CanyCom CMX222, CM223 Operator's Manual

Page 1
Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Original Instructions
(in English)
Ride-on Brushcutter
CMX222/CM223
Operator's Manual
5323 5321 004
Page 2
http://www.canycom.co.jp/
■
Sales Headquarters TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396
■
Foreign Trade Center
TEL +81-(0)3-3552-6277 FAX +81-(0)3-3552-6288
All rights reserved. Unauthorized use or reproduction of this material is prohibited.
Authorized Dealer
CHIKUSUI CANYCOM, INC.
Page 3
Notice to Users and Maintenance Personnel
• This machine can be very dangerous if the safety precautions in this manual
and on the labels attached to this machine are not followed. Read and
understand this manual and safety labels on machine thoroughly before using
this machine. Always follow the instructions and safety precautions, or serious
injury or death could result.
• This machine should only be used for its intended purpose: cutting grass and
bushes. Any other use could be dangerous.
• This machine may not be operated on public road or what is considered to
be public road. It is the sole responsibility of the operator to consult the local
regulations.
• Do not modify this machine, or do not operate this machine with the safety
covers removed or open. A serious accident could result.
Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain machine. Make sure to read and understand the manual thoroughly before operating this product. Also make sure to read the separate operator's manual for engine.
• Store this manual in a safe, accessible place for easy reference.
Page 4
Warning Term Denition
Indicates an imminently hazardous situation which will result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in minor to moderate injury or damage to the machine if the
user does not follow the procedures or the instructions.
Indicates important information which needs particular
attention.
In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents). Read and understand what they mean and always follow the instructions in this manual.
Warning Terms Used in this Manual
NOTE
Notice to Owner
• Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of reading and following the information in this manual.
Page 5
Warranty and After-Sales Service
CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A copy of this warranty is reproduced in the back of this manual.
Warranty
Consult your local CANYCOM dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine. Please make sure to have the product name, serial number, and the make and type of engine handy at the time of contact. The model and serial number can be found on the model label as shown below, and the make and type of the engine can be found in Chapter 3 "Specications" of this manual (Page15).
After-Sales Service
Location of Model Label Model Label
The replacement or repair parts for this product shall remain available for seven years after the production of this type of machine is discontinued.
Availability of Spare Parts
5321M-0004-010E
Location of Model Label
5323M-0004-020E
Page 6
Contents
1. Safety 1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Preparation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Servicing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
2. Controls and Components 11
Name and Function of Controls . . . . . . . . . . . . . . . . . . . 11
3. Specications 15
Product Specications
. . . . . . . . . . . . . . . . . . . . . . . . . .
15
Contents of Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. Operation 17
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pre-start up Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Adjusting Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Adjusting Seating Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Adjusting Seating Height (CMX222 Only). . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Adjusting Seat Suspension (CM223 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Page 7
Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Shifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Shifting Between 2WD and AWD (CMX 222 Only)
. . . . . . . . . . . . . . . . . . . .
29
Locking Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Working. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Inspecting Cutting Blade
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
Adjusting Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Using Cutting Height Memory Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5. Maintenance 39
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
List of Fluids and Lubricants
. . . . . . . . . . . . . . . . . . . . .
43
Greasing Points
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
Greasing Points (CMX222). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Greasing Points (CM223) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
List of Consumables and Spares . . . . . . . . . . . . . . . . . . 46
Page 8
Removing and Installing Body Panels . . . . . . . . . . . . . . 48
Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Side Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Upper Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Lower Rear Cover
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
Seat Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Cutting Blade Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Engine Oil
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
Oil Filter Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Drive Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Transmission Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Front Differential Oil (CMX222 Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Front Knuckle Oil (CMX222 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Center Gearbox Oil (CMX222 Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
HST (Hydrostatic Transmission) Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Suction Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Cutting System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Cutting Blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Blade Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Cutting Rotary Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Cutting Rotary Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Light Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Page 9
Warranty
Warranty Certicate is attached at the end of this manual. * Have the warranty certicate signed after you have received and fully understood
the instructions for handling this machine and received the receipt.
Appendix
• Operator's Manual for the Engine * Be sure to read and understand it together with this manual .
After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Cutting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6. Troubleshooting 78
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7. Transporting 83
Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Hoisting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Page 10
Safety 1
-1-
Safety Labels
The safety labels shown on the next page are attached to the machine. See the illustration below for the location and the illustration on the next page for the content of each label on the machine.
• Locate all the warning labels attached to this machine. Read and follow the
instructions and precautions in them. Failure to do so could result in serious injury
or death to the operator or bystanders.
• Keep the labels clean and legible. Do not use solvents or gasoline to clean the
labels.
• Replace these labels immediately if they have been removed, have fallen off or
become illegible. Use the part number, on the label or shown in this manual, to
order a replacement label from your CANYCOM representative.
5
2
4
4
3
7
7
6
1
5323M-0101-011E
Page 11
Safety
-2-
1
5321 5113 0001
5321 5115 0002
5321M-0101-020E
5321 5118 0003
5305 5326 0005
5321 5116 0004
5321 5114 0006 3667 5063 0007
Page 12
Safety 1
-3-
Safety Mechanisms
This product is equipped with the following safety mechanisms.
Engine can be started only when parking brake is in [ (engaged)] position and cutting rotary clutch in [OFF] position. This is to prevent unintended movement of machine or cutting blade when starting engine.
Start Interlock Mechanism
Engine stops if operator is not seated while cutting blade is rotating. This is to reduce the possibility of accident related to moving blade when machine is turned over.
Automatic Blade Stopping Mechanism
Automatic Vehicle Stopping Mechanism
When machine is operated by drive lever and seat is tilted backwards, drive lever returns to [ (neutral)] position and machine stops. This is to reduce the possibility where operator is caught by branches when he or she is cutting under the tree. Drive pedal is not linked to this mechanism because it automatically returns to neutral when released.
Page 13
Safety
-4-
1
This section contains safety precautions to follow when operating and maintaining the machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or bystanders.
Safety Precautions
All operators and mechanics should receive practical instructions from their employer or renter. Such instructions should cover the following issues:
• It is essential to familiarize yourself with the controls, safety labels and the proper
use of the machine.
• Never allow people unfamiliar with these instructions to operate or service the
machine. Do not let anyone under 18 years of age to operate this machine. Local
regulations may restrict the minimum age for operating the machine. Consult your
local authority.
• The operator is responsible for the accidents or hazards caused to other people or
their property.
• This machine has a riding capacity for one person only. Do not carry passengers
other than the operator.
• Observe the weight limit of this machine: 120kg.
• Always keep in mind that care and concentration is required when working with
ride-on machines.
• Loss of control on a slope cannot be regained by the application of the brake. The
main reasons for loss of control are:
→ insufcient grip of tires.
→ excessive speed.
→ misjudging of the ground conditions, especially slopes.
Training
Page 14
Safety 1
-5-
• Fuel is highly ammable. See Checking and Filling Fuel, page 17, for important
safety information on handling fuel.
• Always wear protective footwear, long trousers, hardhat, safety glasses and ear
protection when operating or servicing the machine. Proper clothing will minimize
the chance of injury. Do not operate the equipment if you have long hair, loose
clothing, or jewelry; all of which may get tangled in moving parts. Do not operate
the machine barefoot or with open sandals.
• Prepare beforehand the working rules and procedures such as signaling and trac
control for the work place. Following such rules will reduce the risk of accidents.
• Never handle fuel or grease, service the engine, or recharge the battery in the
presence of re or spark.
• Perform the daily pre-startup inspection (see Preparation, pages 17) before starting
the machine. Repair or replace damaged parts before starting the machine.
Preparation
Page 15
Safety
-6-
1
Operation
• Do not operate the engine in a conned space where dangerous carbon monoxide
fumes can accumulate.
• Do not touch the engine, mufer or exhaust pipe while the engine is running or
soon after it has stopped. These areas will become very hot and can cause burns.
• Do not operate the machine under the inuence of alcohol or drugs. Do not operate
the machine when you are tired, ill, or not feeling well.
• Always check for obstacles before operating on new terrain. This includes overhead
obstacles such as the branches of a tree.
• Before starting the engine and moving the machine, scan around your surroundings
and make sure all persons and other vehicles are a safe distance away from the
machine.
• On a slippery surface, travel slowly and exercise caution to reduce the chance of
skidding or sliding out of control. Never operate on ice.
• Always make certain that there is no obstacle or a person behind the machine when
backing up. After conrming that it is safe to back up, move slowly and avoid sharp
turns.
• To reduce the risk of tip over, pay special attention when encountering an obstacle
or a slope, or when braking on a slope or during a turn. See Driving on a Slope on
page 8.
• Never attempt to drive over a large obstacle such as rock or fallen tree.
This machine is intended for cutting grass and bushes. Any other use may pose hazard or cause damage to the machine.
The stability of the machine is affected by the speed, rate of steering, terrain and the operator's weight. Always pay close attention to these factors or a loss of control or tip over could occur, resulting in property damage, serious injury or death.
General Driving
Page 16
Safety 1
-7-
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be
alert when traveling on changing terrain.
• Never operate on terrain that you are not comfortable with. Avoid terrain that is so
rough, slippery or loose that you feel like you could tip over.
• Do not operate the machine near the edge of a cliff, an overhang or a slide area. Pay
special attention after heavy rain or earthquake.
• Do not make sudden maneuvers. A sudden start, stop, or turn can make the
machine lose control and could cause a tip over. Be especially cautious when
traveling on soft or wet ground.
• Drive at a safe speed, taking into account the surface gradient, surface conditions
and load.
Page 17
Safety
-8-
1
Driving on a Slope
• Always follow proper procedures for driving on a slope as described in this manual.
• Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip
over. Check the terrain carefully before attempting to drive on a slope.
• Never drive on a slope that you are not comfortable with. Avoid a slope that is so
rough, slippery, or loose that you feel like you could tip over.
• When driving up a slope, proceed at a steady rate of speed and throttle position.
• Never move the throttle lever, the drive lever, the drive pedal or the steering wheel
suddenly.
• If the engine stalls or loses traction during a climb and cannot make it to the top
of the slope, do not try to turn the machine around. Carefully back down slowly,
straight down the slope.
• Drive straight up or down slopes. Avoid turning on a slope.
• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another
vehicle or person could be on the other side of the crest.
• Avoid driving the machine across a slope.
• Before driving down a slope, stop and shift auxiliary transmission to [LOW] position.
Drive slowly. Use the engine speed to help keep the machine speed low.
• Never use on a slope steeper than 25 degrees for CMX222 or 15 degrees for
CM223.
• Driving on a slope can be dangerous. It can result in a tip over and cause
serious injury or death. Take the following precautions.
Page 18
Safety 1
-9-
Parking
• Park the machine on a at, level and stable surface. Never park on a slope steeper
than 10 degrees. Avoid parking on a slope less than 10 degrees. If parking on a
slope less than 10 degrees is absolutely unavoidable, apply the parking brake and
block the wheels at the lower end of the machine.
→ Park the machine facing uphill
→ Do not park sideways on a slope.
• Never park on an instable surface. Do not park near the edge of a cliff.
• Observe all the previous precautions for driving, driving on a slope and cutting.
• Whenever you park the machine, apply the parking brake and stop the engine.
Remove t h e key whenever you l e a ve th e machine unattended to p r e vent
unauthorized use or accidental starting.
• Gasoline is extremely ammable and can be explosive. When parking the machine
indoors, make certain that the building is well ventilated and that the machine is not
close to any source of ame or spark, including appliances with pilot lights.
Cutting
When conducting cutting operation, take the following precautions.
• Always follow the proper procedures for cutting as described in this manual.
• Shutt off the work site. Post signs to inform of the cutting operation. Close off the
site with rope if necessary to keep people, especially children, off the work site.
• Pay attention to the surrounding area. Rotating cutting blade throws stones, rocks
and debris. This may cause property damage, injury, or death.
• Drive forward when cutting. This best prevents the cutting blades from throwing
stones, rocks, or debris.
• Pay attention to obstacles. This includes overhead obstacles such as the branches
of a tree.
Page 19
Safety
-10-
1
Servicing
• Do not service the machine when the engine is running. If it is absolutely necessary
to run the engine while servicing, beware of the moving parts.
• Do not operate the engine in a conned space where dangerous carbon monoxide
fumes can accumulate.
• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines
are in good condition and leak-free.
• Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic
uid under high pressure. Use paper or cardboard, not your hands, to search
for leaks. Hydraulic uid escaping under pressure can have sufcient force to
penetrate the skin and cause serious injury.
• Check all fuel lines on a regular basis for tightness and wear. Tighten or repair them
as needed.
• If the engine must be running to perform a service, keep hands, feet, clothing and
any part of the body away from any moving part, especially the cooling fan and the
belts at the back of the engine.
• Do not touch the engine, mufer, or exhaust pipe while the engine is running or
soon after it has stopped. These areas will be very hot and can cause burns.
• The engine must be shut off before checking or adding oil.
Page 20
-11-
Controls and Components 2
Name and Function of Controls
Forward
Fuel Filler Cap
Steering Wheel
Cutting Blade Shield, Left
Cutting Blade Shield, Right
Tail Lamp
Rear Tire
Engine Cover
Tool Box
Front Cover
Front Tire
Head Lamps
Side Cover, Left
Cup Holder
Assist Grip
Side Cover, Right
Upper Rear Cover
Lower Rear Cover
5321M-0201-010E
Seat
Bumper
Page 21
Controls and Components
-12-
2
1 Main Switch . . . . . . . . . . . . Main switch is used to start or stop engine.
2 Throttle Lever . . . . . . . . . . Throttle lever is used to control engine speed.
3 Drive Pedal . . . . . . . . . . . . . Drive pedal is used to control the traveling direction and
speed of the machine. Machine moves forward when the front of drive pedal is depressed and backward when the rear of drive pedal is depressed. Angle of drive pedal determines the speed.
4 Drive Lever . . . . . . . . . . . . Drive lever is used to control the traveling direction and
speed of machine. Machine moves forward when lever is tilted forward and backward when lever is tilted backward. Angle of drive lever determines the speed.
5323M-0201-020E
Page 22
-13-
Controls and Components 2
5 Brake Pedal . . . . . . . . . . . . Brake pedal is used to stop machine. When brake pedal
is depressed, drive lever returns to neutral position and brake is engaged.
6 Parking Brake Lock Lever. Parking brake lock lever is used when parking machine
securely. Pulling parking lock lever while brake pedal is depressed locks brake pedal.
7 Auxiliary Transmission . . . Auxiliary transmission shift lever is used to shift auxiliary
transmission to change the speed of the machine.
8 2WD/AWD Shift Lever . . . . 2WD/AWD shift lever is used to switch between 2WD
(rear-wheel drive) and AWD (all-wheel drive) modes.
9 Differential Lock Lever . . . Differential lock lever is used to lock differential when rear
wheels slip. Tilting differential lock lever to [ON] position locks differential.
10 Cutting Height Adjust . . . . Cutting height adjust lever is used to adjust the cutting
height.
11 Cutting Rotary Clutch . . . . Cutting rotary clutch lever is used to start or stop rotating
cutting rotary.
12 Cutting Height Memory . . Cutting height memory lever is used to set the desired
minimum cutting height.
13 Tilt Lever . . . . . . . . . . . . . . . Tilt lever is used to adjust the angle of steering wheel.
14 Head Lamp Switch . . . . . . . Head lamp switch is used to turn on or off head lamps.
When head lamps are on, switch is also illuminated.
15 Tail Lamp Switch . . . . . . . . Tail lamp switch is used to turn on or off tail lamp. When
tail lamp is on, switch is also illuminated.
16 Fuel Gauge . . . . . . . . . . . . . Fuel gauge indicates the amount of fuel in fuel tank.
Shift Lever
Lever
Lever
Lever
(CMX222 only)
Page 23
Controls and Components
-14-
2
17 Hour Meter . . . . . . . . . . . . . Hour meter indicates the cumulative total operating time of
the machine in 0.1 hour increments.
18 Oil Pressure Warning. . . . . Under normal condition, oil pressure warning lamp goes
off once engine is started. It is illuminated when problem with engine oil pressure is detected while engine is running.
19 Start Lamp . . . . . . . . . . . . . Start lamp is illuminated when the condition for starting
engine is met (parking brake [ON], cutting blade clutch [OFF]).
Lamp
Page 24
-15-
Specications 3
· Use this product properly after understanding its specications thoroughly.
Product Specications
Model and Type CMX222 CM223
Machine Mass kg 355 Mowing Rate m2/h 7300
*1
6700
*1
Dimensions
Overall Length mm 1970 Overall Width mm 1040 Overall Height mm 940 920 Wheelbase mm 1365 1370
Tread
Front mm 810 830 Rear mm 780 780
Ground Clearance mm 145 125
Engine
Model Robin EH65DS Type Air-cooled 4-cycle V-twin Gasoline Cylinder (Bore×Stroke) mm 80X65 Displacement cm
3
653 Maximum Output kw(PS)/rpm 16.4 (22) / 3600 Maximum Torque
N•m(kgf•m)/rpm
45.6 (4.65) / 2500 Starter System Electric Fuel Automotive Unleaded Gasoline Fuel Consumption
g/kW•h(g/PS•h)
310 (230) Fuel Tank Capacity L 14.5 Ignition Contactless Magneto Spark Plug NGK BP6ES
Electrical
Battery Type 38B19R Battery Capacity V/AH 12/28
Performance
Speed
High km/h 0~12.1 0~11.1
Low km/h 0~7.5 0~6.9 Minimum Turning Radius m 1.99 1.9 Gradeability Degrees 25 15 Stability
Angle
Left Degrees 30 30
Right Degrees 30 30
*1 Estimated at the maximum speed with the auxiliary transmission in Low position (7.5km/h)
Page 25
Specications
-16-
3
No. Content Quantitiy Note
1 Operator's Manual 1 This Manual 2
Operator's Manual for the Engine
1
3 Engine Service Tool 1
for Servicing Engine
Contents of Tool Bag
Model and Type CMX222 CM223
Drive Train
Main Transmission HST (Continuously Variable) Auxiliary Transmission Constant Mesh
Tires
Front TA 4.00-8 (2PR) AGS4.00-7 (4PR)
Rear 19X8.00-10 (4PR) 17X8.00-8 (4PR) Steering Rack and Pinion, Round Steering Wheel Brakes Internally Expanding
Cutting System
Cutting Width mm 975 Cutting Height mm 0~180 (Continuous)
0~160 (Continuous) Blade Type Free Knife & Stepped Stay Number of Blades 2 Blade Drive Train Shaft Drive
*These specications are subject to change without notice.
Page 26
-17-
Operation 4
• Keep re and spark away when handling fuel.
• Always stop engine before refueling.
• Do not ll beyond the limit (bottom of the ller lter) so that fuel will not
overow. In case fuel is spilt, wipe out immediately.
Pre-start up Inspection
Preparation
Always perform an inspection before use. Refer to the Maintenance Schedule (page 39) for the inspection schedule and procedure.
Checking and Filling Fuel
1. Check fuel gauge. If fuel level is low, ll fuel.
2. Open fuel ller cap and ll fuel.
3. Put fuel ller cap back in place and close it securely.
5321M-0401-020E
Fuel Filler Cap
• Fuel : Automotive Unleaded Gasoline
• Fuel Tank Capacity : 14.5L
NOTE
5323M-0401-030E
Fuel Gauge
Page 27
Operation
-18-
4
• After adjusting steering wheel, try moving steering wheel back and forth and up
and down to make sure it is securely locked in its position.
Adjusting Steering Wheel
1. Press down tilt lever to adjust steering wheel angle.
2. There are three positions for steering wheel angle.
3. After adjusting angle, return tilt lever to lock steering wheel securely.
Adjusting Angle (Tilting)
Adjusting Height
1. Remove U-nut to remove F-bolt which secures steering shaft.
2. Move steering wheel up or down to the desired position. There are three positions for height.
3. Line up holes on steering shafts and insert F-bolt. Lock F-bolt securely with U-nut.
5323M-0401-040E
Steering Wheel
Tilt Lever
5323M-0401-050E
F Bolt
Steering Wheel
Page 28
-19-
Operation 4
• Beware of pinch points when adjusting seating position.
• After adjusting seat, try moving seat back and forth and up and down to make
sure it is securely locked in its position.
Adjusting Seating Position
1. Pull up slide lever to slide seat forward or backward.
2. When seat is in a desired position, release slide lever and lock seat securely.
5321M-0401-050E
Slide Lever
Seat
Sliding seat
Adjusting Height
5321M-0401-060E
Height Adjust Lever
Seat
1. Pull up height adjust lever to adjust seat height. Height can be adjusted freely within its range.
2. When seat is in a desired position, release height adjust lever. Seat locks at that height.
Adjusting Seating Height (CMX222 Only)
• Beware of pinch points when adjusting seating position.
Page 29
Operation
-20-
4
Adjusting Seat Suspension (CM223 Only)
1. Lift seat up
2. Loosen lock nut.
3. Turn adjust nut toward A direction to harden suspension.
4. Turn adjust nut toward B direction to soften suspension.
5. Tighten lock nut.
6. Put seat back.
5323M-0401-020E
Lock Nut
Adjust Nut
A
B
5323M-0401-010E
Seat
Page 30
-21-
Operation 4
Driving
• Always start and run engine in a well ventilated place.
• Always stay on seat when starting engine. Never attempt to start engine away
from machine. Run over accident may result.
• Do not turn main switch to [ (start)] position when engine is running. Starter
motor and/or engine may be damaged.
• Position throttle lever to [ (slow)] when starting.
• Do not turn the starter for more than 5 seconds. If the engine does not start,
turn main switch back to [ (off)] position and wait for 10 seconds or more
before attempting to start again.
• If engine does not start after starting procedure is performed several times, turn
off main switch and wait for 5 to 10 minutes and try again.
• Do not use this machine in temperatures above 40ºC or below -15ºC. This
machine cannot perform adequately in these temperature ranges. Using this
machine under such conditions may result in an accident or cause damage to
machine.
• In the winter or cold climate, warm up engine thoroughly before driving
machine. A cold engine delivers poor performance, which may result in an
accident. It also causes excessive wear.
• Do not use this machine in dusty places such as desert. Dust may clog air
cleaner or enter engine, which may reslt in loss of performance and an accident.
It also causes excessive wear.
Starting
Page 31
Operation
-22-
4
1. Make certain brake pedal is depressed and locked. If it is not, depress brake pedal and pull lock lever to lock it.
2. Make sure cutting rotary clutch lever is in [OFF] position.
5321M-0402-020E
Cutting Rotary Clutch Lever
3. Make certain auxiliary transmission shift lever is in [N (neutral)] position.
5321M-0402-030E
Auxiliary Transmission Shift Lever
• Safety feature: engine cannot be started
unless brake pedal is depressed.
NOTE
• Safety feature: engine cannot be started
unless cutting rotary clutch lever is in [OFF]
position.
NOTE
5323M-0402-010E
Brake Lock Lever
Brake Pedal
• Do not use this machine in the altitude above 1500m (4920ft.) in its original
conguration. This machine cannot perform adequately above that altitude.
Using this machine under such conditions may result in an accident or cause
damage to machine. If you need to use this machine above that altitude, contact
your CANYCOM representative.
Page 32
-23-
Operation 4
4. Make certain drive lever is in [ (neutral)] position.
5321M-0402-040E
Drive Lever
• Drive lever returns to [ (neutral)] when
brake pedal is fully depressed.
NOTE
6. Insert ignition key into main switch.
7. Turn key to [ (start)] position to start engine. Release key immediately after engine starts. Key automatically returns to [ (ON)] position.
8. Run engine without load for about 5 minutes to warm up.
• Avoid frequent starting. Once engine starts,
run it for a while to charge battery.
• Drive machine gently in the rst week (40
to 50 hours) of operation after purchase for
breaking-in.
NOTE
5. Make sure throttle lever is in the [ (slow)] position. In the cold weather below 10 degrees celsius when engine revolution is not stable, position throttle lever 1/3 toward the [ (fast)] position.
• This machine is eqipped with the autochoke
sy stem and may sta rt more easily with
throttle lever in the [ (slow)] position.
NOTE
5323M-0402-070E
Main Switch
5323M-0402-080E
Throttle Lever
Page 33
Operation
-24-
4
Driving
• Do not operate drive pedal or drive lever when brake is locked with parking
brake lock lever. It can wear out brake.
• Always wear protective footwear, long trousers, hardhat, safety glasses and
ear protection when operating or servicing the machine. Proper clothing will
minimize the chance of injury. Do not operate the equipment if you have long
hair, loose clothing, or jewelry; all of which may get tangled in moving parts. Do
not operate the machine barefoot or with open sandals.
• Do not allow bystanders to come near machine when driving.
• Always make certain of the safety of your surroundings before driving; start
slow.
• Always make certain of the safety of your surroundings before turning
• Do not make sudden starts, acceralation, change of speed, change of direction,
or stop. Do not turn at speed. Avoid sudden maneuvers; this may cause the
operator to fall or to be thrown, or machine to tip over.
• Do not operate drive pedal and drive lever simultaneously. Machine may loose
control and keeps moving even releasing feet from drive pedal.
• Do not turn the key to [ (off)] position while traveling.
Page 34
-25-
Operation 4
4. Depress brake pedal to release brake pedal lock.
5. Depress gradually the forward or reverse side of drive pedal to move in the corresponding direction.
• Speed can be adjusted continunously by the
position of drive pedal.
Driving with Drive Pedal
NOTE
3. Mov e th e th ro tt le lev er towar d [ (fast)] position to increase engine speed.
1. Ma k e ce r t a i n of th e s a f e t y of yo u r surroundings.
2. Move auxiliary transmission shift lever to either [H (high speed)]or [L (low speed)] position.
5321M-0402-100E
Auxiliary Transmission Shift Lever
• See Specications (page 15) for the speed
range in either gear position.
NOTE
5323M-0402-110E
Throttle Lever
5323M-0402-120E
Brake Pedal
5323M-0402-130E
Drive Pedal
Page 35
Operation
-26-
4
5. Move dri ve lever gradu ally forward or backward to move in the corresponding direction.
5321M-0402-140E
Drive Lever
Driving with Drive Lever
6. Turn steering wheel to turn.
• Do not make a sudden stop. Operator may be thrown off, or machine may skid
or tip over.
• Always park on a rm, level place. Never park on a potentially dangerous place.
Stopping
• Speed can be adjusted continunously by the
position of drive lever.
* If s eat tilts backward whi le m achine is
driven with drive lever, safety mechanism
automatically returns drive lever to neutral
and stops machine. This is to avoid an
accident where operator is caught by an
overhanging obstacle.
NOTE
5323M-0402-150E
Steering Wheel
Page 36
-27-
Operation 4
1. Gradually return drive pedal to slow down.
2. Take foot off drive pedal.
• Do not depress brake pedal when drive pedal is depressed. HST may be
damaged.
• Do not hold drive lever in a position other than neutral and depress brake pedal
simultaneously. HST may be damaged.
When Driving with Drive Pedal
• Drive pedal automatically returns to neutral
when released.
NOTE
1. Gradually return drive lever to [ (neutral)] to slow down.
2. Release hand off drive lever.
5321M-0402-040E
Drive Lever
When Driving with Drive Lever
3. Depress brake peda l to stop m achine completely.
• When brake pedal is depressed, drive lever
returns to [ (neutral)].
NOTE
5323M-0402-160E
Drive Pedal
5323M-0402-120E
Brake Pedal
Page 37
Operation
-28-
4
• Always shift gears rmly. When transmission is not rmly shifted, it may jump
out of gear, resulting in loss of control of machine.
Shifting
• Always stop machine to shift gears. Shifting gears while machine is in motion
can damage transmission.
1. Stop machine.
2. Move auxiliary transmission shift lever to [H (high speed)] or [L (low speed)] position rmly.
5321M-0402-100E
Auxiliary Transmission Shift Lever
• See Specications (page 15) for the speed
range in either gear position.
NOTE
Page 38
-29-
Operation 4
Shifting Between 2WD and AWD (CMX222 Only)
• Always stop machine to shift between 2WD and AWD (all-wheel-drive) modes.
Shifting gears while machine is in motion can damage transmission.
• Use 2WD mode under normal condition.
• Pay attention to the minimum turning radius in AWD mode. In AWD mode,
minimum turning radius is greater than that in 2WD mode.
1. Stop machine.
2. Move 2WD/AWD shift lever to [2WD] or [AWD] position rmly.
Page 39
Operation
-30-
4
Locking Differential
• Always stop machine to operate differential lock lever. Operating differential
lock lever while machine is in motion can damage differential.
• Keep differential lock in [OFF] position under normal running condition.
Differential may be damaged.
• Do not turn machine when differential lock is in [ON] position.
1. Move differential lock lever to [ON] position.
2. Move auxiliary transmission shift lever to [L (low speed)] position.
3. Drive slowly out of the slippery area.
5321M-0402-180E
Diff. Lock Lever
Differential can be locked to minimize slipping on slippery surface.
4. Once machine is out of the slippery area, stop and move differential lock lever to [OFF] position.
5321M-0402-190E
Diff. Lock Lever
Page 40
-31-
Operation 4
1. Stop machine.
2. Move throttle lever toward [ (slow)] to slow engine speed.
• Always park on a rm, level place. Never park on a potentially dangerous place.
• Avoid parking on a slope. Never park on a slope with an incline of 10 degrees
or steeper. If it is absolutely necessary to park machine on a slope less than
10 degrees, make certain to apply parking brake rmly and block wheels with
chocks.
Parking
3. Depress brake pedal and pull brake lock lever to lock brake pedal in depressed position.
4. Move auxiliary transmission shift lever to [N (neutral)] position.
5321M-0402-030E
Auxiliary Transmission Shift Lever
5323M-0402-200E
Throttle Lever
5323M-0402-010E
Brake Lock Lever
Brake Pedal
Page 41
Operation
-32-
4
5. Turn main switch to [ (off)] to stop engine. Remove ignition key.
5323M-0402-210E
Main Switch
Page 42
-33-
Operation 4
Working
1. Push lock button to unlock cutting height adjust lever.
Inspecting Cutting Blade
2. With lock button depressed, move cutting height adjust lever to a desired position.
3. Release lock button to lock cutting height adjust lever.
5321M-0403-010E
Lock Button
Inspect cutting blade before work. Refer to Cutting Blades (page 63) for inspection procedure.
Adjusting Cutting Height
Cutting Height Adjust Lever
5321M-0403-020E
• Cutting Height Range: 0mm - 180mm.
(CMX222)
0mm - 160mm
(CM223)
• Cutting rotary clutch cannot be engaged
wh en cutting heig ht adjust lever is set
above 180mm for CMX222 or 160mm for
CM223.
• Cutting Height indicated on the side of the
adjust lever is for reference purpose only;
actual cutting height may vary due to the
condition of ground or brush, and other
factors.
NOTE
Page 43
Operation
-34-
4
Cutting Height Memory Lever
5321M-0403-030E
1. Lower cutting height adjust lever.
2. Turn up cutting height memory lever.
3. Slide rod to a desired cutting height.
Using Cutting Height Memory Function
Cutting height memory function provides the means to set a minimum cutting height. This feature makes it easy to return to the set cutting height when repeated raising and lowering of cutting blade is required.
Rod
5321M-0403-040E
5321M-0403-050E
Cutting Height Memory Lever
4. Turn down cutting height memory lever to lock rod in the position.
Page 44
-35-
Operation 4
• Never place any part of body under cutting blade shield.
Cutting
• Always wear protective footwear, long trousers, hardhat, safety glasses and
ear protection when operating or servicing the machine. Proper clothing will
minimize the chance of injury. Do not operate the equipment if you have long
hair, loose clothing, or jewelry; all of which may get tangled in moving parts. Do
not operate the machine barefoot or with open sandals.
• Do not allow bystanders to come near machine when cutting.
• Rotating cutting blades can throw stones or debris and cause injuries and
damages to nearby people, animals, crops, buildings, automobiles, etc. Pay
attention to the safety of surroundings and plan ahead when cutting.
• Never attempt to cut with cutting blade shield open.
• When cutting, drive forward. Machine is intended to cut brush while moving
forward, and this best prevents stones and debris from being thrown.
• Turn cutting rotary clutch to [ON] only when cutting. Keep it in [OFF] position all
the other times.
• Never attempt to cut brush on the edge of a ditch or bank. Shoulder of the ditch
or bank may collapse. Pay special attention after heavy rain or earthquake.
• Inspect the work site beforehand; inspect terrain and locate holes, drops, or
obstacles. Also inspect overhead obstacles such as the branches of a tree. Pay
special attention when working near these areas.
Page 45
Operation
-36-
4
• When working in a dusty area, clean air cleaner element twice a day. Dirty air
cleaner element results in poor starting, poor performance, or short life.
• When a cutting blade is broken, replace it and the other blade with a new pair. A
broken blade causes excessive vibration, which damages machine.
• When something is tangled to cutting blade, stop engine immediately and
remove the tangled object. Such object causes excessive vibration, which
damages machine.
1. Make sure cutting blade shield is closed.
5321M-0403-060E
Cutting Blade Shield
2. Turn throttle lever to [ (fast)] position to raise engine speed.
5323M-0402-110E
Throttle Lever
• Do not use CMX222 on an incline steeper than 25 degress and CM223 on an
incline steeper than 15 degrees.
• Always stay on machine when working.
Page 46
-37-
Operation 4
5321M-0403-070E
Auxiliary Transmission Shift Lever
Cutting Height Adjust Lever
5321M-0403-020E
4. Move cutting height adjust lever to a desired height.
3. Move auxiliary transmission shift lever to [L (low speed)].
5321M-0403-080E
Cutting Rotary Clutch Lever
5. Move rotary clutch lever to [ON] to start cutting blade.
• Safety feature: engine stops automatically if
operator leaves seat while cutting blade is
rotating.
NOTE
Page 47
Operation
-38-
4
5321M-0402-140E
Drive Lever
7. Move cutting rotary clutch lever to [OFF] to stop cutting blade.
6. Drive machine forward to cut.
5321M-0402-020E
Cutting Rotary Clutch Lever
8. Mo v e cu t t ing he i g h t adju s t le v e r to [Transport].
• When cutting with this machine for the rst
time, start on a at surface. Drive slowly
and in an overlapping pattern.
• If load to cutting blade is high, drive slowly,
or cut twice.
• Safety feature: engine stops automatically if
operator leaves seat while cutting blade is
rotating.
NOTE
5321M-0403-090E
Cutting Height Adjust Lever
• Moving cutting rotary clutch lever to [OFF]
applies brake on cutting blade to stop.
NOTE
5323M-0402-130E
Drive Pedal
Page 48
-39-
Maintenance 5
Maintenance Schedule
• Follow the scheduled maintenance as described below. Failure to do so may
result in mechanical or property damage, injury or death.
Engine
Hours used
8 hours (daily)
50 hours (weekly)
200 hours (monthly)
500 hours
Clean and check fastenrs
(everyday)
Check and fill oil
(everyday)
Clean air cleaner element
(everyday)
Change oil
(1st time:20 hours)
Clean spark plugs
Replace fuel strainer
Replace air cleaner element
Check and adjust spark plug gap
Replace oil filter
(1st time:50 hours)
Check and adjust tappets
(300 hours)
Remove carbon deposit from cylinder head
Clean oil pan
Clean carburator
Perform valve lapping
Replace fuel hose
Every two years
Overhaul
1000 hours
: for items maked with this symbol, please consult with your CANYCOM representative.
• Engine Oil - to be clean and at the correct level.
• Air Cleaner Element - to be clean and free of damage.
• Leaks - No fuel or oil leaks to be found.
• Bolts, Nuts, Fasteners - not to be loose or missing.
• Sound, Vibration - No abnormal noise or excessive vibration.
Daily Inspection
Scheduled Maintenance
Page 49
Maintenance
-40-
5
• Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a
month, and a yearly inspection once a year.
• Some maintenance procedures described below may require special knowledge
or tools and instruments. Contact your CANYCOM representative to perform such
procedures.
Chassis
Item Description
Schedule
Note
PSI
Mon
Year
Drive Train
Tires
Tires shall be inated to the specied pressure.
√ √ √
Page 56
Tires and wheels shall be free of crack, damage, or uneven wear.
√ √
Wheel bolts shall not be loose or missing.
√ √ √
Wheel bearings do not exhibit excessive play and no irregular noise or overheating shall be observed.
√ √
Transmission
Irregular noise or overheating shall not be observed when moving forward or backward.
√ √
There shall not be oil leaks in or around transmission.
√ √
Auxiliary
Transmission
Transmission can be shifted to either position positively and performs normally.
√ √
Lever shall not be loose or have excessive play.
√ √
Front Diff. *
1
Front Knuckle
*1 *
2
Irregular noise or overheating shall not be observed when traveling.
√ √
There shall not be oil leaks in or around front differential case or knuckles.
√ √
Center
Gearbox*
1
Transmission can be shifted to either 2WD or AWD position positively and performs normally.
√ √
Irregular noise or overheating shall not be observed when traveling.
√ √
There shall not be oil leaks in or around center gearbox.
√ √
*1 CMX222 *2 CM223
Page 50
-41-
Maintenance 5
Item Description
Schedule
Note
PSI
Mon
Year
Drive Train
HST
HST shall perform normally..
√ √ √
Hydraulic uid shall be lled to a prope r level and shall be clean and free of dirt or contamination.
√ √
Page 59
Lever or pedal shall not be loose or have excessive play.
√ √
V-belt
Belt tension shall be properly adjusted.
√ √
Page 61
Belt shall be free of damage or excessive wear.
√ √
Page 61
Brake
Brake shall work properly.
√ √ √
Page 62
Parking Brake
Parking brake shall be able to hold the machine on a 25-degree *1 or 15-degree *2 slope.
√ √
Steering
Wheel
Turn steering wheel right and left; front wheels shall turn accordingly.
√ √
Rods, Links,
and Wires
Rods, links, and wires in linkage shall be free of deformation or damage.
√ √
Connec tions sh a ll be free of loo s eness , excessive play, or missing cotter pins.
√ √
Body, Chassis, Safety Devices
Chassis,
Frame
Shall be fr ee of cr a cks, de form a tion , or corrosion.
√ √
Fastening bolts or nuts shall not be loose or missing.
√ √ √
Body Panels
Shall be fr ee of cr a cks, de form a tion , or corrosion.
√ √
Doors and lids shall open, close, and lock properly.
√ √
Fastening bolts or nuts shall not be loose or missing.
√ √ √
Labels
Warning labels and instruction plates shall be clean, legible, and free of damage.
√ √ √
Cutting System
Cutting
System
Blades shall be free of cracks or damage.
√ √ √
Page 63 Blade mounting bolts shall be free of cracks or damage.
√ √ √
Page 63
Cutting blade shield shall be free of cracks or damage.
√ √ √
Skirt on cutting blade shield shall be free of cracks or damage, and shall not be missing.
√ √ √
*1 CMX222 *2 CM223
Page 51
Maintenance
-42-
5
Item Description
Schedule
Note
PSI
Mon
Year
Cutting System
Cutting
System
Belt tension shall be properly adjusted.
√ √ √
Page 66 Belt shall be free of damage or excessive wear.
√ √ √
Page 66
When activated, cutting blade brake shall stop cutting Rotary.
√ √ √
Page 67
Greasing points shall be properly greased.
√ √
Page 44
Electrical System
Charging
System
Charging system shall charge battery.
√
Battery
Battery uid (electrolyte) shall be of proper level.
√ √
Page 69
Terminals shall be free of looseness or excessive corrosion.
√ √
Head Lamp
Tail Lamp
Head and tail lamps shall work.
√ √ √
Lamp lens shall be free of cracks or chipping and water shall not be in the lamp.
√ √
Wiring
Connections shall not be loose.
√ √
Wiring shall be free of damages.
√ √
Page 52
-43-
Maintenance 5
List of Fluids and Lubricants
Item Schedule Grade Cap.
Fuel As needed. Automotive Unleaded Gasoline
14.5 L
Engine Oil
Fill Inspect daily. Fill as needed. Change Initially - After 20 hours of use. Every 50 hours afterwards.
Gasoline Engine Oil API rating: SE or better. SAE rating: 10W-30
1.4L
1.55L
*1
Transmission Oil
Change Initially - After 50 hours of use. Every 500 hours afterwards.
Gear Oil API rating: GL-4 or 5 SAE rating: 80
1.5L
Front Differential Oil *2 (Center)
As needed.
Gear Oil API rating: GL-4 or 5 SAE rating: 80
0.6L
Front Knuckle Oil (Either sides) *
2
As needed.
Gear Oil API rating: GL-4 or 5 SAE rating: 80
0.1L
Center Grearbox Oil *
2
As needed.
Gear Oil API rating: GL-4 or 5 SAE rating: 80
0.2L
HST Fluid As needed. Gasoline Engine Oil
API rating: SE or better. SAE rating: 10W-30
7.0L
Cutting Rotary Grearbox Oil
As needed. Gear Oil
API rating: GL-4 or 5 SAE rating: 80
0.25L
Battery Electrolyte Fill
Inspect every 50 hours and ll when necessary.
Distilled Water
-
*1 indicate the capacity including the oil lter cartridge. *2 CM222 only
Page 53
Maintenance
-44-
5
Greasing Points
Location Schedule Grade
1 Center pivot, front axle Every 6 Months Chassis Grease 2 Drive pedal pivot Every 6 Months Chassis Grease 3 Propeller shaft Every 6 Months Chassis Grease
4
Cutting rotary clutch lever pivot
Every 6 Months Chassis Grease
5
Cutting rotary drive shaft Every 6 Months Chassis Grease
6 Cutting rotary link pivots Every 6 Months Chassis Grease
5321M-0503-011E
• Grease regularly. Insufcient greasing may result in seizure or rusting, affecting
smooth operation of machine.
• When using a manual grease pump, push handle ve to six times. When handle
becomes heavy, stop pushing.
• When using a pneumatic grease pump, charge for two to three seconds.
NOTE
Greasing Points (CMX 222)
Page 54
-45-
Maintenance 5
Greasing Points (CM 223)
Location Schedule Grade
1 Center pivot, front axle Every 6 Months Chassis Grease 2 Both ends pivot, front axle Every 6 Months Chassis Grease 3 Drive pedal pivot Every 6 Months Chassis Grease
4
Cutting rotary clutch lever pivot
Every 6 Months Chassis Grease
5
Cutting rotary drive shaft Every 6 Months Chassis Grease
6 Cutting rotary link pivots Every 6 Months Chassis Grease
5323M-0503-010E
Page 55
Maintenance
-46-
5
List of Consumables and Spares
Item Part No. Schedule Qty.
Engine
Oil Filter Cartridge 248-65801-00
Inspect every 50 hours. Replace if defective.
1
Air Cleaner Element 263-32610-A1
Every 200 hours or seasonally.
1
Spark Plug (NGK BPR5ES)
065-01402-80
Clean: every 50 hours. Replace if defective.
2
Wire (Throttle)
53210105000 Replace if defective. 1
Fuel System
Hose (Carburator Fuel Pump) 263-68006-B6 Every 2 years. Hose (Fuel Pump - Fuel Filter) 263-68007-B6 Every 2 years. Hose (Fuel Filter - Fuel Tank) 53210308000 Every 2 years.
Drive Train
V-belt (HST) 08521300032 Replace if defective. 1 Tire TA 4.00-8 (Front)*1 34072407000 Replace if defective or worn out. 2 Tire 19X8.00-10 (Rear)*1 34152313000 Replace if defective or worn out. 2 Tire Tube (Front)*1 34072408000 Replace if defective. 2 Tire Tube (Rear)*1 37052204000 Replace if defective. 2 Tire AGS 4.00-7 (Front)*2 53142204000 Replace if defective. 2 Tire 17X8.00-8 (Rear)*2 34076002900 Replace if defective. 2 Tire Tube (Front)*2 53042205000 Replace if defective. 2 Brake Lining (Front) 73064019000
Replace if defective. (Replace in pairs)
2
Brake Lining (Rear)*1 73014007000
Replace if defective. (Replace in pairs)
2 Wire (Front Brake) 37145121000 Replace if defective. 1 Wire (Rear Brake)*1 37145121000 Replace if defective. 1 Wire (Differential Lock) 37145121000 Replace if defective. 1 Wire (Parking Brake) 35213322000 Replace if defective. 1 Cooling Fan 73061137000 Replace if defective. 1
*1 CMX222 *2 CM223
• When replacing consumable or spare, always use CANYCOM genuine part.
Using non-CANYCOM parts may reduce machine's performance or service life.
Note that it may also void warranty and certication for relevant standards.
Page 56
-47-
Maintenance 5
Item Part No. Schedule Qty.
Cutting System
Blade Set (Pink) Z3214212010 Replace if defective. 1 Blade Set (Silver) Z3214206010 Replace if defective. 1
Blade Set (Black)
Z3104205010 Replace if defective. 1 Z3104205050 Replace if defective. 5
Blade Set (Red)
Z3096201010 Replace if defective. 1 Z3096201030 Replace if defective. 3 Z3096201050 Replace if defective. 5
Z3096201100 Replace if defective. 10 Rubber Plate (Front Skirt, Center)*1 53212116000 Replace if defective. 1 Rubber Plate (Front Skirt, Sides)*1 53212121000 Replace if defective. 2 Rubber Plate (Front Axle.-Blade Shield)
*1 53212112000 Replace if defective. 1
Rubber Plate (Front Axle, RearRight)
*1 53212118000 Replace if defective. 1 Rubber Plate (Front Tire, Inside)*1 53212142000 Replace if defective. 2 Rubber Plate (Front Skirt, Center)*2 53232124000 Replace if defective. 1 Rubber Plate (Front Skirt, Sides)*2 53232128000 Replace if defective. 2 Rubber Plate (Front axle, -Blade Shield)
*2 53232126000 Replace if defective. 1
Rubber Plate (Front axle, Rear Right )
*2 53212118000 Replace if defective. 1
Rubber Plate (Front Tire, Behind )
*2 53212132000 Replace if defective. 2
Rubber Plate (
Front Tire, Inside)*2 53062121000 Replace if defective. 2
Rubber Plate (Blade Shield, Rear)
53214125000 Replace if defective. 1
Rubber Plate (Blade Shield, Rear Left)
53214124000 Replace if defective. 1
V-Belt (Cutting Rotary)
08521600037 Replace if defective. 2
Brake Lining (Cutting Rotary)
73054005000 Replace if defective. 2
Wire (Cutting Rotary Clutch)
53132431000 Replace if defective. 1
Wire (Cutting Height Adjuster)
53214013000 Replace if defective. 1
Cutting Height Adjuster Lock
53214009000 Replace if defective. 1 Cutting Blade Stay 53214204000 Replace if defective. 1 Blade Replace Tool*3 53139004000
Electrical System
Battery (38B19R) 37053901000 Replace if defective. 1 Fuse, 30A (Green, Main) 09801003002 Replace if defective. 1 Fuse 10A (Red, Lights) 09801001002 Replace if defective. 1 Light Bulb (Head Lamp) 09808121509 Replace if defective. 2 Light Bulb (Tail Lamp) 09808120318 Replace if defective. 1
Chassis
Wire (Seat Height Adjuster)*1 53213533000 Replace if defective. 1 Height Adjuster Lock *1 53213525100 Replace if defective. 1
*1 CMX222 *2 CM223 *3 Can not use for Blade Set "Silver" or "Pink"
Page 57
Maintenance
-48-
5
1. Unfasten knob nut.
Front Cover
Removing and Installing Body Panels
• Cut or pinch hazard exists when removing or installing body panels; beware of
sharp edges and pinch points.
• Make certain to reinstall panels after removing for repairs or inspection.
5321M-0505-010E
Knob Nut
2. Pull sides of cover wide as shown, then pull up cover to remove.
5321M-0505-020E
Front Cover
Pull sides
• Always stop engine and remove ignition key before servicing.
Page 58
-49-
Maintenance 5
1. Unfasten bolt.
Side Covers
5319M-0505-030E
Bolt
2. Pull up cover to remove.
5319M-0505-040E
Side Cover
1. Undo latches.
2. Open engine hood.
Engine Hood
5319M-0505-050E
Latches
Engine Hood
Page 59
Maintenance
-50-
5
1. Unfasten 4 bolts.
2. Remove upper rear cover.
Upper Rear Cover
5321M-0505-060E
Bolts
Upper Rear Cover
1. Unfasten 2 bolts.
2. Remove lower rear cover.
3. When installing, insert pins on cover into corresponding holes on frame, then fasten with 2 bolts.
Seat Bracket
Lower Rear Cover
• Shift seat position to the rear end to prevent contact of seat bracket and step.
5323M-0505-020E
Bolts
Pin
Lower Rear Cover
Page 60
-51-
Maintenance 5
1. Raise seat.
2. Unfasten 2 knob nuts.
5321M-0505-080E
Seat
Knob Nuts
3. Raise seat bracket.
Cutting Blade Shield
5321M-0505-090E
Seat Bracket
4. Hold seat with safety prop.
5321M-0505-110E
Safety Prop
1. Raise lock lever.
2. Hold lock lever and raise blade shield.
3. Release lock lever to lock shield in the raised position.
5321M-0505-100E
Blade Shield
Lock Lever
• Change cutting height less than 100mm to
fully open the cutting blade shield.
NOTE
Page 61
Maintenance
-52-
5
Engine
Engine Oil
• Always stop engine and remove ignition key before servicing.
• An engine that has been running is very hot. Allow engine to cool before
servicing, or severe burns may result.
• Keep re and spark away when servicing.
1. Park machine on a level surface.
2. Open engine hood.
3. Pull out dipstick and wipe it clean.
4. Insert dipstick fully and pull it out.
• Make certain to ll engine with correct grade of oil to the specied level.
Insufcient amount or wrong grade of oil reduces performance and may cause
permanent damage to engine.
• Dispose of the drained oil properly.
Inspecting
5321M-0506-010E
Dipstick
• To obtain correct reading, check oil level before starting, or wait about 10 minutes
after stopping engine to allow oil to drain back to oil pan.
• Always check oil level on a level surface.
• Oil to Use: Page 43.
• Oil Capacity: Page 43.
NOTE
Page 62
-53-
Maintenance 5
5. Visually inspect oil level. Make sure oil level is between upper and lower limits. If it is below lower limit, add oil.
6. Visually inspect condition of oil. If it is too dirty or viscosity is not normal, change oil.
7. Put dipstick back in place.
8. Close engine hood.
Filling
1. Open engine hood.
2. Remove oil ller cap.
3. Fill specied amount of correct oil into ller.
4. Check oil level. Make sure oil level is between upper and lower limits.
5. Put oil ller cap back in place.
6. Close engine hood.
Changing
Upper Limit
Lower Limit
5321M-0506-020E
5321M-0506-030E
Oil Filler Cap
1. Have an appropriate oil drain pan.
2. Open engine hood.
3. Remove oil ller cap.
4. Remove drain plug to drain oil.
5. Put drain plug back in place.
6. Fill oil.
7. Check oil level and to make sure oil level is appropriate.
8. Put oil ller cap back in place.
9. Close engine hood.
5323M-0506-010E
Drain Plug
Page 63
Maintenance
-54-
5
Air Cleaner
• Clean air cleaner element daily. Dirty air cleaner element causes poor starting,
reduces engine performance and shortens engine life.
• Replace air cleaner element if damaged.
1. Open engine hood.
2. Follow the instructions in Operator's Manual for the engine to inspect, clean or change air cleaner element.
3. Close engine hood.
5321M-0506-060E
Air Cleaner Lid
Oil Filter Cartridge
1. Open engine hood.
2. Remove right side cover.
3. Drain engine oil.
4. Follow the instructions in Operator's Manual for the engine to change oil lter cartridge.
5. Fill oil.
6. Install right side cover back in place.
7. Close engine hood.
5321M-0506-050E
Oil Filter Cartridge
Page 64
-55-
Maintenance 5
Spark Plugs
1. Open engine hood.
2. Remove spark plug cap.
3. Remove spark plug with included spark plug wrench.
4. Follow the instructions in Operator's Manual for the engine to inspect, clean, or change spark plugs.
5. Install spark plug.
6. Put plug cap back in place.
7. Close engine hood.
• Never pull ignition cable when removing a spark plug cap. Conductor in the
cable may be severed or damaged.
• If a spark plug is damaged, replace it with a new one.
5321M-0506-070E
Spark Plug Cap (on both sides)
Page 65
Maintenance
-56-
5
Drive Train
• Stop engine when servicing drive train.
• Allow machine to cool off before servicing. Engine and its ancillaries are very
hot after operation and may pose a burn hazard.
Tires
1. Park machine on a level ground.
2. Remove valve cap.
3. Check tire air pressure. If different from the specied values, adjust pressure.
4. Put valve cap back in place.
5319M-0508-010E
Valve Cap
• Inate tires to the specied pressure. Under- or over-ination causes uneven
wear or other damages to tires.
Tire Size Pressure KPa(kgf/cm2)
CMX222 Front TA 4.00-8 (2PR) 110 (1.1) Rear 19×8.00-10 (4PR) 220 (2.2) CM223 Front AGS 4.00-7 (4PR) 220 (2.2) Rear 17X8.00-8 220 (2.2)
• Dispose of drained oil properly.
Page 66
-57-
Maintenance 5
Transmission Oil
1. Park machine on a level ground.
2. Have an appropriate oil drain pan.
3. Open engine hood.
4. Remove transmission oil ller cap.
Drain Plug
5321M-0508-010E
• Oil to Use: Page 43.
• Oil Capacity: Page 43.
NOTE
5. Remove transmission oil drain plug to drain oil.
6. Install drain plug back in place.
7. Fill specied amount of correct oil into ller.
8. Put ller cap back in place.
9. Close engine hood.
Front Differential Oil (CMX222 Only)
1. Park machine on a level ground.
2. Have an appropriate oil drain pan.
3. Remove front differential oil drain plug to drain oil.
4. Install drain plug back in place.
5. Remove front differential oil ller plug.
6. Fill specied amount of correct oil into ller.
7. Install ller plug back in place.
5321M-0508-030E
Filler Plug
Drain Plug
• Oil to Use: Page 43.
• Oil Capacity: Page 43.
NOTE
5323M-0508-020E
Oil Filler Cap
Page 67
Maintenance
-58-
5
Front Knuckle Oil (CMX222 Only)
1. Park machine on a level ground.
2. Have an appropriate oil drain pan.
3. Remove front knuckle oil drain plug to drain oil.
4. Install drain plug back in place.
5. Remove front knuckle oil ller plug.
6. Fill specied amount of oil into ller.
7. Install ller plug back in place.
5321M-0508-040E
Filler Plug (on both sides)
Drain Plug (on both sides)
• Oil to Use: Page 43.
• Oil Capacity: Page 43.
NOTE
1. Park machine on a level ground.
2. Have an appropriate oil drain pan.
3. Open seat bracket
4. Remove center gearbox oil ller plug.
5321M-0508-050E
Drain Plug
NOTE
5. Remove center gearbox oil drain plug to drain oil.
6. Install drain plug back in place.
7. Fill specied amount of oil into ller.
8. Install ller plug back in place.
5321M-0508-140E
Filler Plug
Center Gearbox Oil (CMX222 Only)
• Oil to Use: Page 43.
• Oil Capacity: Page 43.
Page 68
-59-
Maintenance 5
HST (Hydrostatic Transmission) Fluid
5321M-0508-060E
Filler Cap
1. Park machine on level ground.
2. Open engine hood.
3. Remove HST uid ller cap and wipe its dipstick clean.
4. Put ller cap back and fully screw it back.
5. Remove ller cap again.
6. Visually inspect uid level. Make sure uid level is between upper and lower limits. If it is below lower limit, add uid.
7. Visually inspect condition of uid. If it is too dirty or viscosity is not normal, change uid.
8. Put ller cap back in place and screw it securely.
9. Close engine hood.
Inspecting
• To obtain correct reading, check HST uid level before starting, or wait until HST
uid cools off sufciently. Hot HST uid expands in volume and does not provide
correct reading.
• Always check oil level on a level surface.
• Oil to Use: Page 43.
• Oil Capacity: Page 43.
NOTE
Upper Limit
Lower Limit
5321M-0508-070E
1. Open engine hood.
2. Remove HST uid ller cap.
3. Fill HST uid into ller.
4. Check uid level.
5. Put ller cap back in place and screw it securely.
6. Close engine hood.
Filling
5321M-0508-060E
Filler Cap
Page 69
Maintenance
-60-
5
1. Open engine hood.
2. Remove right side cover.
3. Remove suction lter cartridge.
4. Have a new suction lter cartridge. Coat its seal with clean engine oil evenly.
5. Screw it into its mount. Tighten it by hand until the cartridge is rmly in place.
6. Install right side cover back in place.
7. Close engine hood.
1. Have an appropriate oil drain pan.
2. Open engine hood.
3. Remove oil ller cap.
4. Remove drain plug to drain uid.
5. Install drain plug back in place.
6. Fill specied amount of uid.
7. Check uid level. Make sure it is at the specied level.
8. Install oil ller cap back in place.
9. Close engine hood.
Changing
Suction Filter
5321M-0508-090E
Suction Filter Cartridge
5323M-0508-050E
Drain Plug
• Replace suction filter when replacing HST fluid.
NOTE
Page 70
-61-
Maintenance 5
Drive Belt
1. Remove upper rear cover.
2. Check V-belt tension. Inspect that the length A of spring is within the range of 135mm+/­3mm. If it is out of this range, adjust spring with adjust nut.
3. Visually inspect belt. Replace belt if it is damaged. For replacement, contact your CANYCOM representative.
4. Install upper rear cover back in place.
• Adjust belt tension properly. Inproperly tensioned belt may reduce performance
and its service life.
Adjust Nut
Spring
5321M-0508-100E
A
A
5323M-0508-030E
Page 71
Maintenance
-62-
5
• Always keep brake adjusted for maximum performance. Improperly adjusted
brakes may result in property damage, serious injury, or death.
Parking Brake
1. Lock brake pedal with parking brake lock lever.
2. Inspect that the strech of spring is 3mm. If it is not, adjust it with adjust nut. For adjustment, contact your CANYCOM representative.
Rear Brake
Front Brake (CMX222 Only)
1. Lock brake pedal with parking brake lock lever.
2. Inspect that the strech of spring is between 3mm and 5mm. If it is not within this range, adjust it with adjust nut. For adjustment, contact your CANYCOM representative.
5323M-0508-010E
Spring
Adjust Nut
5323M-0508-060E
Adjust Nut
Spring
5323M-0508-070E
Page 72
-63-
Maintenance 5
Cutting System
Cutting Blades
1. Open cutting blade shield.
2. Visually inspect blades and bolts for wear
and damage. If blades or bolts are
excessively worn, deformed, damged, or missing, replace them with new components.
3. Close cutting blade shield.
5323M-0509-010E
When New
2mm
Inspecting
• When a blade is damaged, replace it and the other blade immediately. Always
replace blades in pair. Damage due to vibration may occur.
• When replacing blades, always replace carriage bolts also.
• When a foreign object is tangled with the blade, immediately stop the engine
and remove the foreign object. Damage due to vibration may occur.
• Blades have sharp edges. When replacing blades, use special tool, wear thick
gloves, or wrap the blade with thick cloth and handle carefully.
• Stop engine and remove ignition key when servicing.
• Allow machine to cool off before servicing. Engine and its ancillaries are very
hot after operation and may pose a burn hazard.
• Wear Limit: to the solid line in the gure on
the left.
NOTE
Page 73
Maintenance
-64-
5
• Tor q ue for Nut B - M12: 44 . 1-53 . 9N• m
(450-550kgf•cm).
NOTE
1. Open cutting blade shield.
2. Hold blade with a strong stick-like object (such as screw driver).
5323M-0509-060E
Stick-like Object
Replacing
5323M-0509-070E
Nut A
NutB
Cap
Collar
Blade
Direction of Rotation
Carriage Bolt
Blade Stay
3. Unfasten nut A, then nut B to remove blade.
4. Place a new or ipped blade under blade stay. Insert carriage bolt.
5. Place collar and cap.
6. Hold blade with strong, stick-like object.
7. Thread nut B and tighten it to a specied torque.
8. Thread nut B. Tighten it by hand. When it cannot be turned by hand, tighten it for one turn by a wrench.
9. Close cutting blade shield cover.
• Nut A provides sufcient locking when
installed as descrived above.
NOTE
Page 74
-65-
Maintenance 5
Blade Types
• Wider end increases durability.
• Can be used as free or xed (with optional bolts) knife.
5321M-0509-040E
Silver
5319M-0509-040E
5319M-0509-050E
We have 4 different types of blades for different cutting conditions.
Black
Red
Black Red
Pink
Silver
Durability Low High
• Can be used as free or xed (with optional bolt) knife.
• Very versatile.
• Also suitable for using as xed knife to cut soft grass.
• Reinforced version of the Black.
5323M-0509-050E
• Original equipment.
• Wider end increases durability.
• Additional center blade enhanced cutting ability.
• Can be used as free or xed (with optional bolts) knife.
Pink
Page 75
Maintenance
-66-
5
Cutting Rotary Drive Belt
• Adjust belt tension properly. Inproperly tensioned belt may reduce performance
and its service life.
1. Remove upper rear cover.
2. Move cutting height adjust lever to [180].
3. Move cutting rotary clutch lever to [ON].
4. Check v-belt tension. Inspect that the length of spring is within the range of 115mm+/­1mm. If it is out of this range, adjust spring with adjust nut.
5. Visually inspect belt. Replace belt if it is damaged. For replacement, contact your CANYCOM representative.
6. Move cutting rotary clutch lever to [OFF].
7. Mo v e cu t t ing he i g h t adju s t le v e r to [Transport].
8. Install upper rear cover back in place.
5321M-0509-050E
Adjust Nut
Spring
A
A
5323M-0509-020E
Page 76
-67-
Maintenance 5
Cutting Rotary Brake
• Never place any part of body under cutting blade shield when cutting blade is
rotating.
• Do not allow bystanders to come near machine when inspecting cutting rotary
brake.
• Never attempt to check the performance of cutting rotary blake with cutting
blade shield open. Stones or rocks can be thrown and cause damage to
surrounding properties or persons.
• Inspect cutting brotary brake whenever the performance of it seems inadequate.
Inspecting
1. Start engine.
2. Turn throttle lever to [ (fast)] to raise engine speed.
3. Move cutting height adjust lever to [180 (160)].
4. Move cutting rotary clutch lever to [ON] to rotate cutting blade.
5. Move cutting rotary clutch lever to [OFF] to observe if cutting blade stops within 5 seconds. If it takes more than 5 sconds to stop, adjust cutting rotary brake.
6. Move cutting height adjust lever to [Transport].
7. Turn throttle lever to [ (slow)] to slow engine speed.
8. Park machine and stop engine.
Page 77
Maintenance
-68-
5
5321M-0509-060E
Adjust Nut
Turn Buckle
Spring
B
C
1. Remove upper and lower rear covers.
2. Adjust the length B of spring with adjust nut so that it is approximately 106mm when clutch lever is in [OFF] position.
3. Adjust the play C with turn buckle so that it is between 3mm and 5mm when clutch lever is in [OFF] position.
4. Install upper and lower rear covers back in place.
5. Check if cutting blade stops within 5 seconds. If it does not, consult with your CANYCOM representative.
Adjustting
B
5323M-0509-030E
5323M-0509-040E
C
Page 78
-69-
Maintenance 5
Electrical System
Battery
• Never charge battery when the uid level is below "lower level" line. Charging
battery with insufcient uid may shorten battery life or cause an explosion.
• Battery uid (diluted sulc acid) is corrosive and causes severe burns. Be
extremeley cautious when handling battery uid. If battery uid is spilt on
clothes, immediately rinse with plenty of water. If spilt on skin or in an eye,
immediately rinse with plenty of water and promptly consult a physician.
• Explosion hazard. Keep open ame or spark away from battery. Hydrogen gas
generated during charging is extremely explosive.
• Never ll battery uid beyond "upper level" line. Battery uid may spill and
cause damage to machine or injury to person.
• Always disconnect (-) terminal rst, and connect (+) terminal rst. Disconnecting
or connecting in the opposite order may cause a short circuit.
• When installing battery, make certain to connect (+) and (-) terminals to their
original positions. Avoid contact between terminals and other surrounding
parts.
• Use wet cloth to clean battery. Dry cloth may generate static electricity, which
may cause explosion.
• Do not touch terminals. Electric shock may occur.
• Always stop engine and remove ignition key when servicing electrical system.
Page 79
Maintenance
-70-
5
1. Remove front cover.
2. Remove two bolts and remove plate.
1. Park machine on level ground.
2. Remove front cover.
Inspecting
5321M-0510-010E
Battery
LOWER LEVEL
UPPER LEVEL
• Always remove battery from machine before charging. Failure to do so causes
damage to electrical components and wiring.
• Follow battery charger user's manual when charging.
Filling
3. Visually inspect that battery uid level is between "UPPER LEVEL" and "LOWER LEVEL" lines.
4. If uid level is near or below "LOWER LEVEL" line, ll.
5. Install front cover back in place.
5323M-0510-010E
Upper Level
Lower Level
Bolts
5323M-0510-040E
Page 80
-71-
Maintenance 5
1. Remove front cover.
2. Remove battery from machine.
3. Follow instructions in battery charger user's manual to charge battery.
4. When battery is fully charged, install battery back in place.
5. Install front cover back in palce.
Charging
5116M-0509-040E
5323M-0510-050E
Negative Terminal (-)
Positive Terminal (+)
3. Remove negative cable(-) of battery.
4. Remove positive cable (+) of battery.
5. Remove battery.
Filler Cap
5323M-0510-020E
6. Remove ller cap.
7. Fill distilled water to "UPPER LEVEL" line.
8. Put ller caps back in place.
9. Install battery back in place.
10. Install positive cable (+) back in place.
11. Install negarive cable (-) back in place.
12. Install plate back in place.
13. Install front cover back in palce.
Fuses
• If a fuse blows, investigate the cause before replacing.
• Always replace a fuse with one of the correct rating.
• Main Fuse: 30A. Lights Fuse: 10A
• Replacement Fuse: Page 47.
NOTE
Page 81
Maintenance
-72-
5
Light Bulbs
1. Remove front cover.
2. Remove 2 bolts to remove light unit.
• When light bulb is burnt out, replace it with a new bulb.
• When replacing, always use a bulb of the correct rating. Malfunction or damge
in electrical system may result.
• Do not touch bulb when it is hot. It may cause burns.
• Do not touch the glass part of light bulb directly with fingers. It may reduce
service life.
5321M-0510-040E
Bolts
• Light Bulbs to use: Page 47.
NOTE
Head Lamp
1. Raise seat.
2. Remove fuse and visually inspect. If it is blown, replace it with new one of the same rating.
3. Install fuse back in place.
4. Put seat back in place.
5321M-0510-030E
Fuses
Page 82
-73-
Maintenance 5
3. Remove rubber boot.
1. Remove upper rear cover.
2. Remove 2 screws to remove lens.
Lens
5321M-0510-060E
Tail Lamp
Light Bulb
5321M-0510-070E
3. Replace with a new light bulb.
4. Install lens back in place.
5. Install upper rear cover back in place.
5323M-0510-090E
Socket
4. Remove socket.
5. Replace with a new light bulb.
6. Put rubber boot back in place.
7. Install light unit back in place.
8. Install front cover back in place.
5323M-0510-080E
Rubber Boot
Page 83
Maintenance
-74-
5
After Use Care
Cutting System
• Never place any part of body under cutting blade shield when cutting blade is
rotating.
• Do not allow bystanders to come near machine when cutting blade is rotating.
• Always stay on machine when performing this opeartion
• Never attempt to clean cutting system with cutting blade shield open. Stones or
rocks can be thrown and cause damage to surrounding properties or persons.
• Turn cutting rotary clutch to [ON] only when cleaning. Keep it in [OFF] position
all the other times.
1. Park machine.
2. Set cutting height to about 50mm.
5323M-0511-010E
Cap
3. Remove cap and connect hose. Run water through hose.
4. Start engine.
5. Turn throttle lever to [ (fast)] to raise engine speed.
6. Move cutting rotary clutch lever to [ON] to rotate cutting blade to clean.
7. When cleaning is done, move cutting rotary clutch lever to [OFF] to stop cutting blade.
• Do not set cutting height too low It may hit
ground.
NOTE
Page 84
-75-
Maintenance 5
After Normal Use
1. Clean machine; wash off dirt, mud, and remove grass and other foreign materials after use.
2. If machine is to be left outside, cover machine with protective, water-proof covering after it is cooled off.
8. Turn throttle lever to [ (slow)] to slow engine speed.
9. Stop engine
10. Stop water and remove hose.
11. Install cap back in place.
12. Move cutting rotary clutch lever to [Transport]
• Do not wash engine or control panel with running water; water may enter inside
and cause rust or damage.
• Fire hazard; clean machine of cut grass and similar material after use. Cut grass
that is accumulated on the machine can catch re.
Page 85
Maintenance
-76-
5
• Do not wash engine or control panel with running water; water may enter inside
and cause rust or damage.
• Clean machine after use; dirt or foreign objects may freeze and cause damage.
• Do not attempt to move machine when it becomes inoperable due to freezing
1. Clean machine; wash off dirt, mud, and remove grass and other foreign materials after use.
2. Park machine on a paved or rm, a dry surface, or a bed of lumber.
3. If machine is to be left outside, cover machine with protective, water-proof covering after it is cooled off.
After Cold Weather Use
• Fire hazard; clean machine of cut grass and similar material after use. Cut grass
that is accumulated on the machine can catch re.
Page 86
-77-
Maintenance 5
Storage
1. Park machine.
2. Clean machine; wash off dirt, mud, and remove grass and other foreign materials after use.
3. Check machine according to Maintenance Schedule (Page 39). If a problem is found, repair.
4. Wipe steel parts clean with oiled cloth and grease specied grease points.
5. Change engine oil.
6. Clean air cleaner element.
7. Drain fuel from carburator and fuel tank.
8. Inate tires to a pressure slightly higher than the specied value. Chock front and back of front wheels.
9. Remove battery from machine. Inspect, ll, and charge battery.
10. Cover machine with protective, water-proof covering after machine is cooled off.
• Do not wash engine or control panel with running water; water may enter inside
and cause rust or damage.
• Clean machine before storage; dirt or foreign objects may freeze and cause
damage.
• Do not store machine in a humid, dusty, or hot place.
• Fire hazard; do not store machine where there is a possiblity of ignition.
• Battery dischages even when it is not in use. A battery may hold charge for a few
months, but it is a good practice to charge battery before it goes at; it will extend
battery life.
• Refer to Operation Manual for the engine, for detailed instructions on preparing
engine for storage.
NOTE
Page 87
Troubleshooting
-78-
6
Troubleshooting
• If any malfunction or abnormal condition is found, immediately stop using the
machine and take an appropriate measure according to the Troubleshooting chart
below. If the malfunction or abnormal condition is not listed in the chart, or the
suggested measure does not solve the problem, consult with your CANYCOM
representative.
• Some corrective measures liste d b elow requir e s pecial knowledge and/or
equipment. Please contact your CANYCOM representative in such a case.
Area Malfunction Possible Cause Corrective Measure Ref.
Engine
Engine does not start,
or is difcult to start
Out of fuel. →Fill fuel. Page 17
Excessive fuel in the
engine.
→Wait a while and try
starting again.
Battery capacity is
insufcient.
→Add battery uid.
→Charge battery.
→Replace battery.
Page 64
Page 64
Battery cable is
disconnected.
→Connect the battery
cable.
Insufcient or wrong
oil.
→Fill or change oil. Page 48
Dirty or damaged
spark plug.
→Clean or replace the
spark plug.
Page 51
Other (other than the
above).
→Follow the
instructions in
"Starting" to restart.
If problem persists,
please contact
your CANYCOM
representative.
Page 20
Engine stalls.
Out of fuel. →Fill fuel. Page 17
Engine stops abruptly.
Out of fuel →Fill fuel. Page 17
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Idling is not stable.
Insufcient intake air
(clogged air cleaner).
→Clean or replace the
air cleaner.
Page 50
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Page 88
-79-
Troubleshooting
6
Area Malfunction Possible Cause Corrective Measure Ref.
Engine
Poor power or
acceleration
Bad fuel →Change fuel.
Insufcient intake air
(clogged air cleaner).
→Clean or replace the
air cleaner.
Page 50
Loose drive belt. →Adjust Page 56
Other (other than the
above).
→Follow the
instructions in
"Starting" to restart.
If problem persists,
Please contact
your CANYCOM
representative.
Page 20
Irregular noise or
vibration from or
around the engine
→Please contact
your CANYCOM
representative.
Excessive oil
consumption
→Please contact
your CANYCOM
representative.
Engine overheats
Insufcient amount of
engine oil.
→Fill oil. Page 48
Rotating screen
or cooling ns are
clogged or blocked.
→Clean.
Excessive fuel
consumption
Clogged air cleaner. →Clean or replace the
air cleaner.
Page 50
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Black smoke comes
out of exhaust
Clogged air cleaner. →Clean or replace the
air cleaner.
Page 50
Other (other than the
above).
→Please contact
your CANYCOM
representative.
White or blue smoke
comes out of exhaust
Bad fuel. →Change fuel.
Engine oil level is too
high.
→Adjust the oil level. Page 48
Improper engine oil. →Change oil. Page 48
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Page 89
Troubleshooting
-80-
6
Area Malfunction Possible Cause Corrective Measure Ref.
Drive Train
Machine does not
move when drive lever
or pedal is operated.
Insufcient or
deteriorated HST uid.
→Add or change uid. Page 54
Parking brake is
applied
→Release the parking
brake.
V-belt is loose. →Adjust V-belt. Page 56
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Machine moves when
drive lever or pedal is
in neutral position.
HST is out of neutral. →Please contact
your CANYCOM
representative.
Transmission jumps
out of gear.
Transmission is not
positively shifted.
→Shift rmly.
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Machine does not turn
smoothly.
Tires are not properly
inated.
→Adjust tire pressure. Page 52
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Machine does not run
straight.
Tie-rod is not properly
adjusted.
→Please contact
your CANYCOM
representative.
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Brake
Brake or parking brake
does not work well, or
machine pulls to one
side when braked.
Brake is not proerly
adjusted.
→Adjust. Page 57
Brake is wet with water. →Apply brake a few
times to dry.
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Chassis
Machine vibrates
abnormally.
Improperly inated
tires.
→Adjust tire pressure. Page 52
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Page 90
-81-
Troubleshooting
6
Area Malfunction Possible Cause Corrective Measure Ref.
Electrical
System
Head lamp or rear lamp
does not illuminate
properly.
Blown bulb. →Replace bulb. Page 67
Blown fuse. →Replace fuse. Page 66
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Cutting
System
Cutting blade does not
rotate
Cutting rotary drive
belt is severed.
→Replace.
Cutting blade does not
stop
Blake lining is worn. →Replace.
Cutting rotary drive
belt slips.
Belt is loose. →Adjust belt tension. Page 61
Belt is worn. →Replace. Page 61
Cut grass or vines
accumulate in the
cutting blade shield.
→Clean. Page 69
Abnormal vibration
occurs when cutting
blade is rotated..
Cutting blade is
damaged or lost.
→Replace cutting
blades.
Page 58
Foreign object is
caught by cuttingblade.
→Remove or clean
foreign object.
Other (other than the
above).
→Please contact
your CANYCOM
representative.
Cut grass is not
discharged properly.
Grass is wet. →
Cut when grass is dry.
Grass is too long. →Cut in several steps
at different heights.
Cutting height is too
low.
→Raise cutting height.
Engine speed is too low.
→Raise engine speed.
Driving speed is too
high.
→Drive slow.
Some grass is left
uncut.
Grass is too long. →Cut in several steps
at different heights.
Engine speed is too low.
→Raise engine speed.
Driving speed is too
high.
→Drive slow.
Cutting blade is
damaged or worn.
→Replace.
Cut grass or vines
accumulate in the
cutting blade shield.
→Clean. Page 69
Page 91
Troubleshooting
-82-
6
Area Malfunction Possible Cause Corrective Measure Ref.
Cutting
System
Cutting blade cuts into
ground.
Cutting height is too
low.
→Raise cutting height.
Machine turns too fast. →Turn slowly.
Work site has
undulations.
→Raise cutting height.
Cutting blade (knives
or stay) is bent.
→Replace.
Cutter load is too high.
Engine speed is too low.
→Raise engine speed.
Driving speed is too
high.
→Drive slow.
Cut grass or vines
are tangled to cutting
blade axle.
→Untangle.
Page 92
-83-
Transporting
7
• Park transporter (truck) on a level ground. Always use chocks to secure
wheels.
• Do not allow bystandars to come close to machine or transporter when loading
or unloading machine.
• Use only loading ramps with sufcient strength (to withstand the combined
weight of machine and operator), width (more than twice the width of tire.), and
length (more than 4 times the height of loading deck of transporter), and have
anti-slip ramp surfaces.
• Secure the hooks of loading ramps rmly and ush with loading deck.
• Move slowly forward when loading onto, and move slowly backward when
unloading off of transporter. Pay special care when going over the joint between
loading deck and ramps; machine may tip.
• Do not turn on loading ramps. Machine may fall.
• Tie down machine securely. Make sure machine does not move around.
Hauling
Loading and Unloading
5321M-0701-010E
More than 4 times
the height
Height
1. Park the transporter on a level ground. Secure wheels with chocks.
2. Place loading ramps. Secure hooks of ramps rmly and ush with loading deck.
Page 93
Transporting
-84-
7
Hoisting
1. Lift seat.
2. Attach hoisting slings to 2 lift hooks and hoist machine.
5321M-0702-010E
Hooks
• Licence or certication is required to operate a crane. Check your local
regulations.
• Use hoisting sling of sufcient strength. Always use the slings of the same
length when more than one is used.
• Pay special attention to the center of gravitiy and the balance of machine when
hoisting.
3. Shift auxiliary transmission shift lever to [Low], set cutting height adjuster lever to [Transport], and drive machine slowly forward onto loading deck.
4. Park machine according to the instructions in "Parking" (Page 29). Tie machine with rope or tie-down belts and secure it onto loading deck of transporter securely.
Page 94
Model
Engine
LwA
Type Type Speed rpm
CMX222, CM223 Robin EH65DS 2900 rpm 96 dB (A)
NOISE LEVEL evaluated based on factory standard.
NOISE LEVEL
Model
Engine
Rated revolution
Vibration
Mower Blade
Clutch
Steering
wheel (top)
Steering
wheel
(bottom)
Seat
CMX222, CM223 3300 rpm
ON 10.0 m/s
2
11.0 m/s
2
7.0 m/s
2
OFF 9.0 m/s
2
7.0 m/s
2
4.8 m/s
2
VIBRATION evaluated based on factory standard.
VIBRATION
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