Canovate Can BREEZE Series, Can BREEZE 8 kW, Can BREEZE 14 kW, Can BREEZE 7 kW Operating And Maintenance Instructions Manual

IT’s
far and away
the BEST
Can BREEZE
Operating and Maintenance of
Cooling Unit Instructions 8-14 kW
1. Canovate Legal Disclaimer
warranted by the Canovate to be authoritative, error free, or complete. This publication is not meant to be a substitute for a detailed operational and site specifi c development plan. Therefore, Canovate assumes no liability for damages, violations of codes, improper installation, system failures, or any other problems that could arise based on the use of this Publication.
The information contained in this Publication is
provided as is and has been prepared solely for the purpose of evaluating data center design and construction. This Publication has been compiled in good faith by Canovate. However, no representation is made or warranty given, either express or implied, as to the completeness or accuracy of the information this Publication contains.
IN NO EVENT SHALL CANOVATE, OR ANY PARENT, AFFILIATE OR SUBSIDIARY COMPANY
OF CANOVATE CORPORATION OR THEIR RESPECTIVE OFFICERS, DIRECTORS, OR EMPLOYEES BE LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE, SPECIAL, OR INCIDENTAL DAMAGES (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS, CONTRACT, REVENUE, DATA, INFORMATION, OR BUSINESS INTERRUPTION)
RESULTING FROM, ARISING OUT, OR IN
CONNECTION WITH THE USE OF, OR INABILITY TO USE THIS PUBLICATION OR THE CONTENT, EVEN IF CANOVATE CORPORATION HAS BEEN EXPRESSLY ADVISED OF THE POSSIBILITY
OF SUCH DAMAGES. CANOVATE RESERVES
THE RIGHT TO MAKE CHANGES OR UPDATES WITH RESPECT TO OR IN THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME WITHOUT NOTICE.
Copyright, intellectual, and all other proprietary rights
in the content (including but not limited to software, audio, video, text, and photographs) rests with Canovate or its licensors. All rights in the content not expressly granted herein are reserved. No rights of any kind are licensed or assigned or shall otherwise pass to persons accessing this information.
This Publication shall not be for resale in whole or in
part
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2. Contents
1. Canovate Legal Disclaimer 2
2. Contents 3
3. General Information 4
3.1 Save these instructions 4
3.2 Intended users 4
3.3 Legal information concerning the operating instructions
3.4 Copyright 4
3.5 Revision Rev. 4
3.6 Proper use 5
3.7 Precautionary measures 5
3.8 Safety Instructions 5
3.9 Symbols in these operating 5
3.10 instructions 5
3.11 Important safety instructions 6
3.12 Service and technical staff 7
3.13 RoHS compliance 7
4. Transport and handling 8
4.1 Scope of delivery of Front Cooler 8
4.2 Transport 8
4.3 Unpacking 9
6. COMPONENTS 11
6.1
6.2 Components of Fan Unit 11
7. UNITS INSTALLATION 12
7.1 UNIT INSTALLATION 12
7.1.1 FACTORY-SUPPLIED ACCESSORIES 12
7.1.2 INITIAL CHECK 13
8. DRAIN PIPING 13
8.1 GENERAL 13
8.2 DRAIN PIPE CONNECTION 14
9. ELECTRICAL WIRING 16
9.1 ELECTRICAL WIRING CONNECTION
9.2 SETTINGS OF DIP SWITCHES 17
10. MAINTENANCE 19
Components of CAN-BREEZE 11
FOR INDOOR UNIT
4
16
10.1
10.2 CLEAN THE FILTER 20
10.3 RESET OF FILTER INDICATION 20
11. OUTDOOR UNIT 21
11.1 Important Notice 21
12. TRANSPORTATION AND HANDLING 23
13. BEFORE OPERATION 23
14. AUTOMATIC CONTROLS 24
15. BASIC TROUBLESHOOTING 25
16. NAME OF PARTS OUTDOOR UNIT 27
17. UNIT INSTALLATION 29
17.1 OUTDOOR UNIT INSTALLATION 29
17.2 Installation space 30
17.3 Installation place provision 32
18. REFRIGERANT PIPING &
18.1 PIPING MATERIALS 34
18.2 SUSPENSION OF REFRIGERANT
18.3 PIPING CONNECTION FOR
18.4 Refrigerant charge 41
18.5 Caution of the pressure by check joint 41
18.6 Refrigerant Charging Quantity 41
18.7 ELECTRICAL WIRING CONNECTION
18.7.3 Setting of DIP Switches for Outdoor Unit 43
18.7.4 System installation DIP Switch Setting 45
19. TEST RUNNING 47
19.1 TEST RUN PROCEDURE BY REMOTE
19.2 TEST RUN FROM OUTDOOR UNIT
20. Specifi cations 52
21. TROUBLESHOOTING 53
TAKE OUT THE FILTER 19
34
REFRIGERANT CHARGE
35
PIPING
36
OUTDOOR UNIT
42
FOR OUTDOOR UNITS
49 CONTROL SWITCH (PC-ART EXAMPLE)
50 SIDE
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3. General Information
3.1 Save these instructions
This manual contains important instructions that must
be followed during the installation of this
equipment.
3.2 Intended users
This manual is intended for Canovate authorized
personnel. It provides component specifi cations and instructions for installing and commissioning the equipment.
3.3 Legal information concerning the operating instructions
We reserve the right to make changes in content.
Canovate is not responsible for mistakes in this documentation. Liability for indirect damages which occur through the delivery or use of this documentation is excluded to the extent allowable by law.
3.4 Copyright
The distribution and duplication of this document and
the disclosure and use of its contents are prohibited unless expressly authorised.
Offenders will be liable for damages. All rights created
by a patent grant or registration of a utility model or design are reserved.
3.5 Revision Rev.
0 of 24 November 2008
4 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
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3.6 Proper use
The Liquid Cooling Package Inline serves to dissipate
high heat losses and for the effective cooling of devices built into a server enclosure. The unit is state of the art and built according to recognised safety regulations. Nevertheless, improper use can present a hazard to life and limb of the user or third parties, or result in possible impairment of the system and other property. The unit should thus only be used properly and in technically sound condition. Any malfunctions which impair safety should be rectifi ed immediately! Follow the operating instructions! Intended use also includes following the operating instructions and fulfi lling the inspection and maintenance conditions.
3.7 Precautionary measures
Inappropriate use may result in danger. Inappropriate
use may include:
- Use of impermissible tools.
- Improper use.
- Improper rectifi cation of malfunctions.
- Use of replacement parts which are not authorised by Canovate
3.8 Safety Instructions
The Front Coolers produced by Canovate are
developed and produced with due regard to all safety precautions.
Nevertheless, the unit still causes a number of
unavoidable dangers and risks. The safety instructions provide you with an overview of these dangers and the necessary safety precautions.
In the interest of your safety and the safety of others,
please read these safety instructions carefully before assembly and commissioning of the Front Cooler.
Follow the user information found in these instructions
and on the unit carefully.
3.9 Symbols in these operating
3.10 instructions
Danger!
This warning symbol is used to indicate great dangers caused by the product which may result in injury and even death if the indicated preventative measures are not followed.
Caution!
This warning symbol is used to indicate procedures which may cause risk of equipment damage or personal injury.
Note:
This instruction symbol indicates information concerning individual procedures, explanations, or tips for simplifi ed approaches.
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 5
3.11 Important safety instructions
Danger! Electric shock!
Contact with live electrical parts may be deadly. Before switching on, ensure that it is not possible to come into contact with live electrical parts.
Danger! Injury caused by fan impellors!
Keep persons and objects away from the fan impellors! Do not remove covers until the power supply is disconnected and impellors are not moving! Always use mechanical protection when working! Shut down the respective fan as much as possible during maintenance work! Tie long hair back! Do not wear loose clothing! Fans start up automatically following power disruptions!
Danger! Cut wounds, especially through sharp
edges of the fan module and heat exchanger modules! Put on protective gloves before beginning assembly or cleaning work!
Danger! Injury due to falling loads! Do not stand under suspended loads when transporting the unit with a hoist trolley, a forklift, or a crane.
Caution! Risk of malfunction or damage! Do not modify the unit! Use only original spare parts!
Caution! Risk of malfunction or damage! Proper and fl awless unit operation can only be ensured when it is operated under the intended ambient conditions. As far as possible, be sure that the ambient conditions for which the unit is designed are complied with, e.g. temperature, humidity, air purity.
Caution! Risk of malfunction or damage! All media necessary for the control system, e.g. cooling water, must be available during the entire operating time.
Caution! Risk of malfunction or damage! In order to avoid frost damage, the minimum permissible input water temperature of +6 °C must not be undercut at any point in the water cycle! It is vital that the manufacturers’ consent is obtained before adding anti-freeze!
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Caution! Risk of malfunction or damage!
During storage and transportation below freezing point, the water cycle should be drained completely using compressed air!
Caution! Risk of malfunction or damage!
Only set the temperature control setpoint as low as is strictly necessary, since the danger of condensation through undercutting the dew point increases with a falling water inlet temperature! Ensure that the enclosure is sealed on all sides, particularly at the cable entry (condensation)!
3.12 Service and technical staff
The installation, commissioning, maintenance and
repair of this unit may only be carried out by qualifi ed mechanical and electro-technical trained personnel.
Only properly instructed personnel may carry out
service on a unit while in operation.
3.13 RoHS compliance
Front Cooler fulfi ls the requirements of EU directive
2002/ 95/EC on the Restriction of Use of Certain Hazardous Substances in Electrical and Electronic Equipment (RoHS) of 13 February, 2014.
Note: Corresponding information concerning the RoHS
directive is provided by our fi rm on the Internet at www.canovate.com
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 7
4. Transport and handling
4.1 Scope of delivery of Front Cooler
The scope of delivery of a Front Cooler includes:
Qty. Parts
Front Cooler, ready for connection
1 1 1 1 1 1 1 4
1 Assembly instructions
Accessories: Pipe fi tting condensate pump Condensate hose for condensate pump Condensate hose emergency overfl ow Sealing strip Connection plug Cable tie and spreading anchor Jumper for connection plug (strain relief for connection cable) Eyebolts
4.2 Transport
The Front Cooler is delivered shrink-wrapped on a
pallet.
Caution!
Because of its height and small base, the Front Cooler
is subject to tipping. Risk of toppling, especially after the unit is removed from the pallet!
Caution!
Transport of the Front Cooler without a pallet:
- Use only suitable and technically sound lifting gear and load-bearing devices with suffi cient load capacity.
Recommended module handling equipment
Pallet Jack
Forklift
Module Handling
If possible, transport the module using a forklift or
pallet jack.
• If using a forklift or pallet jack, ensure that the fork tine length is suitable to safely move the packaged module.
• Canovate recommends keeping the module in the protective packaging until it has been moved to the installation site.
• When handling and unpacking the module, exercise
8 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
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great care to prevent damage.
• Do not lift the module any higher than 6” (152mm) while moving it. If it must be lifted higher than 6” (152mm), exercise great care and keep all personnel who are not helping move the module at least 20’ (5m) away from the module.
• The Front Cooler ships with four outrigger-style wheels to permit rolling it into position. Canovate recommends using a forklift or pallet jack to move the Front Cooler as near as practical to its installation site before removing it from the shipping pallet.
4.3 Unpacking
Upon arrival of the module and before unpacking,
verify that the labeled equipment matches the bill of lading. Carefully inspect all items for either visible or concealed damage. Damage should be immediately reported to the carrier and a damage claim fi led with a copy sent to Canovate or to your sales representative. If you later fi nd any concealed damage, report it to both the shipping company and your local Canovate representative.
Check to be sure all required assemblies and parts
have been received.
The Front Cooler is shipped in protective packaging
and secured to a pallet (see Figure 5). Do not remove these protective items from the Front Cooler before it is at the installation location. When unpacking and handling the Front Cooler, exercise extra care to prevent damage.
Caution Risk of sudden refrigerant discharge. Can cause loss
of charge and minor injury.
If the optional pre-charged option is chosen, the
Front Cooler module is shipped with a full charge of R-134a refrigerant under pressure. Do not remove the pipe caps or plugs before the module is ready for connection to Front Cooler Piping.
Supply and return fi ttings on the pre-charged Front
Cooler modules are one-shot couplings.
Do not disconnect one-shot couplings after they
have been connected. Disconnection will release pressurized R-134a refrigerant from the Front Cooler.
Recyclable Packaging
All material used to package this module is recyclable.
Please save for future use or dispose of the material appropriately.
WARNING : Risk of top-heavy module falling over.
Can cause equipment damage, injury and death.
Read all of the following instructions before attempting
to move, lift, remove packaging from the module, or
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 9
preparing module for installation.
Use extreme caution and care when moving and
installing this unit. Use lifting equipment that is rated for the weight of the unit by an OSHA-certifi ed rating organization. Personnel should be properly trained and qualifi ed to move and rig equipment
CAUTION: Risk of sharp edges, splinters and
exposed fasteners. Can cause personal injury.
Only properly trained personnel wearing appropriate
safety headgear, gloves, shoes and glasses should attempt to move, lift, remove packaging from, or prepare module for installation
NOTICE :Risk of overhead interference. Can cause
module or structure damage.
The module may be too tall to fi t through a doorway
while on the skid. Measure the module and doorway heights and refer to the installation plans before moving the module to verify clearances.
NOTICE: Risk of improper storage. Can cause
module damage.
Keep the module indoors and protected from
dampness, freezing temperatures and contact
damage.
Exterior stretch wrapping surrounds other protective shipping features
Planks at the corners and on the sides
protect the Front Cooler during shipping
NOTICE :Risk of damage from forklift. Improper
handling with the forklift can cause exterior and/or underside damage.
Keep tines of the forklift level and at a height suitable
to fi t below the pallet.
Domestic Packaging
1. Remove the exterior stretch-wrap packaging from around the module, exposing the protective corner and side packaging planks.
2. Remove corner and side packaging planks from the module, exposing the bag over the module.
Remove the bag when ready to install the Front
Cooler.
Remove the Stabilizers at the corners
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5.
6. COMPONENTS
6.1 Components of CAN-BREEZE
1 Cabinet Frame
2 Removable Front Glass Door
3 Removable Rear Solid Door
4 Removable Side Panel
5 Fan Unit
6 Rear Panel of Fan’s Filter
7 Heat Exchanger
8 Air Duct
9 Remote Controller
10 Cover of Remote Controller
11 Adjustable Feet
6.2 Components of Fan Unit
1 Fan Motor
2 Fan
3 Fan Case
4 Electrical Control Box
5 Rail of Fan


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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 11
7. UNITS INSTALLATION
WARNING:
- Check to ensure that the accesso.ries are packed
with the indoor unit.
- Do not install the indoor units outdoors. If installed outdoors, an electric hazard or electric leakage will occur.
- Consider the air distribution from each indoor unit to
the space of the room, and select a suitable location
so that uniform air temperature in the room can be obtained.
- Avoid obstacles which may hamper the air intake or
the air discharge fl ow.
- Pay attention to the following points when the indoor
units are installed in a hospital or other places where
there are electronic waves from medical equipment, etc.
Mount suspension bolts using M10 (W3/8) as size, as shown below:
For Concrete Slab 150~160mm
I-Beam
Suspension Bolts (W3/8 or M10)
Steel
Do not put any foreign material into the indoor unit
and check to ensure that none exist in the indoor unit
before the installation and test running. Otherwise a
re or failure, etc., may occur.
Wo oden Bar (60 mm to 90 mm Square)
Concrete
W ooden Beam
Anchor Bolt
Nuts
Square washers
Sling Bolt (W3/8 or M10)
7.1 UNIT INSTALLATION
7.1.1 F A C T O R Y -SUPPLIED ACCESSORIES
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7.1.2 INITIAL CHECK
Indoor unit with proper clearance around it for
operation and maintenance working space, as shown below
Min. 500
Min.400
Min. 40
Check down slope pitch of drain piping is following
the specifi cation indicate in chapter ‘Drain Piping’
8. DRAIN PIPING
8.1 GENERAL
CAUTION:
- Do not create an upper-slope or rise for the drain piping, since drain water will fl ow back to the unit and
leakage to the room will occur when the unit
operation is stopped.
Incorrect: Upward Slope
Min. 8
(mm)
Min. 300Min. 300
INCORRECT
Incorrect: Rising Part
Do not connect the drain pipe with sanitary or
sewage
piping or any other drainage piping.
- When the common drain piping is connected with other indoor units, the connected position of each indoor unit must be higher than the common piping.
The pipe size of the common drain pipe must
be large enough according to the unit size and number of unit.
Drain Piping connection
CORRECT
1/25~1/100 Down Slope
Common Drain Piping
Drain piping will require insulating if the drain is
installed in a location where condensation forming on
the outside of drain pipe may drop and cause
damage. The insulation for the drain pipe must be selected to insure vapor sealing and prevent condensation forming.
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 13
Drain trap should be installed next to indoor unit. This trap must be designed to good practice and be
checked with water (charged) and tested for correct ow. Do not tie or clamp the drain pipe and refrigerant pipe together.
NOTE:
Install drainage in accordance with national and local codes.
After performing drain piping work and electrical
wiring, check to ensure that water fl ows smoothly as in the following procedure:
Checking Unit without Drain-up Mechanism
- Pour approximately 1.8 liters of water into the drain
pan.
- Check to ensure that the water fl ows smoothly or whether no water leakage occurs. When water cannot
be found at the end of the drain piping, pour another
approximately 1.8 liters of water into the drain pan.
NOTE: Pay attention to the thickness of the insulation when
the left side piping is performed. If it is too thick, piping can not be installed in the unit.
8.2 DRAIN PIPE CONNECTION
The standard direction of drain piping connection
is right side as viewed from the discharge grilles. However, it can be performed from the left side connection is required due to the building construction.
For Right Side Connection
1. Insert the hose into the wire clamp.
2. Push the drain hose onto the drain boss until the hose reaches the end of the drain pan.
3. Tighten the screw for the wire clamp in order to hold the hose around the drain connection without any leakage of drain water as shown bellow.
4. Insulate the drain hose around the wire clamp to prevent any condensation as shown.
Drain Hose
Wire Clamp A
Wire Clamp b
14 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
Drain Pipe
Insulation
Drain Boss
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For Left Side Connection
Fan Runner
Drain Boss
Fan Motor
Rear Side
Insulation Plug
Drain Plug
Fastener Band
Drain Plug
Remove the drain plug of the left-side drain boss as indicated in the following procedure.
1. Cut the fastener.
2. Remove the insulation material.
3. Remove the drain plug.
4. Insert the drain plug into the right-side and drain boss using a driver as shown below.
Driver
Drain Plug
Drain Connection
Unit Side
5. After inserting the drain plug into the right-side drain
boss, seal the jointed part by using a water-proof chloride type sealing material and secure it with a fastener.
Seal Material
Plug
6. Wrap the insulation material around the drain
connection.
7. Connect the drain hose to the left side drain
connection using the same procedure as for the right side drain connection.
Connecting a Drain Piping
1. Prepare a polyvinyl chloride (PVC) tube with an outer diameter of 26mm. (VP20)
2. Pay attention to the position of the drain pipe. Keep
the down-slope, 1/25 to 1/100. Do not create an upper slope or rise for the drain piping.
3. Seal the connecting part of the drain pipe by using the water-proof chloride type sealing material.
4. Wrap the insulation material around the connecting
part perfectly.
5. Fasten the drain pipe to the connecting part using the factory-supplied clamp.
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 15
Drain Hose
(
)
Insulation
eld supplied
Secure Downward Slope
Insulation
Clamp
6. Do not connect the drain pipe with sanitary sewage or any other drainage pipe.
7. When installing the pipe, do not tie the drain pipe and refrigerant pipe together. Tie the drain pipe as shown below
Band
Rear Side piping
Band
8. After completing the drain pipe work, pour water into the drain pan and check to ensure that water ows smoothly
9. ELECTRICAL WIRING
9.1 ELECTRICAL WIRING CONNECTION FOR INDOOR UNIT
CAUTION:
Use twisted shielded pair cable or shield pair cable for transmission wires between the indoor and the outdoor units, and connect the shielded part to the earth screw in the electrical box of the indoor unit as shown below.
Single phase connection
Remote Control (PC-ART)
Transmission Wires
Power supply wires (Single phase)
Earth Screw
Rear Side piping
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The electrical wiring connection for the indoor unit is
shown below.
1. Connect the cable of the remote control switch to the terminals A and B in electrical box through the connecting hole in the cabinet, as shown below.
2. Connect the power supply and ground wires to the
terminals in the electrical box.
3. Connect the wires between the indoor unit and the
outdoor unit to the terminals 1 and 2 in the electrical
box, as shown below:
Knockout hole for wirings
Grille
Electrical Box
Connector
Cord clamp
RCS (Optional)
Transmission wires
Power wires
RCS (Optional)
9.2 SETTINGS OF DIP SWITCHES
Quantity and Position of Dip Switches
Dips switches position is the following:
RSW2
DSW5
DSW4
DSW3
DSW6
RSW1
DSW7
CAUTION:
Before setting dips switches, fi rstly turn off power
source and set the position of the dips switches. If the
switches are set without turning off the power source, the contents of the setting are invalid.
DSW3: Capacity Code Setting
No setting is required, due to setting before shipment.
This dip switch is utilized for setting the capacity code which corresponds to the Horse Power of the indoor unit.
HP 1.8 2.0 2.3 2.5
Setting
Position
ON
1 2 3 4
3.0 4.0 5.0 6.0
Setting
Position
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ON
1 2 3 4
ON
1 2 3 4
ON
1 2 3 4
ON
1 2 3 4
ON
1 2 3 4
ON
1 2 3 4
ON
1 2 3 4
Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 17
DSW6 and RSW1: Unit No. Setting
The below fi gure indicates the position before
shipment.
Indication Use athead driver
DSW6 RSW1
ON
1 2 3 4 5 6
Here is set DSW6 and RSW1 before shipment up to 63 can be set.
Ex. Setting nº16
ON
1 2 3 4 5 6
Nº 1 PIN is on
RSW1
Fix to 6
DSW5 and RSW2: Refrigerant Cycle No. Setting
Setting is required. Setting position before shipment
in
DSW5 RSW2
ON
1 2 3 4 5 6
Here is set DSW5 and RSW2 before shipment up to 63 can be set.
Ex. Setting 5
system
RSW2
ON
1 2 3 4 5 6
All pins are OFF
Fix to 5
DSW4: Unit Model Code Setting
No setting is required. This switch is utilized for setting
the model code which corresponds to the indoor unit type.
Indoor Unit Model DSW4 Setting
RPC
18 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
ON
1 2 3 4
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DSW7: Fuse Recover
In case of applying high voltage to the terminal 1,2 of TB1, the fuse on the PCB1(M) is cut. In such a case, rstly correct the wiring to TB1 and then turn ON #1 (as showing beside)
DSW7: Remote Control Selection
No setting is required. Setting position before shipment is all OFF (PC-ART) Remote Control Switch Selected).
NOTE:
- The mark ““ indicates position of dips switches.
Figures show setting before shipment or after selection.
10. MAINTENANCE
Do not operate the system without the air fi lter to
protect the indoor unit heat exchanger against being clogged. Turn OFF the main power switch before taking out the fi lter. (The previous operation mode may appear.)
The indication, “FILTER” is shown on the display
of the remote control switch. Take out the air fi lter according to the indicated steps for each unit.
ON
ON
1 2
1 2
10.1 TAKE OUT THE FILTER
Ceiling Type
1. Side the knobs.
Knob
2. Open the air inlet grille.
3. Take out the air fi lter from the air inlet grille.
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 19
10.2 CLEAN THE FILTER
Clean the air fi lter according to the following steps:
1. Use a vacuum cleaner or let water fl ow onto the air lter for removing the dirt from the air fi lter.
CAUTION:
Do not use hot water higher than approximately 40ªC
2. Dry the air fi lter in the shade after shaking off moisture.
3. Do not use cleaner or other chemicals
10.3 RESET OF FILTER INDICATION
After cleaning the air fi lter, press the “RESET” button.
The FILTER indication will disappear and the next lter cleaning time is set.
20 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
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11. OUTDOOR UNIT
11.1 Important Notice
• No part of this manual may be reproduced without written permission.
• If you have any questions, contact your service contractor of Canovate.
• This manual gives a common description and information for this air conditioner which you operate as well as for other models.
• Check and make sure that the explanations of each part of this manual correspond to your air conditioner model.
• Refer to the models codifi cation to confi rm the main characteristics of your system.
• Signal words (DANGER, WARNING and CAUTION) are used to identify levels of hazard seriousness. Defi nitions for identifying hazard levels are provided below with their respective signal words.
• It is assumed that this unit will be operated and serviced by English speaking people. If this is not the case, the customer should add safety, caution and operating signs in the native language of the personal.
• This air conditioner has been designed for the following temperature. Operate the air conditioner within this range:
Temperature
Maximum Minimum
Cooling
Mode
Heating
Mode
DB: Dry Bulb Temperature WB: Wet Bulb Temperature
Indoor 32°C DB/23°C WB
Outdoor 46 ºC DB
Indoor 27 °C DB
Outdoor 15 °C WB
21°C DB/15°C WB
-5 °C DB
15 °C DB
-20 °C WB
These operations modes are controlled by the remote
control switch.
• This manual should be considered as a permanent part of the air conditioner. This manual gives a common description and information for this air conditioner which you operate as well as for other models.
DANGER
Pressure Vessel and Safety Device: This air
conditioner is equipped with a high pressure vessel under PED (Pressure Equipment Directive). The pressure vessel has been designed and tested before shipment according to PED. Also, in order to prevent the system from an abnormal pressure, a high pressure switch, which needs no fi eld adjustment, is
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 21
utilized in the refrigeration system.
Therefore, this air conditioner is protected from
abnormal pressures. However, if abnormally high pressure is applied to the refrigeration cycle including the high pressure vessel(s), it will result in serious injury or death due to explosion of the pressure vessel.
Do not apply a pressure higher than the following
pressure to the system, by modifying or changing the high pressure switch.
CAUTION
This unit is designed for commercial and light industrial
application.
If installed in house hold appliance, it could cause
electromagnetic interference.
Start-up and Operation: Check to ensure that all the
stop valves are fully opened and no obstacle exists at the inlet/outlet sides before start-up and during the operation.
Maintenance: Periodically check the high pressure
side pressure.
If the pressure is higher than the maximum allowable
pressure, stop the system and clean the heat exchanger or remove the cause.
Maximum Allowable Pressure and High Pressure
Cut-out Value:
Outdoor Unit Model Refrigerant
8 kW
14 kW R410A 4.15 4.00 ~ 4.10
R410A
Maximum Allowable
Pressure (MPa)
4.15
High Pressure Switch
Cut-out Value (MPa)
4.00 ~ 4.10
NOTE
The label for the vessel under PED are attached
on the high pressure vessel. The pressure vessel capacity and vessel category are indicated on the vessel.
Location of High Pressure Switch
Compressor
NOTE
The high pressure switch is indicated on the electrical
wiring diagram in the outdoor unit as PSH connected to printed circuit board (PCB1) in the outdoor unit
22 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
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Structure of High Pressure Switch
Contact Point Pressure Detected
Connected to the electrical wire
DANGER
Do not change the high-pressure switch locally or
change the high pressure cut-out set value locally. If changed, it will cause serious injury or death due to explosion. Do not attempt to turn service valve rod beyond its stop.
12. TRANSPORTATION AND HANDLING
When hanging the unit, ensure a balance of the unit,
check safety and lift it up smoothly Do not remove any packing materials. Hang the unit under packing condition with two ropes. For safety reasons ensure that the outdoor unit is
lifted smoothly and does not lean
Model
8-14 kW
Gross
Weight (kg)
90
13. BEFORE OPERATION
CAUTION
Supply electrical power to the system for approximately
12 hours before start-up or a long shutdown. Do not
start the system immediately after power supply,
it may cause a compressor failure because the
compressor is not heated well. When the system is started after a shutdown longer
that approximately 3 months, it is recommended to
check the system by your service contractor.
> 60º
0.7 -1.0 m
Turn OFF the main switch when the system is to be
stopped for a long period of time: If the main switch
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 23
is not turned OFF
the oil heater is always energised during compressor
stopping. Make sure that the outdoor unit is not covered with
snow or ice. If covered, remove it by using hot water (approximately
50°C). If the water temperature is higher that 50 °C, it
will cause damage to plastic parts.
, electricity will be used, because
14. AUT
The system is equipped with the following functions.
Three minute guard
The compressor remains of
once it has stopped. If the system is started within
approximately 3 minutes after it has stopped, the
RUN indicator is activated. However, the cooling
operation or the heating operation remains off and
does not start until after 3 minutes has elapsed. Operation may stop for 6 minutes maximum to protect
compressor.
Frost prevention during cooling operation
When the system is operated in a low temperature
room, the cooling operation may be changed to fan
operation for a while to avoid frost formation on the
indoor heat exchanger.
Automatic restart after power failure
If the power supply is interrupted for short periods of
time (up to 2 seconds) the Remote Control switch will
retain the settings and the unit will restart when the
power is restored. If Automatic Restart is required after
periods of lost power supply in excess of 2 seconds
please contact your distributor (optional function).
OMATIC CONTROLS
f for at least 3 minutes
Slow air control during heating operation
Can be setting than when the compressor is stopped
while the thermostat is OFF, or the system is
performing the automatic defrosting operation, the
fan speed is set at the slow position.
Automatic defrosting cycle
When the heating operation is stopped by pressing
RUN/STOP switch, frosting on the outdoor unit
is checked and the defrosting operation may be
performed for the maximum of 10 minutes.
Prevention of overload operation
When the outdoor temperature is too high during
heating operation, heating operation is stopped
due to activation of the outdoor thermistor until the
temperature becomes low.
Hot start during heating operation
To prevent cold air discharge, the fan speed is
controlled from the slow position to the set position
according to the discharge air temperature. At this
time the lover is fi xed horizontally.
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15. BASIC TROUBLESHOOTING
CAUTION
When water leakage from the indoor unit occurs, stop
the operation and contact your contractor When you smell or white smoke occurs from the unit,
stop the system and contact your contractor.
This is not abnormal
Sound from deforming Part
During system starting or stopping, and abrading
sound might be heard. However, this is due to thermal
deformation of plastic parts. It is not abnormal.
Refrigerant Flow Sound
While the system is being started or stopping, sound
from the refrigerant fl ow may be heard.
Smells from Indoor Unit
Smell adheres on indoor unit after a long period of
time. Clean the air fi lter and panels or make a good
ventilation.
Steam from Outdoor Heat Exchanger
During defrosting operation, ice on the outdoor heat
exchanger is melted, resulting in making steam.
Dew on Air Panel
When the cooling operation continues for a long
period of time under high humidity conditions (higher
than 27°C DB/80% R.H.), dew can form on the air
panel.
Dew on Cabinet
When the cooling operation continues for a long
period of timer (higher than 27°C DB/80% R.H.), dew
can form on the cabinet.
Sound for the indoor unit heat exchanger
During the cooling operation, a sound may be heard
from the indoor unit heat exchanger due to water
freezing or melting.
No operation
Check whether the SET TEMPERATURE is set at the
correct temperature.
Not cooling well or heating well
-- Check for obstruction of air fl ow of the outside or
inside units.
-- Check if too much heat source exists in the room.
-- Check if the air fi lter is clogged with dust.
-- Check to see if the doors or windows are opened
or not.
-- Check if the temperature condition is not within the
operating range.
Abnormal swing louver’s position
Check if the four louver’s position at the air outlet are
in same
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 25
position.
If trouble still remains...
If the trouble still remains even after checking the
above items, contact your service contractor and
inform the following data:
-- Unit Model Name
-- Content of Trouble
-- Alarm Code no. on Liquid Crystal Display
NOTE
Except for a long period of shutdown, keep the main
switch ON, since the oil heater is energised when the
compressor is stopped.
26 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
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16. NAME OF PARTS OUTDOOR UNIT
No. Part Name
1 Compressor
2 Accumulator
3 Heat exchanger
4 Propeller fan
5 Fan motor
6 Strainer
7 Distributor
8 Reversing valve
9 Micro-computer control expansion
valve
10 Solenoid valve for hot gas
11 Stop valve for gas line
12 Stop valve for liquid line
13 Check Joint
14 Electrical box
15 High pressure switch for protection
17 Pressure switch for control
18 Silencer
19 Crankcase heater
20 Vibration absorbing rubber (3pcs.)
21 Air outlet
22 Air inlet
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 27
C
F
D
F
B
A
E
Mark Part name
A Gas line refrigerant piping connection
B Liquid line refrigerant piping connection
C Outdoor unit
D Ambient thermistor
E Discharge gas thermistor
F Pipe thermistor
No Part name
1 Compressor
2 Heat exchanger
3 Accumulator
4 Micro-Computer control expansion valve
5 Reversing valve
6 Solenoid valve for gas bypass
7 Strainer
8 Distributor
9 Check joint
10 High pressure switch for protection
11 Pressure switch for control
12 Stop valve for gas line
13 Stop valve for liquid line
14 Silencer
or cooling for heating
28 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
Connection by
Connection by
welding
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R410A 4.15 MPa
Gas refrigerant
Leakage test
pressure
17. UNIT INSTALLATION
17.1 OUTDOOR UNIT INSTALLATION
CAUTION
Transport the products as close to the installation
location as practical before unpacking. Do not put any material on the products. Apply four lifting wires on to the outdoor, when lifting
it by crane
CAUTION
Install the outdoor unit with suffi cient clearance
around it for operation and maintenance as shown in
the next fi gures. Install the outdoor unit where good
ventilation is available
Do not install the outdoor unit where is a high
level of oil mist, salty air or sulphurous atmosphere.
Install the outdoor unit as far as practical (being
at least 3 meters) from electromagnetic wave radiator
(such as medical equipment).
For cleaning, use noninfl ammable and
nontoxic cleaning liq- uid. Use of infl ammable agent
may cause explosion or fi re.
Work with suffi cient ventilation, for working in
an enclosed space may cause oxygen defi ciency.
Toxic gas may be pro- duced when cleaning agent is
heated to high temperature by, e.g., being exposed to
re.
Cleaning liquid shall be collected after cleaning.
Pay attention not to clamp cables when
attaching the service cover to avoid electric shock or
re.
C A U T I O N
Keep clearance between the units of more than
100mm, and avoid obstacles that may hamper air
intake, when installing more than one units together. Install the outdoor unit in the shade or not exposed
to direct sun- shine or direct radiation from high
temperature heat source. Do not install the Outdoor Unit in a space where a
seasonal wind directly blows to the Outdoor fan. Check to ensure that the foundation is fl at, level and
suffi ciently strong. Install the unit in a restricted area not accessible by
the general public Aluminium fi ns have very sharp
edges. Pay attention to the fi ns to avoid injury
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 29
17.2 Installation space
(Unit: mm)
Single Installation Multiple Installation (Two units or more)
Blocked in Inlet Side
Upper Side Open
200 or more of the back space is acceptable when the right and left sides are open.
Allow 100 mm of space between units. Leave open both right and left sides.
30 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
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Blocked in Inlet Side
Be sure to use the fan direction guide. Leave open both right and
left sides.
Upper Side Blocked
Single Installation Multiple Installation (Two units or more)
Be sure to use the fan direction guide. Allow 100 mm of space between units.
Leave open both right and left sides.
100 mm or more of the side space is acceptable on the service cover side.
Leave open both right and left sides.
The length A is as shown in the following table:
LA 0 < L+ 600 or greater +/+ 1400 or greater
Single Installation Multiple Installation (Two units or more)
Allow 100 mm of space between units. Leave open both right and left sides..
Be sure to use the fan direction guide. Allow 100 mm of space between units. Leave open both right and left sides. No more than 2 units for multiple installation.
When L!+XVHDEDVHIRURXWGRRUXQLWWRPDNHL+
Close the base not to allow the outlet air bypassed.
Outlet Side Blocked
Upper Side Open
Allow 100 mm of space between units. Both right and left sides shall be open.
Be sure to use the fan direction guide. Leave open both right and left sides.
The length A is as shown in the following table:
LA
0 < L+ 600 or greater +/+ 1400 or greater
Be sure to use the fan direction guide. Allow 100 mm of space between units. Leave open both right and left sides. No more than 2 units for multiple installation.
When L!+XVHDEDVHIRURXWGRRUXQLWWRPDNHL+
Close the base not to allow the outlet air bypassed.
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 31
17.3
Installation place provision
Concrete Foundation
1
Foundation could be on fl at and is recommended be 100-300 mm higher than ground level.
2 Install a drainage around foundation for smooth
drain
3 When installing the outdoor unit fi x the unit by
anchor bolts of M10.
4 When installing the unit on a roof or a veranda,
drain water sometimes turns to ice on a cold morning. Therefore, avoid draining in an area that people often use because it is slippery.
Space for downward piping space
*
Outdoor Unit
1
2
Mortar Hole (Ø100xDepth 150)
3
Anchor Bolt M10 (Ø12.5 Hole)
4
Drainage (Wide 100xDepth 150)
5
Drainage
6
V
ibration-proof rubber
7
Description
N O T E
When the mark * dimension is secured, piping work
from bottom side is easy without interference of foundation.
5
The whole of the base of the outdoor unit should be installed on a foundation. When using vibration-proof mat, it should also be positioned the same way. When installing the outdoor unit on a fi eld supplied frame, use metal plates to adjust the frame width for stable installation as shown in below fi gure.
32 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW www.canovate.com l info@canovate.com l P. +90 216 484 2222
Outdoor unit is unstable
Frame
Outdoor unit is stable
Frame
INCORRECT
70 mm
Base width of outdoor unit
60mm Frame with (Field supplied)
CORRECT
70 mm
Base width of outdoor unit
100mm or more Metal plate
Recommended Metal Plate Size
- (Field-Supplied) Material: Hot-Rolled Mild Steel
- Plate (SPHC) Plate Thickness: 4.5 T
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 33
Fix Unit to the wall
1. -
2. Ensure the foundation so that avoid the deforming and noise.
3. In case of prevention from vibration transfer to the building, use rubber Mat.
Suspended unit
1. Suspend the unit as the drawing indicates.
2. Ensure that wall can resist the Out­cation label plate.
3. It is recommended to select each foot support to bear the full weight of the unit (in order to consider stress fatigue applied when unit is working too).
Installing location where the unit will be exposed to strong wind.
-
(*) Field supplied
Rubber Material (Field Supplied)
Wall bracket (*)
Anchor Bolts (*)
Mark Dimension
Model
A (mm) 529
7-14 kW
CAUTION Pay attention to the following for installation: Installation shall ensure that outdoor
unit will not incline, vibrate, make noise or fall down by a blast of wind or in an earthquake. Calculate quake-resistance strength to ensure that installation is strong enough against falling. Fix the unit
in a location without walls or windbreak and likely exposed to a blast of wind.
to the front and back.
Follow the instructions below to install on the rooftop or a location without sur­rounding buildings, where strong wind is expected against the product.
1. Choose a location where the outlet or inlet side of the product will not be exposed to strong wind.
2. When the outlet is exposed to strong wind: Direct strong wind may cause lack
operation.
18. REFRIGERANT PIPING & REFRIGERANT CHARGE
18.1 PIPING MATERIALS
1 Prepare locally-supplied copper pipes. 2 Select the piping size with the correct thickness
and correct material which can have suffi cient pressure strength.
3 Select clean copper pipes. Make sure there is
no dust and moisture inside. Blow the inside of the pipes with oxygen free nitrogen to remove any dust and foreign materials before con- necting pipes.
CAUTION
Excessive strong wind against the outdoor unit outlet may cause inverse rotation and damage the fan and motor.
N O T E
A system with no moisture or oil contamination will
give maximum performance and lifecycle compared
34 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
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to that of a poorly prepared system. Take particular care to ensure all copper piping is clean and dry internally.
There is no refrigerant in the cycle of the indoor unit.
C A U T I O N
Cap the end of the pipe when pipe is to be inserted
through a hole
Do not put pipes on the ground directly without a cap
or vinyl tape at the end of the pipe
If piping installation is not completed until next day
or over a long- er period of time, braze off the ends of the piping and charge with oxygen free nitrogen through a Schrader valve type access fi tting to prevent moisture and particle contamination.
Do not use insulation material that contains NH3
because it can damage cooper pipe material and can be a source of future leak- age.
Completely insulate both refrigerant gas piping and
liquid piping between the indoor unit(s) and the outdoor unit.
If not insulated, dew will ocur on the piping surface
18.2 SUSPENSION OF REFRIGERANT PIPING
Suspend the refrigerant piping at certain points and
prevent the refrigerant piping from touching the weak part of the building such as wall, ceiling, etc…
(If touched, abnormal sound may occur due to the
vibration of the piping. Pay special attention in case of short piping length).
1~15m
Fire-Proof Section Treatment
Indoor unit
Do not fi x the refrigerant piping directly with the
metal fi ttings (The refrigerant piping may expand and contract).
Some examples for suspension method are shown
below.
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 35
For Suspending Heavies
For piping along the wall
For instant installation work
18.3 PIPING CONNECTION FOR OUTDOOR UNIT
1 The pipes can be connected from 4 directions.
Make holes in the piping cover or cabinet for taking out pipes. Take the pip- ing cover away from the unit, and make holes by cutting along the guideline at the rear of the cover or punching with a driver. Remove the burr with a cutter, and place a insulation (fi eld supplied) to protect cables and pipes
(picture as example)
No Description
1 Rear side piping work
2 Pipe Cover
3 Right side piping work
4 Bottom side piping work (Knock out hole)
5 Front side piping work
6 Piping work
7 Stop Valve
8 Removing Direction for Service Cover
C A U T I O N
Notes to open/close the service cover:
Remove the screws following the instructions to the above fi gure.
Slowly press down the cover.
NOTE
Hold the cover with a hand to remove screws as the
cover may fall down.
36 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
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Service cover
Hook (three places): two fans
Hook (two places): one fan
(picture as example)
For the front and side piping
Front piping hole
Side piping hole
To use racking or conduit tubes, check the size and
remove part following the slit.
N O T E
Place insulation (fi eld supplied) to protect cables and
pipes from being damaged by plate edges
For the downward piping
Cables
Liquid piping
Gas piping
Knock-out hole
Bottom base
N O T E
Cables shall not contact directly to the pipes.
For the rear side piping
Rear Cover
N O T E
Remove the rear pipe cover under the rear cover and
remove
part following the slit.
2 Mount the piping cover in order to avoid water
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 37
entering into the unit. Seal the holes where pipes and wires are inserted, by using a insulation (fi eld- supplied).
3 If the
eld-supplied piping is connected with stop valves di- rectly, it is recommended use a tube bender.
4 Check to ensure that the stop valves are closed
completely before connecting pipes.
5 Connect the fi eld supplied refrigerant pipes to
the indoor unit and outdoor unit. Apply the oil thinly at the seat fl are nut and pipe before tightening.
The required tightening torque is as follows:
Pipe Size
Tightening Torque (Nm)
Ø 6.35 mm (1/4) 20
Ø 9.53 mm (3/8) 40
Ø 12.70 mm (1/2) 60
Ø 15.88 mm (5/8) 80
Ø 19.05 mm (3/4) 100
6 After connecting the refrigerant piping, seal the
open space between knockout hole and refrigerant pipes by using insula- tion material
Description
Insulation Material Insulation Material Field Supplied Insulation Material
Unit
Side
1
2
3
4
7 Operation of stop valve should be performed
according to the fi gure
below.
Close before shipment
Outdoor unit stop valve
Spindle T
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ype
8-14 kW
1
2
3
4
Tightening Torque (Nm)
12 34
Liquid valve 7-9
Gas valve 9-11
40
10HP: 60
80
8/10HP: 100
Spindle Type Ball Type
Description Remarks
Cap
1
Allen wrench Hex 4 mm
2
Refrigerant Piping Field Supplied
3
Flare nut
4
Refrigerant Pressure To Outdoor Unit
5
Seat Surface Fully closed position
6
Check Joint Only the charging those can be connected
7
Charge port cap
8
O-Ring Rubber
9
Spindle valve
10
Shaft
11
Pin
12
Stopper
13
Closed
(a)
Opened
(b)
Do not apply two spanners at this position. If applied, leakage will occur.
Open – Counterclockwise Close – Clockwise
This valve is opened or closed with rotating 90 degrees at the ball valve part. Rotate the shaft until the pin touches the stopper. Do not apply the extra force. Use a slotted screwdriver to control
the shaft. Do not leave the ball valve partly ope
33-42
3HP: 33-42
4/5/6HP: P=20-25
S/C=33-42
8/10HP:20-25
Stop valve (Spindle type)
Flare nut
14-18
(a) (b)
n
Use two spanners here for pipe con­nection
Don not apply two spanners work here
Do not work with two spanners here.
Refrigerant leakage shall
Position to apply spanners
occur
Spindle type Ball type
C A U T I O N
At the test run, fully open the spindle and ball stop
valve. If not fully opened, the devices will be damaged.
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 39
Do not attempt to turn service valve rod beyond its
stop.
Do not loosen the stop ring. If the stop ring is loosened,
it is dan- gerous since the spindle will hop out.
An excess or a shortage of refrigerant is the main
cause of trouble to the units. Charge the correct refrigerant quantity according to the description of label at the inside of service cover.
Check for refrigerant leakage in detail. If a large
refrigerant leakage occurs, it will cause diffi culty with breathing or harmful gases would occur if a fi re was being used in the room.
Evacuation and refrigerant charge
- Connect the gauge manifold using charging hoses with a vacuum pump or a nitrogen cylinder to the check joints of the liquid line and the gas line stop valve.
- Check for any gas leakage at the fl are nut connection, by using nitrogen gas to increase the pressure at
4.15 MPa for outdoor units inside of the fi eld-supplied piping.
- Operate the vacuum pump for 1 to 2 hours until the pres- sure decreases lower than a pressure of 756 mmHg in vacuum.
- For charging refrigerant, connect the gauge manifold us- ing charging hoses with a refrigerant charging cylinder to the check joint of the liquid line stop valve.
- Charge the proper quantity of refrigerant according to the piping length (Calculate the quantity of the refrigerant charge).
- Fully open the gas line stop valve, and slightly open the liquid line stop valve.
- Charge refrigerant by opening the gauge manifold valve.
- Charge the required refrigerant within the difference range of ±0.5kg by operating the system in cooling.
- Fully open the liquid line stop valve after completing refrig- erant charge.
- Continue cooling operation for more than 10 minutes to circulate the refrigerant.
Thermal insulation
Gas line
Outdoor unit
Manifold gauge
Vacuum cylinder
Example of Evacuation and Refrigerant Charge.
40 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
Liquid line
Liquid stop valve
Gas stop valve
Nitrogen tank (For air Tight test
& Nitrogen blow during brazing)
of the piping connection with thermal insulation
Insulate the liquid pipe for prevention of the capacity decrease according to the ambient air conditions and the dewing on the pipe sur­face by the low pressure
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18.4 Refrigerant charge
CAUTION Do not charge OXYGEN, ACETYLENE, or other
ammable and poisonous gases into the refrigerant because an explosion can occur. It is recommended that oxygen free nitrogen be charged for these types of tests cycle when performing a leakage test or an airtight test. These types of gases are extremely dangerous, Insulate the unions and fl are-nuts at the piping connection part completely.
Insulate the liquid piping completely to avoid a
decrease of performance;
if not, it will cause sweating on the surface of the pipe. Charge refrigerant correctly. Overcharging or
insuffi cient charging could cause a compressor failure.
Check for refrigerant leakage in detail. If a large
refrigerant leakage occurred, it would cause diffi culty with breathing or harmful gases would occur if a fi re were being used in the room.
If the fl are nut is tigthened too hard, the fl are nut may
crack after a long time and cause refrigerant leakage.
18.5 Caution of the pressure by check joint
When the pressure is measured, use the check joint
of gas stop valve (A), and use the check joint of liquid piping (B) in the fi gure below.
At that time, connect the pressure gauge according to
the following table because of high pressure side and low pressure side changes by operation mode.
NOTE
Be careful that refrigerant and oil do not splash to the
electrical parts at removing the charge hoses.
The gas stayed at O-ring screw part is opened and may make sound
B
However, it is not gas leakage.
C
A
.pac eht gnivomer nehw
18.6 Refrigerant Charging Quantity
Outdoor Units has been charged with refrigerant for
30m of actual piping length. An additional refrigerant charged is required in systems with actual piping length longer than 30m.
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1
Determine an additional refrigerant quantity according to the following procedure, and charge it into the system.
2 Record the additional refrigerant quantity to facilitate
service activities thereafter.
Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 41
CAUTION
When charging refrigerant accurately measure
refrigerant to be charged.
Overcharging or undercharging of refrigerant can
cause compressor trouble
In case of actual piping length less than 5 m, consult
your distributor
.
18.7
ELECTRICAL WIRING CONNECTION
FOR OUTDOOR UNITS
The electrical wiring connection for the outdoor unit is shown in fi gure
8-14 kW
1~ 230V
Power supply
below:
Control cable (5V)
able for Terminal Connection between units
T
Wiring
Power Supply DC inverter O.U. to O.U.
Operating DC inverter O.U. to I.U. or I.U. toI.U. 1 to1,
Remote Control DC inverter I.U. to I.U. A to A, B to B
System Units type Connection of
terminals
L1 to L1, L2 to L2, L3 to L3, N to N
I.U. to I.U. L1 to L1, N to N)
2 to 2
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18.7.3
Setting of DIP Switches for Outdoor
Unit
Quantity and Position of DIP
is as follows:
Switches. The location
DSW1: For T
Factory setting
est Run
DSW2: Optional Function Setting
Factory setting
3LSLQJOHQJWKP
3LSLQJOHQJKWP
Optional function setting
Optional function setting
ON
1 2 4 6
([WHUQDOLQSXWRXWSXWVHWWLQJPRGH
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DSW3: Capacity
Factory setting
8 kW
ON
1 2 3 4 5 6
8 kW
ON
1 2 3 4 5 6
DSW5: T
ransmission Setting of End Terminal
14 kW
ON
1 2 3 4 5 6
14 kW
ON
1 2 3 4 5 6
Resistance
Factory setting
Cancellation
In the case that the outdoor units quantity in the same
H-LINK is 2 or more, set No. 1 pin of DSW5 at “OFF” side from the 2nd refrigerant group outdoor unit. If only one outdoor unit is used, no setting is required. Refrigerant Cycle No. Setting
DSW6: Optional function setting (IVX series only)
For individual operation (factory setting position)
For IVX series
For simultaneous operation
DSW4
Factory setting (Setting for the ten digit).
DSW6: Not available for ES series
tpmEy
Factory setting
or
RSW1
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Factory setting (Setting for the last digit).
0
1
9
2
8
3
7
4
6
5
18.7.4
System installation DIP Switch
DSW5
12
H-LINK) ( H-LINK)
(
DSW5
12
Setting
Dip Switch Setting of Indoor PCB and Outdoor PCB
for H-LINK II
It is required to set dip switches of every indoor unit
and outdoor unit and match of the transmission circuit impedance.
Dip Switch Setting Example:
DSW5
12
DSW5
12
( H-LINK)
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DSW5
Terminating Resistance
DSW4
Refrigerant Cycle Nº (Setting for ten digit)
RSW1
Refrigerant Cycle Nº (Setting for last digit)
Outdoor units
Indoor units
DSW5
Refrigerant Cycle Nº (Setting for ten digit)
RSW2
Refrigerant Cycle Nº (Setting for last digit)
DSW6
Indoor unit Address (Setting for ten digit)
Cycle nº 0
Cycle nº 1
Cycle nº 2
RSW1
Indoor unit Address (Setting for last digit)
Unit Name of Dip Switch Mark
Refrigerant Cycle
Outdoor Unit
Terminating Resistance DSW5
Refrigerant Cycle
Indoor Unit
Indoor Unit Address
DSW4 RSW1
DSW5 RSW2
DSW6 RSW1
Setting Before
Shipment
DSW4 RSW1
DSW5 RSW2
DSW6 RSW1
Function
For setting refrigerant cycle address of Outdoor Unit. Set the DSW4 and RSW1 not to overlap the setting of other Outdoor units in the same H-LINK system
For matching impedance of transmission circuit, set the DSW5 accord­ing to the quantity of outdoor units in the H-LINK system.
For setting refrigerant cycle address of indoor units. Set the DSW5 and RSW2 corresponding to the address of outdoor unit in the same refriger­ant cycle.
For setting indoor unit address. Set the DSW6 and RSW1 not to overlap the setting of other indoor units in the same refrigerant cycle. (If not set, the automatic address function is performed).
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19. TEST RUNNING
When installation is completed, perform test run
according to the following procedure, and hand over the system to the customer. Perform test run regarding indoor units one by one in order, and confi rm that the electrical wiring and the refrigerant piping are correctly connected.
Test run should be performed according to the Test
Run Proce- dure on next page.
C A U T I O N
Do not operate the system until all the check points
have been cleared:
Check to ensure that the electrical resistance is more than 1 MΩ, by measuring the resistance between ground and the terminal of the electrical parts. If not, do not operate the sys- tem until the electrical leakage is found and repaired. Do not impress the voltage on the terminals for transmission 1 and 2.
Check to ensure that the stop valves of the outdoor unit are fully opened, and then start the system.
Check to ensure that the switch on the main power source has been ON for more than 12 hours, to warm the compressor oil by the oil heater
Pay attention to the following items while the system
is running:
Do not touch any of the parts by hand at the discharge gas side, since the compressor chamber and the pipes at the dis- charge side are heated higher than 90°C.
DO NOT PUSH THE BUTTON OF THE MAGNETIC SWITCH(ES), it will cause a serious accident.
Do not touch any electrical components for more than three minutes after turning OFF the main switch
• Confi rm that the gas line stop valve and the liquid line stop valve are fully open.
• Confi rm that the leakage of the refrigerant does not exist. The fl are nuts are sometimes loosened by vibration during trans- portation.
Check that the refrigerant piping and the electrical wiring con- form to the same system.
• Confi rm that the dip switch setting on the printed circuit board of the indoor units and the outdoor units are correct.
Check whether or not the electrical wiring of the indoor units and the outdoor units are connected as shown in the chapter Electrical Wiring.
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 47
A U T I O N
C
Confi rm that fi eld-supplied electrical components
(main switch fuse, fuse-free breaker, earth leakage breakers, wires, conduit connectors and wire terminals) have been properly selected ac- cording to the electrical data given in the Technical Catalog of the unit and ensure that the components comply with national and local codes.
N O T E
For more reference check Troubleshooting chapter on Opera- tion Part.
For twin, triple and quad check the indoor unit outlet air tem- perature at test run. If the temperature difference is large (aprox. 10 deg. or more (cooling) 20 deg. or more (heating) recheck the refrigerant piping, Installation may have some problem.
In the case of anual cooling optional function, cut JP1 out and set the DSW6-1 to OFF. (Individual control is not available when anual cooling is selected).
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19.1 TEST RUN PROCEDURE BY REMOTE CONTROL SWITCH (PC-ART EXAMPLE)
Turn ON the power source of the Indoor and Outdoor Units
Ƒ
Set the TEST RUN mode by remote control switch. Depress the “MODE” and the “
for more than 3 seconds.
If “TEST RUN” and the counting number of the connect-
a.
Ƒ
Ƒ
Ƒ
ed units to the remote control switch (for example are indicated on the remote control switch, the connec-
tion of remote control cable is correct.ĺGo to If no indication appear or the number of the units indicat-
b.
ed is smaller than the actual number of the units, some abnormalities exist.ĺGo to
Remote Control
Switch Indication
The power source of Outdoor Unit is not turned ON.
No indication
Counting number of connected units is incorrect
Back to
Ƒ after checking
Select TEST RUNNING MODE by depressing MODE Switch (COOL OR HEAT) Depress RUN/STOP switch.
The connection of the remote control cable is incorrect.
The connecting wires of power supply line are incorrect or loosened.
The power source of Outdoor Unit is not turned ON.
The operating line wiring between indoor unit and outdoor unit is not connected.
The connection of control cables between each indoor units are incorrect. (When one remote control switch controls multiple units)
OK” switches simultaneously
“05”)
Ƒ
Ƒ
Wrong Portions Inspection Points after Power Source OFF
1
Connecting Points of Remote Control Cable terminal board of Remote Control switch and indoor unit. Contact of Terminals of Remote Control Cable
2
3
Connection Order of each Terminal Board Screw Fastening of each Terminal Boards.
4
5
Dip Switch Setting on Printed Circuit Board Connecting on the PCB
6 7
This is the same as item Ƒ 1, 2 , and 3.
Operation lamp
05
Counting number of connected units
operation or by depressing the RUN/STOP switch again).
Ƒ
NOTE
TEST RUN operation ignores the temperature limitation and ambient temperature during heating operation to have a continuous operation, but the protections are alive. Therefore, the protection may activate when the heating TEST RUN operation is performed in high ambient temperature.
TEST RUN operation time can be modifyed / increased depressing the time switch in the Remote Control.
Ƒ
ĺGo to
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 49
Remote Control
Switch Indication
Unit Condition Wrong Portions
Inspection Points after
Power Source OFF
1
Connecting Order of each Terminal Board.
2
Screw fastening of each Terminal Boards.
ers. (1 time/1 sec.) And the Unit No. and Alarm
­The unit does not start.
6
-
ers. (1 time/2 sec.)
Indication of Flicker except above
The operation lamp Flickers. (1 Time/1s)
00
Unit No. Code and Unit Code
, Alarm
The unit does not start.
The unit does not start, or start once and then stops
The unit does not start.
E00
after checking
1
Back to Instructions fot the recovery when the fuse of the transmission
circuit is blown out:
7
1
Correct the wiring to the terminal board. Set the 1st pin of DSW7 on the indoor unit PCB to ON.
2
The power source of Outdoor Unit in not turned ON.
The connecting wires of operating line are incorrect or loosened.
Remote control cable is broken. Contact of connectors is not
good. The connection of remote control
cable is incorrect The connection of thermistor or
other connectors are incorrect. Tripping of protector exists, or else.
The connection of the remote control cable between Indoor Units is incorrect.
NOTE
Recovering method of FUSE for oper­ating circuit. There is a fuse (FUSE4 on Indoor Unit PCB1, EF1 on Outdoor Unit PCB1) to protect operating cir­cuit on the PCB, when the power lines are connected to operating lines. If fuse is melted, operating circuit can be recovered once by setting the dip
switch on the PCB as shown in
This is the same as item
Check by the abnormality mode table in the Technical Catalogue (Do it by serv­ice people).
Check by the abnormality mode table in the Technical Catalog (Do it by service people).
1 and 2
3
7
19.2 TEST RUN FROM OUTDOOR UNIT SIDE
The procedure of test run from outdoor unit side
is indicated be- low. Setting of this DIP switch is available with the power source ON.
Setting of Dip Switch (Before Shipment)
DSW1
Switch for setting of Serivice Operation and Function
1 Test Run 2 COOL/HEAT
3 OFF (Fixed) 4 Manual Compressor stop
C A U T I O N
Do not touch any other electrical parts when operating switch-
es on the PCB
Do not attach or detach service cover when the power source for the outdoor unit is ON and the outdoor unit is operated.
Turn all DIP switches of DSW1 OFF when the test run opera- tion is completed.
Setting ON: Heat Operation
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Operation Dip Switch Setting Operation Remarks
Take care that the indoor units start op­eration in accord with the test run opera­tion of the outdoor unit.
The test run is started from the outdoor
unit and stopped from the remote con­trol switch, the test run function of the remote control switch is cancelled. How­ever, the test run function of the outdoor unit is not cancelled
In case that the plural indoor units are connected with one remote control switch, all the units start test run opera­tion at the same time, therefore, turn the power source OFF for the indoor units not to operate test run. In this case, the “TEST RUN” indication of the remote
abnormal. The setting of DSW1 is not required
for the test run from the remote control switch.
Do not repeat compressor ON/OFF fre-
quently.
Test Run
Manual OFF of Compressor
1 Setting of Operation Mode: Cooling: Set DSW1-2 OFF.
Heating: Set DSW1-2 ON.
2 Starting Test Run: Set DSW1-1 ON and the operation is
started after a few ~20 seconds.
Cooling Heating
1 Setting: Compressor Manual OFF: Set DSW1-4 ON.
Compressor ON: Set DSW1-4 OFF.
1 The indoor unit automatically start to operate when the test run of the outdoor unit is set.
2 The ON/OFF operation can be per­formed from the remote control switch or DSW1-1 of the outdoor unit.
3 Continuous operation during 2 hours is performed without Thermo-OFF.
NOTE
TEST RUN operation time can be

increased depressing the time switch in the Remote Control.
If is setting DSW1-3 ON, cool-

ing/heating intermediate season mode is activaded.
1 When DSW1-4 is ON during com­pressor operation, the compressor stops to operate immediately and the indoor unit is under the condition of Thermo­OFF.
2 When DSW1-4 is OFF, the com­pressor starts to operate after the can­cellation of 3-minutes guard.
Manual Defrost
1 Manual Defrost Operation Starts Press PSW1 for more than 3 seconds
during heating operation, the defrost operation is started after 2 minutes.This function is not available within 5 minutes after starting heating operation
2 Manual Defrost Operation Finishes Defrost operation is automatically ended
and the heating operation is started.
1 Defrost operation is available re­gardless of frosting condition and total time of heating operation.
2 Defrost operation in not performed when the temperature of outdoor heat exchanger is higher than 10°C, high pressure is higher than 3.3 MPa (33kgf/
2
G) or Thermo-OFF.
cm
Do not repeat defrost operation frequent-
ly.
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 51
20. Specifi cations
Power supply Nominal Cooling Capacity (min - max) UK Cooling Capacity (sensible)
Outdoor Unit
8 kW
14 kW
230V / 1Ph / 50Hz 230V / 1Ph / 50Hz
(4)
kW 7.7 (6.2) 13.2 (9.5)
kW 7.1 (3.2 - 8.0)
12.5 (5.7 - 14.0)
Minimum - Maximum Indoor Units* 1 - 2 1 - 4 Minimum - Maximum connected capacity* 90%-110% 90% - 115% Seasonal Eciency SEER
(2)
5.31 n/a
Energy Eciency Class A -
Annual Energy Consumption kWh/yr 469 n/a
Seasonal Eciency SCOP
(Average Climate)
(2)
4.07 n/a
Energy Eciency Class A+ -
Annual Energy Consumption kWh/yr 1912 n/a
Nominal Load Eciency EER / COP
(3)
3.14 / 4.00 3.16 / 3.88
Energy Class (Cool/Heat) B / A B / A Dimensions (H x W x D) mm 600x792x300 800x950x370 Weight Kg 44 79
Piping diameter (Liquid / Gas)
Inch 3/8 / 5/8 3/8 / 5/8
mm 9.53 / 15.88 9.53 / 15.88 Minimum Piping Length m 5 5 Maximum Piping Length / Height Dierence m 50 / 30 75 / 30 Working Range (cooling / heating) °C -5°C~46(db)°C / -20°C~15(wb)°C
* Restrictions apply please refer to Technical Catalogue
(1)
Sound power level is the A-weighted sound power level [dB(A)] measured at standard rated
conditions for the “cooling” mode operation in accordance to EN12102
(2)
Data calculated in accordance to prEN14825 and the Commission Communication 2012/C 172/01
(3)
Nominal load eciency (Cooling 35°C/27°C, Heating 7°C/20°C)
(2, 3 & 4)
Data specied includes connection to RCI-FSN3 indoor unit
Indoor Unit 7 kW
Nominal Cooling Capacity
Noise Level (sound pressure) (L / M / H)
Noise level (sound power) dB(A) 65
Air ow cooling mode (L / M / H) m
Included Condensate Pump no
Drain Diameter (ext) ij25mm
Piping Diameter (Liquid / Gas)
Power Input W 170
Power supply 230V / 1Ph / 50Hz
Recommended fuse size A 5
(1)
Cooling: Internal ambient 27°C (19°C WB) - Ambient 35°C; Refrigerant piping length 7.5m, level dierence 0m.
(2)
Sound pressure level measured at 1.5 meters below the unit (measured in anechoic room)
(1)
(2)
kW 7.1
dB(A) 42/45/48
3
/h 900/1020/1260
Inch 3/8 / 5/8
mm 9.53 / 15.88
41/46/49
1260/1680/2100
9.53 / 15.88
230V / 1Ph / 50Hz
14 kW
14.0
65
no
ij25mm
3/8 / 5/8
230
5
52 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
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21. TROUBLESHOOTING
Alarm Code Indication of Remote Control Switch:
Abnormal Indoor Unit No.
COOL
Abnormal Ref. Cycle No. Alarm Code Model Code
MED
A/C ALARM
ADDS. RN
Indicated for a sec­ond alter-
nately
Connected No. of Indoor Units
COOL
MED
A/C ALARM
P
ADDS. RN
Alarm Code
Model Code
Indication Model
Heat-Pump Inverter Multi (Set-Free) Cooling Only Others 2, 3 and 4 indoor units
system
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Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 53
Code
No.
01 Indoor Unit Tripping of Protection Device
02 Outdoor Unit Tripping of Protection Device Activation of PSH, Locked Motor
03
04 Abnormality between Inverter and Control PCB Failure in Transmission between PCBs for Inverter 05 Power Supply Abnormality power supply Abnormal wave form of power supply.
06 Voltage Drop
07
08 Increase in Discharge Gas Temperature
11 12 Outlet Air Thermistor 13 Freeze Protection Thermistor 14 Gas Piping Thermistor 19 Tripping of Protection Device for Fan Motor Failure of Fan Motor 20 21 High Pressure Sensor 22 Out+door Air Thermistor 24 Evaporating Thermistor 31
35 Incorrect Setting in Indoor Unit No.
38 Abnormality of Protective Circuit in Outdoor Unit
45
47
48
51 Abnormality of Current Sensor for Inverter Failure of Control PCB, Inverter Module.
53 Protection Activation of Transistor Module
54 Inverter Fin Temperature Increase
55 Inverter Module Abnormality Failure of Inverter Module.
57 Outdoor Fan Fan Motor Abnormality
b1
EE Compressor Compressor protection alarm Failure of compressor.
Category Content of Abnormality Leading Cause
Failure of Fan Motor, Drain Discharge, PCB, Relay, Float Switch Activated
Transmission
Cycle
Sensor on
Indoor Unit
Sensor on
Outdoor Unit
System
Pressure
Inverter
Indoor unit No.
setting
Abnormality between Indoor (or Outdoor) and Outdoor (or Indoor)
Voltage Drop by Excessively Low or High Volt­age to Outdoor Unit
Decrease in Discharge Gas Superheat Excessive Refrigerant Charge, Expansion Valve Open Lock
Inlet Air Thermistor
Compressor Thermistor
Incorrect Setting of Outdoor and Indoor Unit Incorrect Setting of Capacity Code.
Activation of High Pressure Increase Protection Device
Activation of Low Pressure Decrease Protection Device
Activation of overload protection
Incorrect address No. Setting or refrigerant cycle
Incorrect Wiring, Failure of PCB, Tripping of Fuse, Power Supply OFF
ity of Power Supply Wiring
Close Lock
Failure of Thermistor, Sensor, Connection.
Failure of Thermistor, Sensor, Connection (Incorrect Wiring, disconnecting wiring, breaking wire, short circuit)
tions. Failure of Indoor Unit PCB. Incorrect wiring. Connection to PCB in
Indoor Unit. Overload Operation (Clogging, Short-Pass), Pipe Clogging, Exces-
sive Refrigerant, Inert Gas Mixing Stoppage by Excessively Decrease of evaporating Temperature
(Te < -35ºC) is activated 3 times in one hour, Locked Motor in Heat­ing Operation.
Failure of IPM or PCB2, heat exchanger clogged, locked compres­sor, EVI/EVO failure or overcharge.
Transistor Module Abnormality. Failure of Compressor, clogging of Heat Exchanger.
Abnormal Inverter Fin Thermistor. Clogging of Heat Exchanger Abnormal Outdoor Fan
Disconnected wire of Incorrect wiring between Control PCB and Inverter PCB.
Incorrect Wiring or Fan Motor Abnormality Over 64 indoor units setting by No. or indoor unit address.
-
-
54 l Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW
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www.canovate.com l info@canovate.com l P. +90 216 484 2222 Can BREEZE Operating and Maintenance Cooling Unit Instructions 8-14 kW l 55
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© Copyright 2016 Canovate Group, The information contained herein is subject to change without notice. The only warranties for Canovate products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. Canovate shall not be liable for technical or editorial errors or omissions contained herein.
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Document Name:Can BREEZ E operating and Maintenance Cooling Unit Instructions 8-14 kWPu Publication Date:05/08/15
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