CanyCom CG431 Operator's Manual

Read this manual completely before operating or maintaining this machine.

Failure to follow safety precautions could result in serious injury or death.

Keep this manual for future reference by you and by all those who operate

and maintain this machine.

CHIKUSUI CANYCOM, INC.

90-1 Fukumasu, Yoshii-machi,

Ukiha-shi, Fukuoka, Japan 839-1396

Tel.[phone] Fax.[phone]

Front Flail Brushcutter

CG431 Tractor

Operator's Manual

5116 5106 000

http://www.canycom.co.jp/

■

Sales Headquarters TEL [phone] FAX [phone]

All rights reserved. Unauthorized use or reproduction of this material is prohibited.

Authorized Dealer

CHIKUSUI CANYCOM, INC.

Notice to Users and Maintenance Personnel

• This machine can kill you if the safety precautions in this manual and on the

labels attached to this machine are not followed. Read and understand this

manual and the safety labels on the machine thoroughly before using or

servicing the machine. Always follow the instructions and safety precautions,

or serious injury or death could result.

• This machine should only be used with the implements that are specically

designed for this machine, or expressly certied for the use with this machine,

for the intended purpose of this machine: brushcutting and haymaking. Any

use other than these, i.e. towing, pushing other vehicle or material, carrying

peo p le other than the operator o r material, o r any other us e other than

brushcutting or haymaking, or any use with implements other than the ones

mentioned above could be dangerous.

• This machine may not be operated on public road or what is considered to

be public road. It is the sole responsibility of the operator to consult the local

regulations.

• Do not modify this machine, or do not operate this machine with safety covers

removed or open. A serious accident could result.

Thank you for purchasing this machine.
This manual provides information needed for safe and effective use and maintenace of this
machine to those who operate or maintain the machine. Make sure to read and understand
the manual thoroughly before operating or servicing the machine. Also make sure to read
the separate operator's manual for engine.

• Store this manual in a safe, accessible place for easy reference.

Warning Term Denition

Indicates an imminently hazardous situation which will result

in death or serious injury if the user does not follow the

procedures or the instructions.

Indicates a potentially hazardous situation which could result

in death or serious injury if the user does not follow the

procedures or the instructions.

Indicates a potentially hazardous situation which could result

in minor to moderate injury or damage to the machine if the

user does not follow the procedures or the instructions.

Indicates important information which needs particular

attention.

In this manual, the following four warning terms are used to signal the four levels of hazard
(or seriousness of possible accidents). Read and understand what they mean and always
follow the instructions in this manual.

Warning Terms Used in this Manual

NOTE

Notice to Owner

• Be sure that everyone who uses this machine, including those who rent or

lease this machine, receives a copy of this Operator's Manual and understands

the importance of reading and following the information in this manual.

Warranty and After-Sales Service

Warranty

Consult your local CANYCOM dealer or our company’s sales department regarding service
orders or any questions or problems that may arise when using this machine. Please
make sure to have the product name, serial number, and the make and type of engine
handy at the time of contact. The model and serial numbers can be found on the model
label as shown below, and the make and type of the engine can be found in Chapter 3

"Specications" of this manual (Page14).

After-Sales Service

Location of Model Label Model Label

The replacement or repair parts for this product shall remain available for seven years after
the production of this type of machine is discontinued.

Availability of Spare Parts

5116M-0004-030US

2011 1590

CG431

5116M-0004-010E

Location of Model Label

CHIKUSUI CANYCOM, INC. provides you a warranty through Canycom U.S.A. A copy of
this warranty is reproduced in the back of the manual.

Contents

1. Safety 1

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Training

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Servicing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

2. Controls and Components 10

Name and Function of Controls . . . . . . . . . . . . . . . . . . . 10

3. Specications 14

Product Specications . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Contents of Tool Bag

. . . . . . . . . . . . . . . . . . . . . . . . . . .

15

4. Operation 16

Preparation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Pre-start up Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Unfolding/Folding Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Operating Implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Changing PTO Speed (Variable PTO Speed Model Only) . . . . . . . . . . . . . . 29

Translating Implement

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30

Levelling Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Hydraulic Cooling Fan

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Fire Extinguisher Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Using Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5. Maintenance 34

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 34

List of Fluids and Lubricants

. . . . . . . . . . . . . . . . . . . . .

39

Grease Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

List of Consumables and Spares . . . . . . . . . . . . . . . . . . 40

Body Panels

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43

Opening Top Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Removing Side Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Removing Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Removing Controls Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Fan Belt

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Bleeding

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52

Draining Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Fuel Filter Cartridge

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

53

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Suction Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Return Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Drive Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Drive Motor Lubricant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Control Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Electrical System

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

62

Battery Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Charging Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Slow-Blow Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Imprement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Attaching/Detaching Implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Appendix

• Operator's Manual for Engine
* Be sure to read and understand it together with this manual .

After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

6. Troubleshooting 71

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

7. Transporting 76

Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Hoisting and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Safety 1

-1-

Safety Labels

Safety labels shown on the next page are attached to the machine. See the illustration below
for the location and the illustration on the next page for the content of each label on the
machine.

• Locate all warning labels attached to this machine. Read and follow the instructions

and precautions in them. Failure to do so could result in serious injury or death to

the operator or bystanders.

• Keep labels clean and legible. Do not use solvents or gasoline to clean labels.

• Replace these labels immediately if they have been removed, have fallen off or

become illegible. Use part number written on the label or shown in this manual to

order a replacement label from your CANYCOM representative.

View BView A

View B

5116M-0101-010US

View A

5

1 2 3

7 8

42

9 10 116

Safety

-2-

1

Explo sion ha zard.
Fla mmable liqu id
p re s en t . Ke e p
awa y a ll ig nit io n
s o u rc es . N e

ve r
drill , cut with gas,
hit or disassemble

.

3670 5138 001

DANGER!

Moving fan blades
ca n se

ve r ha nd
and fingers. Keep
h an d s a wa y

t o

avoid injury.

3683 5026 001

WARNING!

Hot liq uids . B urn
ha zar d. D o N OT
ope n t he

radi ator
cap after operating
this machi ne

.

3677 5045 001

WARNING!

Hot sur face s. Do
NOT tou ch.

3677 5043 001

WARNING!

Tur n the mow er swi tch onl y wh en mowi ng.
Keep it off all the ot her times.

Rep lac e the flai ls wh en da maged or b roken.
Using dama ged o r bro ken fl ails cause damg es
or ac ciden ts du e to imbal ance.

If a vi ne-like object gets tangl ed to the mo

wer
rotor, immed iatel y sto p the engi ne an d rem ove
it.

Such objec t can cause damg es or accid ents

due t o imb alanc e or overlo ading .

D o n ot o pe ra t e o n an
in cli ne st eep er th an 30
degre es.

Do no t tur n on an i nclin e

.

D o n o t o p er a te o n a
slipp ery surfac e

.

L o c a te o bs ta cl es a n d
holes befor e ope ratio n.

I f th e e n g i n e
ap pe ars to st op
due to overheating,
r e a d t h e
Operator's Manual.
Th is m ach in e is
e qu ip ed

w it h a
safegu ard system
to halt the en gine
bef ore it actu ally
overheat s

.

CAU T IO N! CAUTION! CAU T IO N!

D o n o t u s e t h e
mowe r in reverse
m od e wh en th e
m o

w e r d e ck i s

tr an sl at ed t o

th e

side .

Ob jects can
be thrown, causing
i n j u r i e s a n d
property damages

.

WARNING!

5116 5318 000

Read the
Operator's Manual
before operating
or servicing the
machine

.

5116 5323 000

WARNING!

St op the e ng ine
before servicing.

5116 5327 000

WARNING!

Explosion hazard.
Do not use drill,
torch or hammer.
Do not dis­assemble. Keep
fire away

.

5116 5361 000

WARNING!

Do not undo the
grease nipple at
once. Greas is
under pressure
and can eject the
nipple. Read the
Operator's Manual
when servicing.

5116 5341 000

WARNING!

Always remove the valve
when loosening the
crawler. When installing
the valve, make sure the
O-ing is free of damages.
Install carefully not to jam
the O-ring.

5116 5358 000

CAUTION!

5116M-0101-020US

1. 3670 5138 001 2. 3683 5026 001

7. 5116 5323 000

3. 3677 5045 001 4. 5116 5362 000 5. 3677 5043 001

6. 5116 5318 000

8. 5116 5327 000 9. 5116 5361 000 10. 5116 5341 000

11. 5116 5358 000

E le ct ri c sh oc k
haza rd. Read the
O p e p a t o r ' s
M a n u a l w h e n
servicing.

5116 5362 000

WARNING!

Safety 1

-3-

This section contains safety precautions to follow when operating and maintaining the
machine. Read and understand the precautions in this section as well as throughout this
manual and follow them when operating or maintaining machine. Failure to follow safety

precautions could result in property damage, serious injury or death to the operator

or bystanders.

Safety Precautions

All operators and mechanics should receive practical instructions from their employer or
renter. Such instructions should cover the following issues:

• It is essential to familiarize yourself with the controls, safety labels and proper use

of the machine.

• Never allow people unfamiliar with these instructions to operate or service the

machine. Do not let anyone under 18 years of age to operate this machine. Local

regulations may restrict the minimum age for operating this type of machine.

Consult your local authority.

• Operator is responsible for the accidents or hazards caused to other people or to

their property.

• This machine has a riding capacity for one person only. Do not carry any passenger

other than the operator.

• Always keep in mind that attention and concentration is required when working with

ride-on machines.

• Loss of control on a slope cannot be regained by the application of the brake. Main

reasons for the loss of control are:

→ insufcient grip of tracks.

→ excessive speed.

→ misjudging of ground conditions, especially slopes.

→ excessive load.

→ incorrect distribution of load.

Training

Safety

-4-

1

Operation

• Fuel is highly ammable. See Checking and Filling Fuel, page 16, for important

safety information on handling fuel.

• Do not operate the engine in a conned space where dangerous carbon monoxide

fumes can accumulate.

This machine is intended for brushcutting. By using other implements made or certied
for this machine, it can perform other tasks. Use only the implements designed or certied
specicly for this machine. Use of other implements may adversely affect the performance or
stability of the machine and can cause damage or accident.

The stability of the machine is affected by the speed, rate of steering, terrain and load.
Always pay close attention to these factors or a loss of control or overturn could occur,
resulting in property damage, serious injury or death.

General Driving

• Always wear protective footwear, long trousers, hardhat, safety glasses and ear

protection when operating or servicing the machine. Proper clothing will minimize

the chance of injury. Do not operate the machine if you have long hair, loose

clothing, or jewelry; all of which may get tangled in the moving parts. Do not

operate the machine barefoot or with open sandals.

• Prepare beforehand the working rules and procedures such as signaling and trac

control for the work place. Following such rules will reduce the risk of accidents.

• Never handle fuel, lubricants or other ammable materials, service engine, or

recharge battery in the presence of re or spark.

• Perform daily pre-startup inspection (see Preparation, page 16) before starting the

machine. Repair or replace damaged parts before starting the machine. Clean the

machine of cut grass or such refuse to avoid re.

Preparation

Safety 1

-5-

• Do not touch the engine, mufer or exhaust pipe while the engine is running or

soon after it has stopped. These areas will be very hot and can cause burns.

• Do not operate the machine under the inuence of alcohol or drugs. Do not operate

the machine when you are tired, ill, or not feeling well.

• Always check for obstacles before operating on new terrain.

• Before starting the engine and the moving machine, scan around your surroundings

and make sure all persons and other vehicles are a safe distance away from the

machine. Sound the horn to warn bystanders.

• Stand rmly on the step. Always hold the guide rail with one hand to keep your

posture when the machine is moving.

• On a slippery surface, travel slowly and exercise caution to reduce the chance of

skidding or sliding out of control. Never operate on the ice.

• Always make certain that there is no obstacle or a person behind machine when

backing up. After conrming that it is safe to back up, move slowly and avoid sharp

turns.

• To reduce the risk of overturning, pay special attention when encountering an

obstacle or a slope, or when braking on a slope or during a turn. See Driving on a

Slope on the next page.

• Never attempt to drive over large obstacles such as rocks or fallen trees.

• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be

alert when traveling on changing terrain.

• Never operate on terrain that you are not comfortable with. Avoid terrain that is so

rough, slippery or loose that you feel like you could overturn.

• Do not operate the machine near the edge of a cliff or a ditch, an overhang or a slide

area. Pay special caution after rain or earthquake.

Safety

-6-

1

Driving on a Slope

• Always follow the proper procedures for driving on a slope as described in this

manual.

• Driving on a slope in a wrong manner can cause a loss of control or a vehicle

overturn. Check terrain carefully before attempting to drive on a slope.

• Never drive on a slope that you are not comfortable with. Avoid a slope that is so

rough, slippery, or loose that you feel like you could overturn.

• When driving up a slope, proceed at a steady rate of speed and throttle position.

• Never move the throttle lever or control stick suddenly.

• If the engine stalls or loses traction during a climb and cannot make it to the top of

a slope, do not try to turn the machine around. Carefully back down slowly, straight

down the slope.

• Never use on a slope steeper than 20 degrees.

• Driving on a slope can be dangerous. It can cause an overturn, resulting in

serious injury or death. Take the following precautions.

• Do not m ake sudden maneuvers. A sudden start, stop, or turn can make the

machine lose control and could cause an overturn. Be especially cautious when

traveling on soft or wet ground.

• Drive at a safe speed, taking into account the surface gradient, surface conditions

and load.

• Use an observer to help direct the machine when the visibility is poor, terrain is

rugged or hilly, or maneuvering room is limited. The observer should be able to see

the machine and its immediate surroundings, and should give pre-arranged signals

to direct the operator.

Safety 1

-7-

• Drive straight up or down a slope. Avoid turning on a slope.

• Avoid driving machine across a slope.

• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another

vehicle or person could be on the other side of the crest.

• Before driving down a slope, stop and turn auxiliary transmission switch to [LOW]

position. Drive slowly. Use engine speed to help keep machine speed low.

• When driving down a slope, use the control stick so that the machine travels down

at the minimum speed. Use engine speed to help keep machine speed low.

Cutting

When conducting cutting operation, take the following precautions.

• Always follow the proper procedures for cutting as described in this manual.

• Shutt off the work site. Post signs to inform that cutting operation is underway.

Close off the site with rope if necessary to keep people, especially children, off the

work site.

• Pay attention to the surrounding area. Running cutting rotor or implement throws

stones, rocks and debris. This can cause property damage, injury, or death.

• Drive forward when cutting. This best prevents the cutting rotor or implement from

throwing stones, rocks, or debris.

• Pay attention to obstacles. This includes overhead obstacles such as branches of a

tree.

Safety

-8-

1

Parking

• Park the machine on a at, level and stable surface. Never park on a slope steeper

than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on a

slope less than 15 degrees is unavoidable, apply parking brake and block the tracks

at the lower end of the machine.

→ Park the machine with operator's step uphill

→ Do not park sideways on a slope.

• Observe all the previous precautions for driving, driving on a slope and cutting.

• Whenever you park the machine, apply parking brake and stop the engine. Remove

the key whenever you leave the machine unattended to prevent unauthorized use or

accidental starting.

• Clean the machine of cut grass or such refuse after each use to avoid re.

• Diesel fuel is ammable and can be explosive. When parking the machine indoors,

make certain that building is well ventilated and that the machine is not close to any

source of ame or spark, including appliances with pilot lights.

Servicing

• Do not service the machine when the engine is running. If it is absolutely necessary

to run the engine while servicing, pay attention to the moving parts; keep hands,

feet, clothing and any part of your body away from any moving part, especially

cooling fan and belts at the side of the engine.

• Do not operate the engine in a conned space where dangerous carbon monoxide

fumes can accumulate.

• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines

are in good condition and leak-free before applying hydraulic pressure to the

system.

• Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic

uid under high pressure. Use paper or cardboard, not your hands, to search

for leaks. Hydraulic uid escaping under pressure can have sufcient force to

penetrate the skin and cause serious injury.

Safety 1

-9-

• Check all fuel lines on a regular basis for tightness and wear. Tighten or repair them

as needed.

• Do not touch the engine, mufer, or exhaust pipe while the engine is running or

soon after it has stopped. These areas will be very hot and can cause burns.

• Engine must be shut off before checking or adding oil.

Controls and Components

-10-

2

Name and Function of Controls

Step

Track

Idler Wheel

Guide Rail

Controls Cover

Return Roller

Sprocket

Top Cover

Right Side Cover

Left Side Cover

Fire Extinguisher

Roller

5116M-0201-010E

Front Cover

Hydraulics Connectors

Upper Hitch

Lower Hitch

Lower Hitch

-11-

Controls and Components 2

9

4

Variable Speed PTO Model

Normal Model

4 5 6 7

14

15

8

10

11

12

13

1

3

5116M-0201-021E

1

2 5 6 7

14

15

8

9

10

11

12

13

Controls and Components

-12-

2

1 Throttle Lever . . . . . . . . . . Throttle Lever is used to control engine speed.

2 Implement Direction . . . . . Implement direction switch changes the rotating direction

of implement.

3 Implement Direction. . . . . . Implement direction switch changes the rotating direction

of implement and adjust revolution speed.

4 Auxiliary Transmission . . . Au xiliary transmission sw itch i s used to select the

auxiliary transmission speed.

5 Parking Brake Switch . . . . Parking brake switch is used to engage parking brake.

6 Main Switch . . . . . . . . . . . . Main Switch is used to start or stop engine.

7 Implement Translation . . . . Implement translation switch is used to move implement

sideways.

8 Horn Button . . . . . . . . . . . . Pressing this button sounds horn. Use this for warning

during traveling or signaling during operation.

9 Control Stick. . . . . . . . . . . . Control Stick is used to control the traveling direction

(forward or backward) and speed of machine.

10 Implement Lift Switch . . . . Implement lift switch is used to lift or lower implement.

11 Implement Switch

. . . . . . . .

Implement switch is used to start or stop implement.

Switch

Switch

Switch

Lever

16 17 18 19 20 21

22 23 24

5116M-0201-030E

-13-

Controls and Components 2

12 Automatic Step Levelling . Automatic step levelling switch turns on or off automatic

leveling function of step.

13 Manual Step Levelling . . . . Manual step levelling switch is used to level step manually.

14 Implement Height . . . . . . . Implement height lever is used to set the minimum height

of implement.

15 Safety Switch . . . . . . . . . . . Machine stops if safety plug is detached.

16 Parking Brake Indicator. . . Parking brake indicator lights when parking brake is

engaged.

17 Coolant Temperature . . . . . Coo la nt t ep er at ur e wa rning l am p li gh ts u p wh en

coolant temperature is beyond normal operating range
(overheating).

18 Oil Pressure Warning . . . Oil pressure warning lamp indicates if oil pressure is

normal. Under normal condition, it goes off when engine
starts.

19 Charge Lamp . . . . . . . . . . . Charge lamp indicates the condition of battery charge

system. Under normal condition, it goes off when engine
starts.

20 Implement Indicator . . . . . . Implement indicator lamp lights up when implement is

rotating. It also indicates the rotating direction.

21 Auxiliary Transmission . . Auxiliary transmission indicator lights up when auxiliary

tramsmission is in [ (fast)] mode.

22 Fuel Gauge . . . . . . . . . . . . . Fuel gauge indicates the fuel level.

23 Hour Meter . . . . . . . . . . . . . Hour Meter displays and records the total amount of time

machine has been in use, in the unit of 0.1 hour.

24 Coolant Temperature . . . . . Coo la nt te mp era tu re me te r dis pl ay s t he c oo l an t

temperature.

Switch

Switch

Lever

Warning Lamp

Lamp

Lamp

Meter

Specications

-14-

3

· Understand the specifications of this product thoroughly before use.

Product Specications

Model and Type CG431

Machine Mass kg (lbs) 1590 (3510)

Dimensions

Overall Length mm (in) 3465 (136.4)
Overall Width mm (in) 1700 (66.9)
Overall Height mm (in) 1405 (55.3)
Track Contact Length mm (in) 1345 (52.9)
Track Gauge mm (in) 1170 (46.1)

Track Width

mm (in) 320 (12.6)
Ground Clearance mm (in) 280 (11.0)
Average Ground Pressure kgf/cm2 (PSI) 0.24 (0.082)

Engine

Model Kubota V2203
Type Water-cooled 4-cycle Diesel, in-line 4 cylinder
Cylinder (Bore×Stroke) mm (in) 87X92.4 (3.43X3.64)
Displacement cm3 (cu. in) 2197 (134.1)
Rated Output kw(PS)/rpm 33.0(44.8)/2600
Maximum Torque

N•m(lbf•ft)/rpm

145.1(107.2)/1500
Starter System Electric
Fuel Diesel Fuel
Fuel Consumption

g/kW•h(oz/PS•h)

255(6.67)
Fuel Tank Capacity L (US gal) 52 (13.7)
Oil Capacity L (US qt) 9.7 (10.2)

Coolant Capacity L (US gal) 8.5 (2.2)

Electr.

Battery Type 100E41R
Battery Capacity V/AH 12/80

Performance

Speed

FWD HI

km/h (mph) 0 - 9 (0 - 5.6)
FWD LO km/h (mph) 0 - 6 (3.7)
REV HI km/h (mph) 0 - 7 (4.4)
REV LO km/h (mph) 0 - 4.5 (2.8)

Minimum Turning Radius m (ft) 2.0 (6.6)
Gradeability Degrees 35
Stability

Angle

Left Degrees 40
Right Degrees 40

-15-

Specications 3

Model and Type CG431

Drive Train

Main Transmission HST (2 Speed Motor)
Steering Twin HST
Tranamission Oil Capacity L (US gal) 42 (11.1)
Brakes Hydraulic

*These specications are subject to change without notice.

No. Content Quantitiy Note

1 Operator's Manual 1 This Manual
2

Operator's Manual for Engine

1

3

Fire Extinguisher

1

4

Operator's Manual for Extinguisher

1

Contents of Tool Bag

Operation

-16-

4

• Keep re and spark away when handling fuel.

• Always stop engine before refueling.

• Do not ll beyond the limit (bottom of ller lter) so that fuel will not overow. In

case fuel is spilt, wipe out immediately.

Pre-start up Inspection

Preparation

Always perform an inspection before use.
Refer to Maintenance Schedule (page 34) for the inspection schedule and procedure.

Checking and Filling Fuel

1. Check fuel gauge. If fuel level is low, ll fuel.

Fuel Gauge

5116M-0401-010E

Fuel Filler Cap

5116M-0401-020E

2. Open fuel ller cap to ll fuel.

3. Replace ller cap back in place and close it
securely.

• Fuel to use and capacity: Page 39

NOTE

-17-

Operation 4

• Hold step rmly when folding or unfolding step. Make certain that hands or

ngers are not in the way to be caught by step when folding or unfolding.

• Make certain that step is securely locked with stopper in either position.

Unfolding/Folding Step

1. Pull stopper knob and fold step.

2. Once step is fully folded, release stopper
knob so that step locks in this position.

Step

Stopper Knob

5116M-0401-040E

1. Hold step rmly and pull stopper knob.

2. Unfold step. Once step is fully unfolded,
release stopper knob so that step locks in
this position.

Step

Stopper Knob

5116M-0401-030E

Folding Step

Unfolding Step

Operation

-18-

4

Driving

• Always start and run engine in a well ventilated place.

• Always make certain of the safety of your surroundings when starting engine.

Always unfold step and stand on step when starting engine to avoid accident.

• Do not open engine cover while engine is running. An engine that has been

running is very hot. Avoid touching engine and its ancillaries, or severe burns

may result.

• Always attach string on safety switch to your body so machine stop if you fall

off machine.

• Do not turn main switch to [ (start)] when engine is running. Starter motor

and/or engine may be damaged.

• Do not turn starter for more than 15 seconds. If engine does not start, turn main

switch back to [ (off)] and wait for 30 seconds or more before attempting to

start again.

• Do not use this machine in temperatures above 40ºC (104ºF) or below -15ºC (5

ºF). This machine cannot perform adequately in these temperature ranges.

Using this machine under such conditions may result in an accident or cause

damage to the machine.

• In t he winter o r cold clim ate, warm up engine thoroughly before driving

machine. A cold engine delivers poor performance, which may result in an

accident. It also causes excessive wear.

Starting

-19-

Operation 4

1. Make sure parking brake switch is in

[ (Parking)] position.

2. Make sure implement switc h is i n Stop
position.

Main Switch

Start

Implement
Direction Switch

Im

p

Tr

a

Ce
n

Aux. Transmission

STOP

Reverse

Normal

Parking Brake Switch

5116M-0402-010E

Parking Brake

Drive

1. Parking Brake

2. Imprement Switch

3. Safety Switch "ON"

4. Start Engine

HI

LO

Stop

On

Press and turn

Push to stop

Automatic

Implement Switch

Implement Switch

5116M-0402-021E

• Do not use this product in dusty places such as desert. Dust may clog air

cl e aner or e n ter engin e , which m a y reslt i n loss of p erformanc e and an

accident. It also causes excessive wear.

• Do not use this machine in the altitude above 1500m (4921ft) in its original

conguration. This machine cannot perform adequately above that altitude.

Using this machine under such conditions may result in an accident or cause

damage to the machine. If you need to use this machine above that altitude,

contact your CANYCOM representative.

Operation

-20-

4

3. Make certain safety switch plug is attached.
Tie its string to your body.

4. Make sure control stick is in neutral position.

Safety Switch

5116M-0402-030E

6. Turn main switch to [ (preheat)] position.

5. Move throttle lever slightly toward [ (fast)].

Control Stick

5116M-0402-040E

• Preheat engine for about 10 seconds when

starting in n o r mal tempera t u r e and for

about 20 to 30 seconds when starting in

cold weather (ambient temperature below

23°F).

• There is no need t o preheat if engine is

already warm.

NOTE

Main Switch

Start

Implement
Translation Switch

Right

Horn

Center

Aux. Transmission

STOP

Preheat

OFF

5116M-0402-060E

Parking Brake

Drive

1. Parking Brake

2. Imprement Switch

3. Safety Switch "ON"

4. Start Engine

HI

LO

Main Switch

（Irrust indicates Hay Collector Model）

Throttle Lever

5116M-0402-051E

-21-

Operation 4

• Drive machine gently in the rst 40 to 50

hours of use after purchase for breaking-in.

NOTE

Main Switch

Start

Implement
Translation Switch

Right

Horn

Center

Aux. Transmission

STOP

5116M-0402-070E

Parking Brake

Drive

1. Parking Brake

2. Imprement Switch

3. Safety Switch "ON"

4. Start Engine

HI

LO

Main Switch

ON

Start

OFF

7. Turn main switch to [ (start)] position to
start engine. Once engine starts, release key
immediately; switch will automatically return
to [ | (on)] position.

8. Make certain warning lamps (coolant temp.,
oil pressure, charge lamp) are not lit. If any
of them remain lit, refer to Troubleshooting
(page 71) and take an appropriate measure.

9. Allow engine to warm up by running it for
about 5 minutes without any load.

• Avoid frequent starting. Once engine starts,

run it for a while to charge battery.

NOTE

Warning Lights

5116M-0402-080E

Operation

-22-

4

• Do not allow bystanders to come near machine when driving.

• Always make certain of the safety of your surroundings before driving; start

slow.

• Always make certain of the safety of your surroundings before turning.

• Do not make sudden starts, acceralation, change of speed, change of direction,

or stop. Do not t urn a t speed. Avoid sudden maneuvers; this may cause

operator to fall or to be thrown, or machine to tip over.

• Do not turn turn parking brake switch to [ (parking)] or turn main switch to

[ (off)] position while traveling. Machine can lose stability and tip over.

• Always stand on step when traveling on machine. Never operate control stick

off of machine. This may cause machine to run over or crush operator.

• Always move the steering levers back to the neutral position before releasing.

Letting it go from other operating positions may result in sudden deceleration

and can cause machine to tip over or operator to fall or to be thrown.

Driving

1. M a k e ce r t a i n o f t h e s a f e t y o f y o u r
surroundings.

2. Set auxiliary transmission switch to a desired
position.

Main Switch

Start

itch

Implement
Translation Switch

Right

Horn

Center

Aux. Transmission

STOP

erse

r

mal

Aux. Transmission Switch

5116M-0402-090E

Parking Brake

Drive

1. Parking Brake

2. Imprement Switch

3. Safety Switch "ON"

4. Start Engine

HI

LO

-23-

Operation 4

4. Pres s i mplemen t lift swi tch [UP ] t o lift
implement off the ground.

5. Turn parking brake switch to [RUN].

Implement Lift Switch(Up)

5116M-0402-110E

Moving Forward/Backward

3. Move th rot tle lev er tow ard [ (fast) ]
position to increase engine speed.

Main Switch

Start

Implement
Direction Switch

Im

p

Tr

a

Ce
n

Aux. Transmission

STOP

Reverse

Normal

Parking Brake Switch

5116M-0402-010E

Parking Brake

Drive

1. Parking Brake

2. Imprement Switch

3. Safety Switch "ON"

4. Start Engine

HI

LO

6. Move control stick gradually forward to move
machine forward, or move it backward to
travel backward. The angle of control stick
controls the machine speed.

Forward

Backward

Control Stick

5116M-0402-120E

• If parking brake switch is in [ (parking)]

position, machine does n o t m o ve even

when control stick is operated.

NOTE

（Irrust indicates Hay Collector Model）

Throttle Lever

5116M-0402-101E

Operation

-24-

4

7. Twist control stick gradually to a desired
direction. Machine turns to the corresponding
direction. Turning radius can be controled by
the amount of twisting. Twisting control stick
in the neutral position makes machine spin­turn on the spot.

Turning

Right Turn

Left Turn

Left Turn

Right Turn

Control Stick

5116M-0402-130E

• Do not make a sudden stop. Machine may skid or tip over.

• Do not release steering levers suddenly. Machine may stop suddenly and skid

or tip over.

• Always park on a rm, level place. Never park on a potentially dangerous place.

• Avoid parking on a slope. Never park on a slope with an incline of 15 degrees

or steeper. If it is absolutely necessary to park machine on a slope less than 15

degrees, make certain to apply parking brake rmly and block the tracks with

chocks.

Stopping

1. Move control stick gradually to the neutral
position.

Control Stick

5116M-0402-040E

-25-

Operation 4

2. Mo ve th ro tt l e le ver t o [ ( sl ow ) ] to
decrease engine speed.

Implement Lift Switch (Down)

5116M-0402-150E

3. Press implement lift switch [DOWN] to lower
implement until it touches the ground.

Main Switch

Start

Implement
Direction Switch

Im

p

Tr

a

Ce
n

Aux. Transmission

STOP

Reverse

Normal

Parking Brake Switch

5116M-0402-010E

Parking Brake

Drive

1. Parking Brake

2. Imprement Switch

3. Safety Switch "ON"

4. Start Engine

HI

LO

4. Turn parking brake switch to [ (parking)]
position.

Main Switch

Start

Implement
Translation Switch

Right

Horn

Center

Aux. Transmission

STOP

1. Parking Brake

2. Imprement Switch

3. Safety Switch "ON"

4. Start Engine

ON

OFF

Main Switch

5116M-0402-160DE

5. Turn main switch to [ (OFF)] position to
stop engine.

6. Remove key.

（Irrust indicates Hay Collector Model）

Throttle Lever

5116M-0402-051E

Operation

-26-

4

Working

• Never place any part of body under implement when implement is running. See

implement's manual for safe use.

• Always tie string on safety switch to operator's body so that machine stops

when operator falls off machine.

• Do not allow bystanders to come near machine when working.

• Running implement can throw stones or debris and cause injuries and damages

to nearby people, animals, crops, buildings, automobiles, etc. Pay attention to

the safety of surroundings and plan ahead when working.

• Never attempt to work with implement's shield open (if applicable).

• When working, drive forward. Machine is intended to perform the intended job

while moving forward, and this best prevents stones and debris from being

thrown.

• Turn implement switch to [ON] only when working. Keep it in [OFF] position all

the other times.

• Never attempt to work brush on or near the edge of a ditch or bank. Shoulder of

a ditch or bank may collapse. Pay extra care after heavy rain or earthquake.

• Inspect the work site beforehand; inspect terrain and locate holes, drops, or

obstacles. Also inspect overhead obstacles such as branches of a tree. Pay

special attention when working near these areas.

• On l y sk i ll e d op e ra to r i s a ll o we d t o u se t h is m a ch i n e u n de r d if  c u lt

circumstances.

-27-

Operation 4

• Do not use this machine on an incline steeper than 30 degres.

• Always use [ (Slow)] mode when working.

• Do not turn on an incline, or machine can tip over.

• Do not work on a slippery surface.

• When working in a dusty area, clean air cleaner element twice a day. Dirty air

cleaner element results in poor starting, poor performance, or short life.

• When something is tangled to implement, stop engine immediately and remove

the tangled object. Such object causes excessive vibration or load, which

damages machine.

1. Move throttle lever to [ (fast)] position to
increase engine speed.

Operating Implement

（Irrust indicates Hay Collector Model）

Throttle Lever

5116M-0402-101E

2. Use implement height lever to set the desired
cutting height.

Implement Height Lever

5116M-0403-010E

• Implement height lever sets the height to

which implement can be lowered.

NOTE

Operation

-28-

4

3. Use implem ent l ift s witch to adjus t the
implement height.

Implement Lift Switch

5116M-0403-020E

Main Switch

Start

Implement
Direction Switch

Im

p

Tr

a

Ce
n

Aux. Transmission

STOP

Reverse

Normal

Implement Direction Switch

5116M-0403-030E

Parking Brake

Drive

1. Parking Brake

2. Imprement Switch

3. Safety Switch "ON"

4. Start Engine

HI

LO

• Reverse rotation can be used only when

im plement is not t ranslated to th e side.

If implement i s translated an d r o tation

direction switch is in reverse, implement

stops.

• When something gets tangled to implement,

changing the rotating direction back and

forth may help untangle.

NOTE

4. Use rotation direction switch to choose the
direction of implement rotation.

Stop

On

Press and turn

Push to stop

Automatic

Implement Switch

Implement Switch

5116M-0402-021E

5. Push and turn implement switch to [RUN].

6. Drive machine forward to cut.

• If load is high, reduce traveling speed or

work in stages at different cutting heights.

NOTE

7. To stop implement, press implement switch;
it automatically returns to [stop].

-29-

Operation 4

Changing PTO Speed (Variable PTO Speed Model Only)

On Variable Speed PTO model, the PTO speed can be varied to meet requirements for
different implements.

• Use only the implements that are specically designed and certied for this

machine.

• Refer to the instructions for the specic implement.

1. Move throttle lever to adjust engine speed.

2. Move implement direction lever to adjust the
speed and direction of implement.

Reverse
Rotation

Normal
Rotation

Implement Direction Lever

5116M-0403-120E

Operation

-30-

4

Main Switch

Start

Implement
Translation Switch

Right

Horn

Center

mission

STOP

O

Left Right

Implement Translation Switch

5116M-0403-040E

Parking Brake

Drive

1. Parking Brake

2. Imprement Switch

3. Safety Switch "ON"

4. Start Engine

2. Tilt implement translation switch to [Right] to
move implement to the right.

3. Tilt translation switch to [Center] to move it
back to the original position.

• Implement does not translate when it is

running.

• When rotating direction is set in reverse,

implement can only translate to about 4 in.

to the right.

• When imp lement is translat ed and t hen

direction switch is set in reverse, implement

does not run.

NOTE

Translating Implement

• Always make certain of the safety of your surroundings before translating

implement.

• Always lift up implement when translating. Translating implement while it is

resting on the ground may cause damage.

With this translation function, the entire implement can be translated to the right by 500mm
at the maximum, allowing working on the edge of ditch or bank.

Implement Lift Switch(Up)

5116M-0402-110E

1. Pres s i mplemen t lift swi tch [UP ] t o lift
implement off the ground.

-31-

Operation 4

Levelling Step

• Under normal condition, keep step levelling to [AUTO].

• Pinch hazard: beware of pinch spots when levelling step manually. Keep ngers

or hands away of pinch spots.

Step levelling turns step relative to machine to keep it horizontal and provide stable work
platform for the operator.

Left Right

Step Leveling Switch

Black out
Manual

Light on
Automatic

Manual Step Leveling Switch

5116M-0403-050E

Step Leveling Switch

1. Automatic step levelling switch activates or
deactivates automatic step levelling function.
When activated, switch illuminates.

Manual Levelling

2. When automatic levelling is deactivated,
tilting manual leveling switch to the right
turns step to the right (clockwise, as seen
from behind), and tilting it to the left turns
step to the left (counter-clockwise).

Left Right

Step Leveling Switch

Black out
Manual

Light on

Manual Step Leveling Switch

5116M-0403-060E

Manual Step Leveling Switch

Left Right

Operation

-32-

4

Hydraulic Cooling Fan

• Do not set mode to [1] when working. It may cause overheating.

Hydraulic cooling fan automatically reverses at a certain interval to prevent clogging of
radiator. It has three operation modes to suite different conditions.

Fan Mode Selector Switch

5116M-0403-070E

1. Open top cover and hold it securely with
prop (Page 43).

2. Set fan mode selector switch to select an
appropriate mode for the desired operation.

Cleaning
(Do not use when working)

Normal Use

Working in dusty area

Mode

1

2

3

Usage

5116M-0403-080E

Hydraulic Fan Control Mode Switching

3. Select mode [2] for normal operation.

4. Select mode [3] for working in a dusty area.

5. Select mode [1] when cleaning radiator. Set
switch back to [2] or [3] when cleaning is
done.

• Mode [1] is for blowing off relatively large

debris on site. For small debris in radiator

ns, clean with compressed air regularly.

NOTE

-33-

Operation 4

Fire Extinguisher Location

• Read a nd understand the at tached Fire Extinguisher Op erator' s Manual

thoroughly before use.

Refer to the re extinguisher operator's manual for its use.

5116M-0404-010E

1. Fire extinguisher is attached on the left side
of controls cover.

Fire Extinguisher

Using Fire Extinguisher

Maintenance

-34-

5

• Follow the scheduled maintenance as described below. Failure to do so may

result in mechanical or property damage, injury or death.

Maintenance Schedule

• Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a

month, and a yearly inspection once a year.

• Some maintenance procedures described below may require special knowledge

or tools and instruments. Contact your CANYCOM representative to perform such

procedures.

Item Description

Schedule

Note

PSI

Mon

Year

Engine

General

Starting

Engine shall start easily without making any
irregular noise.

√ √ √

Glow plugs work correctly.

√ √ √

Running

Engine speed shall be set properly at idle
and at full without load. Engine shall stay
running smoothly.

√ √

Contact your CANYCOM
representative for

inspection.
When accelerating engine, throttle lever shall
move smoothly, and engine shall accelerate
smoothly without stopping or knocking.

√ √ √

Exhaust

Warm up engine thoroughly, and observe
exhaust sound and gas from idle to fast
speed; exhaust sound shall be normal and
smoke shall not be excessive.

√ √ √

There shall be no leak in exhaust system or
mufer.

√ √

Air

Cleaner

Air cleaner case shall not be deformed or
cracked. Case lid and connecting air hose
shall be rmly in place.

√ √

Cleaner elements shall be in good shape
without damage or excessive dust.

√ √ √

Cleaning/Replacing:

Page 50

Fasteners

Bo lts and nu ts fastening cylinder head,
intake and exhaust manifolds shall be tightly
fastened.
* this may be skipped if there is no gas or

water leaks found in these areas.

√

-35-

Maintenance 5

Item Description

Schedule

Note

PSI

Mon

Year

Engine

General

Compression

Compression shall be normal

* this may be skipped if running and exhaust

condition i s n o r m a l at idle and under
acceleration.

√

Contact your CANYCOM

representative for

inspection.

Engine

Mount

Engine base s hall be fr e e of cracks o r
deformation.

√

Mounting bolts and nuts shall not be loose or
missing.

√

Lubrication

System

Oil shall be clean and at correct level.

√ √ √

Inspecting/Changing:

Page 45
No noticable oil leaks shall be found in head
cover, oil pan, or pipes.

√ √ √

Oil lter shall not be excessively dirty or
damaged

√

Changing: Page 45

Fuel System

There shall not be any leaks in fuel tank,
injection pump, hoses, or pipes.

√ √ √

Fuel hose s shall be f r ee of dam a g e or
deterioration.

√ √ √

Fuel lter shall not be excessively dirty or
clogged.

√ √

Cleaning: Page 53

Injection puressure and injection condition
from the nozzle shall be normal.
* this may be skipped if running and exhaust
con dit ion is no rma l a t i dle an d u nd e r
acceleration.

√

Contact your CANYCOM

representative for

inspection.

There shall not be sediment or water in fuel
tank.

√ √

Cleaning: Page 52

Cooling

System

Coolant shall be clean and at the correct
level.

√ √ √

Inspecting/Filling:

Page 47
There shall not be any leaks from radiator,
engine, water pump, or hoses.

√ √ √

Radiator ns shall be free of clogging.

√ √ √

H o s e s s ha l l be f r e e o f d am a g e or
deterioration.

√ √ √

Radiator cap valve shall function properly.

√

Valve seat of radiator cap shall be free of
damage.

√

Fan belt shall be properly tensioned.

√

Inspecting/Adjusting:

Page 51
Fan belt shall be free of wear and damage.

√

Maintenance

-36-

5

Item Description

Schedule

Note

PSI

Mon

Year

Engine

Cooling

System

Cooling fan, duct, and cover shall be free of
cracks, damage, or deformation.

√

Mounting bolts and nuts on cooling fan, duct,
and covers shall not be loose or missing.

√

Electrical System

Charge

System

Charge system is working correctly.

√

Contact your CANYCOM

representative for

inspection.

Battery

Battery electrolyte level shall be correct.

√ √

Inspecting/Filling:

Page 62
Terminals shall be free of marked corrosion
and are tightly secured.

√ √

Wiring

Connections shall be securely connected.

√ √

Wiring shall be free of damages.

√ √

Drive Train

HST Pump

Drive the machine forward and backward,
turn left and right in both directions; machine
shall move normally and free of irregular
noise or overheating.

√ √ √

Hydraulic uid shall be lled to a proper
level, clean and free of dirt or contamination.

√ √ √

Inspecting/Changing:

Page 54
There shall be no uid leaks in or around
uid tank.

√

Undercarriage

Wheels

Sprockets

Idlers

Sh all be free of cr acks, defromation, or
excessive wear.

√ √ √

Irregular noise or overheating shall not be
observed from axles when traveling.

√ √ √

Mounting bolt or nut shall not be loose or
missing.

√ √ √

There shall be no oil leak in or around axle.

√ √ √

Roller swings shall follow terrain smoothly
when running.

√

Shall be sufciently lubricated.

√ √

Lubricating: Page 60

Tracks

Stee l cord shall not be cut o r markedly
damaged.

√ √ √

R u b be r s h a l l n o t be m a r k e d l y c u t,
deteriorated, or worn.

√ √ √

Track core shall not be missing or damaged.

√ √ √

Track shall be properly tensioned; shall not
be too loose or too tight.

√

Adjusting: Page 58

-37-

Maintenance 5

Item Description

Schedule

Note

PSI

Mon

Year

Undercarriage

Track

Adjuster

Track adjuster shall work normally when
lled with a proper amount of grease.

√ √

Track Frame

There shall not be cracks , deformation,
damage, or excessive wear on wear parts. In
case of a possible crack, use aw detector to
check.

√ √

Mounting bolts and nuts shall not be loose or
missing.

√ √ √

Brake

Parking Brake

Park i n g brake shall be able t o hold the
machine on a 20-degree slope.

√ √ √

Hydraulic System

Hydraulic

Pump

There shall be no leak in or around joints or
seals between hydraulic pump and pipes or
hoses.

√ √

No irregular vibration, noise, or heat shall
be observed wh en hydrauli c pump is in
operation.

√ √

Amount and pressure of discharge under
loa d shall be wi thin the stan dard range
specied by the manufacturer.
*this may be skipped if irregular vibration,
nois e, o r he at d e scr i bed abo v e i s no t
observed.

√

Plumbing

Plumbing shall be free of cracks, damage,
twists, or deterioration.

√ √ √

There shall be no leaks in pipes, hoses,
joints, or seals.

√ √ √

Plumbing shall be mounted properly, and
fastening bolts and nuts shall not be loose or
missing.

√ √ √

Hydraulic

Cylinders

Shall work smoothly.

√ √ √

There shall be no leaks when extending or
contracting cylinder.

√ √

Extend hydraulic cylinder fully under load
and hold. Stroke shall be within the range
specied by manufacturer.

√

Cylinder tube and rod shall be free of dents,
cracks, bends, or scratches.

√ √

Cyli n d er mounting pins shall b e free of
damage or excessive wear.

√ √ √

Maintenance

-38-

5

Item Description

Schedule

Note

PSI

Mon

Year

Hydraulic System

Control Valve

Shall be rmly and properly mounted.

√ √

When a valve is operated, its corresponding
cylinder shall move accordingly. when

√ √

There shall be no leaks in pipes, hoses,
joints, or seals.

√ √

Body, Chassis, Safety Devices

Chassis

Frame

Sh all be free of cr acks, deformation, or
corrosion.

√ √

Fastening bolts or nuts shall not be loose or
missing.

√ √ √

Body Panels

Shall be free of cracks or deformation.

√ √

Doors or lids shall open and close, and lock
shall lock properly.

√ √

Fastening bolts or nuts shall not be loose or
missing.

√ √ √

Step

Shall fold, unfold, and lock properly.

√ √ √

Labels

Warning labels and instruction plates shall
be clean, legible, and free of damage.

√ √ √

Instruments

Instruments shall work properly while engine
is running.

√ √ √

Horn

Horn shall work.

√ √ √

Rotor

Indicator

Rotor indicator shall illuminate when rotor is
running.

√ √ √

-39-

Maintenance 5

List of Fluids and Lubricants

Item Schedule Grade Cap.

Fuel As needed. Diesel Fuel

52L

(13.74 US gal)

Engine Oil

Fill
Inspect daily. Fill as needed.
Change
In it ia ll y - Af te r 50 h ou rs o f us e.
Every 200 hours afterwards.

Diesel Engine Oil
API rating: CD or better.
SAE rating: 10W-30

9.7L

(10.25US qt)

HST Fluid (doubles
as hydraulic uid)

Change
Init iall y - Aft er 5 00 h ours of u se.
Every 1000 hours afterwards.

High viscosity index hydraulic
uid, ISO VG46
or Diesel engine Oil
API rating: CD or better.
SAE rating: 10W-30
*When using in cold climate
(below -15°C), use ISO VG32
anti-wear hydraulic uid.

42L

(44.38 US qt)

Drive Motor Lubricant

Change
Initially - After 200 hours.
Every 1000 hours afterwards.

Gear Oil
API rating: GL-4
SAE rating: #90

0.6L

(0.63 US qt)

Grease

Every 100 hours.

Lithium all-purpose grease (NLG
No.2 or equivalent)

-

Engine Coolant

Fill as needed
Change every 300 hours.

Long Life Coolant (LLC) and pure
water Mixture

8.5L

(2.25 US gal,
Not including

reservor)

Battery Electrolyte

Check every 50 hours.
Fill as needed.

Distilled Water

-

Maintenance

-40-

5

Grease Points

5116M-0502-010E

List of Consumables and Spares

• Use only CANYCOM genuine parts when replacement or repair is required.

CANYCOM assumes no liability whatsoever if any problem occurs as a result of

using any part that is not a genuine CANYCOM part.

Item Part No. Schedule Qty.

Engine

Engine Oil Filter Cartridge

36610001300

Every 400 hours (Initially: after 50
hours)

1

Hoses (Raddiator)

51160321001

Every 2 years or if defective. 1

51160325000

Every 2 years or if defective. 1

51160327001

Every 2 years or if defective. 1

51160357000

Every 2 years or if defective. 1

Hoses (Hydraulic Fan)

51166041000

Every 2 years or if defective. 1

51166042000

Every 2 years or if defective. 1

51166043000

Every 2 years or if defective. 1

Air Cleaner Element (Outer)

R1404-42271

Every 1000 hours or if defective. 1

Air Cleaner Element (Inner)

R2401-42281

Every 1000 hours or if defective. 1

V-Belt (Fan)

IG780-97011

If defective.

1

-41-

Maintenance 5

Item Part No. Schedule Qty.

Fuel System

Fuel Filter Cartridge

36640221500

Every 500 hours. 1

Hoses (Fuel)

51160531000

Every 2 years or if defective. 1

51160532000

Every 2 years or if defective. 1

51160533000

Every 2 years or if defective. 1

51160534000

Every 2 years or if defective. 1

51160538000

Every 2 years or if defective. 1

Hydraulic System

Suction Filter (Cutting Rotor)

51166453000

Every 1000 hours or if defective. 1

Suction Filter (Gear Pump)

51166454000

Every 1000 hours or if defective. 1

Return Filter Element

51166452100

Every 500 hours or if defective. 1

Hose (Oil Tank)

51166462000

Every 2 years or if defective. 1

Hoses (Lift)

51166223000

Every 2 years or if defective. 1

51166231000

Every 2 years or if defective. 1

51166251000

Every 2 years or if defective. 1

51166252000

Every 2 years or if defective. 1

51166253000

Every 2 years or if defective. 1

51166254000

Every 2 years or if defective. 1

Hoses (Rotor)

51166343000

Every 2 years or if defective. 2

51166344000

Every 2 years or if defective. 1

51166345000

Every 2 years or if defective. 2

51166346000

Every 2 years or if defective. 1

51166347000

Every 2 years or if defective. 1

51166348000

Every 2 years or if defective. 1

Drive Train

Track

51162106000

If defective. 2

Sprocket 15T

36632106000

If defective. 2

Roller

52292201000

If defective. 8

Return Roller Assy

36402218000

If defective. 2

Idler Assy

36402331000

If defective. 2

Hoses (Drive)

51166131000

Every 2 years or if defective. 2

51166132000

Every 2 years or if defective. 2

51166133000

Every 2 years or if defective. 1

51166134000

Every 2 years or if defective. 1

51166135000

Every 2 years or if defective. 1

51166136000

Every 2 years or if defective. 1

51166137000

Every 2 years or if defective. 1

51166138000

Every 2 years or if defective. 1

51166139000

Every 2 years or if defective. 1

51166141000

Every 2 years or if defective. 1

Maintenance

-42-

5

• Rubber products such as the hydraulic hose deteriorate over time. Replace them

every 2 years.

• Track wear limit: 5mm (0.2 in) of lug height

NOTE

Item Part No. Schedule Qty.

Hoses (Drive)

51166142000

Every 2 years or if defective. 1

51166143000

Every 2 years or if defective. 1

51166144000

Every 2 years or if defective. 1

Electric System

Battery 100E41R

36610502000

If defective. 1

Fuse 10A (Red)

09801001004

If defective. 5

Fuse 15A (Blue)

09801001504

If defective. 3

Fuse 20A (Yellow)

09801002003

If defective. 1

Fuse 30A (Green)

09801003003

If defective. 1

Fuse 40A (Green)

09801004003

If defective. 1

Fuse 60A (Yellow)

09801006005

If defective. 2

-43-

Maintenance 5

1. Pull up lever to open top cover.

Opening Top Cover

Body Panels

• Cut or pinch hazard exists when removing or installing body panels; beware of

sharp edges and pinch points.

• Make certain to reinstall panels and closing doors after removing or opening for

repairs or inspection.

Lever

5116M-0504-010E

2. Open top cover fully until it stays rmly in
that position with prop.

Prop

5116M-0504-020E

• Do not open engine cover while engine is running.

Maintenance

-44-

5

1. Pull lower side of side cover to undo lower
catch.

2. Pull side cover up and away from machine to
undo upper catch.

5116M-0504-030E

Side Cover

Removing Side Covers

Front Cover

5116M-0504-040E

Removing Front Cover

Controls Cover

5116M-0504-050E

Removing Controls Cover

1. Remove side covers on both sides.

2. Undo 6 bolts to remove front cover.

1. Undo 4 bolts

2. Pull controls cover away from machine to
remove.

-45-

Maintenance 5

Engine

Engine Oil

• Always stop engine and remove key before servicing.

• An engine that has been running is very hot. Allow engine to cool before

servicing, or severe burns may result.

• Keep re and spark away when handling fuel.

1. Park machine on a level surface.

2. Open top cover and hold it securely in place
with prop.

3. Pull out oil level gauge and wipe off oil. Insert
gauge fully and pull it out again.

• Dispose of drained oil properly.

• Make certain to ll engine with correct grade of oil to the specied level.

Insufcient amount or wrong grade of oil reduces performance and may cause

permanent damage to engine.

Inspecting

Oil Level Gauge

5116M-0505-010E

• To obtain correct reading, check oil level before starting, or wait about 10 minutes

after stopping engine to allow oil to drain back to oil pan.

• Refer also to the Operator's Manual for the Engine when servicing engine.

• Always check oil level on a level surface.

• Oil capacity and grade: Page 39.

NOTE

Maintenance

-46-

5

1. Open top cover and hold it securely in place
with prop.

2. Undo and remove oil ller cap.

3. Fill specied oil into ller.

4. Check oil lever.

5. Replace oil ller cap.

6. Close top cover.

Filling

1. Have an appropriate oil drain pan.

2. Open top cover and hold it securely in place
with prop.

3. Remove ller cap.

4. Remove drain plug to drain oil.

5. Clean drain plug and put it back in place and
tighten it securely.

6. Fill oil.

7. Check oil level.

8. Replace ller cap.

9. Close top cover.

Changing

4. Visually check oil level. If it is below lower
limit, ll.

5. Visually inspect the condition of oil. If it is
dirty or its viscousity is not right, change oil.

6. Install oil level gauge.

7. Close top cover.

Level Gauge

Upper LimitLower Limit

5116M-0505-020E

Oil Filler Cap

5116M-0505-030E

Drain Plug

5116M-0505-040E

-47-

Maintenance 5

Oil Filter

1. Drain oil.

2. Remove oil lter cartridge with lter wrench.

3. Clean lter base on engine.

Oil Filter Cartridge

5116M-0505-050E

Oil Seal

5116M-0505-060E

4. Prepare new lter cartridge. Coat its oil seal
with fresh engine oil.

5. Install cartridge and tighten it fully with hand.

6. Fill oil.

7. Start engine and make sure there is no leak
from lter.

Coolant

• Do not open radiator cap when engine or radiator is hot. Opening cap when

they are still hot may release boiling coolant and cause severe burns. Wait for

engine to cool after operation (about 10 minutes) before opening.

• Take extreme care when handling coolant; antifreeze solution is inammable.

Avoid exposure to open ame. It is also toxic. If coolant is caught in the eye,

wash the eye clean with running water and consult a physician immediately.

Maintenance

-48-

5

1. Park machine o n a l evel surf ace.Open
engine cover.

2. Visually check en gin e c ool ant le vel in
reservoir tank. Make sure coolant level is
between [LOW] and [FULL] lines.

3. If level is below [LOW] mark, ll water.

Reservoir Tank

5116M-0505-070E

Inspecting

1. Have an appropriate drain pan.

2. Open top cover and hold it securely in place
with prop.

3. Remove radiator cap.

Changing

• Coolant capacity and grade: Page 39.

NOTE

Cap

FULL

LOW

5116M-0505-080E

1. Open top cover and hold it securely in place
with prop.

2. Remove cap and ll coolant to [FULL] line.

3. Replace cap.

4. Close top cover.

Filling

Radiator Cap

5116M-0505-090E

• Maintain sufcient amount of coolant. Insufcient amount of coolant may cause

overheating.

• Dispose of drained coolant properly.

-49-

Maintenance 5

When this machine is shipped from the factory,
it is lled with a mixture of 40% antifreeze and
60% water. To prevent coolant from freezing, use
a mixture of water and antifreeze determined by
the minimum temperature in the operation area
using the table on the left.

Antifreeze Mixture (Reference)

Ambient

Temperature

Antifreeze

Mixture

-10 °C (14 °F)

30%

-15 °C (5 °F)

35%

-20 °C (-4 °F)

40%

-25 °C (-13 °F)

45%

* The value for the ambient temperature
is 5°C lower than the actual minimum
temperature.

• Antifreeze to use: Long Life Coolant (LLC).

• Use pure water to make antifreeze mixture.

NOTE

4. Remove drain plug to drain coolant.

5. Wash inside radiator with running water.

6. Replace drain plug.

Drain Plug

5116M-0505-100E

Filler

5116M-0505-110E

Reservoir Tank

5116M-0505-070E

7. Fill coolant into radiator up to ller.

8. Change coolant in reservoir tank.

9. Run engine for 5 minutes to bleed air.

10. Allow engine to cool and open radiator ller
cap and top up with coolant.

11. Replace radiator cap.

12. Close top cover.

Maintenance

-50-

5

Air Cleaner

• Clean air cleaner element everyday. Dirty cleaner element causes difcult

starting, reduces engine performance and shortens engine life.

• Clean a ir clean er element twic e a day when wor king in extreme ly dusty

environment.

• Replace cleaner element if damaged.

1. Open top cover and hold it securely in place
with prop.

2. Undo locks to remove air cleaner lid.

3. Remove air cleaner elements.

Lock

Air Cleaner Lid

5116M-0505-120E

4. Tap element lightly to dust out. If necessary,
blow compressed air from inside of element
to bloww off dust. If element is extremely
dirty or damaged, replace with a new one.

5. Install air cleaner elements and replace air
cleaner lid. Secure lid with locks.

6. Close top cover.

Outer Element Inner Element

5116M-0505-130E

-51-

Maintenance 5

Fan Belt

• Adjust fan belt properly. Loose belt slips and reduces cooling airow and

electricity generated by altornator. Slippage also reduces belt life.

1. Open top cover and hold it securely in place
with prop.

2. Push in the middle of belt to check amount of
bending. If it is not correct, adjust.

5116M-0505-140E

1. Loosen bolt that xes alternator.

2. Move altornator to adjust belt tension.

5116M-0505-150E

• Amount of bending: 7mm (0.28in) with 5kgf

(11.0lbf).

NOTE

Inspecting

Adjusting

Maintenance

-52-

5

Fuel System

• Stop engine when servicing fuel system.

• Keep re and spark away when handling fuel.

• Do not spill fuel. If case fuel is spilt, wipe out immediately.

Bleeding

1. Fill fuel.

2. Open top cover and hold it securely in place
with prop.

3. Loosen bleeded plug.

4. Turn main switch to [ (ON)] to run fuel
pump for 5 seconds.

5. Tighten bleeder plug.

6. Close top cover.

Bleeder Plug

5116M-0506-010E

When air enters into fuel system after it is completely run dry or fuel lter is replaced, it
becomes impossible to start engine. If that happens, bleed fuel system as follows:

Draining Water

1. Remove left side cover.

2. Remove dra in plu g t o d rai n w ate r a nd
sediment along with remaining fuel.

3. Replace drain plug.

4. Install left side cover.

5. Fill fuel and bleed fuel system.

Drain Plug

5116M-0506-020E

• Dispose of drained uid properly.

-53-

Maintenance 5

Fuel Filter Cartridge

1. Remove controls cover.

2. Remove fuel lter cartridge with oil lter
wrench.

Fuel Filter Cartridge

5116M-0506-030E

Oil Seal

5116M-0505-060E

3. Prepare new lter cartridge. Coat its oil seal
with fresh fuel.

4. Install cartridge and tighten it fully with hand.

5. Fill fuel and bleed fuel system.

6. Start engine and make sure there is no leak
from lter.

7. Install controls cover.

Maintenance

-54-

5

Hydraulic System

• Stop engine when servicing hydraulic system.

• Allow machine to cool off before servicing. Engine is very hot after operation

and may pose a burn hazard.

Hydraulic Fluid

1. Park machine on a level surface.

2. Remove right side cover.

3. Visually inspect uid level and condition in
uid level sight on uid tank.

4. If level is low, ll.

5. If uid is dirty, change.

6. Install right side cover.

Inspecting

Fluid Level Sight

5116M-0507-010E

• Dispose of drained uid properly.

• Maintain sufcient amount of hydraulic uid in hydraulic system. If there is not

sufcient amount of uid, air can enter into circuit, affecting its operation and

reducing efciency.

• To obtain correct reading, check uid level before running engine. Fluid gets hot

and expands after runnining engine.

• Replace suction lters when hydraulic uid is changed.

• Always check oil level on a level surface.

• Fluid capacity and grade: Page 39.

NOTE

-55-

Maintenance 5

Oil Level Sight Glass

LOW

Recommended Level

HIGH

5116M-0507-020E

1. Remove ller cap.

2. Fill specied uid into ller.

3. Check uid level.

4. Replace ller cap.

Filling

Filler Cap

5116M-0507-030E

1. Have an appropriate drain pan.

2. Remove right side cover.

3. Remove drain plug to drain uid.

4. Replace drain plug.

5. Fill uid.

6. Run engine to bleed air in hydraulic circuit.

7. Check uid level.

8. Install right side cover.

Changing

Drain Plug

5116M-0507-040E

Maintenance

-56-

5

Suction Filter

1. Drain uid.

2. Loosen hose clamp to remove hose from
elbow.

3. Remove elbow.

5116M-0507-050E

ElbowHose

• Replace suction lters when hydraulic uid is changed.

NOTE

Suction Filter
(Cutting Rotor side)

Suction Filter
(Gear Pump side)

5116M-0507-060E

4. Undo mount bolts to remove suction lter
from tank.

5. Install new suction lter.

6. Install elbow.

7. Install hose with hose clamp.

8. Fill uid.

• Wra p seal tap e around t h readed pa r t of

elbow.

NOTE

• Visually check that there is no leak from

hose joints or elbows.

NOTE

-57-

Maintenance 5

Return Filter Element

1. Loosen hose clamp to remove hose.

2. Undo mount bolts to remove return lter from
tank.

5116M-0507-070E

Return Filter

Element

Set Screw Holder

5116M-0507-080E

3. Loosen set screw and turn holder to remove.

4. Replace element with new one.

5. Replace holder.

6. Tighten set sctew.

7. Install return lter onto tank.

8. Install hoses.

• Tightening Torque: 14.5kgf•cm (1.05ft-lbs).

NOTE

• Make sure there is no leak from hose joints

or elbows.

NOTE

Maintenance

-58-

5

Track

• When jacking up machine, hold machine with jack stands securely. Use jack

stands with sufcient load rating.

• Projection ha z a r d : t r a c k adjuster cylinder is highly pressurized. When

loose n ing v a lve, l o osen g radu a l ly, o r valv e can s h oot o f f. Also a void

positioning your body directly against valve or put your head near it.

• Make certain to adjust track tension properly. Inproperly tensioned tracks may

wear or come off, resulting in property damage, serious injury or death.

1. Park machine on a level surface.

2. Lift one side of track by jacking up or hoisting
machine. Make sure track is parallel to the
ground from the side.

3. Undo 2 bolts to remove adjuster valve cover.

4. Attach grease gun to adjuster valve. Inject
grease to tighten track.

Valve

5116M-0508-010E

Adjusting

• Track stretches during its use-life. Inspect and adjust regularly.

• Track is heavy. Handle with care.

Drive Train

• Stop engine when servicing drive train.

-59-

Maintenance 5

5. Ad ju st t ra ck s o t ha t th e ga p bet we en
track and roller (A) is between 30mm and
40mm (1.18 and 1.57 in) with roller swing
horizontal.

A

5116M-0508-020E

Changing Track

Install track when it derails.

1. Park machine on a level surface.

2. Lift one side of track by jacking up or hoisting
machine.

3. Loosen adjuster valve a little to reduce
pressure inside adjuster cylinder.

4. When sufciently depressurized, remove
valve.

5. Push idler fork in.

6. First put track on the sprocket-side, then put
it around idler.

7. Install valve. Make sure not to jam o-ring.
Tighten it securely.

8. Adjust track tension.

Valve

Idler Fork

5116M-0508-030E

• Allow machine to cool off before servicing. Drive components are very hot after

operation and may pose a burn hazard.

Drive Motor Lubricant

• Dispose of drained uid properly.

Maintenance

-60-

5

• Fluid capacity and grade: Page 39.

NOTE

1. Park machine so that drain plug on drive
motor is in the lowest position.

2. Have an appropriate drain pan.

3. Remove drain plug to drain lubricant.

Drain Plug

5116M-0508-040E

Drain Plug

5116M-0508-050E

Oil Level Plug

4. Move machine so that drain hole is placed
avobe check plug.

5. Remove check plug.

6. Fill sprcied lubricant into drain hole until it
ows out of check hole.

7. Replace drain and check plugs.

Greasing

• Follow the maintenance schedule to grease up machine. Lack of greasing may

result in rust, excessive wear or seizure.

• When using a manual grease gun, pump 5-6 times. When the handle of the gun

becomes heavy, stop pumping immediately.

• When using a pneumatic grease gun, pump it for a few seconds.

• Grease to use: Page 39

NOTE

-61-

Maintenance 5

Swing Pivots

5116M-0508-060E

1. Grease roller swing pivots (4 places).

5116M-0510-070E

1. Grease bearings and links on three-point
hitch.

Three-Point Hitch Links and Bearings

5116M-0510-080E

1. Grease pi ns o n th e en ds o f hy dr au li c
cylinder.

Cylinder Pins

Control Stick

A

5116M-0508-070E

C

1. Adjust push-pull wires (C) so that links (B)
is perpendicular when control levers (A) on
HST pumps are in neutral.

Maintenance

-62-

5

Electrical System

Battery Fluid

• Never use machine when battery uid level is below [Lower Level]. It severely

shortens battery life and can cause battery explosion.

• Always stop engine, turn main switch to [ (OFF)] and remove key when

inspecting or servicing electrical system.

• Shock hazard: never work on electrical system with wet hand.

2. Adjust rods (F) so that links (E) on both ides
are parallel when control stick (D) is vertical.

D

B

G

H

C

E

F

5116M-0508-080E

3. Adjust rods (G) so that links (B) start to move
at the same time when control stick (D) is
tilted forward and backward.

4. Start engine and turn parking brake switch
to [RUN] and observe if machine moves. If
it does, stop engine and adjust again until it
does ot move.

5. Dr i v e m a c h i ne s t r a i g h t for w a r d a n d
backward and observe if machine travels
straight. If it does not, move the location of
link balls in slots (H). Fine-tune with gods
(G).

• Make sure there is no leak from hose joints

or elbows.

NOTE

-63-

Maintenance 5

• Never ll battery uid beyond [Upper Level]. Battery uid may spill and cause

damage to machine or injury to person.

1. Park the machine on a level surface.

2. Visually inspect that battery uid level is
between "Upper Level" and "Lower Level"
lines.

3. If the uid level is below "Lower Level," ll.

Inspecting

UPPER LEVEL

LOWER LEVEL

5116M-0509-010E

Filling

1. Remove right side cover. (Page 44).

2. Remove ller caps.

3. Fill distilled water up to "Upper Limit."

4. Put ller plugs back in place.

Filler Cap

5116M-0509-020E

• Battery uid (diluted sulc acid) is corrosive and causes severe burns. Be

extremeley cautious when handling battery uid. If battery uid is spilt on

clothes, immediately rinse with plenty of water. If spilt on skin or in an eye,

immediately rinse with plenty of water and promptly consult a physician.

• Explosion hazard. Keep open ame or spark away from battery. Hydrogen gas

generated during charging is extremely explosive.

• Shock hazard: never touch battery terminal. Electrocution may result.

• Use wet cloth to clean battery. Dry cloth may generate static electricity, which

may cause explosion.

Maintenance

-64-

5

Charging Battery

• Never charge battery when the uid level is below [Lower Level]. Charging

battery with insufcient uid may shorten battery life or cause an explosion.

• Battery uid (diluted sulc acid) is corrosive and causes severe burns. Be

extremeley cautious when handling battery uid. If battery uid is spilt on

clothes, immediately rinse with plenty of water. If spilt on skin or in an eye,

immediately rinse with plenty of water and promptly consult a physician.

• Explosion hazard. Keep open ame or spark away from battery. Hydrogen gas

generated during charging is extremely explosive.

• Shock hazard: never touch battery terminal. Electrocution may result.

• Always disconnect the negative (-) terminal rst, and connect the positive (+)

terminal rst. Disconnecting or connecting in the opposite order may cause a

short circuit.

• When installing the battery, make certain to connect the positive (+) and

negative (-) terminals to their respective original positions. Avoid contact

between terminals and other surrounding parts.

• Always remove battery from machine before charging. Failure to do so causes

damage to electrical components and wiring.

• When using battery charger, follow instructions in its operator's manual.

-65-

Maintenance 5

Fuses

1. Remove controls cover.

2. Open fuse box and inspect fuses.

3. If fuse is blown, replace it with a new one of
the correct amperage.

4. Close fuse box. Install controls cover.

• If a fuse blows, investigate the cause and repair it before replacing.

• Always replace a fuse with the one of the correct amperage.

1. Park machine on a level surface.

2. Remove right side cover.

3. Remove negative (-) cable from terminal.

4. Remove positive (+) cable from terminal.

5. Remove battery from machine.

+ Terminal - Terminal

5116M-0509-030E

Fuse Box

5116M-0509-050E

• Spare fuses (10A, 15A) are provided in fuse

box.

NOTE

5116M-0509-040E

6. Fol lo w i ns truct io ns in batt ery c ha rge r
operator's manual to charge battery.

7. When charge is complete, install battery to
machine.

8. Install right side cover.

Maintenance

-66-

5

Slow-Blow Fuses

1. Open top cover and hold it securely in place
with prop.

2. Open fuse box and inspect fuses.

3. If fuse is blown, replace it with a new one of
the correct amperage.

4. Close top cover.

• If a slow-blow fuse blows, investigate the cause and repair it before replacing.

• Always replace a slow^blow fuse with the one of the correct amperage.

5116M-0509-060E

Fuse Box

• A spare fuse is provided in fuse box.

NOTE

Fuse Box

5116M-0509-070E

5. Remove right side cover.

6. Open fuse box and inspect fuses.

7. If fuse is blown, replace it with a new one of
the correct amperage.

8. Install right side cover.

-67-

Maintenance 5

Attaching/Detaching Implement

Quick Couplers

5116M-0510-090E

1. Park machine on a level surface.

2. Lower implement until it rests on the ground.

3. Detach quick couplers on hydraulic hoses.

Connector

5116M-0510-120E

4. Detach connector on wiring harness.

• Never turn cutting on rotor switch when quick couplers are detached. Hydraulic

components or plumbing can be damaged.

Implement

• Park machine on a level surface when attaching or detaching implement.

• Do not go under implement.

• Always release residual pressure of hydraulic components when detaching

implement, or oil under high pressure may leak and penetrate through skin and

cause injury upon contact.

• Hydraulic uid is very hot right after use. Allow hydraulic uid to cool before

detaching implement, or severe burns may result.

Maintenance

-68-

5

Lever

5116M-0510-100E

Pin

5. Remove link pins and pins. (2 places on both
sides.)

6. Fold down lever to unlock.

5116M-0510-110E

Joint

7. Lower link to unhook.

8. Drive backwards to remove implement.

-69-

Maintenance 5

After Normal Use

1. Clean machine; wash off dirt, mud, and other foreign matter after use.

2. If machine is to be left outside, cover machine with protective, water-proof covering after
machine is cooled off.

• Do not wash engine, control panel, electrical parts, or tank caps with air

breather with running water; water may enter inside and cause rust or damage.

• Clean machine after use; leaving dirt or foreign objects may cause damage.

• Do not attempt to move machine when it becomes inoperable due to freezing.

1. Clean machine; wash off dirt, mud, and other foreign matter after use.

2. Park machine on a paved or rm, dry surface.

3. If machine is to be left outside, cover machine with protective, water-proof covering after
it is cooled off.

After Use Care

After Cold Weather Use

Maintenance

-70-

5

Storage

1. Park machine.

2. Clean dirt off of machine.

3. Check machine according to Maintenance Schedule chart (Page 34) and service as
necessary.

4. Clean steel parts of machine with oil-soaked rag. Grease greasing points.

5. Change engine oil.

6. Completely drain coolant from engine cooling system.

7. Clean air cleaner.

8. Drain fuel from fuel tank.

9. Remove battery from machine. Service battery.

10. Cover machine with protective, water-proof covering after machine is cooled off.

• Do not wash engine or control panel with running water; water may enter inside

and cause rust or damage.

• Clean machine before storage; leaving dirt or foreign objects may cause rust or

damage.

• Do not store machine in a humid, dusty, or hot place.

• Fire hazard; do not store machine where there is a possiblity of ignition.

• Battery dischages even when it is not in use. A battery may hold charge for a few

months, but it is a good practice to charge battery before it goes at; it will extend

the battery life.

• Refer to the Operation Manual for the engine, for detailed instructions on preparing

engine for storage.

NOTE

-71-

Troubleshooting

6

Troubleshooting

• If any malfunction or abnormal condition is found, immediately stop using the

machine and take an appropriate measure according to the Troubleshooting chart

below. If the malfunction or abnormal condition is not listed in the chart, or the

suggested measure does not solve the problem, consult with your CANYCOM

representative.

• Some corrective measu r e s l i s t ed below require special k n o w l e d g e and/or

equipment. Please contact your CANYCOM representative in such a case.

Area Malfunction Possible Cause Corrective Measure Ref.

Engine

Engine does not start,

or is difcult to start

Out of fuel. →Fill fuel. Page 16

Air in fuel line. →Bleed fuel line. Page 52

Water in fuel system →Drain water. Page 52

Insufcient battery

capacity

→Add battery uid.

→Charge battery.

→Replace battery.

Page 62

Insufcient or wrong

oil.

→Fill or change oil. Page 45

Other (other than the

above).

→Follow the

instructions in

"Starting" to restart.

If problem persists,

please contact

your CANYCOM

representative.

Page 18

Engine stalls.

Out of fuel. →Fill fuel. Page 16

Air in fuel line. →Bleed fuel line. Page 52

Cold engine. →Warm up engine.

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Engine stops abruptly.

Out of fuel →Fill fuel. Page 16

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Idling is not stable.

Insufcient intake air

(clogged air cleaner).

→Clean or replace the

air cleaner.

Page 50

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Troubleshooting

-72-

6

Area Malfunction Possible Cause Corrective Measure Ref.

Engine

Engine does not stop

Electrical malfunction →Please contact

your CANYCOM

representative.

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Poor power or

acceleration

Bad fuel →Change fuel.

Wrong oil (wrong

viscosity)

→Change for correct

oil.

Page 45

Insufcient intake air

(clogged air cleaner).

→Clean or replace the

air cleaner.

Page 50

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Irregular noise or

vibration from or

around the engine

Loose engine mount

bolt(s).

→Tighten.

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Excessive oil

consumption

→Please contact

your CANYCOM

representative.

Engine overheats

Radiator or cooling fan

is clogged or blocked.

→Clean.

Hydraulic cooling fan

is in a wrong mode.

→Follow the

instructions in

"Hydraulic Cooling

Fan" to select an

appropriate mode for

the condition.

Page 32

Hydraulic cooling fan

is faulty.

→Please contact

your CANYCOM

representative.

Insufcient amount of

engine oil.

→Fill oil. Page 45

Insufcient amount of

coolant.

→Fill coolant. Page 47

Other (other than the

above).

→Please contact

your CANYCOM

representative.

-73-

Troubleshooting

6

Area Malfunction Possible Cause Corrective Measure Ref.

Engine

Excessive fuel

consumption

Clogged air cleaner. →Clean or replace the

air cleaner.

Page 50

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Black smoke comes

out of exhaust

Clogged air cleaner. →Clean or replace the

air cleaner.

Page 50

Other (other than the

above).

→Please contact

your CANYCOM

representative.

White or blue smoke

comes out of exhaust

Engine oil level is too

high.

→Adjust oil level. Page 45

Wrong oil (wrong

viscosity)

→Change for correct

oil.

Page 45

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Accelerator lever is

catching

Faulty wire, rod or

linkage.

→Please contact

your CANYCOM

representative.

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Drive

Train

Machine does not

move when control

stick is operated.

Faulty hydraulic

system.

→Refer to "Hydraulic

Systems."

Page 54

Other (other than the

above).

→Follow the

instructions in

"Driving" to drive

the machine. If

problem persists,

please contact

your CANYCOM

representative.

Page 22

Machine does not turn

properly.

Faulty hydraulic

system.

→Refer to "Hydraulic

Systems."

Page 54

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Troubleshooting

-74-

6

Area Malfunction Possible Cause Corrective Measure Ref.

Drive

Train

Machine does not run

straight

Tracks are not properly

adjusted.

→Adjust. Page 58

Control stick is not

properly adjusted.

→Adjust. Page 61

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Machine vibrates

abnormally, or is not

stable.

Track is derailed. →Reinstall and adjust

track.

Page 58

Roller, sprocket, or

idler is loose.

→Tighten the loose

fastener.

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Brake

Parking brake does not

work well.

Faulty hydraulic

system.

→Refer to "Hydraulic

Systems."

Page 54

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Hydraulic

System

Hydraulic equipment

(hydraulic motor,

cylinder) does not

work properly or does

not work at all.

Insufcient hydraulic

uid.

→Fill or change. Page 54

Clogged hydraulic oil

lter

→Change. Page 57

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Cylinder contracts.

Foreign object caught

in pilot check valve.

→Please contact

your CANYCOM

representative.

Faulty electromagnetic

valve.

→Please contact

your CANYCOM

representative.

Other (other than the

above).

→Please contact

your CANYCOM

representative.

-75-

Troubleshooting

6

Area Malfunction Possible Cause Corrective Measure Ref.

Implement

Drive

Implement does not

run.

Faulty hydraulic

system.

→Refer to "Hydraulic

Systems."

Page 54

Other (other than the

above).

→Follow the

instructions in

"Working" to operate

the machine. If

problem persists,

please contact

your CANYCOM

representative.

Page 26

Implement vibrates

excessively when it is

run.

Foreign object is

tangled.

→Untangle.

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Safety

Devices

Warning lamp does not

light.

Blown fuse. →Replace.

Blown bulb. →Replace.

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Oil lamp stays on after

engine starts.

Insufcient engine oil. →Fill. Page 45

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Coolant Temperature

lamp stays on after

engine starts.

Engine overheats. →Refer to "Engine." Page 45

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Charge lamp stays on

after engine starts.

Blown fuse. →Replace.

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Horn does not work.

Blown fuse. →Replace.

Other (other than the

above).

→Please contact

your CANYCOM

representative.

Transporting

-76-

7

• Park transporter (truck) on a level ground. Always use chocks to secure wheels.

• Do not allow bystandars to come close to machine or transporter when loading

or unloading machine.

• Use only the loading ramps with sufcient strength (to withstand the combined

weight of machine and operator), width (more than 1.2 times the width of track),

and length (more than 4 times the height of loading deck of transporter), and

have anti-slip ramp surfaces.

• Secure hooks of loading ramps rmly and ush with loading deck.

• Move slowly forward when loading onto, and move slowly backward when

unloading off of transpor ter. Pa y spec ial care when going over the joint

between loading deck and ramps; machine may tip.

• Do not turn on loading ramps. Machine may fall.

• Tie down machine securely. Make sure machine does not move around on

loading deck.

Hauling

Loading and Unloading

-77-

Transporting

7

5116M-0701-010E

More than 4 times

the height

Height

Note: Typical configuration with mower implement (CG431 Mower) shown.

Loading to Transporter

1. Park transporter. Secure wheels with chocks.

2. Place loading ramps. Secure hooks of ramps rmly and ush with loading deck.

3. Lift up implement.

4. Set auxiliary transmission switch to [ (slow)]. Raise cutting rotor so that it does not
hit ramp or loading deck of transporter. Drive machine slowly forward onto loading deck.

5. Park machine according to the instructions in "Stopping" (Page 24). Tie machine down
with rope or tie-down belts and secure it onto loading deck of transporter securely.

Transporting

-78-

7

• Do not use wire rope when hoisting. It will damage tracks.

Hoisting

1. Attach hoisting slings to hitch points of machine. Hoist the center of slings.

5116M-0702-010E

Hitch Point

Hitch Point

• Hoisting may require appropriate training or licence. Consult with your local

authority.

• Use hoisting sling of sufcient strength. Always use slings of the same length

when more than one is used.

• Pay at tention to the balanc e and the location of the cen ter of gravity of

machine.

Model

Engine

LwA

Type Type Speed rpm

CG431 Kubota V2203 2,800 rpm 98 dB (A)

NOISE LEVEL evaluated based on factory standard.

NOISE LEVEL

Model

Engine

Rated revolution

Steering lever Seat

CG431 2,800 rpm 3.0 m/s

2

3.0 m/s

2

VIBRATION evaluated based on factory standard.

VIBRATION