacity: Page 45.
NOTE
5332M-0507-040E
Drain Plug
Check Bolt
1. Park machine on level ground.
2. Have an appropriate oil drain pan.
3. Remove transmission oil drain plug to drain oil.
4. Install drain plug back in place.
Filler Cap
5347M-0507-020E
5. Open engine hood.
6. Remove transmission oil ller cap.
7. Remove check bolt.
8. Fill specied amount of correct oil into ller, up to check bolt hole.
9. Put check bolt back in place.
10. Put ller plug back in place.
11. Close engine hood.
• AWD Models: CMX227H, CMX186H
NOTE
Page 70
-61-
Maintenance 5
• Drain plug for the right front knucle is on
the back side of the front axle.
NOTE
5347M-0507-090E
Filler Plug
Front Wheel Axle (Right)
5. Install both drain plugs back in place.
6. Remove right front step.
7. Remove oil ller cap.
8. Fill specied amount of oil into ller.
9. Install ller plug back in place.
10. Install right front step.
HST (Hydrostatic Transmission) Fluid
• To obtain correct reading, check HST uid level before starting, or wait until HST
uid cools off sufciently. Hot HST uid expands in volume and does not provide
correct reading.
• When oil is sufficiently cooled and is at the [MIN] level, its amount is sufficient.
• Do not exceed beyond [MAX] level. HST fluid may expand and overflow.
• Change HST oil once a year or every 500 hours, whichever comes rst.
• Oil to use and capacity: Page 46.
NOTE
• HST is a very delicate mechanism, and contamination of ten-micron-order
particles can damage it. When it is necessary to work on an HST, work in a
clean and dust-free environment, and make sure dust or dirt do not enter its
circuit.
Page 71
Maintenance
-62-
5
5335M-0507-010E
HST Oil Tank
Filler Cap
1. Park machine on level ground.
2. Open engine hood.
3. Unscrew and remove ller cap.
Inspecting - Models with charge-pump
Upper Limit
Lower Limit
5335M-0507-020E
Filler Cap
Dip Stick
1. Open engine hood.
2. Remove ller cap.
3. Fill specied HST uid into ller so that oil level is between upper and lower limits on dipstick.
4. Reinstall ller cap back in place and screw it securely.
5. Close engine hood.
Filling - Models with charge-pump
4. Wipe dip stick with clean cloth. Reinstall ller cap and screw it fully.
5. Unscrew and remove ller cap again. Visually inspect that oil level is between the upper and lower limits on dip stick. If it is below the lower limit, ll oil.
6. Reinstall ller cap and screw it fully.
7. Close engine hood.
1. Open engine hood.
2. Have an appropriate oil drain pan.
3. Remove ller cap.
4. Remove drain plug to drain oil tank.
Changing - Models with charge-pump
• HST system cannot be fully drained due to
its design.
• Do not operate drive pedal or drive lever
wit h HST oil drained. Doin g so lets air
into the circuit, necessitating to bleed the
circuit.
NOTE
Adjust Nut
Lock Nut
Page 72
-63-
Maintenance 5
5335M-0507-030E
HST Oil Reservoir
1. Park machine on level ground.
2. Open engine hood.
3. Visually inspect that oil level is between [MIN] and [MAX] lines on oil reservoir. If it is below [MIN], ll oil.
4. Close engine hood.
Inspecting - Models without charge-pump
1. Open engine hood.
2. Remove cap on HST oil reservoir.
3. Fill specied HST uid into reservoir so that oil level is above [MIN] line on reservoir.
4. Reinstall cap back in place and screw it securely.
5. Close engine hood.
Filling - Models without charge-pump
5335M-0507-050E
MIN
5. Remove oil lter.
6. Have a new oil lter. Apply thin coat of oil onto its oil seal and install it.
• HST system cannot be fully drained due to its design.
• Do not operate drive pedal or drive lever with HST oil drained. Doing so lets air into
the circuit, necessitating to bleed the circuit.
NOTE
7. Reinstall drain plug.
8. Fill fresh oil to level.
9. Reinstall ller cap.
10. Start engine and run it for a while. Stop it and check HST oil level.
11. Restart engine and drive machine back-and-forth from standstill several times.
12. Check oil level. If it is lower, ll.
13. Perform 10-12 until oil level stabilizes.
14. Check if there is no oil leak.
15. After changing HST oil, check oil level every 10-30 minutes of use for a while and ll as necessesary.
Page 73
Maintenance
-64-
5
1. Open engine hood.
2. Remove lower rear cover.
3. Have an appropriate oil drain pan.
4. Remove ller cap.
5. Remove drain plug to drain HST oil.
Changing - Models without charge-pump
• HST system cannot be fully drained due to
its design.
• Do not operate drive pedal or drive lever
wit h HST oil drained. Doin g so lets air
into the circuit, necessitating to bleed the
circuit.
NOTE
Release Lever
Drain Plug
5347M-0507-060E
6. Reinstall drain plug.
7. Fill fresh oil to level.
8. Reinstall ller cap.
9. Reinstall lower rear cover and close engine hood.
10. Start engine and run it for a while. Stop it and check HST oil level.
11. Restart engine and drive machine back-and-forth from standstill several times.
12. Check oil level. If it is lower, ll.
13. Perform 10-12 until oil level stabilizes.
14. Check if there is no oil leak.
15. After changing HST oil, check oil level every 10-30 minutes of use for a while and ll as necessesary.
Page 74
-65-
Maintenance 5
Drive Belt
• Adjust belt tension properly. Inproperly tensioned belt may reduce performance
and its service life.
5347M-0507-080E
A
Adjust Nut
Lock Nut
Drive Belt
Spring
1. Open engine hood.
2. Check V-belt tension. Push V- belt by nger and check that deection at center point A is in the range of 10 to 20 mm. If it is out of this range, adjust with adjust nut.
3. Visually inspect belt. Replace belt if it is damaged. For replacement, contact your CANYCOM representative.
4. Close engine hood.
5332M-0507-110E
Adjust Nut
Lock Nut
Spring
Page 75
Maintenance
-66-
5
1. Park machine on level ground.
2. Remove left step.
Adjust Nut
Lock Nut
5347M-0507-070E
3. Loosen lock nut
4. Adjust brake with adjust nut so that the brake does not drag when brake pedal is free.
5. Adjust brake so that the brake works and the brake pedal locks securely when brake pedal is locked
6. Tighten lock nut.
Rear Brake
• If brake does not work even the brake pedal
is locked, the brake shoe is worn out. Please
contact your CANYCOM representative for
replacement.
• Always keep brake adjusted for maximum performance. Improperly adjusted
brakes may result in property damage, serious injury, or death.
Parking Brake
Front Brake (AWD Models)
7. Lock brake pedal and inspect that the strech of spring is between 5mm and 8mm. If it is not within this range, adjust it with adjust nut.
8. Tighten lock nut after adjustment
9. Install left step back in place.
A
Lock Nut
Spring
NOTE
• AWD Models: CMX227H, CMX186H
NOTE
Page 76
-67-
Maintenance 5
Cutting System
Cutting Blades
• Blades and blade stay can become sharp due to wear. When handling blade or
blade stay, always wear thick gloves and handle carefully. Injury may occur.
• When replacing a blade, do not force it to remove. Blade can move suddenly,
causing injury. When it is difcult to remove, clean blade and remove foreign
object. Turn blade back and forth to remove.
• Stop engine and remove ignition key when servicing.
• Allow machine to cool off before servicing. Engine and its ancillaries are very
hot after operation and may pose a burn hazard.
• When a blade is damaged, replace it and the other blade immediately. Always
replace blades in pair. Damage due to vibration may occur.
• When replacing blades, always replace both blades. Replace blade pins and
wave washers also.
• When a foreign object is tangled with the blade, immediately stop the engine
and remove the foreign object. Damage due to vibration may occur.
• When replacing blades, inspect blade stay. If stay is worn beyond wear
limit, damaged or deformed, replace it immediately. Contact your CANYCOM
representative.
Page 77
Maintenance
-68-
5
Inspecting
5331M-0508-010E
New
Wear Limit
Blade Pin
Replace when either
of the part wears out
• Wear Limit
Blade: Up to line connecting outer edge and
inner edge.
Blade Pin: Up to either of the shoulder.
NOTE
1. Open cutting blade shield.
2. Visually inspect blades and pin for wear and damage. If blades are worn normaly, turn them over and use. Replace if both edges are worn. If blades or pin are worn excessively, deformed, damged, or missing, replace them with new ones.
3. Inspect cutting rotor stay. If stay is worn excessively, deformed or damged, contact your CANYCOM representative and have it replaced with new one.
4. Close blade sheild.
• Wear Limit: U p to the sol i d line in the
left figure (should have more than 15mm
clearance between edge of rotor stay and
mounting slot.)
NOTE
5332M-0508-020E
Blade
Rotating Direction
Flat Surfaces
Blade Pin
Wave Washer
Mounting, Dismounting Hole
Wear Area
Mounting Slot
Lug Hole
Rotor Stay
Wear Area
Handle with care.
These parts may become sharp
5332M-0508-040E
15mm
When New
Page 78
-69-
Maintenance 5
1. Open cutting blade shield.
2. Noting the direction of the flat faces on mounting pin, shift blade along mounting slot to remove blade.
Replacing
5332M-0508-050E
Mounting Slot
Flat Face
Flat Face
5332M-0508-060E
Blade
Mounting Pin
3. Install new mounting pin and wave washer to blade and shift blade along mounting slot, noting the direction of the at faces.
• Always put thick gloves on and be cautious when handling blade because both
edges of rotor stay can get sharp by wear.
• Wear Limit: See page 68
• If dirt or grass enters into mounting slot, making removal of blade difcult, remove
dirt or grass with a athead screw driver before removing blade.
• If it is difcult to remove blade, use 24mm spanner to remove
NOTE
24
5332M-0508-070E
Spanner
Blade Pin
Page 79
Maintenance
-70-
5
• Never place any part of body under cutting blade shield when cutting blade is
rotating.
• Do not allow bystanders to come near machine when inspecting cutting rotary
drive belt.
Cutting Rotary Drive Belt
• Adjust belt tension properly. Inproperly tensioned belt may reduce performance
and its service life.
• The V-belt stretches (breaks in) when it is new. Inspect and adjust the V-belt after
the rst day's (4 hours') use.
• For a longer service life, inspect and adjust (as necessary) the V-belt as the daily
pre-start up checks.
NOTE
Spring
Washer
5347M-0508-010E
Notch
1. Remove engine hood, lower rear cover and rear bumper.
2. Turn cutting rotary clutch lever to [ON].
3. Inspect the condition of V-belt to be free of damages or wear. Replace if damaged or worn. Contact your CANYCOM
representative for replacement.
4. Visually inspect if washer that holds spring is aligned with the right side of the notches on plates as shown.
Inspecting and Adjusting
Page 80
-71-
Maintenance 5
Lock Nut
Turnbuckle
5347M-0508-020E
5. If washer is not aligned with the notches, loosen lock nut and adjust turnbuckle.
6. Tighten lock nut.
7. Reinstall lower rear cover, engine hood, and rear bumper.
• If washer cannot be aligned to the nothces
by adjust ing turnbuckle (V-belt tension
cannot be set within the specified range),
V-belt needs to be replaced. Contact your
CANYCOM representative for replacement.
NOTE
• Do not allow bystanders to come near machine when inspecting cutting rotary
brake.
• Ride on machine when testing cutting rotary brake.
• Never attempt to check the performance of cutting rotary brake with cutting
blade shield open. Stones or rocks can be thrown and cause damage to
surrounding properties or persons.
• Inspect cutting rotary brake whenever the performance of it seems inadequate.
• Stop engine when adjusting cutting rotary brake.
Cutting Rotary Brake
• Never place any part of body under cutting blade shield when cutting blade is
rotating.
Page 81
Maintenance
-72-
5
Less than 5mm
Lining
Lining
Lining Groove
Back Plate
5347M-0508-030E
Cutting Rotary Clutch Lever: [ON]
Inspecting
1. Start engine.
2. Turn throttle lever to [ (fast)] to raise engine speed.
3.
Move cutting height adjust lever to [150] for CMX227H and CM226H, or to [130] for CMX186H and CM185H.
4. Move cutting rotary clutch lever to [ON] to rotate cutting blade.
5. Move cutting rotary clutch lever to [OFF] to observe if cutting blade stops. If it does not stop (if it keeps turning by inertia), adjust cutting rotary brake. To see if cutting rotary is running or not, observe the rotating sound of cutting blade, or open engine hood to observe the rotation of cutting blade V-belt. Avoid observing cutting blade directly.
4. If lining is in contact with lining groove, or the gap between back plate and pulley is greater than 5mm, adjust turnbuckle.
Turnbuckle
Lining
Lining Groove
Lock Nut
5347M-0508-050E
Lock Nut
Turnbuckle
5347M-0508-020E
1. Remove engine hood, lower rear cover, and bumper.
2. Move cutting rotary clutch lever to [ON].
3. Visually inspect if brake lining is not in contact with lining groove on pulley. Also inspect if the gap between back plate and pulley is 5mm or less.
Adjusting
5. Move cutting rotary clutch lever to [OFF].
6. Visually inspect if lining is firmly in contact with lining groove on pulley.
7. Shake turnbuckle to see if there is some play.
8. If lining is not firmly in contact with the groove, or turnbuckle is too tight, readjust turnbuckle.
9. Move cutting rotary clutch lever [ON] and {OFF] several times, then perform checks 4 through 7. Adjust as necessary.
Page 82
-73-
Maintenance 5
Electrical System
Battery
• Always stop engine and remove ignition key when servicing electrical system.
• Shock hazard. Do not handle electrical components with wet hands.
• Never charge battery when the uid level is below "lower level" line. Charging
battery with insufcient uid may shorten battery life or cause an explosion.
• Battery fluid (diluted sulfic acid) is corrosive and causes severe burns. Be
extremeley cautious when handling battery fluid. If battery fluid is spilt on
clothes, immediately rinse with plenty of water. If spilt on skin or in an eye,
immediately rinse with plenty of water and promptly consult a physician.
• Explosion hazard. Keep open flame or spark away from battery. Hydrogen
gas generated during charging is extremely explosive.• Never ll battery uid
beyond "upper level" line. Battery uid may spill and cause damage to machine
or injury to person.
• Always disconnect (-) terminal rst, and connect (+) terminal rst. Disconnecting
or connecting in the opposite order may cause a short circuit.
• When installing battery, make certain to connect (+) and (-) terminals to their
original positions. Avoid contact between terminals and other surrounding
parts.
10. Reinstall lower rear cover, engine hood, and bumper.
Page 83
Maintenance
-74-
5
Inspecting
5332M-0509-010E
Battery
UPPER
LOWER
1. Park machine on level ground.
2. Remove front cover.
3. Visually inspect that battery fluid level is between "UPPER" level and "LOWER" level lines.
4. If uid level is near or below "LOWER" level line, ll.
5. Install front cover back in place.
• Instruction for removing head lamp and
battery is indicated back of the front cover.
NOTE
• Always remove battery from machine before charging. Failure to do so causes
damage to electrical components and wiring.
• Follow battery charger user's manual when charging.
• When lling battery uid, do ll above [Upper Limit] line. Battery uid can spill
over and damage painted surfaces or corrode metal parts.
• Use wet cloth to clean battery. Dry cloth may generate static electricity, which
may cause explosion.
• Shock hazard: Do not touch terminals.
Page 84
-75-
Maintenance 5
5332M-0509-020E
Main Fuse
Fuse Case
Cap
Lights Fuse
1. Open engine hood.
2. Open fuse case cap. Remove fuse and visually inspect. If it is blown, replace it with new one of the same rating.
3. Install fuse.
4. Install fuse case cap.
5. Close engine hood.
Fuses
• If a fuse blows, investigate the cause before replacing.
• Always replace a fuse with one of the correct rating.
• Main Fuse: 30A. Lights Fuse: 10A
• Replacement Fuse: Page 50.
NOTE
Filling
UPPER LEVEL
LOWER LEVEL
Filler Cap
5321M-0510-020E
1. Remove front cover.
2. Remove battery.
3. Remove ller cap.
4. Fill distilled water to "UPPER LEVEL" line.
5. Install ller cap.
6. Install battery.
7. Install front cover.
5116M-0509-040E
1. Remove front cover.
2. Remove battery from machine.
3. Follow instructions in battery charger user's manual to charge battery.
4. When battery is fully charged, install battery back in place.
5. Install front cover back in palce.
Charging
Page 85
Maintenance
-76-
5
Light Bulbs
• When light bulb is burnt out, replace it with a new bulb.
• When replacing, always use a bulb of the correct rating. Wrong bulb may cause
malfunction or damge in electrical system.
• Do not touch bulb when it is hot. It may cause burns.
• Do not touch the glass part of light bulb directly with fingers. It may reduce
service life.
1. Remove 2 screws and remove lens.
Rear Lamp (AWD Models)
5332M-0509-070E
Lens
• Light Bulbs to use: Page 50.
NOTE
Head Lamp
Socket
Light Bulb
5332M-0508-050E
1. Remove front cover and head lamp unit.
2. Turn socket to remove.
3. Replace with new light bulb.
4. Install socket.
5. Install head lamp and front cover.
Page 86
-77-
Maintenance 5
5332M-0509-080E
Light Bulb
2. Replace with a new light bulb.
3. Install lens back in place.
After Use Care
Cutting System
• Never place any part of body under cutting blade shield when cutting blade is
rotating.
• Do not allow bystanders to come near machine when cutting blade is rotating.
• Always stay on machine when performing this opeartion
• Never attempt to clean cutting system with cutting blade shield open. Stones or
rocks can be thrown and cause damage to surrounding properties or persons.
• Turn cutting rotary clutch to [ON] only when cleaning. Keep it in [OFF] position
all the other times.
Page 87
Maintenance
-78-
5
• Do not set cutting height too low. It may hit ground.
NOTE
6. Move cutting rotary clutch lever to [ON] to rotate cutting blade to clean.
7. When cleaning is done, move cutting rotary clutch lever to [OFF] to stop cutting blade.
8. Move cutting height adjust lever to [150] for CMX227H and CM226H, [130] for CMX186H and CM 185H.
9. Turn throttle lever to [ (slow)] to lower engine speed.
10. Stop machine and remove hose.
Hose Connection
5335M-0510-010E
1. Park machine.
2. Set cutting height to about 50mm.
3. Connect hose to hose connection. Run water through hose.
4. Start engine.
5. Turn throttle lever to [ (fast)] to raise engine speed.
Page 88
-79-
Maintenance 5
After Normal Use
solidify or
• Fire hazard; clean machine of cut grass and similar material after use. Cut grass
that is accumulated on the machine can catch re.
• Clean cooling air intake in front of the engine. If cooling air intake is clogged or
blocked, it causes overheating, resulting in damages to the machine.
• Do not wash engine or control panel with running water; water may enter inside
and cause rust or damage.
• Always clean cutting blades and blade pins after use. Dirt or foreign matters
may solidify or corrode blades and make it difcult to remove them.
1. Clean machine; wash off dirt, mud, and remove grass and other foreign materials after use.
2. Clean cutting system. (See page 77)
3. Check if cutting blades can be rotate after removing foreign objects such as mud.
4. If machine is to be left outside, cover machine with protective, water-proof covering after it is cooled off.
Page 89
Maintenance
-80-
5
• Do not wash engine or control panel with running water; water may enter inside
and cause rust or damage.
• Clean machine after use; dirt or foreign objects may freeze and cause damage.
• Do not attempt to move machine when it becomes inoperable due to freezing
After Cold Weather Use
• Fire hazard; clean machine of cut grass and similar material after use. Cut grass
that is accumulated on the machine can catch re.
1. Clean machine; wash off dirt, mud, and remove grass and other foreign materials after use.
2. Park machine on a paved or rm, dry surface, or on a bed of lumber.
3. If machine is to be left outside, cover machine with protective, water-proof covering after it is cooled off.
Page 90
-81-
Maintenance 5
Storage
1. Park machine.
2. Clean machine; wash off dirt, mud, and remove grass and other foreign materials after use.
3. Check machine according to Maintenance Schedule (Page 41). If a problem is found, repair.
4. Wipe clean steel parts with oiled cloth and grease specied grease points.
5. Change engine oil.
6. Clean air cleaner element.
7. Drain fuel from carburator and fuel tank.
8. Inate tires to a pressure slightly higher than the specied value. Chock front and back of front wheels.
9. Remove battery from machine. Inspect, ll, and charge battery.
10. Cover machine with protective, water-proof covering after machine is cooled off.
• Do not wash engine or control panel with running water; water may enter inside
and cause rust or damage.
• Clean machine before storage; dirt or foreign objects may freeze and cause
damage.
• Do not store machine in a humid, dusty, or hot place.
• Fire hazard; do not store machine where there is a possiblity of ignition.
• Battery dischages even when it is not in use. A battery may hold charge for a few
months, but it is a good practice to charge battery before it goes at; it will extend
battery life.
• Refer to Operation Manual for the engine, for detailed instructions on preparing
engine for storage.
NOTE
Page 91
Troubleshooting
-82-
6
Troubleshooting
• If any malfunction or abnormal condition is found, immediately stop using the
machine and take an appropriate measure according to the Troubleshooting chart
below. If the malfunction or abnormal condition is not listed in the chart, or the
suggested measure does not solve the problem, consult with your CANYCOM
representative.
• Some correc tive measu res listed below requ ire special knowledge and/or
equipment. Please contact your CANYCOM representative in such a case.
Area Malfunction Possible Cause Corrective Measure Ref.
Engine
Engine does not start,
or is difcult to start
Out of fuel. →Fill fuel. Page 17
Excessive fuel in the
engine.
→Wait a while and try
starting again.
Battery capacity is
insufcient.
→Add battery uid.
→Charge battery.
→Replace battery.
Page 73
Page 73
Battery cable is
disconnected.
→Connect the battery
cable.
Insufcient or wrong
oil.
→Fill or change oil. Page 55
Dirty or damaged spark
plug.
→Clean or replace the
spark plug.
Page 58
Other (other than the
above).
→Follow the
instructions in
"Starting" to restart.
If problem persists,
please contact
your CANYCOM
representative.
Page 23
Engine stalls.
Out of fuel. →Fill fuel. Page 17
Choke valve closed. →Open choke valve. Other (other than the
above).
→Please contact
your CANYCOM
representative.
Engine stops abruptly.
Out of fuel →Fill fuel. Page 17 Other (other than the
above).
→Please contact
your CANYCOM
representative.
Page 92
-83-
Troubleshooting
6
Area Malfunction Possible Cause Corrective Measure Ref.
Engine
Idling is not stable.
Insufcient intake air
(clogged air cleaner).
→Clean or replace the
air cleaner.
Page 57
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Poor power or
acceleration
Bad fuel →Change fuel. Insufcient intake air
(clogged air cleaner).
→Clean or replace the
air cleaner.
Page 57
Loose drive belt. →Adjust Page 65
Excessive load →Reduce load. Other (other than the
above).
→Please contact
your CANYCOM
representative.
Irregular noise or
vibration from or
around the engine
→Please contact
your CANYCOM
representative.
Excessive oil
consumption
→Please contact
your CANYCOM
representative.
Engine overheats
Insufcient amount of
engine oil.
→Fill oil. Page 55
Rotating screen or
cooling ns are clogged
or blocked.
→Clean.
Excessive fuel
consumption
Clogged air cleaner. →Clean or replace the
air cleaner.
Page 57
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Black smoke comes
out of exhaust
Choke valve closed. →Open choke valve. Clogged air cleaner. →Clean or replace the
air cleaner.
Page 57
Other (other than the
above).
→Please contact
your CANYCOM
representative.
White or blue smoke
comes out of exhaust
Bad fuel. →Change fuel. Engine oil level is too
high.
→Adjust the oil level. Page 55
Wrong engine oil. →Change oil. Page 55
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Page 93
Troubleshooting
-84-
6
Area Malfunction Possible Cause Corrective Measure Ref.
Drive Train
Machine does not
move when drive lever
or pedal is operated.
Insufcient or
deteriorated HST uid.
→Add or change uid. Page 61
Parking brake is
applied
→Release the parking
brake.
V-belt is loose. →Adjust V-belt. Page 65
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Machine moves when
drive lever or pedal is
in neutral position.
HST is out of neutral. →Please contact
your CANYCOM
representative.
Transmission jumps
out of gear.
Transmission is not
positively shifted.
→Shift rmly.
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Machine does not turn
smoothly.
Tires are not properly
inated.
→Adjust tire pressure. Page 59
Differential lock
engaged.
→Disengage
differential lock
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Machine does not run
straight.
Tie-rod is not properly
adjusted.
→Please contact
your CANYCOM
representative.
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Brake
Brake or parking brake
does not work well, or
machine pulls to one
side when braked.
Brake is not proerly
adjusted.
→Adjust. Page 66
Brake is wet with water. →Apply brake a few
times to dry.
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Chassis
Machine vibrates
abnormally.
Improperly inated
tires.
→Adjust tire pressure. Page 59
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Page 94
-85-
Troubleshooting
6
Area Malfunction Possible Cause Corrective Measure Ref.
Electrical
System
Head lamp does not
illuminate properly.
Blown bulb. →Replace bulb. Page 76
Blown fuse. →Replace fuse. Page 76 Other (other than the
above).
→Please contact
your CANYCOM
representative.
Cutting
System
Cutting blade does not
rotate
Cutting rotary drive
belt is severed.
→Replace.
Cutting blade does not
stop
Brake lining is worn. →Replace.
Cutting rotary drive
belt slips.
Belt is loose. →Adjust belt tension. Page 70 Belt is worn. →Replace. Page 70
Cut grass or vines
accumulate in the
cutting blade shield.
→Clean. Page 77
Abnormal vibration
occurs when cutting
blade is rotated..
Cutting blade is
damaged or lost.
→Replace cutting
blades.
Page 67
Foreign object is
caught by cutting
blade.
→Remove or clean
foreign object.
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Cut grass is not
discharged properly.
Grass is wet. →
Cut when grass is dry.
Grass is too long. →Cut in several steps
at different heights.
Cutting height is too
low.
→Raise cutting height.
Engine speed is too low.
→Raise engine speed.
Driving speed is too
high.
→Drive slow.
Some grass is left
uncut.
Grass is too long. →Cut in several steps
at different heights.
Engine speed is too low.
→Raise engine speed.
Driving speed is too
high.
→Drive slow.
Cutting blade is
damaged or worn.
→Replace.
Cut grass or vines
accumulate in the
cutting blade shield.
→Clean. Page 77
Page 95
Troubleshooting
-86-
6
Area Malfunction Possible Cause Corrective Measure Ref.
Cutting
System
Cutting blade cuts into
ground.
Cutting height is too
low.
→Raise cutting height.
Machine turns too fast. →Turn slowly.
Work site has
undulations.
→Raise cutting height.
Cutting blade (knives
or stay) is bent.
→Replace.
Cutter load is too high.
Engine speed is too low.
→Raise engine speed.
Driving speed is too
high.
→Drive slow.
Cut grass or vines
are tangled to cutting
blade axle.
→Untangle.
Page 96
-87-
Transporting
7
• Park transporter (truck) on a level ground. Always apply parking brake and use
chocks to secure wheels.
• Do not allow bystandars to come close to machine or transporter when loading
or unloading machine.
• Use only loading ramps with sufficient strength (to withstand the combined
weight of machine and operator), width (more than twice the width of tire.), and
length (more than 4 times the height of loading deck of transporter), and have
anti-slip ramp surfaces.
• Secure the hooks of loading ramps rmly and ush with loading deck.
• Move slowly forward when loading onto, and move slowly backward when
unloading off of transporter. Pay special care when going over the joint between
loading deck and ramps; machine may tip.
• Do not turn on loading ramps. Machine may fall.
• Tie down machine securely. Make sure machine does not move around.
Hauling
Loading and Unloading
1. Park the transporter on a level ground. Apply parking brake and secure wheels with chocks.
5332M-0701-010E
More than 4 times
the height
Height
Page 97
Transporting
-88-
7
Hoisting
1. Lift seat.
2. Attach hoisting slings to 2 lift hooks and hoist machine.
• Licence or certification is required to operate a crane. Check your local
regulations.
• Use hoisting sling of sufficient strength. Always use the slings of the same
length when more than one is used.
• Pay special attention to the center of gravitiy and the balance of machine when
hoisting.
2. Place loading ramps. Secure hooks oframps rmly and ush with loading deck.
3. Shift auxiliary transmission shift lever to [Low] and drive machine slowly forward onto loading deck. Set cutting height adjust lever to [150] for CMX227H, CM226H, and [130] for CMX186H, CM185H. Pay attention not to hit loading lamp or loading deck when loading on a transporter.
4. Park machine according to the instructions in "Parking" (Page 33). Tie machine with rope or tie-down belts and secure it onto loading deck of transporter securely.
5332M-0702-010E
Hooks
Page 98
Model
Engine
LwA
Type Type Speed rpm
CMX227 / CM226 Robin EH65DS 3300 rpm 100 dB (A)
CMX186 / CM185 Robin EH63DS 3300 rpm 100 dB (A)
NOISE LEVEL evaluated based on factory standard.
NOISE LEVEL
Model
Engine
Rated revolution
Vibration
Mower Blade
Clutch
Steering
wheel (top)
Steering
wheel
(bottom)
Seat
CMX227 / CM226 3000 rpm
ON 22 m/s
2
20 m/s
2
2.5 m/s
2
OFF 13m/s
2
18 m/s
2
2.3 m/s
2
CMX186 / CM185 3000 rpm
ON 19m/s
2
16m/s
2
3.0m/s
2
OFF 11m/s
2
16m/s
2
2.6m/s
2
VIBRATION evaluated based on factory standard.
VIBRATION
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