Cannondale Trigger, Jekyll User Manual

TRIGGER / JEKYLL

OWNER’S MANUAL SUPPLEMENT

ENGLISH

Read this supplement and your Cannondale Bicycle Owner’s Manual. Both contain important safety information. Keep both for future reference.

ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT

Cannondale Supplements

This manual is a “supplement” to your Cannondale Bicycle Owner’s Manual.

This supplement provides additional and important model specic safety, maintenance, and technical information. It may be one of several important manuals/supplements for your bike; obtain and read all of them.

Please contact your Authorized Cannondale Dealer immediately if you need a manual or supplement, or have a question about your bike. You may also contact us using the appropriate country/region/location information. See Contacting Cannondale in this supplement.

You can download Adobe Acrobat PDF versions of any manual/supplement from our website:

http://www.cannondale.com

Your Authorized Cannondale Dealer

To make sure your bike is serviced and maintained correctly, and that you protect applicable warranties, please coordinate all service and maintenance through your Authorized Cannondale Dealer.

NOTICE

Unauthorized service, maintenance, or repair parts can result in serious damage and void your warranty.

CONTENTS

Safety Information ................................. 2

Technical Information .......................3-18

Maintenance ......................................... 19

Replacement Parts...........................2024

Intended Use

UNDERSTAND YOUR BIKE AND ITS INTENDED USE. USING YOUR BIKE THE WRONG WAY IS DANGEROUS.

Please read your Cannondale Bicycle Owner’s Manual for more information about Intended Use

and Conditions 1-5.

Contacting Cannondale

Cannondale USA

Cycling Sports Group, Inc. 1 Cannondale Way, Wilton CT, 06897, USA 1-800-726-BIKE (2453)

Cycling Sports Group Europe B.V

Mail: Postbus 5100 Visits: Hanzepoort 27 7570 GC, OLDENZAAL, Netherlands Tel: +41 61 551 14 80 Fax:+31 54 151 42 40

134910 Rev 1.

The intended use of all models is ASTM CONDITION 4, All-Mountain.

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SAFETY INFORMATION

Important Composites Message

Your bike (frame and components) is made from composite materials also known as “carbon ber.”

All riders must understand a fundamental reality of composites. Composite materials constructed of carbon bers are strong and light, but when crashed or overloaded, carbon bers do not bend, they break.

For your safety, as you own and use the bike, you must follow proper service, maintenance, and inspection of all the composites (frame, stem, fork, handlebar, seat post, etc.) Ask your Cannondale Dealer for help.

We urge you to read PART II, Section D. “Inspect For Safety” in your Cannondale Bicycle Owner’s Manual BEFORE you ride.

YOU CAN BE SEVERELY INJURED, PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THIS MESSAGE.

Inspection & Crash Damage Of Carbon Frames/Forks

AFTER A CRASH OR IMPACT:

Inspect frame carefully for damage (See PART II, Section D. Inspect For Safety in your Cannondale Bicycle Owner’s Manual. )

Do not ride your bike if you see any sign of damage, such as broken, splintered, or delaminated carbon ber.

ANY OF THE FOLLOWING MAY INDICATE A DELAMINATION OR DAMAGE:

– An unusual or strange feel to the frame – Carbon which has a soft feel or altered shape – Creaking or other unexplained noises, – Visible cracks, a white or milky color present in

carbon ber section

CONTINUING TO RIDE A DAMAGED FRAME INCREASES THE CHANCES OF FRAME FAILURE, WITH THE POSSIBILITY OF INJURY OR DEATH OF THE RIDER.

134910 Rev 1.

YOU CAN BE YOU SERIOUSLY INJURED,

PARALYZED OR KILLED

IF YOU IGNORE WARNINGS.

TECHNICAL INFORMATION

Frame Specication

FRAME 148 x 12mm Ai HEAD TUBE 1 1/8 - 1 1/2 Tapered BOTTOM BRACKET PF30 83mm BB30 83mm

FRONT DERAILLEUR

SEAT POST DIA./BINDER 31.6 mm, 34.9 mm binder MINIMUM SEAT POST INSERT 100 mm

TIRE SIZE/MAXIMUM WIDTH

MAXIMUM FORK LENGTH

INTENDED USE REAR TRAVEL 145 mm 165mm RECOMMENDED SAG 30%, 17 mm 30%, 18 mm EYE-TO-EYE / STROKE 210 mm / 55 mm 230 mm / 60 mm REAR BRAKE 160/180 Flat Mount REAR AXLE 148 X 12 Maxle, 180 mm length MAXIMUM WEIGHT LIMIT (Lbs/Kg) Total (rider+all equipment): 305lb / 138 Kg

TRIGGER CARBON JEKYLL CARBON JEKYLL ALLOY

Low Direct Mount,

Side Swing

(alloy CS only)

27.5” X 2.5”

545 mm 565 mm

ASTM CONDITION 4, All-Mountain

Please read your Cannondale Bicycle Owner’s Manual for more information on specication marked with the safety alert symbol “

N/A

ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT

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Headtube

(carbon) (alloy)

NOTICE

Do not face, surface, or cut the head tube bearing cups. When removing adapters, bearings, or cup from, extra care must be used so that the tool used to drive out the bearing is not located on any part a bonded cup.

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45.0°

42.0 mm

33.0 mm

3.0 mm

45.0°

52.0 mm

FRAME SIZE

SM 102 mm

MD 115 mm

LARGE 122 mm

X-LARGE 134 mm

7.5 mm

HEADTUBE

LENGTH (X)

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BOTTOM BRACKET  PF30

Carbon frames have a 46 mm I.D. bottom bracket bearing system press interface. The shell width is 83mm.

Maintenance

In general, you should inspect the condition of the bearings annually (at a minimum) or anytime the crankset assembly is disassembled , serviced, or if a problem is indicated.

To inspect, when the crankset is removed, rotate the inner bearing race of both bearings; rotation should be smooth, and quiet. Execesssive play, roughness or corrossion indicates a damaged bearing.

Removal

To avoid serious damage to the frame, it is important to remove bearing systems very carefully using proper tools indicated by the manufacture’s service instructions. Make sure the bearings(cup or adpater parts) are driven out squarely and evenly from inside the shell!!! Do not pry components from shell.

Replacement

PressFit BB30 bearings are not removable from the adapters or cup systems that are pressed into the frame bottom bracket shell. Therefore, damaged bearings must be removed and replaced as new entire sets. Before installing any new bearing units into the shell, thoroughly clean the inside surface of the bottom bracket shell with a clean dry shop towel. Also, make sure both bearing units and the BB shell surfaces are clean and dry. Do not apply grease to either.

Follow the manufacture’s instruction for assembly and installtion of the bearing system. Use a headset press such as Park Tool HHP-2. See http://www.parktool.com/product/bearing-cup-press-HHP-2 Select appropriate press and adapters to ensure that force is only applied to the cup and not the bearing inside. Press until the both cup anges are mated to the BB shell edge.

NOTICE

Consult with your Cannondale Dealer on the quality and compatibilty of any proposed replacement component. Make sure the PRESSFIT BB30 system is intended for use with with a 46 mm I.D. BB shell. Conrm acutal part dimensions with a micrometer.

Do not use chemical solvents to clean. Do not remove frame material or use surfacing tools on bottom bracket shell.

Frame damage, caused by improper components, component installation or removal is not covered by your warranty.

134910 Rev 1.

BOTTOM BRACKET – BB30

The bottom bracket shell is compatible with the BB30 Standard. See http://www.bb30standard.com/ .

Maintenance

Inspect bearing condition annually (at a minimum) and anytime the crankset assembly is disassembled or serviced. With the crankset removed, rotate the inner bearing race of both bearings; rotation should be smooth. No play or movement inside the shell. If the bearing is damaged, replace both bearings with new ones.

Bearing Removal

Remove the old bearings with the bearing removal tool KT011/.

Bearing Installation

To install bearings, use a headset press and Cannondale tool KT010/ . Clean inside of shell apply a high-quality bicycle bearing grease to the inside surface. Press bearing one at a time. Press each bearing until seated. Following installation, apply a light coating of a high-quality bicycle bearing grease to both sides of each bearing to help repel moisture.

Do not re-use removed bearings. Install both bearings as a new set.

NOTICE

BEARINGS - Frequent or routine renewal of undamaged bearings is not recommended. Repeated removal and reinstallation can damage the inside BB shell surfaces resulting in poor bearing t. Do not face, mill or machine the bottom bracket shell for any reason. Doing so can result in serious damage and possibly a ruined bike frame.

Do not cut, face, or use abrasives to clean the inside if the BB shell.

We strongly recommend that these procedures be performed by an Authorized Cannondale Dealer. Damage caused by improper installation/removal is not covered under your warranty.

ENGLISHTRIGGER/JEKYLL - OWNERS MANUAL SUPPLEMENT

134910 Rev 1.

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TRIGGER Geometry

SEAT TUBE LENGTH

TOP TUBE HORIZONTAL

TOP TUBE ACTUAL

HEAD TUBE ANGLE

SEAT TUBE ANGLE EFFECTIVE

STANDOVER

HEAD TUBE LENGTH

WHEELBASE

FRONT CENTER

CHAIN STAY LENGTH

BOTTOM BRACKET DROP

BOTTOM BRACKET HEIGHT

FORK RAKE

TRAIL

STACK

REACH

Dimensions = (centimeter/inches)

MENS WOMENS

SIZE

S M L XL S M

40.0/15.7 43.0/16.9 46.0/18.1 52.0/20.5 40.0/15.7 43.0/16.9

57.6/22.7 60.2/23.7 62.7/24.7 65.5/25.8 57.6/22.7 60.2/23.7

N/A N/A N/A N/A N/A N/A

66°

74.5°

74.9/29.5 76.1/30.0 76.7/30.2 79.6/31.3 74.9/29.5 76.1/30.0

10.2/4.0 11.5/4.5 12.7/5.0 14.0/5.5 10.2/4.0 11.5/4.5

113.0/44.5 115.8/45.6 118.5/46.7 121.5/47.8 113.0/44.5 115.8/45.6

71.1/28.0 73.9/29.1 76.5/30.1 79.5/31.3 71.1/28.0 73.9/29.1

42.0/16.5

1.2/0.5

34.5/13.6

4.4/1.7

10.7/4.2

58.3/23.0 59.5/23.4 60.6/23.9 61.8/24.3 58.3/23.0 59.5/23.4

41.4/16.3 43.7/17.2 45.9/18.1 48.4/19.0 41.4/16.3 43.7/17.2

H H H

75 mm

66°

74.5°

42.0/16.5

1.2/0.5

34.5/13.6

4.4/1.7

10.7/4.2

All Speciﬁcations subject to change without notice. H - Indicates same.

134910 Rev 1.

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