CanyCom CM1802 Operator's Manual
Ride-on Brushcutter
CM1802
OPERATOR'S MANUAL
WARNING
Read and understand this manual completely before attempting
to operate, maintain, and inspect this machine.
Keep this manual with care so that it may be consulted in oper-
ating, maintaining, or inspecting this machine.
5324 5201 000
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Tel. +81-(0)943-75-2195 Fax.+81-(0)943-75-4396
Notice to the User
Thank you for purchasing our product.
Please read and understand the comments of this manual for proper operation before
using this machine.
WARNING
WARNING
WARNING
The user must know that this machine can be potentially dan-
gerous. Always follow the instructions in this manual when oper-
ating, maintaining, or inspecting machine.
This machine is a work vehicle for mowing. Do not use it for
other purposes. Driving this machine on a public road (or its
equivalent) may be illegal. CHIKUSUI CANYCOM, INC. does
not bear responsibility for accidents or violations of local regulations.
Do not modify this machine. Do not remove safety covers when
operating, or serious accidents can occur.
Contents
1. Introduction 1
1.1 Purpose of This Manual ............................................. 1
1.2 Contents .............................................................. 1
1.3 Warning Terms Used in This Manual ............................... 2
1.4 Safety Labels ......................................................... 3
2. Warranty and After-Sales Service 4
4. Controls and Components 10
5. Specifications 12
5.1 Product Specifications ............................................. 12
5.2 Contents of Tool Bag ............................................... 13
3. Safety 5
3.1 Safety Precautions ................................................... 5
3.1.1 Training ............................................................... 5
3.1.2 Prepeartion ............................................................ 5
3.1.3 Operation ............................................................. 6
3.1.4 Servicing .............................................................. 8
7. Maintenance 26
7.1 Maintenance Schedule ............................................. 26
7.2 List of Fluids and Lubricants ....................................... 30
7.3 List of Consumables and Spares .................................. 31
7.4 Fluids and Lubricants ............................................... 32
7.4.1 Engine Oil ........................................................... 32
7.4.2 Transmission Oil ...................................................... 33
7.4.3 HST Oil .............................................................. 34
7.5 Greasing and Oiling ................................................ 35
7.5.1 Greasing ............................................................ 35
7.5.2 Oiling ............................................................... 36
7.6 Electrical System ................................................... 37
7.6.1 Battery .............................................................. 37
6. Operation 14
6.1 Preparation .......................................................... 14
6.1.1 Checking and Filling Fuel .............................................. 14
6.1.2 Inspecting and Filling Engine Oil ........................................ 15
6.1.3 Inspecting and Filling HST Oil .......................................... 15
6.2 Starting .............................................................. 16
6.3 Driving ............................................................... 20
6.4 Stopping ............................................................. 21
6.5 Parking ............................................................... 22
6.6 Transporting in Case of Emergency ............................... 22
6.7 Locking Differential ................................................. 23
6.8 Adjusting Steering Wheel .......................................... 23
6.9 Working .............................................................. 24
9. Troubleshooting 51
9.1 Troubleshooting Chart .............................................. 51
8. Storage 48
8.1 Chassis .............................................................. 48
8.2 Battery ............................................................... 49
8.3 Engine ............................................................... 49
8.3.1 Fuel Cock
............................................................ 49
8.3.2 Air Cleaner
........................................................... 50
8.3.3 Engine Oil
........................................................... 50
7.7 Cleaning ............................................................. 39
7.7.1 Air Cleaner ........................................................... 39
7.7.2 Spark Plugs .......................................................... 40
7.7.3 Fuel Cock (Fuel Filter) ................................................. 41
7.7.4 Blower Housing and Cooling Fan
....................................... 42
7.8 Adjusting ............................................................. 43
7.8.1 Drive Belt ............................................................ 43
7.8.2 Rotary Drive Belt ..................................................... 43
7.8.3 Rotary Brake ......................................................... 43
7.8.4 Parking Brake ........................................................ 44
7.8.5 Drive Lever .......................................................... 44
7.8.6 Tires ................................................................ 44
7.9 Replacing ............................................................ 45
7.9.1 Oil Filter Cartridge .................................................... 45
7.9.2 Hoses ............................................................... 45
7.9.3 Cutting Blades
....................................................... 45
7.10 After Use Care ...................................................... 47
6
10. Transporting 56
<Guarantee certificate>
Attached to the end of this manual.
* Receive the guarantee certificate together with a receipt after you have received
instructions for handling of this machine.
<Appendix>
"Instruction manual for engine" (Included in the tool bag)
* Be sure to read it together with this manual.
1
Introduction
– 1 –
1. Introduction
1.1 Purpose of This Manual
The purpose of this manual is to provide the user with appropriate information in detail about how to operate,
maintain, and inspect this machine.
This manual has been prepared for people who use this machine for the first time.
1.2 Contents
This manual gives information by dividing it into the following chapters.
1. Introduction
This chapter explains the purpose and contents of this manual and warning terms used in this manual.
It also includes the description of warning labels attached to this machine.
2. Warranty and After-Sales Service
This chapter describes the warranty and after-sales service for this machine.
3. Safety
This chapter describes the general safety rules which the user must observe when operating and working.
4. Controls and Components
This chapter explains the names and functions of the component parts.
5. Specifications
This chapter describes the specifications of this machine. It also describes the contents of the tool bag.
6. Operation
This chapter explains the preparations before operation, operating procedure, and how to use the control devices.
7. Maintenance
This chapter gives information about maintenance such as regular inspection, supplying oil, grease,
lubricant, and fluids, cleaning, adjustments, and after-use maintenance.
8. Storage
This chapter gives information about the storage (long-term storage) of this machine.
9. Troubleshooting
This chapter describes the troubleshooting on this machine.
10. Transporting
This chapter explains the procedures and precautions for transporting this machine.
1
Introduction
– 2 –
1.3 Warning Terms Used in This Manual
In this manual, safety information is classified into the following four categories according to the degree of
hazard (seriousness of possible accidents). Read and understand the contents below and always observe the
safety instructions in this manual.
Warning Term Definition
Indicates an extremely hazardous situation which will result in death or serious
injury if the user does not follow appropriate instructions.
Indicates a potentially hazardous situation which could result in death or serious
injury if the user does not follow appropriate instructions.
Indicates a potentially hazardous situation which could result in injury to the user
or damage to the machine if the user does not follow appropriate instructions.
Used to emphasize information which needs particular attention.
CAUTION
WARNING
DANGER
NOTE
1
Introduction
– 3 –
1.4 Safety Labels
The safety labels shown below are attached to this machine. When warning labels have come off or become
difficult to see, order new ones from a dealer by the part numbers shown below labels and attach them.
1 5234 5064 000
2 5321 5116 000
3 5321 5113 000 5 5305 5327 000
4 3667 5062 000
2
2
1
4 5
3
2
2. Warranty and After-Sales Service
Warranty
Our company guarantees this product based on the contents of the written warranty. For more information, refer to
the written warranty attached to the end of this manual.
After-Sales Service
Please feel free to consult with the store of purchase or with our company's sales department in regard to service
orders or in case trouble or questions arise during the course of using the unit. At such times, please be prepared to
report the product model and product's serial number shown in the model label, as well as the names of the manufacturer and model of the engine installed. (For the names of the manufacturer and model of the engine installed,
refer to Chapter 5 Specifications in this manual. Page 12 )
<Location of model label> <Model label>
Availability of Spare Parts
The term (period) of supply of repair parts for this product shall be seven years after manufacturing is discontinued.
– 4 –
Warranty and After-Sales Service
Location of model label
Product model
Serial number
3
Safety
– 5 –
3. Safety
3.1 Safety Precautions
This section contains safety precautions to follow when operating and maintaining the machine. Read and
understand the precautions in this section as well as throughout this manual and follow them when operating
or maintaining the machine. Failure to follow safety precautions could result in property damage, serious
injury or death to the operator or bystanders.
3.1.1 Training
All operators and mechanics should receive practical instructions from their employer or renter. Such instructions should cover the following issues:
• It is essential to familiarize yourself with the controls, safety labels and the proper use of
the machine.
•Never allow people unfamiliar with these instructions to operate or service the machine.
Do not let anyone under 18 years of age to operate this machine. Local regulations may
restrict the minimum age for operating the machine. Consult your local authority.
• The operator is responsible for the accidents or hazards caused to other people or their
property.
• This machine has a riding capacity for one person only. Do not carry passengers other
than the operator.
• Observe the weight limit of this machine: 120kg.
• Always keep in mind that care and concentration is required when working with ride-on
machines.
• Loss of control on a slope cannot be regained by the application of the brake. The main
reasons for loss of control are:
» insufficient grip of tires.
» excessive speed.
» misjudging of the ground conditions, especially slopes.
3.1.2 Preparation
• Always wear protective footwear, long trousers, hardhat, safety glasses and ear protection when operating or servicing the machine. Proper clothing will minimize the chance of
injury. Do not operate the equipment if you have long hair, loose clothing, or jewelry; all of
which may get tangled in moving parts. Do not operate the machine barefoot or with
open sandals.
• Fuel is highly flammable. See Checking and Filling Fuel,
page 18, for important safety information on handling fuel.
WARNING
3
Safety
– 6 –
• Prepare beforehand the working rules and procedures such as signaling and trafic control for the work place. Following such rules will reduce the risk of accidents.
•Never handle fuel or grease, service the engine, or recharge the battery in the presence
of fire or spark.
•Perform the daily pre-startup inspection (see Preparation, pages 18) before starting the
machine. Repair or replace damaged parts before starting the machine.
3.1.3 Operation
This machine is intended for cutting grass and bushes. Any other use may pose hazard or cause damage to the
machine.
The stability of the machine is affected by the speed, rate of steering, terrain and the operator's weight. Always
pay close attention to these factors or a loss of control or tip over could occur, resulting in property damage,
serious injury or death.
General Driving
• Do not operate the engine in a confined space where dangerous carbon monoxide fumes
can accumulate.
• Do not touch the engine, muffler or exhaust pipe while the engine is running or soon after
it has stopped. These areas will be very hot and can cause burns.
•Do not operate the machine under the influence of alcohol or drugs. Do not operate the
machine when you are tired, ill, or not feeling well.
• Always check for obstacles before operating on new terrain. This includes overhead
obstacles such as the branches of a tree.
• Before starting the engine and moving the machine, scan around your surroundings and
make sure all persons and other vehicles are a safe distance away from the machine.
• On a slippery surface, travel slowly and exercise caution to reduce the chance of skidding
or sliding out of control. Never operate on ice.
• Always make certain that there is no obstacle or a person behind the machine when
backing up. After confirming that it is safe to back up, move slowly and avoid sharp turns.
•To reduce the risk of tip over, pay special attention when encountering an obstacle or a
slope, or when braking on a slope or during a turn. See Driving on a Slope on the next
page.
•Never attempt to drive over a large obstacle such as rock or fallen tree.
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert
when traveling on changing terrain.
•Never operate on terrain that you are not comfortable with. Avoid terrain that is so rough,
slippery or loose that you feel like you could tip over.
3
Safety
– 7 –
• Do not operate the machine near the edge of a cliff, an overhang or a slide area. Pay
special attention after heavy rain or earthquake.
• Do not make sudden maneuvers. A sudden start, stop, or turn can make the machine
lose control and could cause a tip over. Be especially cautious when traveling on soft or
wet ground.
•Drive at a safe speed, taking into account the surface gradient, surface conditions and
load.
Driving on a Slope
• Always follow proper procedures for driving on a slope as described in this manual.
•Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip over.
Check the terrain carefully before attempting to drive on a slope.
•Never drive on a slope that you are not comfortable with. Avoid a slope that is so rough,
slippery, or loose that you feel like you could tip over.
• When driving up a slope, proceed at a steady rate of speed and throttle position.
•Never move the throttle lever, the drive lever, the drive pedal or the steering wheel suddenly.
• If the engine stalls or loses traction during a climb and cannot make it to the top of the
slope, do not try to turn the machine around. Carefully back down slowly, straight down
the slope.
•Drive straight up or down slopes. Avoid turning on a slope.
• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another vehicle or person could be on the other side of the crest.
•Avoid driving the machine across a slope.
• Before driving down a slope, stop and shift auxiliary transmission to [LOW] position.
Drive slowly. Use the engine speed to help keep the machine speed low.
•Never use on a slope steeper than 15 degrees.
•Driving on a slope can be dangerous. It can result in a tip
over and cause serious injury or death. Take the following
precautions.
WARNING
3
Safety
– 8 –
Cutting
When conducting cutting operation, take the following precautions.
• Always follow the proper procedures for cutting as described in this manual.
• Shutt off the work site. Post signs to inform of the cutting operation. Close off the site with
rope if necessary to keep people, especially children, off the work site.
•Pay attention to the surrounding area. Rotating cutting bladethrows stones, rocks and
debris. This may cause property damage, injury, or death.
•Drive forward when cutting. This best prevents the cutting blades from throwing stones,
rocks, or debris.
•Pay attention to obstacles. This includes overhead obstacles such as the branches of a
tree.
Parking
•Park the machine on a flat, level and stable surface. Never park on a slope steeper than
10 degrees. Avoid parking on a slope less than 10 degrees. If parking on a slope less
than 10 degrees is absolutely unavoidable, apply the parking brake and block the wheels
at the lower end of the machine.
» Park the machine facing uphill
» Do not park sideways on a slope.
•Never park on an instable surface. Do not park near the edge of a cliff.
• Observe all the previous precautions for driving, driving on a slope, loading and driving
with a load, and dumping.
• Whenever you park the machine, apply the parking brake and stop the engine. Remove
the key whenever you leave the machine unattended to prevent unauthorized use or accidental starting.
• Gasoline is extremely flammable and can be explosive. When parking the machine
indoors, make certain that the building is well ventilated and that the machine is not close
to any source of flame or spark, including appliances with pilot lights.
3.1.4 Servicing
• Do not service the machine when the engine is running. If it is absolutely necessary to
run the engine while servicing, pay attention to the moving parts.
• Do not operate the engine in a confined space where dangerous carbon monoxide fumes
can accumulate.
• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines are in
good condition and leak-free.
•Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic fluid
under high pressure. Use paper or cardboard, not your hands, to search for leaks.
Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin
and cause serious injury.
• Check all fuel lines on a regular basis for tightness and wear. Tighten or repair them as
needed.
3
Safety
– 9 –
• If the engine must be running to perform a service, keep hands, feet, clothing and any
part of the body away from any moving part, especially the cooling fan and the belts at
the side of the engine.
• Do not touch the engine, muffler, or exhaust pipe while the engine is running or soon
after it has stopped. These areas will be very hot and can cause burns.
• The engine must be shut off before checking or adding oil.
4
4. Controls and Components
Name of Components
Controls and Components
– 10 –
Differential Lock Lever
Drive Lever
Throttle Lever
Cutting Height Adjust Lever
Rotary Clutch Lever
Parking Brake Lock Lever
Brake Pedal
Aux. Transmission Shift Lever
Cutting Blade Shield
Forward
Backward
Grass Outlet
Head Lamp Switch
Main Switch
Choke Knob
4
Controls and Components
– 11 –
Function of Components
• Main Switch .......................Starts or stops engine.
*When machine is not in use, remove key.
• Throttle Lever .....................Increases and decreases engine speed.
• Choke Knob .......................When choke knob is pulled, choke valve closes, and when it is
returned, choke valve opens. Pull choke knob when starting engine
and return it after engine is started.
• Drive Lever ........................Drive lever changes the discharge of hydraulic pump in HST and
changes the travelling speed and direction in a stepless manner.
When drive lever is pushed forward from neutral position, machine
moves forward. Pushing lever backward makes machine travel backward. Speed increases proportional to the angle of lever.
•Aux. Transmission Shift Lever ....Use this lever when shifting auxiliary transmission to high/low gear.
• Brake Pedal .......................Stops machine.
When depressing brake pedal, drive lever returns to neutral and
machine stops.
• Differential Lock Lever ............Use this lever when one side of the rear wheels is slipping.
When lever is pushed to [ON], differential lock is engaged. When
lever is [OFF], differential lock is released (normal driving position).
* During normal driving, always put the lever to [OFF] position.
• Head Lamp Switch.................Head lamp is turned on when switch is pulled.
•Parking Brake Lock Lever ........After stopping machine, pull lock lever downward to lock brake
pedal.
• Cutting Height Adjust Lever ........Adjusts the height of blade (5 steps)
• Rotary Clutch Lever ...............Turns on and off the power to cutting rotary.
When moving this lever to [OFF] position, rotary brake is applied.
• Grass Outlet ......................Secure area around machine before opening. Opening outlet allows
cut grass to be easily removed. Open outlet when changing cutting
blades.
* Outlet should be closed during normal use to prevent debris or
other objects from being thrown from machine.
5
Specifications
– 12 –
5. Specifications
5.1 Product Specifications
*1 Estimated at the maximum speed with the auxiliary transmission in Low position (5.9km/h).
Use this product properly after understanding the specifications
of this product.
NOTE
Model and Type CM1802
Machine Mass kg 260
Mowing Rate m2/h 5300
*1
Overall Length mm 1840
Overall Width mm 995
Overall Height mm 885
Wheelbase mm 1200
Tread mm Front 800, Rear 735
Ground Clearance mm 105
Model FH541V
Type 4-cycle, air-cooled, V-twin vertical-shaft OHV gasoline
Cylinder (Bore x Stroke) mm 2-74x68
Displacement cm3(cc) 585 (585)
Maximum Output kW(PS)/rpm 12.5(17.0)/3600
Maximum Torque
N•m(kgf•m) 40.3(4.11)
Starting System Electric
Fuel Automotive Unleaded Gasoline
Fuel Tank Capacity L 11
Ignition Electronic ignition
Spark Plug Champion RCJ8Y
Battery Type 40B19R
Battery Capacity V/AH 12/28
Speed km/h High 0 - 10.7 / Low 0 - 5.9
Minimum Turning Radius m 1.9
Gradeability degrees 15
Stability Angle degrees Right 45 / Left 45
DimensionsEngine
Electrical
Performance
5
Specifications
– 13 –
*We reserve the right to change the specifications without prior notice.
5.2 Contents of Tool Bag
Model and Type CM1802
Main Transmission HST (Continuously Variable)
Auxiliary Transmission Constant Mesh
Tires Front AGR 3.50-7 / Rear 16 x 7.00-8
Steering Rack and Pinion, Round Steering Wheel
Brake Internally Expanding
Cutting Width mm 900
Cutting Height mm 0 - 75 (5 steps)
Blade Type Free / Fixed Knife & Stepped Stay
Number of Blades 2
Blade Drive Train Belt Drive
No. Content Quantity Note
1 Operator's Manual 1 This manual
2 Operator's Manual for the Engine 1
3 Engine Service Tool 1 for servicing engine
Drive Train
Cutting System
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