Cantek P815HV User guide

Page 1
Operations & Parts Manual
www.cantekamerica.com
Please ensure you have your serial number available when contacting us for parts or service.
Cantek America Inc. | 1.888.982.2683 | Parts: sales@cantekamerica.com | Service: service@cantekamerica.com
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OPERATING INSTRUCTIONS
OWNER'S RECORD
MODEL NO._______________________
SERIAL NO._______________________
TABLE OF CONTENTS
Before operating the unit, please read this manual thoroughly, and retain it for future reference.
The model and serial numbers of your set are located at the front. Record the serial number in the space provided below. Refer to these numbers whenever you call upon your dealer regarding this product.
Specifications ............................................................................................................................................................................................................. 2
Features Of Your 32" Planer ..................................................................................................................................................................................... 3
Dimensions ................................................................................................................................................................................................................ 4
General Safety Instructions ....................................................................................................................................................................................... 5
Additional Safety Rules For Your Planer ................................................................................................................................................................. 6
Unpacking And Clean-UP ......................................................................................................................................................................................... 7
Installation Instructions ............................................................................................................................................................................................. 8
Installing .................................................................................................................................................................................................................... 8
Grounding Information And Power Connections ..................................................................................................................................................... 8
Adjustments And Operation ...................................................................................................................................................................................... 9
Work Table ................................................................................................................................................................................................................ 9
Table Rollers ............................................................................................................................................................................................................ 10
The Depth Of Cut .................................................................................................................................................................................................... 10
Cutterhead ................................................................................................................................................................................................................ 11
Infeed Roller, Chipbreaker, Pressure Bar, Outfeed Roller and Tension Adjustment Of Infeed And Outfeed Rollers ......................................... 12
Feed Speed Control ................................................................................................................................................................................................. 13
Feed Drive System .................................................................................................................................................................................................. 13
Maintenance ....................................................................................................................................................................................................... 14-15
Trouble Shooting ............................................................................................................................................................................................... 16-17
Wiring Diagram ....................................................................................................................................................................................................... 18
Parts Lists .......................................................................................................................................................................................................... 19-48
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Page 3
SPECIFICATIONS
ELECTRICS:
CAPACITY:
CUTTERHEAD:
TABLE SIZE:
FEED ROLLERS:
MACHINE SIZE (LxWxH)
PACKING SIZE (LxWxH)
STANDARD EQUIPMENT
Planer Motor .............................................................................................................................................................................................. 15HP 3PH
Feed Motor .................................................................................................................................................................................................. 2HP 3PH
Table Lift Motor ....................................................................................................................................................................................... 1/2HP 3PH
Max. Width Of Stock ............................................................................................................................................................................ 815mm (32")
Max. Thickness Of Stock ............................................................................................................................................................ 300mm (11-13/16")
Max. Depth Of Cut ................................................................................................................................................................................. 8mm (5/16")
Min. Length(uncutted) ................................................................................................................................................................... 220mm (8-11/16")
Number Of Knives .............................................................................................................................................................................................. 4pcs
Diameter .......................................................................................................................................................................................... 98mm (3-27/32")
Cutting Circle .................................................................................................................................................................................. 102mm (4-1/64")
Speed ......................................................................................................................................................................................................... 5500R.P.M
Width ..................................................................................................................................................................................................... 865mm (34")
Length ............................................................................................................................................................................................ 870mm (34-5/16")
Infeed (One Sectional) Dia. ....................................................................................................................................................................... 76mm (3")
Outfeed (Two Solid) Dia. .................................................................................................................................................................... 60mm (2-3/8")
Table Roller (Two Smooth) Dia. .................................................................................................................................................... 68mm (2-11/16")
Feed Rate (Variable Speed) ......................................................................................................................................................... 19 FPM to 39 FPM
.................................................................................... 1418mm x 897mm x 1248mm (55-1/32"x35-1/64"x49")
........................................................................... 1540mm x 1010mm x 1390mm(60-1/32"x39-1/32"x54-1/32")
1. Two rollers, table with micro-metric adjustment.
2. Variable feed speed system with 2HP motor.
3. Power table, rise and fall with 1/2HP motor.
4. Segmented infeed roller.
5. Sectional chipbreakers.
6. 4-Knife cutterhead.
7. Easy operation knife setting gage.
8. Digital counter.
9. Lifting table on four strong screws.
10. Magnetic switch.
11. Dust extraction hood.
12. Adjusting tools & operations manual.
13. Main motor: 15HP 3PH.
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FEATURES OF YOUR 32" PLANER
1. Dust Hood
2. Top Cover
3. Thickness Micro
Adjustment
4. Frame Cover
5. Right Side Cover
6. Power Indicator Light
7. Emergency Stop Button
8. Digital Scale And
Control
9. Table Raising Button
10. Start Button, Planer
11. Start Feeding Button
12. Work Table
13. Control Panel
14. Limit Block, Width
15. Table Roller
16. Wiring Terminal Box
17. Table Roller Adjustment
Handle
18. Machine Base
3
19. Access Door
20. Variable Speed Dial
21. Table Roller Adjustment
Lock
22. MM/INCH Scale
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DIMENSIONS
4
Page 6
GENERALSAFETY INSTRUCTIONS
1.
Keep Guards In Place
2.
Remove Adjusting Keys And Wrenches
3.
Reduce The Risk Of Unintentional Starting
4.
Do Not Force Machines
5.
Use Right Tool
6.
Secure Work
7.
Maintain Machines With Care
8.
Disconnect Machines From Power
9.
Use Recommended Accessories
10.
Check Damaged Parts
11.
Turn Power Off
12.
Keep Work Area Clean
13.
Do Not Use In Dangerous Environment
14.
Keep Children Away
15.
Make Workshop Child Proof
16.
Wear Proper Apparel
17.
Always Use Safety Glasses And Dust Masks
18.
Never Stand On Machine
are removed.
machines.
lubricating and changing accessories.
from power.
may cause risk of injuries.
conditions that may affect the machine's operation. A guard or other part that is damaged should be properly repaired or replaced.
stop.
work area well lighted.
footwear is recommended. Wear protective hair covering to contain long hair.
have impact resistant lenses, they ARE NOT safety at all times.
Safety guards must be kept in place and in working order.
Before turning on machine, check to see that the keys, chucks and adjusting wrenches
Make sure switch is in the off position before plugging in the machine.
They will do a job better and safer at the rate for which they were designed.
Do not force a machine or an attachment to do a job for which it was not designed.
Use clamps or a vise to hold work when practical. It's safer than using your hand and it frees both hands to operate
Keep machines sharp and clean for the best and safest performance. Follow instructions for
Before servicing or when changing accessories such as bits, blades, cutters, etc., disconnect
Consult the owner's manual for recommended accessories. The use of improper accessories
Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other
NEVER LEAVE MACHINE RUNNING UNATTENDED. Do not leave machine until it comes to a complete
Cluttered areas and benches invite accidents.
Do not use power machines in damp or wet locations, or expose them to rain. Keep
All visitors should be kept at a safe distance from the work area.
Use padlocks, master switches, and remove starter keys.
Loose clothing, gloves, neckties, rings, bracelets or other jewelry may get caught in moving parts. Non-slip
Use face or dust mask if cutting operation is dusty. Every day eyeglasses only
Serious injuries could occur if a moving part is unintentionally contacted.
5
Page 7
ADDITIONAL SAFETY RULES FOR YOUR PLANER
1. This machine has been designed with as many safety features as humanly possible, however, always remember that a planer is only as
safe as its operator.
2. Before starting the planer, be sure to check the following:
A. Table must be completely free of all foreign matter.
B. Cutterhead knives MUST be inspected before each operation. Check for tightness in cutterhead and make certain knives are not
fractured in any place. Flying knives are DANGEROUS.
C. Check knives for sharpness.
3. Check material thickness and depth of cut desired. NEVER overload planer, or try to cut beyond its capacity.
4. As material is fed into machine, stand to side of board near switch (never directly behind)."Kick-back" is caused by improper grip of
lumber by infeed roll and chipbreaker, can cause serious injury.
5. NEVER stand directly behind or work behind machine when it is running. Direction of cutterhead rotation usually throws chips or any
foreign material from rear of machine.
6. In case it is necessary to stop material as it is through machine, switch off feed system and turn machine off. WAIT until cutterhead has
completely stopped before lowering table to remove material. Attempted removal while cutterhead is turning may cause "Kick-back".
7. NEVER horse around a running planer. "Play" should absolutely be forbidden as 9 out of 10 accidents are the results of carelessness
and playing with machine as though it were a toy.
8. Always stop machine for adjustment of when leaving immediate area. Disconnect power source when working on or around any
moving parts.
9. CAUTION-Kickback can result and board flies from machine with high velocity. When sectional infeed rolls and chipbreakers are
installed, it is possible to feed several narrow boards through machine.
10. Use only factory authorized replacement parts and knives.
11. Keep all guards in place at all times.
12. Extra care should be taken when running short pieces, but with another piece of material of equal thickness and stand ASIDE.
13. Do NOT tie strings to the table elevating screws or remove the protective rubber boots. The screws will be rusty and plastic embeds on
the screws. Failure to comply with the above warnings may cause personal injury and/or damage to the machine.
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Page 8
UNPACKING AND CLEAN-UP
5. ** IMPORTANT ** REMOVE THE PROTECTIVE COATING FROM THE TABLE, TABLE ROLLERS, FEED ROLLERS, CUTTERHEAD AND LOOSE ITEMS PACKED WITH THE MACHINE.
NOTE: DO NOT USE ACETONE, GASOLINE, OR LACQUER THINNER FOR THIS PURPOSE
8. ** CAUTION ** CARE MUST BE TAKEN WHEN CLEANING THE CUTTERHEAD. The knives are in the cutterhead and are very sharp.
Fig. 1
To ensure maximum performance from your planer, clean it properly, and install it accurately before use. As soon as you receive the planer, we recommend you follow the procedures:
1. Inspect packing crate for damage in transit. Record damage and report it immediately to shipper.
2. Open crate and check that machine arrived in good condition. If not, let the distributor know immediately.
3. Before lifting machine, remove all bolts from its shipping base.
4. Transport machine to location with a hand truck or dolly.
6. The coating may be removed with a soft cloth moistened with Kerosene.
7. DO NOT use solvents on plastic parts; they will dissolve plastic.
9. For lifting, please refer to Fig. 1
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Page 9
INSTALLATION INSTRUCTIONS
IMPORTANT
Installing
Grounding Information And Power Connections
1. ** IMPORTANT **
RUNNING ON WRONG VOLTAGE WILL INJURY THE MOTOR
2.
3.
4.
CONTROL PANEL
Fig. 2
CONNECTION TO POWER SOURCE
NOTESELECT WIRE SIZE TO MEET TOOL
REQUIRED AMPERAGE OF
34.5AMP/220V
17.25AMP/440V
Fig.3
(PALESE READ CAREFULLY)
Mount machine securely to solid, even base foundation. Concrete base mounting preferred. Locate in clean, dry, well lighted and well ventilated building if possible. With machine in position, test table surface lengthwise and crosswise with machinist level. Place metal shims under low corners. Check that all four corners are supported.
Before connecting to the power source, be sure that the voltage is the same characteristics as tied on terminal box.
The necessary wiring to the power source should be completed by a competent electrician.
For personal safety, this machine must be properly grounded. Base of machine should be grounded to central grounding system.
NOTE: After wiring into the power source, run motor without load to check the direction of rotation.
Please refer to Fig. 2, Fig. 3 of Control Panel and Connections To Power source.
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Page 10
ADJUSTMENTS AND OPERATION
Disconnect machine from the power source before adjusting this machine.
OPERATING ADJUSTMENTS.
WARNING:
Work Table
1. Disconnect the machine from the power source.
NOTE: The most accurate way to check cutter alignment with table parallel is with the use of a dial indicator mounted on a surface gage.
Fig. 4
A. Lock Bar
B. Rubber Dust Boot
C. Acme Screw
Fig. 5
The work table is mounted on the frame and is raised or lowered on four screws mounted on thrust bearings. The work table is raised or lowered by 1/2HP motor power control or micro adjustment. The work table MUST BE parallel to the cutterhead. This can be checked by lowering the work table to permit placing a small square block between the work table and the cutterheadat the extreme right side of the table. Raise the table with the handle until the block just touch the cutterhead and move the block to the left side of the table and check the cutterhead. If the table is not parallel to the cutterhead, perform the adjustment procedures as follow:
2. Remove the boot (C) for access to screw,
3. Loosen lock bar (A) and turn acme screw (B) in clockwise direction, then adjust it to accurate position as shown in Fig. 4.
Limitation for work table raising or lowering, there is a limit switch (A) for each direction of table movement. The power table switches off to prevent damage in maximum high and low position as shown in Fig. 5 (B) is a limit block, micro-switch block.
(A) Limit switch
(B) Limit switch stop
Before checking adjustments, always make sure the planer is disconnected form the power source.
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Page 11
Disconnect machine from the power source before adjusting this machine.
Table Rollers
NOTE: The table rollers must always be set parallel to the work table.
The Depth of Cut
Fig. 6
A. Lock Handle
B. Adjusting Handle
Fig. 7
Fig. 8
A. Manual Micro Adjustment
B. Thickness Scale
C. Digital Display
The table rollers are adjusted to the proper height with the quick-set handle mounted on the right side of the work table. As a general rule, when planning rough stock, the table rollers should be set at high position, and when planning smooth stock, the table rollers should be set at low position.
1. Quick adjustment for planning rough stock and smooth stock:
A. Loosen lock handle (A) and move adjusting handle (B) up to the expected position as shown in Fig. 6
B. Lock handle (A).
2. Table rollers can be adjusted depending on working situation. However, the Max adjustment height is .125"as shown in Fig. 7.
This planer is equipped with easy-to-read digital thickness display and a thickness scale. Cutting thickness is up to 11-13/16". Power table up and down travel makes it easy to select desired material thickness. When power table reaches the approximate material size, using the micro adjustment adjust (A) for manual positioning. The digital display displays increments of .001" see Fig. 8
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Cutterhead
**CAUTION**
1. Disconnect the machine from the power source.
**NOTE:
**NOTE: Double check all screws for tightness
Fig. 9
Always Feed Againstthe Cutter Rotation As Shown In Fig. 9
Fig. 10
A. Knob
D. Knife Gib
B. Knife setting gage
E. Square head screw
C. Knife
F. Lifting spring
The cutterhead is equipped with four knives. It is important that knives should be kept sharp. The knives do all of the work and they will not work if they are DULL. The set of knives are matched and balanced at the factory. When the knives are sharpened, care should be taken that they are kept in balance. If the knives are removed for sharpening, care must be exercised in replacing and resetting them, proceed as follows:
2. Clean the cutterhead
3. To remove knives, loosen the knife gib (D), by turning the square head screw (E) into the knife gib (D) then remove the knife gib (D),
knife (C) and two lifting springs (F) which located under the knife. Please take note that the springs may pop out while removing the knife. Fig. 10
4. Remove the remaining three knives in the same manner.
5. Thoroughly clean the knife slots, knife gibs, springs and square head locking screws. Check the screws if they appear worn or if the
heads are becoming rounded, replace them.
6. In sequence to insert springs, knife, and knife gib into slot of the cutterhead. Backing out square head screws just enough to hold the
knife in the cutterhead.
7. Place the knife setting gage (B) over the knife. Loosen all square head screws by turning them into the knife gib until cutting edge of
knife comes into contact with the protrusion of gage. Then lightly back out the square screws against the slot.
8. Replace and reset the other three knives in the same manner.
9. After all four knives are set in position, back out and tighten the square head screws against the slot starting with the end screws first
AT THIS TIME, ONLY TIGHTEN THE SCREWS JUST ENOUGH TO HOLD THE KNIFE IN POSITION.
and the center screws until the knife is securely held in the cutterhead. Tighten the remaining three knives in the same manner.
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Infeed Roller, Chipbreaker, Pressure Bar, and Outfeed Roller
1. Disconnect machine from the power source.
2.
3.
4.
5.
Tension Adjustment Of Infeed And Outfeed Rollers
Fig. 12
Fig. 13
The infeed roller, chipbreaker, pressure bar, and outfeed rollers are adjusted at the factory. The infeed roller and the chipbreaker are to be set .020"below the cutting circle, the pressure bar is to be set .040" below the cutting circle and the outfeed rollers are to be set .020" below the cutting circle, as shown in Fig.11 For example to check and adjust the outfeed roller below the cutting circle .020", proceed as follows:
Make sure the knives are adjusted properly.
Place a square block on the table directly underneath the cutterhead. Place a feeler gage on top of the square block. Raise the work table
until the knife tip just touches the feeler gage. Do not move the work table any more until the outfeed roller is adjusted as shown in Fig.
12.
If an adjustment to the outfeed roller is necessary, loosen the lock nut (A) and turn screws (B) until the outfeed roller just touches the
square block. Then tighten lock nut (A) as shown in Fig. 13.
Check and adjust opposite end of the outfeed roller in the same manner.
Adjust the spring tension of the infeed and outfeed rollers by turning the spring tension adjustment screw (F) as shown in Fig. 13.
A. Lock nut B. Adjustment screw C. Roller D. Bushing housing E. Spring F. Spring tension screw
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Feed Speed Control
Feed Drive System
1. Chain Drive
2. Belt Drive
Fig. 14
Fig. 15
This planer is equipped with a separate 2HP feed motor and variable feed speed control system. The feed rates are from 19 FPM to 39 FPM which meets the different requirement of soft stock and hard stock. It is easy to adjust by turning the dial knob (A) as shown in Fig.14. The variable speed adjustment dial (A) turns clockwise for low speed feeding and counterclockwise for higher speed selection.
Feeding transmission instruction: Please adjust (C) when drive chain become loose, as shown in Fig. 15.
Adjust (A) to have a proper position when belt becomes loose by lowering motor frame.
A. Drive pulley variable drive B. Drive pulley variable drive C. Chain tension idler.
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Page 15
MAINTENANCE
BEFORE STARTING MAINTENANCE OR LUBRICATION, PLEASE DISCONNECT MACHINE FROM THE POWER SOURCE.
1. Daily Maintenance:
2. Lubrication:
Index
Position
Interval
Type Of Oil
Fig. 16
Make sure all nuts and bolts are tight and retainer springs are secured. Keep knives sharp. Observe all safety precautions. Care should be taken to prevent dust from embedding on moving parts in the machine. It is worth to do regular and careful cleaning of machines that can forestall many of the common drawbacks that arise during running, as well as helping cut maintenance costs. Clean the machine after the end of shift.
Lubricate the lub points as shown in Fig. 16 Lubrication Guide Of Your Planer
A.
B.
C.
Feed Roller Bushings
Table Life Screws(4)
Table Side Ways(4)
Oil Daily
Frequently
Frequently
SAE-30
Grease
SAR-30
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Page 16
3. Belt Tension:
Fig. 17
Maintain proper belt tension to cutter motor. New belts must be checked the first 3 days of operation until they are seated. Increase belt tension as shown in Fig. 17 by lowering the adjustment bracket.
A. Motor support bar B. Mounting bracket C. Tension adjustment screw D. Adjustment bracket
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Page 17
TROUBLE SHOOTING
Symptom
Possible Causes And Check
1.
2.
3.
4.
5.
6.
7.
If clip or snip appears at beginning of stock.
If clip or snip appears on end of stock.
If knives tear out stock.
Pressure bar may be set too low. Chipbreaker may be set too high. Upper infeed sectional roller may be set too high. Table infeed roller may be set too high. Spring tension may be too light on pressure bar. Table rollers may be too high. Pressure bar may be set too high. Table outfeed roller may be set too high. Upper outfeed roller may be set too low. Stock may not be butted. Grain may be running against knives. Table rollers may be too high. Feed may be too fast. Moisture content may be too high. Cut may be too heavy.
If knives raise the grain.
If chip marks appear on stock.
If panels are taper across the width
Cutting angle may be too large. Grain may be running against knives. Knives are dull. Feed may be too fast. Cutting angle may be too large. Moisture content of stock may be too high. Cut may be too heavy. Knives need sharpening. Blower system may not be strong enough. No suction. Feed may be too fast. Exhaust pipe may connect with too large on angle to main
blower pipe.
Check knife edge.  Planer bed out of parallel with cutterhead.  Knives not set even in cutterhead.
If undesired glossy finish appears.
Knives may be dull.  Feed may be too slow.
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Page 18
TROUBLE SHOOTING
Symptom
Possible Causes And Check
8.
9.
10.
11.
12.
13.
14.
If washboard finish appears.
If revolution mark shows up.
If lines appear at right angles to the knife marks.
If stock twists in machine.
If machine is noisy, vibrate and pounds.
Knives may have been driven back into the head. Machine may be completely out of adjustment. Planer bed loose and rocking in ways. Knives may be ground poorly. Knives not set properly or evenly. Knives may have nicked by overgrinding and taking temper
out of steel.
Chips may have wedged between rolls and tables. Pressure bar may be dragging Pressure bar may be cocked. Upper outfeed roller may be cocked. Upper outfeed roller may have uneven spring tension. Table rollers may be cocked. Knives may be too dull. Machine may not be leveled correctly.
If stock sticks or hesitates in machine
If motor kicks out
Machine may not be on solid foundation. Pressure bar may be set too low. Pressure bar may be set too low. Table rollers may be set too low. Feed rollers may not be set low enough. Cut may be too heavy. A push board may help stock through machine. Check moisture content Knives may be dull, thus overloading motors Pressure bar may be set too low, putting drag on motors. Motors may be drawing high current because other machinery
in the plant in use has pulled down the voltage.
Machine may be out of adjustment.  Table rollers may be set too low.  Too heavy cuts with continued work load.
17
Page 19
18
Page 20
PARTS LISTA001113 Base Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
11
12
13
1
1
1
1
1
1
20
4
5
6
7
T003107 1 T013062 1 S282109 8.2x23x2.2T 6 S284007 8.2x15.4x 3.2x 2.0T 6 S202040 M8-P1.25x40L 4 T002080 2P/15HP(11KW) 1 S284008 10.2x18.4x 3.7x 2.5T 2 S277010R M10-P1.5 2 T013070 2 S282114 13x34x3.0T 2 S284009 12.2x21.5x4.2x3.0T 2 S277012R M12-P1.75 3 T005030 1/2HP x4P (0.4KW) 1:30.L 1 S248030 M8-P1.25x30L 4 C015045 1 S136020 M8-P1.25x20L 2 P051001 19.05x22.225x18L(3/4) 1
8
9
C046211 1 S213008 M8-P1.25x8L 2 S307253 Chain, #425-P257 1
19
Page 21
20
Page 22
PARTS LISTT002080 Motor Assembly (15HP-3PH)
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
11
12
1
1
1
1
1
18
P041209L 2P/15HP(11KW) 1 C064222 1 S214014 M10-P1.5x14L 2 C046188 1 S282111 (3/8)10.2x24x3.0T 6 S284008 10.2x18.4x 3.7x 2.5T 8 S137045 M10-P1.5x45L 2 C063012 T25x25x105L 1 S137050 M10-P1.5x50L 4
C063044 1 S137025 M10-P1.5x25L 2
C049230 1 3 S273010R M10-P1.5 2 4 C034030 1 5 S282114 13x34x3.0T 2 6 S273012R M12-P1.75 2 7 C034031 15.875 x55L(M12-P1.75) 1
S300078 Belt, A-78 4
21
Page 23
PARTS LISTT003107 Elevator Bolt Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1.
2
3
4
5
6
7
8
9
10
1
1
1
1
C001107 1
C009026 4 S284007 8.2x15.4x 3.2x 2.0T 12 S202020 M8-P1.25x20L 12 S043008 2908,40x60x16 4 C037004 4 C035004 1"x360L 4 C067019 36T-60x40x28L 4 S003172 8x8x30L 4
S214030 M10-P1.5x30L 8 1 S273010R M10-P1.5 8 2 C078003 4 3 C053029 20x53x10L 4 4 S319201 3/16" 4
22
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PARTS LISTT005030 Motor/Table Raising (1/2HP-3PH)
NO.
PARTS NO.
SPECIFICATION
Q’TY
1.
2
3
4
5
6
7
8
9
10
11
P045206TE "1/2HP x4P (0.4KW) 1:30 1
C063046 1/2HP x4P 1 S282108 (5/16)8.4x15.8x2.2T 4 S284007 8.2x15.4x 3.2x 2.0T 4 S136020 M8-P1.25x20L 4 C067087 18-40x∮22x27L 1 S212008 M6-P1.0x8L. 2 C062178 1 S211008 M5-P0.8x8L 1
C062179 1
P085201 PL-05NB-4M 2
23
Page 25
PARTS LISTT013062 Adjustment Chain Wheel Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1.
2
3
4
5
6
7
8
9
10
11
12
13
14
C016077 1
S026203ZZ 6203ZZ 17x40x12 2 C067028 12T-30x17x128L 1 C035046 1 C045059 31.75x85 1 C051071 1/2" x7/8 x10L 1 S267308W 3.15x20L(W) 1 C016076 1 S284008 10.2x18.4x 3.7x2.5T 2
S137030 M10-P1.5x30L 2
C007051 2
S284006 6.1x12.2x2.7x1.5T 4
S201016 M6-P1.0x16L 4
S273012R M12-P1.75 1
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PARTS LISTT013070 Sprocket Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1.
2
3
4
C067017 15T-48x40x17.5L 1 S026203ZZ 6203ZZ 17x40x12 1 C034029 19x60L 1 S298125 R40 43.5x1.75t 1
25
Page 27
PARTS LISTA004160 Work Table Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
T013110 1 T013111 2 C007100 2 S214030 M10-P1.5x30L 6 S273010R M10-P1.5 6 C020008 1/4"x 618L. 2 C051019 10x19.05x20L 2 S284007 8.2x15.4x 3.2x 2.0T 14 S136040 M8-P1.25x40L 2
S136020 M8-P1.25x20L 4 C070003 1 S282105 5.3x10x1.0T 1 S225020 M5-P0.8x20L 1 C015043 4 S136025 M8-P1.25x25L 8 S273008R M8-P1.25 4 S136030 M8-P1.25x30L 4 C022030 1 S282107 T2.0x6.4x12.5 2 S201020 M6-P1.0x20L 2 C022124 1
26
Page 28
PARTS LISTT013111 Table Roller Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
C040134 1 C009008 2 S026205ZZ 6205ZZ 25x52x15 2 S298130 R5054.2x2.0t (2.2) 2 S273010R M10-P1.5 2 S137020 M10-P1.5x20L 2
27
Page 29
PARTS LISTT013011 Work Table/Table Roller Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
C006178 1 C048120 19.05x867L 2 C017023 2 S203035 M10-P1.5x35L 4 C017030 3 S267512W 5.2x40L 3 C017029 2 C051022 8x15.8x7L 1 C052027 5/8"x10L. 3
C049032 1 C049027 1 S282109 8.2x23x2.2T 4 S284007 8.2x15.4x 3.2x 2.0T 4 S136030 M8-P1.25x30L 4 S273010R M10-P1.5 4 C046030 Φ3/4"x156L 1 C015055 1 S201020 M6-P1.0x20L. 3 C017014 20tx100x19.05 1 S282111 (3/8)10.2x24x3.0T 1 P026291PB ( 76R ) M10-P1.5x25.5L 1 S273012R M12-P1.75 1 C057006 M12x167L 1 P029214Y W 3/8 -16 1
28
Page 30
29
Page 31
PARTS LISTA002042 In/Outdfeed/Cutterhead/Chipbreaker/Pressure bar Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
1
1
1
T001138 Helical Cutterhead 1 T010050 1 T011016 1 T009168 1 T009219 1 S214010 M10-P1.5x10L 4 T009218 1 S284008 10.2x18.4x 3.7x 2.5T 14 S203030 M10-P1.5x30L 12
S273010R M10-P1.5 6 1 S137050 M10-P1.5x50L. 6 2 C045058 1 3 S137030 M10-P1.5x30L 2
30
Page 32
PARTS LISTT001138 Helical Cutterhead Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
P052207 1 C009027 1 C009068 1 S026306ZZ 6306ZZ 30x72x19 4 C010010 1 C010009 1 S282107 T2.0x6.4x12.5 6 S284006 6.1x12.2x2.7x1.5T 6 S135025 M6-P1.0x25L 6
C064224 80 7-1/2,15HP 1
S003184 8x8x90L 1
S282112 10.5x35x2.0T 1
S284008 10.2x18.4x 3.7x 2.5T 1
S137040L M10-P1.5x40L 1
31
Page 33
PARTS LISTT009218 Pressure Bar Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
C042151 1 C015057 1 C015058 1 C046029 14x64.5L 2 S284008 10.2x18.4x 3.7x 2.5T 2 S203030 M10-P1.5x30L 2
32
Page 34
PARTS LISTT009219 Anti-kickback Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
C052026 27x82L. 1 C046187 19.05x1022L 2 C045012 6tx19.5 60 C052014 21.5x27x7L 59
33
Page 35
PARTS LISTT009168 Chipbreaker Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
11
12
13
C042013 16 C048119 22.225x1022L 1 S282111 (3/8)10.2x24x3.0T 16 S273010R M10-P1.5 16 C060040 2.5x21x43.5L 16 C053023 25x11x5T 16 C034087 M10-P1.5x105L 16 C049229 31.75tx31.75x1023L 1 S285010R M10-P1.5 16
S203030 M10-P1.5x30L 2
C051032 22.2x38.1x18L 2
S213008 M8-P1.25x8L 2
C049231 6.35tx31.75x813.2L 1
34
Page 36
PARTS LISTT010050 Inffed Roller Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
C039056 1 C038006 25.3 x75.95 32 P063004 #22 (Φ16.3x25LxΦ14.12) 128 C051023 36x65x20L 2 S213016 M8-P1.25x16L 4 C009028 2 P051002 30x36x38L 2 C015047 1 C015132 1
C067014 27T-37x25x34L 1
S003075 6x6x30L 1
C053011 3tx31.75x11 1
S284008 10.2x18.4x3.7x2.5T 1
S137020L M10-P1.5x20L 1
C048118 25.4x943L 1
S203040 M10-P1.5x40L 2
C060058 5x33x72L 2
C034033 2
35
Page 37
PARTS LISTT011016 Outfeed Roller Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
C039055 2 P051002 30x36x38L 4 C009028 4 C015286 1 C015285 1 C060012 5x33x58L 4 C034033 4 C068007 (15Tx 21T)-37x25x51L 1 S003079 6x6x50L 2
S282113 10.5x37x3.0T 2
S284008 10.2x18.4x 3.7x 2.5T 2
S137030L M10-P1.5x30L 2
C067024 15T-Φ37xΦ25x51L 1
C048117 25.4x943L 1
S203040 M10-P1.5x40L 2
S137050 M10-P1.5x50L 2
S273010L M10-P1.5 2
36
Page 38
PARTS LISTA007104 Transmission Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
1
1
1
1
15
16
G006004 1 S282111 (3/8)10.2x24x3.0T 10 S284008 10.2x18.4x 3.7x 2.5T 12 S203030 M10-P1.5x30L 4 T017006 1 S203035 M10-P1.5x35L 2 S277010R M10-P1.5 2 T004042 4P/2HP 1 S137020 M10-P1.5x20L 4
C067023 20T-57x21x19L 1 1 S026204ZZ 6204ZZ 20x47x14 1 2 C047011 19.05x71L 1 3 S137030 M10-P1.5x30L 1 4 S307060 Chain, #425-P128 1
S307018 Chain, #425-P31 1
S301039 Belt, C-49 1
37
Page 39
PARTS LISTG006004 Speed Reducer
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
T014004 1 T015007 1 S284007 8.2x15.4x 3.2x 2.0T 3 S136030 M8-P1.25x30L 3
38
Page 40
PARTS LISTT014004 Reducer Box Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
11
C039003 1 C031002 1 S026206ZZ 6206ZZ 30x62x16 1 C029006 1 S284008 10.2x18.4x 3.7x 2.5T 4 S137016 M10-P1.5x16L 4 S026203ZZ 6203ZZ 17x40x12 1 C009029 1 C067025 1
S003168 8x8x18L 1
S298019 S30 27.9x1.5t (1.65) 1
39
Page 41
PARTS LISTT015007 Pulley Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
C009005 1 S026205ZZ 6205ZZ 25x52x15 1 S026204ZZ 6204ZZ 20x47x14 1 C029007 25.7x145L 1 C064017 1 C064016 1 C060020 2.5x29.5x50L 6 C053022 10x35x5L 6 C051013 1 1/4"x12L 6
S137045 M10-P1.5x45L 6
S273010R M10-P1.5 6
S003080 6x6x55L 1
S282109 8.2x23x2.2T 1
S284007 8.2x15.4x3.2x2.0T 1
S136620 M8-P1.25x20L 1
40
Page 42
PARTS LISTT004042 Motor Assembly, Various Speed (2HP-3PH)
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
P041404R 4P 2HP(1.5KW) 1 P050001 2HP 1 C015158 1 S282109 8.2x23x2.2T 4 S284007 8.2x15.4x 3.2x 2.0T 8 S136035 M8-P1.25x35L 4 S273008R M8-P1.25 4 C023018 1 S284005 5.1x9.2x1.7x1.3T 2
S225008 M5-P0.8x8L 2
41
Page 43
PARTS LISTT017006 Link Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
11
C066004 35tx60 1 P051001 19.05x22.225x18L(3/4) 1 C052016 10x19.05x20L 1 S282111 (3/8)10.2x24x3.0T 2 S137035 M10-P1.5x35L 1 C049018 9.525tx31.75x138L 1 C015030 1 C051024 15.875x10x10.5L 1 S284008 10.2x18.4x3.7x2.5T 2
S137025 M10-P1.5x25L 1
C060011 1.5x10x59.5L 1
42
Page 44
PARTS LISTA009223 Cover Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
T025060 1 T025059 1 T075004 1 S233010 M6-P1.0x10L. 6 P100111C10 1 S201020 M6-P1.0x20L 4 P108105 28x325 (12") 1
43
Page 45
PARTS LISTT025060 Cover Assembly, Body
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
1
1
C074391 1 S284006 6.1x12.2x2.7x1.5T 4 S201020 M6-P1.0x20L 4 C074028 1 P027001 1 P027051 2.2Tx19.05x78L 1 C039005 2 C053021 50x12x5T 2 S284009 12.2x21.5x4.2x3.0T 2
S138070 M12-P1.75x70L 2 1 S273012R M12-P1.75 2 2 P087301 TZ-7311 2
44
Page 46
PARTS LISTT025059 Cover Assembly, Top
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
T028015 1 C073157 1 S284007 8.2x15.4x 3.2x 2.0T 9 S202020 M8-P1.25x20L 6 S285008R M8-P1.25 4 P030106 42Hx146L 1 P087301 TZ-7311 1 S282106 6.6x19x2.0T 4 S284006 6.1x12.2x2.7x1.5T 4
S201025 M6-P1.0x25L 4
S057004 UCFB 20420 1
S282108 (5/16)8.4x15.8x2.2T 3
S136020 M8-P1.25x20L 3
C057058 38.1x50L 1
S213008 M8-P1.25x8L 1
C077114 1
S225010 M5-P0.8x10L 8
C096006 1
S202055 M8-P1.25x55L 1
45
Page 47
PARTS LISTT075004 Control Panel Assembly
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
C085038 1 P073201P CH-525(P) 1 S233010 M6-P1.0x10L 4 P107013 1 S238003 W 5/32 -32x3/8" 6 C085039 1 S224006 M4-P0.7x6L 6
46
Page 48
PARTS LISTT029004 Gage Set
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
C080003 2 C034032 2
47
Page 49
PARTS LISTT027019 Tool Set
NO.
PARTS NO.
SPECIFICATION
Q’TY
1
2
3
4
5
6
7
S296005 Allen Wrench, M4 1 S296006 Allen Wrench, M5 1 S296007 Allen Wrench, M6 1 S296008 Allen Wrench, M8 1 S290071 Open End Wrench, 10x12 1 S290073 Open End Wrench, 12x14 1 S290074 Open End Wrench, 17x19 1
48
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