Cannondale Trigger, Jekyll User Manual

TRIGGER / JEKYLL
OWNER’S MANUAL SUPPLEMENT
ENGLISH
Read this supplement and your Cannondale Bicycle Owner’s Manual. Both contain important safety information. Keep both for future reference.
ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT
Cannondale Supplements
This manual is a “supplement” to your Cannondale Bicycle Owner’s Manual.
This supplement provides additional and important model specic safety, maintenance, and technical information. It may be one of several important manuals/supplements for your bike; obtain and read all of them.
Please contact your Authorized Cannondale Dealer immediately if you need a manual or supplement, or have a question about your bike. You may also contact us using the appropriate country/region/location information. See Contacting Cannondale in this supplement.
You can download Adobe Acrobat PDF versions of any manual/supplement from our website:
http://www.cannondale.com
Your Authorized Cannondale Dealer
To make sure your bike is serviced and maintained correctly, and that you protect applicable warranties, please coordinate all service and maintenance through your Authorized Cannondale Dealer.
NOTICE
Unauthorized service, maintenance, or repair parts can result in serious damage and void your warranty.
CONTENTS
Safety Information ................................. 2
Technical Information .......................3-18
Maintenance ......................................... 19
Replacement Parts...........................2024
Intended Use
UNDERSTAND YOUR BIKE AND ITS INTENDED USE. USING YOUR BIKE THE WRONG WAY IS DANGEROUS.
Please read your Cannondale Bicycle Owner’s Manual for more information about Intended Use
and Conditions 1-5.
Contacting Cannondale
Cannondale USA
Cycling Sports Group, Inc. 1 Cannondale Way, Wilton CT, 06897, USA 1-800-726-BIKE (2453)
Cycling Sports Group Europe B.V
Mail: Postbus 5100 Visits: Hanzepoort 27 7570 GC, OLDENZAAL, Netherlands Tel: +41 61 551 14 80 Fax:+31 54 151 42 40
134910 Rev 1.
The intended use of all models is ASTM CONDITION 4, All-Mountain.
1
SAFETY INFORMATION
Important Composites Message
Your bike (frame and components) is made from composite materials also known as “carbon ber.”
All riders must understand a fundamental reality of composites. Composite materials constructed of carbon bers are strong and light, but when crashed or overloaded, carbon bers do not bend, they break.
For your safety, as you own and use the bike, you must follow proper service, maintenance, and inspection of all the composites (frame, stem, fork, handlebar, seat post, etc.) Ask your Cannondale Dealer for help.
We urge you to read PART II, Section D. “Inspect For Safety” in your Cannondale Bicycle Owner’s Manual BEFORE you ride.
YOU CAN BE SEVERELY INJURED, PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THIS MESSAGE.
Inspection & Crash Damage Of Carbon Frames/Forks
AFTER A CRASH OR IMPACT:
Inspect frame carefully for damage (See PART II, Section D. Inspect For Safety in your Cannondale Bicycle Owner’s Manual. )
Do not ride your bike if you see any sign of damage, such as broken, splintered, or delaminated carbon ber.
ANY OF THE FOLLOWING MAY INDICATE A DELAMINATION OR DAMAGE:
– An unusual or strange feel to the frame – Carbon which has a soft feel or altered shape – Creaking or other unexplained noises, – Visible cracks, a white or milky color present in
carbon ber section
CONTINUING TO RIDE A DAMAGED FRAME INCREASES THE CHANCES OF FRAME FAILURE, WITH THE POSSIBILITY OF INJURY OR DEATH OF THE RIDER.
134910 Rev 1.
YOU CAN BE YOU SERIOUSLY INJURED,
PARALYZED OR KILLED
IF YOU IGNORE WARNINGS.
2
TECHNICAL INFORMATION
Frame Specication
FRAME 148 x 12mm Ai HEAD TUBE 1 1/8 - 1 1/2 Tapered BOTTOM BRACKET PF30 83mm BB30 83mm
FRONT DERAILLEUR
SEAT POST DIA./BINDER 31.6 mm, 34.9 mm binder MINIMUM SEAT POST INSERT 100 mm
TIRE SIZE/MAXIMUM WIDTH
MAXIMUM FORK LENGTH
INTENDED USE REAR TRAVEL 145 mm 165mm RECOMMENDED SAG 30%, 17 mm 30%, 18 mm EYE-TO-EYE / STROKE 210 mm / 55 mm 230 mm / 60 mm REAR BRAKE 160/180 Flat Mount REAR AXLE 148 X 12 Maxle, 180 mm length MAXIMUM WEIGHT LIMIT (Lbs/Kg) Total (rider+all equipment): 305lb / 138 Kg
TRIGGER CARBON JEKYLL CARBON JEKYLL ALLOY
Low Direct Mount,
Side Swing
(alloy CS only)
27.5” X 2.5”
545 mm 565 mm
ASTM CONDITION 4, All-Mountain
Please read your Cannondale Bicycle Owner’s Manual for more information on specication marked with the safety alert symbol “
N/A
ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT
.”
Headtube
(carbon) (alloy)
NOTICE
Do not face, surface, or cut the head tube bearing cups. When removing adapters, bearings, or cup from, extra care must be used so that the tool used to drive out the bearing is not located on any part a bonded cup.
134910 Rev 1.
45.0°
42.0 mm
33.0 mm
3.0 mm
X
45.0°
52.0 mm
FRAME SIZE
SM 102 mm
MD 115 mm
LARGE 122 mm
X-LARGE 134 mm
3
7.5 mm
HEADTUBE
LENGTH (X)
BOTTOM BRACKET  PF30
Carbon frames have a 46 mm I.D. bottom bracket bearing system press interface. The shell width is 83mm.
Maintenance
In general, you should inspect the condition of the bearings annually (at a minimum) or anytime the crankset assembly is disassembled , serviced, or if a problem is indicated.
To inspect, when the crankset is removed, rotate the inner bearing race of both bearings; rotation should be smooth, and quiet. Execesssive play, roughness or corrossion indicates a damaged bearing.
Removal
To avoid serious damage to the frame, it is important to remove bearing systems very carefully using proper tools indicated by the manufacture’s service instructions. Make sure the bearings(cup or adpater parts) are driven out squarely and evenly from inside the shell!!! Do not pry components from shell.
Replacement
PressFit BB30 bearings are not removable from the adapters or cup systems that are pressed into the frame bottom bracket shell. Therefore, damaged bearings must be removed and replaced as new entire sets. Before installing any new bearing units into the shell, thoroughly clean the inside surface of the bottom bracket shell with a clean dry shop towel. Also, make sure both bearing units and the BB shell surfaces are clean and dry. Do not apply grease to either.
Follow the manufacture’s instruction for assembly and installtion of the bearing system. Use a headset press such as Park Tool HHP-2. See http://www.parktool.com/product/bearing-cup-press-HHP-2 Select appropriate press and adapters to ensure that force is only applied to the cup and not the bearing inside. Press until the both cup anges are mated to the BB shell edge.
NOTICE
Consult with your Cannondale Dealer on the quality and compatibilty of any proposed replacement component. Make sure the PRESSFIT BB30 system is intended for use with with a 46 mm I.D. BB shell. Conrm acutal part dimensions with a micrometer.
Do not use chemical solvents to clean. Do not remove frame material or use surfacing tools on bottom bracket shell.
Frame damage, caused by improper components, component installation or removal is not covered by your warranty.
134910 Rev 1.
4
BOTTOM BRACKET – BB30
The bottom bracket shell is compatible with the BB30 Standard. See http://www.bb30standard.com/ .
Maintenance
Inspect bearing condition annually (at a minimum) and anytime the crankset assembly is disassembled or serviced. With the crankset removed, rotate the inner bearing race of both bearings; rotation should be smooth. No play or movement inside the shell. If the bearing is damaged, replace both bearings with new ones.
Bearing Removal
Remove the old bearings with the bearing removal tool KT011/.
Bearing Installation
To install bearings, use a headset press and Cannondale tool KT010/ . Clean inside of shell apply a high-quality bicycle bearing grease to the inside surface. Press bearing one at a time. Press each bearing until seated. Following installation, apply a light coating of a high-quality bicycle bearing grease to both sides of each bearing to help repel moisture.
Do not re-use removed bearings. Install both bearings as a new set.
NOTICE
BEARINGS - Frequent or routine renewal of undamaged bearings is not recommended. Repeated removal and reinstallation can damage the inside BB shell surfaces resulting in poor bearing t. Do not face, mill or machine the bottom bracket shell for any reason. Doing so can result in serious damage and possibly a ruined bike frame.
Do not cut, face, or use abrasives to clean the inside if the BB shell.
We strongly recommend that these procedures be performed by an Authorized Cannondale Dealer. Damage caused by improper installation/removal is not covered under your warranty.
ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT
134910 Rev 1.
5
TRIGGER Geometry
A
SEAT TUBE LENGTH
B
TOP TUBE HORIZONTAL
C
TOP TUBE ACTUAL
D
HEAD TUBE ANGLE
E
SEAT TUBE ANGLE EFFECTIVE
F
STANDOVER
G
HEAD TUBE LENGTH
H
WHEELBASE
I
FRONT CENTER
J
CHAIN STAY LENGTH
K
BOTTOM BRACKET DROP
L
BOTTOM BRACKET HEIGHT
M
FORK RAKE
N
TRAIL
O
STACK
P
REACH
Dimensions = (centimeter/inches)
MENS WOMENS
SIZE
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
S M L XL S M
40.0/15.7 43.0/16.9 46.0/18.1 52.0/20.5 40.0/15.7 43.0/16.9
57.6/22.7 60.2/23.7 62.7/24.7 65.5/25.8 57.6/22.7 60.2/23.7
N/A N/A N/A N/A N/A N/A
66°
74.5°
74.9/29.5 76.1/30.0 76.7/30.2 79.6/31.3 74.9/29.5 76.1/30.0
10.2/4.0 11.5/4.5 12.7/5.0 14.0/5.5 10.2/4.0 11.5/4.5
113.0/44.5 115.8/45.6 118.5/46.7 121.5/47.8 113.0/44.5 115.8/45.6
71.1/28.0 73.9/29.1 76.5/30.1 79.5/31.3 71.1/28.0 73.9/29.1
42.0/16.5
1.2/0.5
34.5/13.6
4.4/1.7
10.7/4.2
58.3/23.0 59.5/23.4 60.6/23.9 61.8/24.3 58.3/23.0 59.5/23.4
41.4/16.3 43.7/17.2 45.9/18.1 48.4/19.0 41.4/16.3 43.7/17.2
A
J
H H H
H H H
H H H
H H H
H H H
H H H
H H H
B
P
75 mm
C
E
K
L
H
66°
74.5°
42.0/16.5
1.2/0.5
34.5/13.6
4.4/1.7
10.7/4.2
G
O
F
D
I
M
N
H
H
H
H
H
H
H
All Specifications subject to change without notice. H - Indicates same.
134910 Rev 1.
6
JEKYLL Geometry
A
SEAT TUBE LENGTH
B
TOP TUBE HORIZONTAL
C
TOP TUBE ACTUAL
D
HEAD TUBE ANGLE
E
SEAT TUBE ANGLE EFFECTIVE
F
STANDOVER
G
HEAD TUBE LENGTH
H
WHEELBASE
I
FRONT CENTER
J
CHAIN STAY LENGTH
K
BOTTOM BRACKET DROP
L
BOTTOM BRACKET HEIGHT
M
FORK RAKE
N
TRAIL
O
STACK
P
REACH
Dimensions = (centimeter/inches)
ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT
B
P
75mm
C
A
E
K
J
H
G
O
F
D
L
I
M
N
All Specifications subject to change without notice. H - Indicates same.
134910 Rev 1.
SIZE
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
S M L XL
40.0/15.7 43.0/16.9 46.0/18.1 52.0/20.5
58.4/23.0 60.9/24.0 63.4/25.0 66.2/26.1
53.7/21.1 56.2/22.1 58.7/23.1 62.1/24.5
65°
75.0°
75.0/29.5 75.8/29.8 76.7/30.2 77.5/30.5
10.2/4.0 11.5/4.5 12.7/5.0 14.0/5.5
116.0/45.7 118.7/46.7 121.4/47.8 124.4/49.0
74.0/29.1 76.7/30.2 79.4/31.3 82.4/32.5
42.0/16.5
0.8/0.3
34.9/13.7
4.4/1.7
11.4/4.5
59.2/23.3 60.4/23.8 61.5/24.2 62.6/24.7
42.5/16.7 44.7/17.6 46.9/18.5 49.4/19.5
H H H
H H H
H H H
H H H
H H H
H H H
H H H
7
Dropout
6 Nm
Loctite 242 (blue)
small end
Maintenance
The condition of the bearings, pivot axles, and spacers should be inspected periodically. These are normal wear parts so plan to have them renewed as they wear-out.
Inspection frequency should be based upon how and where you ride. Evidence of damage would be excessive play, visible wear, or perhaps corrosion of bearings.
If you nd any damage to the parts, discontinue riding until all the parts (bearings, pivot axles, spacers) can be renewed. This will help prevent damage elsewhere.
See the kits list in the back of this supplement for renewal kits.
KP169/
Key Information:
A special service tool KP169/ contains parts necessary to service the assembly. The parts of this tool are shown shaded above.
When connecting the seat stays to the dropouts, always insert the small end of pivot spacers into the dropout bearings . The at side of the spacers should face out, as shown.
When tightening the axles, insert the 5 mm hex key completely into the axle to prevent damage when turning the bolt. Always tighten with a torque wrench to the specied torque.
134910 Rev 1.
8
Asymmetric Integration - Ai Rear Wheel- 3 mm Oset
The Ai rear hub is oset 3 mm to the drive side. This both aligns the cassette with the Ai frame’s 55mm chainline, and aligns the rim/tire with frame’s centerline for correct tire clearance.
Ai wheels have equal spoke angles and tension on both sides (non­dished wheel) which improves wheel stiness, strength.
The 3mm oset is for 148 X 12mm spacing only!
Other Ai equipped bike with 142mm or 135mm rear spacing use a 6mm oset.
NOTICE
USE ONLY 3mm “Ai” OFFSET REAR WHEELS. Incorrect wheel
oset can damage your frame.
Standard wheel assembled on this frame will result in insucient tire clearance leading to rubbing and serious frame damage. This kind of damage is not covered by the Cannondale Limited Warranty.
Building/Truing a Wheel If you chose to build, or true the wheel, make sure the 3 mm oset is present. Consult with your Cannondale Dealer if you have any questions.
ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT
NON-DRIVE DRIVE
3mm
Main Pivot Bearing Tool - CK9017U00OS
Install
134910 Rev 1.
9
148mm
Remove
LOCK’R AXLES
1 N-m
134910 Rev 1.
5 N-m
1 N-m
5 N-m
10
NGLI-2
ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT
T25
1.
5.0 N-m
4.
M5
3. M6
1.0 N-m
A
Eastwing.com 12oz/340g
Removal
The axle removal technique is shown removed from for clarity. See inset A.
Steps:
A. Loosen the screw (4) 4-6 turns using a T25 Torx key.
B. Tap head of M4 screw (4) to un-seat threaded
wedge (2).
Remove M4 screw (4) and threaded wedge (2) from
the axle (1).
C. Insert a 5mm hex key to twist the wedge (3) free
and remove it (shown). If stuck, insert the long side of a 6mm HEX key (non-ball end) from the threaded end of axle and tap it out.
D. Insert a 6mm hex key into the axle and turn
counter-clockwise until it can be removed.
2.
a
5mm
Installation
Be sure to inspect the parts for any burrs, scratches or other damage before assembly. Replace the complete axle assembly if any damage is found.
Apply a high-quality bearing grease to all the parts of the assembly before installing into the linkage. Be sure to coat all threads, wedge surfaces and expansion areas.
Be sure to use the correct length axle and screw for the specic location. See above.
Insert the axle (1) into the link from the non-drive side. and tighten it with an 6mm hex to 1.0Nm. Do not over-tighten.
Insert the threaded wedge (2) into the drive side of the axle and insert the other wedge (3) and screw (4) opposite and tighten screw with a T25 Torx to 5.0Nm.
134910 Rev 1.
11
Tightening Torques
Correct tightening torque for the fasteners (bolts, screws, nuts) on your bicycle is very important to your safety , durability, and performance of your bicycle.
We urge you to have your dealer correctly torque all fasteners using a torque wrench. If you decide to tighten fasteners yourself always use a good torque wrench!
Loctite 242 (blue)
6 Nm
Loctite 242 (blue)
2 Nm
Loctite 242 (blue)
pgs.....13
6 Nm
1.5 Nm
NLGI-2
2 Nm
NLGI-2
pgs.....14
6 Nm
Loctite 242 (blue)
pgs.....8
1 Nm
pgs.....15
12 Nm
Loctite 242 (blue)
5 Nm
pgs.....10-11
134910 Rev 1.
12
Rear Derailleur Hanger - CK3257U00OS
2.
1.
ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT
2.
M3X12
Hanger Replacement
Hanger replacement kit is available as Cannondale kit
- CK3257U00OS.
The kit includes the hanger (1) and a new pivot bolt (3). Before installing a new hanger, be sure to clean any dirt or debris on the dropout with a nylon brush (old toothbrush). Inspect the area for any damage. Lightly grease the dropout surface. Apply Loctite 242 (blue) to the pivot bolt (4). Align the hanger on the opposite side of the dropout and tighten the bolt to the specied torque.
134910 Rev 1.
3.
5 Nm
Loctite 232
13
2 N-m
M5x25
Shimano Di2 Battery
A
(a)
(b)
1.
The rubber grommets are pressed into the frame holes when no battery is installed.
5.
B 2.
3.
5.
Battery Installation
For Di2, use the seat post type battery (Shimano SM-BTR2)
1. Remove fork and headset from the frame.
2. Attach mounting plate (1) included in Cannondale kit K32027/ to the battery (2) using two 3mm nylon ties (3). Make sure the plate lip (a) is aligned with the case groove on the battery nearer the cable connection (b). See inset A.
3. Tie a thin dental string (5) to the battery plate
4. Plug in Di2 wire (to junction B) into the battery
5. Use a shift cable inserted into the top tube hole and out the lower head tube to guide.
Apply light grease to threads.
6. Attached the end of the dental thread to the shift cable and draw the dental thread through and out the top tube hole.
7. Insert the battery and plate in the bottom of the head tube and use the dental thread to guide the battery and plate into position. 5. With the battery in position as shown, holding the string (5) taught, apply grease to the screw (6) and tighten to 2 Nm.
The screw threads should cut the string so it can be removed.
NOTICE
Periodically, check for proper tightness of the mounting screws. Use a torque wrench. Do not over-tighten.
134910 Rev 1.
14
Internal Guides - KP436/
1 Nm
5 mm
ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT
4mm
5 mm x 2
1 Nm
5 4mm
4mm
Internal Frame Guides:
Install plastic spiral wire wrap (5) over Di2 wires (6) passing through internal guide (7).
Use the 4mm guide opening for Di2 wire.
Use the guide inserts in open locations.
1 Nm
5
4mm
4mm
5 mm
134910 Rev 1.
6
15
5mm
Rear Shock - Gemini
Both the TRIGGER and JEKYLL are equipped with FOX Float X or FOX Float DPS rear shocks. The shocks have “Gemini” technology which allows the rider to switch between two modes on the y using a handlebar remote: Hustle and Flow. This supplement contains shock specications and recommended settings for the both TRIGGER and JEKYLL. You’ll need to see the FOX Owner’s Manual for adjustment and maintenance information: www.foxracingshocks.com.
TRIGGER JEKYLL
SAG 30%, 17mm 30%, 18 mm
1
SAG
12 Nm
12 Nm
Flow Mode
Flow mode uses the shock’s entire air chamber and is ideal for descending and other situations where having full shock travel is advantageous.
Set to Flow mode: press the black handlebar remote button (a) releasing the silver button (b).
1.2 Nm
NOTICE
Mount shocks TRIGGER and JEKYLL in orientation shown: controls forward and facing up as shown.
Hustle Mode
This mode reduces the usable air volume in the shock and provides a more supportive, progressive spring rate for situations like out of the saddle sprinting and climbing.
To switch the shock to Hustle mode, press the silver button down until you feel a click and the silver button remains depressed.
134910 Rev 1.
16
ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT
(a)
(b)
To set air pressure:
1. Set handlebar remote to Flow mode: press the black handlebar remote button (a) so that the remote handlebar control is in the position shown below.
2. Remove the Schrader valve cap (1) and pressurize the shock with a shock pump according to your riding weight (body weight, clothing and equipment). Consult the table for your bike/shock.
3. Remove the shock pump.
4. Cycle the shock 10 times to allow the positive and negative air pressures to equalize.
5. Thread the shock pump back onto the valve and pump the shock back up the recommended pressure again to compensate for any transferred air pressure.
NOTE: Air pressure measured at the pump will
decrease after air has transferred from positive to negative chambers.
5. Remove the shock pump from the shock valve.
6. Check sag to conrm your shock setup. Recom­mended seated sag with full riding gear is 30% (see tables below)
7. If there is too much sag, add air pressure in 10 psi increments until correct sag is achieved. If there is too little sag, reduce air pressure in 10 psi increments until correct sag is achieved.
8. Install the Schrader valve cap onto the air valve.
9. Turn the red rebound adjuster clockwise towards “slow” until it stops.
a. Float X - Insert a 2mm hex wrench into a cutout in
the red rebound knob located near the eyelet on the frame side of the shock. Use the wrench to turn the knob towards “slow” until it stops.
b. Float DPS - Turn the red rebound knob located
under the blue compression adjustment lever on the frame side of the shock clockwise towards “slow” until it stops.
10. Turn the red rebound knob counter-clockwise towards “fast”, counting each detent click until you reach the recommended number of clicks based on the table below.
Gemini - FOX Float DPS
RIDER WT. AIR PRESSURE REBOUND
Lbs Kg PSI Bar Clicks*
100 45 105 7.2 13 110 50 118 8.1 13 120 55 131 9.0 12 130 59 144 9.9 11 140 64 157 10.8 10 150 68 170 11.7 10 160 73 184 12.7 9 170 77 197 13.6 8 180 82 210 14.5 7 190 86 223 15.4 6 200 91 236 16.3 5 210 95 249 17.2 5 220 100 262 18.1 4
* Fully close the rebound dial, turn clockwise until dial stops. To set count clicks turning counter-clockwise.
134910 Rev 1.
Gemini - FOX Float X (shown)
RIDER WT. AIR PRESSURE REBOUND
Lbs Kg PSI Bar Clicks*
100 45 130 9.0 21 110 50 144 9.9 20 120 55 158 10.9 19 130 59 172 11.9 18 140 64 186 12.9 17 150 68 200 13.8 16 160 73 215 14.8 15 170 77 229 15.8 14 180 82 243 16.7 13 190 86 257 17.7 12 200 91 271 18.7 11 210 95 285 19.6 10 220 100 299 20.6 9
17
Remote Cable Installation
1. Cut a piece of derailleur housing that ts from Gemini’s housing stop to the Gemini remote without interfering with the rotation of the handle bars. Install a ferrule on one end of the housing.
2. Place the Gemini remote in Flow mode by pressing the black button on the Gemini remote while placing upward pressure on the silver button.
3. Insert a derailleur cable into the round hole below the silver button on the Gemini remote. Feed the cable through the remote until the cable head is fully seated.
4. Insert the cable into the cable noodle end opposite the barrel adjuster. Slide the cable noodle along the cable until it is fully inserted into the remote.
5. Insert the derailleur cable into the Gemini cable housing end with the ferrule and push it through until the housing is fully seated in the barrel adjuster on the cable noodle.
6. Insert the derailleur cable through the housing stop on the Gemini shock, then pull the cable until the housing is fully seated in the housing stop. There should not be a housing ferrule on this side of the Gemini housing.
7. Use a 2 mm hex wrench to loosen the set screw located on the rear of the Gemini shock cam until there are only 2 threads engaged.
8. Insert the cable between the set screw and Gemini cam. Pull the cable so the cable and housing are fully seated and tight.
9. Tighten the set screw to 1.2 Nm with a 2mm hex wrench to secure the cable.
10. Function Test: Push on the remote’s silver Hustle mode button, then press the black Flow mode button.
a. Cable is too tight: the remote cannot stay in Hustle
mode. Reduce cable tension by turning barrel adjuster clockwise. If problem persists, reduce cable tension by loosening the set screw and resetting cable tension as described in steps 7-9.
b. Cable is too loose: the cam will not turn as soon
as you engage the lever. Increase cable tension by turning the barrel adjuster counter-clockwise. If problem persists increase cable tension by loosening the set screw and resetting cable tension as described in steps 7-9.
SELECT ONLY COMPATIBLE SHOCKS AND FORKS
FOR YOUR BIKE. DO NOT MODIFY YOUR BIKE IN ANY WAY TO MOUNT ONE. HAVE YOUR SHOCK OR FORK INSTALLED BY A PROFESSIONAL BIKE MECHANIC
Riding with the wrong rear shock can damage
the frame. You could have a serious accident. Make sure the total travel, eye-to-eye length, and stroke length of the rear shock you select meet the SPECIFICATIONS listed in this manual.
• When selecting dierent shocks or forks for your bike, make sure that the shock or fork you select is compatible with your bike’s design and how you will use your bike.
YOU CAN BE YOU SERIOUSLY INJURED, PARALYZED OR KILLED IF YOU IGNORE THESE WARNINGS.
134910 Rev 1.
18
MAINTENANCE
The following table lists only supplemental maintenance items. Please consult your Cannondale Bicycle Owner’s Manual for more information on basic bike maintenance. Consult with your Authorized Cannondale Dealer to create
a complete maintenance program for your riding style, components, and conditions of use. Follow the maintenance recommendations given by the component manufacturer’s for the various parts of your bike.
ITEM FREQUENCY
HOUSING AND CABLES - Your bike has been supplied with small adhesive
frame protectors - KF103/. Place this material on the the frame between where cables and housing rub due to movement. Overtime, cable rubbing can wear into the frame itself causing very serious frame damage.
NOTE: Damage to your bike caused by cable rubbing is not a condition covered under your warranty. Also, adhesive frame guards are not a x for incorrectly installed or routed cables or lines. If you nd that applied guards are wearing out very quickly, consult with your Cannondale Dealer about the routing on your bike.
DAMAGE INSPECTION - Clean and visually inspect entire bike frame/swing arm/linkage assembly for cracks or damage. See “Inspect For Safety” in your
Cannondale Bicycle Owner’s Manual.
CHECK TIGHTENING TORQUES - In addition to other component specic tightening torques for your bike. Tighten according to the “TIGHTENING TORQUES” information listed in this supplement.
DISASSEMBLE, CLEAN, INSPECT, RE-GREASE, REPLACE WORN OR DAMAGED PARTS IN THE FOLLOWING ASSEMBLIES:
• SHOCK LINK ASSEMBLY • PIVOT AXLES • FRAME PIVOT BEARINGS
BEFORE FIRST RIDE
BEFORE AND AFTER EACH RIDE
EVERY FEW RIDES
IN WET, MUDDY, SANDY CONDITIONS EVERY 25 HRS.
IN DRY, CONDITIONS EVERY 50 HRS.
ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT
FORK and SHOCK: - Please consult the manufacturer’s owner’s manual for maintenance information.
ANY PART OF A POORLY MAINTAINED BIKE CAN BREAK OR MALFUNCTION LEADING TO AN ACCIDENT WHERE YOU CAN BE KILLED, SEVERELY INJURED OR PARALYZED.
Please ask your Authorized Cannondale Dealer to help you develop a complete maintenance program, a program which includes a list of the parts on your bike for YOU to check regularly. Frequent checks are necessary to identify the problems that can lead to an accident.
134910 Rev 1.
19
34.9 mm
M
L
TRIGGER (Carbon)
CS-L
REPLACEMENT PARTS
H
M4 Loctite 242 (blue)
6 Nm
M2.5 Loctite 242 (blue)
2 Nm
CS-R
DT & SS
A
F
D
F
I
ID CODE DESCRIPTION
CK3147U00OS
A
B
C
D
E
F
CK3177U00OS
CK3227U00OS
CK3257U00OS
KP421/160
KP421/180
CK3237U00OS
Trigger Pivot Hardware
Trigger Pivot Bearings
Trigger Shock Bolts
Jekyll/Trigger Rear Der Hanger
Brake Mount Flat 160mm
Brake Mount Flat 180mm
Trigger CRB Cstay Protector
G CK3287U00OS Trigger CRB Cstay Guard
A
J
E
B
C
Loctite 242 (blue)
M4 Loctite 242 (blue)
6 Nm
G
12 Nm
A
K
A
ID CODE DESCRIPTION
K34068
H
I
J
K
K34058
CK3247U00OS
C22698M00L1
KP390/
Trigger CRB CS Heel Rub Grds ( Trigger 1)
Trigger ALLY CS Heel Rub Grds
(Trigger 2 and 3)
Trigger Al Chainstay Protector
27.5 M Trigger Crb Link
Mount F Der
134910 Rev 1.
20
ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT
M
34.9 mm
A
1.5 N-m
B
L
Q
M2.5
1 N-m
N
M2.5
1 N-m
P
M2.5
C
M5 Loctite 242 (blue)
12 Nm
O
1 N-m
P
Q
Q
ID CODE DESCRIPTION
CK9017U00OS
L
M
KP197/SRM
KP388/
17x30 Bearing Tool
Kit Bearing BB-Presst 30 SRM
Seatbinder MTN 34.9
For rear shock parts and service: www.foxracingshocks.com
134910 Rev 1.
ID CODE DESCRIPTION
K32027
N
Internal Di2 Battery Mount
0 CK3117U00SM Trigger Crb DT Protector SM
CK3117U00MD Trigger Crb DT Protector MD
CK3117U00LG Trigger Crb DT Protector LG
CK3117U00XL Trigger Crb DT Protector XL
CK3187U00OS
P
KP436/
M
Jekyll/Trigger Grommets
Cable Guides Scalpel Si
21
Loctite 242 (blue)
12 Nm
A
N
REPLACEMENT PARTS
JEKYLL (Carbon/Alloy)
F
C
Loctite 242 (blue)
12 Nm
1
2 N-m
M5x25
E
G
D
D
A
1
1.5 Nm
H
B
F
34.9 mm
I
= NLGI-2 Synthetic Grease
1
ID CODE DESCRIPTION CRB ALLY
CK3157U00OS
A
B
C
D
E
F
CK3167U00OS
CK3207U00OS
K36018
CK3187U00OS
KP388/
KP436/
KP197/SRM
KB6180/
QC616/
Jekyll Pivot Hardware X X
Jekyll Pivot Bearings X X
Jekyll Carbon Shock Bolts X
Jekyll Alloy Shock Bolts X
Jekyll/Trigger Grommets X X
Seatbinder MTN 34.9 X X
Cable Guides Scalpel Si X
Kit Bearing BB-Presst 30 SRM X
Bearing BB Si 2PCS BLU X
Circlips 2x BB Si X
134910 Rev 1.
ID CODE DESCRIPTION CRB ALLY
K32027
G
H
I
CK3107U00SM
CK3107U00MD
CK3107U00LG
CK3107U00XL
K34008
CK9017U00OS
Internal Di2 Battery Mount X
Jekyll Crb DT Protector SM X
Jekyll Crb DT Protector MD X
Jekyll Crb DT Protector LG X
Jekyll Crb DT Protector XL X
Jekyll Alloy DT Protector (all sizes) X
17x30 Bearing Tool X X
22
ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT
Loctite 242 (blue)
12 Nm
A
C
A
Loctite 242 (blue)
N
M
5 Nm
K
L
For rear shock parts and service: www.foxracingshocks.com
A
A
W
L
2 Nm
6 Nm
M5 X 18
A
CS-L
O
CS-R
DT & SS
P
Loctite 242 (blue)
6 Nm
B
ID CODE DESCRIPTION CRB ALLY
CK3257U00OS
J
K
L
M
N
O
P
CK3217U00OS
CK3197U00OS
K34078
C21698M00L1
K34068
K34058
KP421/160
KP421/180
Jekyll/Trigger Rear Der Hanger X X
Jekyll AL CSTAY Protector X
Jekyll CRB CSTAY Protector X
Jekyll CRB Chainsuck Protector X
27.5 M Jekyll CRB Link (w/bearings)
All sizes, both carbon and alloy
Jekyll CRB CS Heel Rub Grds (Jekyll 1) X
Jekyll/ ALLY CS Heel Rub Grds
(Jekyll 2, 3,4)
Brake Mount Flat 160mm X X
Brake Mount Flat 180mm X X
134910 Rev 1.
X X
X
23
CANNONDALE USA
Cycling Sports Group, Inc. 1 Cannondale Way, Wilton CT, 06897, USA 1-800-726-BIKE (2453)
CANNONDALE EUROPE
WWW.CANNONDALE.COM
© 2017 Cycling Sports Group TRIGGER/JEKYLL Owner’s Manual Supplement - 134910 Rev 1
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