Canon imageRUNNER 5000, imageRUNNER 6000 Service Manual

iR5000/iR6000

REVISION 0

JULY 2000

FY8-13GS-000

Application

This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

Corrections

This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks

The product names and company names used in this manual are the registered trademarks of the individual companies.

This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

Printed in Japan

Imprimé au Japon

Caution

Use of this manual should be strictly supervised to avoid disclosure of confidential information.

INTRODUCTION

1.Symbols Used

This documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Memo

REF.

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Refers to the Copier Basics Series for a better understanding of the contents.

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

INTRODUCTION

2.Outline of the Manual

This Service Manual contains basic information needed to service the iR5000/iR6000 and its accessories (i.e., side paper deck, shift tray) in the field, conducted for the purpose of maintaining its product quality and a specific level of performance. A separate Service Manual is made available for each of its accessories (except for the side paper deck and shift tray); for details, refer to the appropriate manual.

This Service Manual consists of the following chapters:

1. System Unit

Chapter 1 Introduction: features, specifications, names of parts, func-

tions, operation, system configuration, routine maintenance by the user

Chapter 2 Main Controller: functional construction, outline of electrical

circuitry, principles of operation of the image processing system, power supply

Chapter 3 Installation: site conditions and installation procedure,

relocation of the machine, installation of accessories

2. Reader Unit

Chapter 1 Basic Operation: functional construction, outline of electrical

circuitry, basic sequence of operations

Chapter 2 Original Exposure System: principles of operation of the exposure sys-

tem, timing of operation, disassembly/assembly and adjustment

Chapter 3 Image Processing System: principles of operation of the image process-

ing system, timing of operation, disassembly/ assembly and adjustment

3. Printer Unit

Chapter 1 Introduction: safety of the laser, image formation, auxiliary

processes

Chapter 2 Sequence of Operations: basic operations, outline of electrical cir-

cuitry, basic sequence of operations

Chapter 3 Laser Exposure System: principles of operation of the laser exposure

system, timing of operation, disassembly/ assembly and adjustment

Chapter 4 Image Formation System: principles of operation of the image forma-

tion system, timing of operation, disassembly/assembly and adjustment

Chapter 5 Pickup/Feeding System: principles of operation of the pickup/feeding

system, timing of operation, disassembly/ assembly and adjustment

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

INTRODUCTION

Chapter 6 Fixing System: principles of operation of the fixing system,

timing of operation, and disassembly/assembly and adjustment

Chapter 7 Externals and Controls: principles of operation of the externals/con-

trols, timing of operation, disassembly/assembly and adjustment

Chapter 8 Paper Deck: principles of operation, timing of operation,

disassembly/assembly and adjustment

Chapter 9 Shift Tray: principles of operation, timing of operation,

disassembly/assembly adjustment

4. Troubleshooting

Chapter 1 Maintenance and Inspection: table of periodically replaced parts, table of

consumables/durables, scheduled servicing chart

Chapter 2 Image Adjustment Basic Procedure:

basic procedure for image adjustment Chapter 3 Standards and Adjustments: standards and adjustments Chapter 4 Troubleshooting Image Faults/Malfunctions:

troubleshooting image faults/malfunctions Chapter 5 Service Mode: how to use service mode, list of service

modes Chapter 6 Self Diagnosis: codes, causes of errors, timing chart

Appendix: general timing chart, general circuit diagrams

The descriptions are updated from time to time to reflect product improvements, and ma-

jor changes are communicated in the form of Service Information bulletins.

All service persons are expected to familiarize themselves with the contents of this Ser-

vice Manual and Service Information bulletins and acquire a level of knowledge and skill required to promptly respond to the needs of the field.

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

iii

INTRODUCTION

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams,

represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal. The expression “turn on the power” means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, ‘1’ is used to indicate that the voltage level of a given signal is “High,” while ‘0’ is used to indicate “Low.” (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in “DRMD*” indicates that the DRMD signal goes on when ‘0’. In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.

All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

INTRODUCTION

System Configuration

The iR5000/iR6000 may be configured with the following accessories for a fully inte-

grated system:

[1]

[2]

[3]

[4]

[5]

[1] Finisher-F1/Saddle Finisher-F2 [2] Copy Tray-C1 [3] Shift Tray-B1 [4] DADF-D1 (standard) [5] Paper Deck-G1 [6] Puncher Unit-B1/C1/D1

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

[6]

Figure 1

INTRODUCTION

Important!

Be sure to turn off the main power switch and disconnect the power plug before starting to disassemble the machine; in addition, keep the following in mind for the work:

1. In printer mode, turning off the main power switch can result in the loss of data being processed. Check to make sure that the Execution/Memory lamp on the control panel is off before operating the main power switch.

2. Do not turn off the main power switch while downloading is taking place. Otherwise, the machine may become disabled.

3. The cassette heater and the drum heater remain powered as long as the environment switch and the heater switch are on (even when the main power switch is off).

4. Not all power is removed when the front cover is opened if the main power switch is on, requiring care.

[1]

Counter Check

Display Contrast

COPY Mail BOX SCAN

Reset

1 2 3

Guide

4 5 6

Additional Function

7 8 9

Interrupt Clear

0 CID

Energy Saver

ON/OFF

Stop

Start

Power

ErrorProcessing/Data

[2]

[3]

[4]

[1] Execution/Memory lamp [2] Main power switch [3] Cassette heater switch [4] Environment switch

Figure 2 Arrangement of the Switches

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

SYSTEM UNIT

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

CHAPTER 1 GENERAL DESCRIPTION

CONTENTS

1. Features ..........................................1-1S

1.0.1 High Speed, High Image

Quality . ..............................1-1S

1.0.2 Hard Disk .......................... 1-1S

1.0.3 Stackless, Duplexing

Mechanism .........................1-1S

1.0.4 Large-Capacity Paper

Source ................................ 1-1S

1.0.5 Variety of Delivery Processing

(with accessories) . ............. 1-1S

2. Specifications . .................................1-2S

2.1 Copier . ......................................1-2S

2.1.1 Type . ..................................1-2S

2.1.2 Method............................... 1-2S

2.1.3 Functions ........................... 1-3S

2.1.4 Others . ...............................1-8S

2.2 Paper Deck-G1 .......................1-11S

......................................................1-11S

2.3 Shift Tray-B1 .........................1-12S

3. Names of Parts . ............................1-13S

3.1 External View .........................1-13S

3.2 Cross Section .........................1-15S

4. Using the Machine . ...................... 1-17S

4.1 Turning On the Power

Switches . ................................1-17S

4.2 Control Panel ..........................1-18S

4.3 Extension Mode .....................1-19S

4.4 User Mode . ........................... 1-20S

5. System Construction .....................1-24S

5.1 Functional Construction .........1-24S

5.2 Outline of Electrical

Circuitry . ................................1-25S

5.2.1 Construction of Electrical

Circuitry........................... 1-25S

5.3 Inputs to and Outputs from

the Major PCBs ......................1-26S

5.3.1 Wiring Diagram of the

Major PCBs . ....................1-26S

6. Routine Maintenance by

the User . .......................................1-27S

6.1 Cleaning . ................................1-27S

6.2 Inspection ...............................1-30S

6.2.1 Making a Check . ............. 1-30S

CHAPTER 2 MAIN CONTROLLER

1. Basic Operations ............................ 2-1S

1.1 Functional Construction ......... 2-1S

1.2 Outline of Electrical Circuitry .2-2S

1.2.1 Outline ............................... 2-2S

1.2.2 Main Controller PCB......... 2-2S

1.2.3 Hard Disk Drive................. 2-2S

1.3 Start-Up Sequence ................... 2-4S

1.3.1 Outline ............................... 2-4S

1.3.2 Start-Up Sequence ............. 2-5S

1.4 Inputs to and Outputs from

the Major PCBs ........................2-7S

1.4.1 Wiring Diagram of the

Major PCBs . ..................... 2-7S

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

2. Digital Image Processing . .............. 2-8S

2.1 Outline . .....................................2-8S

2.2 Input Image Processing . .......... 2-9S

2.2.1 Image Data from the Reader Unit

2.2.2 Enlargement/Reduction

2.2.3 Edge Emphasis...................2-9S

2.2.4 Editing . ...............................2-9S

2.2.5 Density Conversion (LUT) 2-9S

2.2.6 Binary Processing (error

2.2.7 Binary Processing

............................................ 2-9S

(main scanning direction) ... 2-9S

diffusion; T-BIC) . ............. 2-9S

(dither screen) ..................2-10S

CONTENTS

2.3 Controlling the Image

Memory . ................................ 2-11S

2.3.1 Compression/Decompression, Rotation, Enlargement/

Reduction . ........................2-11S

2.3.2 SDRAM . .........................2-11S

2.3.3 Hard Disk Drive (HDD) ..2-11S

2.4 Output Image Processing .......2-11S

2.4.1 Smoothing. ...................... 2-11S

2.4.2 Thickening

(PDL output only) ............2-11S

2.4.3 Binary-Binary Density Conversion (read image

output only)......................2-11S

3. Soft Counter . ................................2-12S

4. Controlling the Power Supply ......2-14S

4.1 Outline . ...................................2-14S

4.2 Power Supply Mode . ............ 2-14S

4.3 Standby Mode

(normal operation) . ................ 2-14S

4.4 Power Save Mode . ................ 2-14S

4.5 Low Power Mode . ................ 2-15S

4.5.1 Shift from Standby Mode

(standby → low-power)...2-15S

4.5.2 Shift to Standby Mode

(low power → standby) ...2-15S

4.6 Sleep Mode ............................2-15S

4.6.1 Shift from Standby Mode

(standby → sleep) ............ 2-15S

4.6.2 Shift from Low Power Mode (low power

mode → sleep) .................2-15S

4.6.3 Return to Standby Mode

(sleep → standby) ............2-15S

4.7 Off Mode ............................... 2-16S

4.7.1 Shift from Standby Mode

(standby → off mode) ..... 2-16S

4.7.2 Shift from Low Power Mode (low power

mode → off mode)...........2-16S

4.7.3 Return to Standby Mode

(off mode → standby) ..... 2-16S

4.8 Power Off Mode .................... 2-16S

CHAPTER 3 INSTALLATION

1. Selecting the Site ............................ 3-1S

2. Unpacking and Installation . .......... 3-3S

2.1 Before Starting the Work ......... 3-3S

2.2 Installation ............................... 3-4S

2.3 Unpacking ................................ 3-5S

2.4 Mounting the Scanner. ............ 3-6S

2.5 Mounting the Fixing

Assembly . ................................3-7S

2.6 Checking the Charging

Assemblies ............................... 3-9S

2.7 Mounting the Developing

Assembly . ..............................3-12S

2.8 Mounting the Pickup

Assembly . ..............................3-13S

2.9 Mounting the Deck Locking

Plate (left deck) . ..................... 3-14S

2.10 Supplying Toner . ................... 3-15S

2.11 Setting the Cassette.................3-16S

2.12 Changing the Paper Size for

the Front Deck (right/left) .......3-17S

2.13 Checking Images/Operations

and User Mode .......................3-18S

2.14 Checking the Environment

Switch .................................... 3-20S

2.15 Installing the Machine ............3-21S

3. Relocating the Machine. ............... 3-22S

4. Mounting the Delivery Roll ..........3-23S

5. Mounting the Original Holder ......3-24S

6. Installing the Control Card IV ......3-25S

7. Installing the NE Controller-A1 ....3-26S

7.1 Installation . .............................3-26S

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

CHAPTER 1

GENERAL DESCRIPTION

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

CHAPTER 1 GENERAL DESCRIPTION

1.Features

1.0.1 High Speed, High Image Quality

Copying speed: 50 copies/min (iR5000; 1-on-N; from cassette/deck)

60 copies/min (iR6000; 1-on-N; from cassette/deck) Reading resolution: 600 × 600 dpi Printing resolution: 1200* × 600 dpi (copier mode; smoothing ON; varies by model)

2400* × 600 dpi (printer mode)

*Equivalent.

1.0.2 Hard Disk

The machine comes with a hard disk as standard, enabling memory-based sorting. The

machine is capable of making multiple copies by reading the original once.

1.0.3 Stackless, Duplexing Mechanism

The machine moves paper seamlessly when making double-sided copies without any

waste as by stacking it in a duplexing unit.

1.0.4 Large-Capacity Paper Source

The addition of an accessory will enable accommodation of as many as 7650 sheets of pa-

per (80 g/m2).

Right front paper deck: 1500 sheets Left front paper deck: 1500 sheets Cassette 3: 550 sheets Cassette 4: 550 sheets Multifeeder: 50 sheets Paper Deck-G1 (accessory): 3500 sheets

1.0.5 Variety of Delivery Processing (with accessories)

Finishing: 1-point or 2-point stapling (Finisher) Saddle stitching: middle binding and folding for delivery (Saddle Finisher-F2 only) Punching: making binding holes for delivery (Puncher Unit)

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

1-1 S

CHAPTER 1 GENERAL DESCRIPTION

2.Specifications

2.1 Copier

2.1.1 Type

Item Body Copyboard Light source Lens Photosensitive medium

2.1.2 Method

Item Reproduction Charging Exposure Copy density adjustment Development Pickup

Transfer Separation Cleaning Fixing

Specifications Console Fixed Xenon tube Lens array (F3.7) Amorphous silicon drum (80-dia.)

T01-201-01

Specifications Indirect statophotography Corona Laser Auto or manual Dry, 1-component toner production

Auto

Manual

Front paper deck (2 holders) Front cassette (2 holders) Manual feed tray (5.5 mm deep; about 50 sheets of 80 m2 paper) Corona Corona (static separation) Blade Heat roller 100 V: 700 W (main) + 470 W (sub) 120/230 V: 600 W (main) + 600 W (sub)

1-2 S

T01-201-02

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

2.1.3 Functions

CHAPTER 1 GENERAL DESCRIPTION

Item Original type Maximum original size

Reproduction ratio

Wait time

First copy time

Continuous reproduction Print size

Specifications Sheet, book, 3-D object (2 kg max.) A3/279.4×431.8 mm (11"×17") Direct 1: 1 Reduce I 1: 0.250 Reduce II 1: 0.500 Reduce III 1: 0.611 Reduce IV 1: 0.707 Reduce V 1: 0.816 Reduce IV 1: 0.865 Enlarge I 1: 0.154 Enlarge II 1: 1.224 Enlarge III 1: 0.414 Enlarge IV 1: 2.000 Enlarge V 1: 4.000 Zoom 1: 0.250 to 4.00 (in 1% increments) iR5000: 5 min or less (at 20°C/168°F) iR6000: 6 min or less (at 20°C/168°F)

5.5 sec (stream reading, right deck, Direct, A4/LTR, non-AE, straight delivery)

3.8 sec (book mode, right deck pickup, Direct, A4/LTR, non-AE, straight delivery) 999 prints max. Single-sided

Duplexing

Inch

A3 max.

279.4 × 431.8 mm (11"×17") max. A3 max.

279.4 × 431.8 mm (11"×17") max.

Postcard min. (vertical) STMT min. (vertical) A5 min. (vertical) STMT min. (vertical)

T-01-201-03

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

1-3 S

CHAPTER 1 GENERAL DESCRIPTION

Pickup Right deck Left deck

Cassette 3

Cassette 4

Manual feed tray

Paper type Plain paper (64 to 80 g/m2) A4, B5, LTR Tracing paper A4, B5 Colored paper (Canon-recommended) A4 Thick paper (90 to 200 g/m2) A4, B5, LTR Plain paper (64 to 80 g/m2) A3, B4, A4, B5, A5R, A4R, B5R

279.4×431.8 mm (11" × 17"), LGL, LTR, LTRR, STMT (vertical feeding) Tracing paper B4, A4, A4R Colored paper (Canon-recommended) (vertical feeding) (64 to 80 g/m2) A3, B4, A4, B5, A5R, A4R, B5R

279.4×431.8 mm (11" × 17"), LGL, LTR, LTRR, STMT (vertical feeding) Tracing paper A3, B4, A4, B5, A4R, B5R Transparency (Canon-recommended) A4, A4R, LTR, LTRR Colored paper (Canon-recommended) B4, A4, A4R Postcard (vertical feeding only) Postcard, 2-in-1 postcard (vertical feeding only), 4-in-1 postcard (horizontal feeding only) Label sheet (Canon-recommended) B4, A4, A4R, LTR, LTRR Thick paper (90 to 200 g/m2) A3, B4, A4, B5, A4R, B5R, LTR, LTRR

1-4 S

T-01-201-04

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

CHAPTER 1 GENERAL DESCRIPTION

Item

Single-sided

Reverse delivery

Paper type Plain paper (64 to 80 g/m2) A3, B4, A4, B5, A5R, A4R, B5R

279.4×431.5 mm (11"×17"), LGL, LTR, LTRR, STMT (vertical feeding) Tracing paper A3, B4, A4, B5, A4R, B5R Transparency (Canon-recommedned) A4, A4R, LTR, LTRR Colored paper (Canon-recommended) B4, A4, A4R Postcard (vertical feeding only) Postcard, 2-in-1 postcard (vertical feeding only), 4-in-1 postcard (horizontal feeding only) Label sheet (Canon-recommended) B4, A4, A4R, LTR, LTRR Thick, paper (90 to 200 g/m2) A3, B4, A4, B5, A4R, B5R, LTR, L TRR Plain paper (64 to 80 g/m2) A3, B4, A4, B5, A5R, A4R, B5R

279.4×431.8 mm (11"×17"), LGL, LTR, LTRR, STMT (vertical feeding) Colored paper (Canon-recommended) B4, A4, A4R Thick paper (90 to 200 g/m2) A3, B4, A4, B5, A4R, B5R, LTR, L TRR

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2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

1-5 S

CHAPTER 1 GENERAL DESCRIPTION

Double-sided

Item

Auto

Manual feed tray

Paper type

• Plain paper (64 to 80 g/m2) A3, B4, A4, B5, A5R, A4R , B5R

279.4×431.8 mm (11"×17"), LGL, LTR, LTRR, STMT (vertical feeding)

• Colored paper (Canon-recommended) B4, A4, A4R Thick paper (90 to 200 g/m2) A3, B4, A4, B5, A4R, B5R, LTR, LTRR

• Plain paper (64 to 80 g/m2) A3, B4, A4, B5, A5R, A4R, B5R

279.4×431.8 mm (11"×17"), LGL, LTR, LTRR, STMT (vertical feeding)

• Colored paper (Canon-recommended) B4, A4, A4R

• Thick paper (90 to 200 g/m2) A3, B4, A4, B5, A4R, B5R, LTR, LTRR

T01-201-06

1-6 S

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

CHAPTER 1 GENERAL DESCRIPTION

Item Claw Tray

Paper deck (right, left)

Cassette 3/4 Delivery tray Hard disk Non-image width

Leading edge

Trailing edge

Left/right (1st side) Auto clear

Auto power off

Low-power mode

Power save

Auto sleep mode

Energy save mode

Accessories

Specifications None 162 mm/16.4 in deep (approx.; about 1500 sheets of 80 g/ m2 paper) 55 mm/2.2 in deep (approx.; about 550 sheets of 80 g/m2) 250 sheets (approx.; of 80 g/m2)

6.4 GB or 5.1 GB*1 Direct/Enlarge-Reduce: 4.0 ± 1.5/-1.0mm < 4.5 ± 1.8mm >*2 Direct/Enlarge-Reduce: 2.0 ± 1.5mm < 2.0 ± 1.8 mm >*2 Direct/Enlarge-Reduce: 2.5 ± 1.5mm < 2.5 ± 2.0 mm >*2 Yes (2 min standard; may be changed between 0 and 9 min in 1-min increments) No Yes (15 min standard; may be changed in user mode for 10, 15, 20, 30, 40, 50, 60, 90 min and 2, 3, 4 hr) Yes (60 min standard; may be changed to 10, 15, 20, 30, 40, 50, 60, 90 min, 2, 3, 4 hr in user mode) Yes (-10% standard; may be changed to -10%, -25%,

-50%, no return time (0%) in user mode)

• Paper Deck-G1

• Remote Diagnostic Device II

• Control Card-IV

• Finisher-F1

• Saddle Finisher-F2

• Puncher Unit-B1/C1/D1 (2/3/4 holes)

• Network LIPS Printer Kit-A1 (100-V only)

• Network Multi-PDL Printerkit-A1 (120/230-V only)

*1: The HDD mounted in the machine or an HDD supplied as a service part may have a dif-

ferent memory size; all HDDs use the same area (amount) of memory and, therefore, the fact will not cause a problem.

*2: The values within <> indicate the use of an ADF.

T01-201-07

The specifications are subject to change for product improvement.

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

1-7 S

CHAPTER 1 GENERAL DESCRIPTION

2.1.4 Others

Item Operating environment

Temperature Humidity Atmospheric pressure

100V (50/60Hz)

Power supply

120V (50/60Hz)

220V/60Hz 230V (50/60Hz)

Power consumption

Maximum Stand by

Noise

Continuous copying

During copying During standby

Ozone (after 2500, 000 prints)

Width

Dimensions

Depth

Height Weight Consumables

Copy paper

Toner

Specifications 15 to 30°C/59 to 86°F 5% to 80%RH

810.6 to 1013.3 hpa (0.8 to 1.0 atm)

iR5000 iR6000 LQHxxxxx LQKxxxxx LQJxxxxx LQLxxxxx NRFxxxxx NRHxxxxx NRGxxxxx NRJxxxxx PKMxxxxx PKLxxxxx PKKxxxxx PKZxxxxx PKLxxxxx PLHxxxxx QCWxxxxx QCXxxxxx PBZxxxxx RCYxxxxx SCKxxxxx SCLxxxxx TBZxxxxx TCMxxxxx UFMxxxxx UFNxxxxx iR5000: 1.3 kW or less iR6000: 1.3 kW or less iR5000: 282 Wh iR6000: 282 Wh (approx.; reference) (approx.; reference) iR5000: 995 Wh (approx.; reference only) iR6000: 1008 Wh (approx.; reference only) By sound power level (impulse mode) iR5000: 71 dB or less iR6000: 78 dB or less iR5000: 50 dB or less iR6000: 55 dB or less

0.05 ppm or less 852 mm/33.5 in 726 mm/28.6 in 1134 mm/44.7 in 210 kg (approx.)/470.4 lb (approx.) Keep wrapped, and store avoiding humidity. Avoid direct sunlight, and store at 40°C, 85% RH or less.

1-8 S

T01-201-08

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

CHAPTER 1 GENERAL DESCRIPTION

Reproduction ratio

Direct

Reduce II

(50%) III (61.1%) IV (70.7%) V (81.6%) VI (86.5%)

Size

A3 (297×420 mm) A4 (210×297 mm) B4 (257×364 mm) B5 (182×257 mm) A4R (297×210 mm) B5R (257×182 mm) A5R (210×149 mm)

A3→A5R A3→B5R B4→B5R

A3→A4R B4→A4R B5R→A5R A4→B5 A3→B4

Paper size

A3 A4 B4

B5 A4R B5R A5R

A5R

B5R

B5R A4R A4R A5R

copies/min (1-to-N)

iR5000 iR6000

30 30 50 60 36 36 50 60 38 41 40 44 50 60

50 60

40 44

40 44 38 41 38 41 50 60 50 60 36 36

Enlarge IV

A5R→A3

30 30 (200.0%) III (141%) II (122.4%) I (115.4%)

A4R→A3 B5R→B4 A4R→B4 A5→B5 B4→A3 B5→A4

A3 B4 B4 B5 A3 A4

30 30

36 36

50 60

30 30

50 60

Delivery by the machine, auto paper select, auto density select, non-sort, deck/cassette

T01-201-09 Copying Speeds (copier only)

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

1-9 S

CHAPTER 1 GENERAL DESCRIPTION

Reproduction ratio

Direct

Reduce II

(50.0%) III (64.7%) IV (73.3%) V (78.6%)

Enlarge IV

(200.0%)

III (129.4%)

II (121.4%)

Size

279.4×431.8 mm (11"×17") LTR LGL LTRR STMTR

279.4×431.8 mm (11"×17")→STMTR

279.4×431.8 mm (11"×17")→LTRR

279.4×431.8 mm (11"×17")→LGL LGL→LTRR

STMTR*→

279.4×431.8 mm (11"×17") LTRR→

279.4×431.8 mm (11"×17") LGL→

279.4×431.8 mm (11"×17")

Paper size

279.4×431.8 mm (11"×17") LTR LGL LTRR STMTR

STMTR

LTRR

LGL

LTRR

279.4×431.8 mm (11"×17")

copies/min

iR5000 iR6000

30 30

50 60 36 36 39 42 50 60

50 60

39 42

36 36

39 39

30 30

* Cannot be set in an ADF as an original. Delivery by the machine, auto paper select, auto density select, non-sort, deck/cassette

T01-201-10 Copying Speeds (copier only)

The specifications are subject to change for product improvement.

1-10 S

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

2.2 Paper Deck-G1

CHAPTER 1 GENERAL DESCRIPTION

Item Pickup Paper accommodation Copy paper type

Paper stack Serial number Paper size switch

Dimensions

Weight Power supply Operating environment

Temperature Humidity Atmospheric pressure

Specifications Clawless (retard) Side tray

• Plain paper (64 to 80 g/m2) A4, B5, LTR

• Tracing paper (SM-1) A4, B5

• Colored paper (Canon-recommended) A4 Thick paper (90 to 200 g/m2) A4, B5, LTR Height: 385 mm (approx.; about 3500 sheets) A4 type: XCQ xxxxx/L TR type: XCRxxxxx By size guide plate (in steps), in service mode (OPTION)

326.2 (W) × 583 (D) × 574.5 (H) mm/

12.8 (W) × 23.0 (D) × 22.6 (H) in 46 kg (approx.)/101.4 lb (approx.) DC from host machine Same as host machine

T01-202-01

The specifications are subject to change for product improvement.

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

1-11 S

CHAPTER 1 GENERAL DESCRIPTION

2.3 Shift Tray-B1

Item Paper type Paper size

Feeding Shifting

Paper stack

Stacking performance

Delivery direction (w/ shift) Shift direction (w/ shift)

w/o shift Serial number Dimensions

Weight Power supply Maximum power consumption Operating environment

Temperature Humidity Atmospheric pressure

Specifications Same as host machine Same as host machine LTR, LTRR, LGL, 279.4×431.8 mm (11"×17"), A4, A4R, A3 Height: 60 mm /2.4 in (approx.; about 500 sheets of 64 g/m2) 50 mm or less

between stacks: 20 mm or more within stack: [between stacks -5] mm 100 mm or less XCSxxxxx

365.3 (W) × 547.0 (D), 255.7 (H) mm/

14.4 (W) × 21.5 (D) × 10.1 (H) in

4.2 kg (approx.)/9.3 lb (approx.) DC from host machine 2 W or less Same as host machine

T01-203-01

The specifications are subject to change for product improvement.

1-12 S

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

3.Names of Parts

3.1 External View

CHAPTER 1 GENERAL DESCRIPTION

[13]

[12]

[9]

[10]

[11]

[8]

[1]

[16]

[4]

[14]

[3]

[15]

[2]

[5]

[7]

[6]

[1] ADF [2] Main power switch [3] Original pickup tray [4] Manual feed tray [5] Right upper cover [6] Right lower cover [7] Waste toner box, grip,

drum protection sheet case

[8] Right front paper deck

[9] Left front paper deck [10] Cassette 3 [11] Cassette 4 [12] Front cover [13] Delivery tray [14] Parallel connector for downloading [15] Slot for expansion board [16] Control panel power switch

F01-301-01 External View 1

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

1-13 S

CHAPTER 1 GENERAL DESCRIPTION

[3]

[7]

[8]

[9]

[1]

[2]

[5]

[4]

[6]

[1] Delivery assembly cover [2] Control panel [3] Copyboard glass [4] Feeding assembly releasing lever [5] Service book case

F01-301-02 External View 2

[6] Door switch assembly [7] Cassette heater switch [8] Environment switch [9] Leakage breaker

1-14 S

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

3.2 Cross Section

[1] [2] [3] [4] [5] [6] [7] [8] [9] [10][11] [12] [13] [14] [15] [16]

CHAPTER 1 GENERAL DESCRIPTION

[17] [47] [46]

[45]

[44] [43]

[42]

[41] [40]

[39]

[18]

[19]

[20]

[21]

[22]

[23]

[24] [25]

[26] [27]

[28]

[38]

[37]

[36]

[29] [30]

[31] [32] [33]

[34] [35]

F01-302-01 Cross Section

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

1-15 S

CHAPTER 1 GENERAL DESCRIPTION

[1] ADF reading glass [2] No. 1 mirror [3] Scanning lamp [4] Copyboard glass [5] Fixing assembly [6] Fixing web [7] Feeding assembly [8] Laser mirror 3 [9] Laser mirror 2 [10] Laser mirror 1 [11] Drum cleaner assembly [12] Primary charging assembly [13] Photosensitive drum [14] Laser mirror 4 [15] CCD unit [16] Lens unit [17] Dust-proofing glass [18] Developing cylinder [19] Pre-transfer charging assembly [20] Manual feed pull-out roller [21] Manual feed feed roller [22] Manual feed separation roller [23] Registration roller [24] Transfer charging assembly

[25] Separation charging assembly [26] Right deck feed roller [27] Right deck separation roller [28] Right deck pickup roller [29] Right deck [30] Cassette 3 pickup roller [31] Cassette 3 feed roller [32] Cassette 3 separation roller [33] Cassette 4 pickup roller [34] Cassette 4 feed roller [35] Cassette 4 separation roller [36] Cassette 4 [37] Cassette 3 [38] Left deck [39] Left deck separation roller [40] Left deck feed roller [41] Left deck pickup roller [42] Fixing lower roller [43] Internal delivery roller [44] External delivery roller [45] Fixing upper roller [46] No. 3 mirror [47] No. 2 mirror

1-16 S

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

CHAPTER 1 GENERAL DESCRIPTION

4.Using the Machine

4.1 Turning On the Power Switches

The machine possesses two switches: main power switch and control panel power switch. Normally, it is supplied with power when the main power switch is turned on (i.e., other than in energy saver mode, low power mode, or sleep mode).

[1] [2]

Counter Check

Display Contrast

COPY Mail BOX SCAN

Reset

1 2 3

Guide

4 5 6

Additional Function

7 8 9

Interrupt Clear

0 CID

Energy Saver

ON/OFF

Stop

Start

Power

ErrorProcessing/Data

[3]

[1] Control panel power switch [2] Main power lamp

F01-401-01 Arrangement of Switches

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

[3] Main power switch

1-17 S

CHAPTER 1 GENERAL DESCRIPTION

4.2 Control Panel

[1] [2] [4] [5][3] [6] [7] [8] [9][10]

Counter Check

Display Contrast

COPY Mail BOX SCAN

[1] Counter Check key [2] Display Contrast dial [3] Copy key [4] Mail Box key [5] Scan key [6] Reset key [7] Number keys [8] Energy Saver key [9] Control panel power switch

(sub power supply)

[10] Stop key

Energy Saver

ON/OFF

Reset

1 2 3

Guide

4 5 6

Additional Function

7 8 9

Interrupt Clear

0 CID

ErrorProcessing/Data

Stop

Start

Power

[11][12][13][14][15][16][17][18][19][20][21]

[11] Start key [12] Main power indicator [13] Clear key [14] Error lamp [15] Processing/Data lamp [16] ID key [17] Interrupt key [18] Additional Function key [19] Guide key [20] Touch panel [21] Clip holder

1-18 S

F01-402-01

2000 CANON INC. 2000 2000 2000 2000 CANON iR5000/iR6000 REV.0 JULY 2000

+ 774 hidden pages

Canon imageRUNNER 5000, imageRUNNER 6000 Service Manual

INTRODUCTION

1.Symbols Used

2.Outline of the Manual

Contents

CHAPTER 1

1.Features

2.Specifications

3.Names of Parts

4.Using the Machine