OPERATORS MANUAL
for
MX, MXD and Wall Mount Style Models
Features General pump
Features Cat pump
Wall Mount Style Models
Models offered are:
1000WM and 1500WM with painted frame
1000WM/SS and 1500WM/SS with stainless
steel frame.
Models are:
1000MX, 1500AMX, 1500MX
and 20005MX
Models are:
1000MXDS, 1500AMXDS,
1500MXDS and 20005MXDS
MX and MXD Models
Thank You...
.....for selecting our products. Our personnel have proudly made every effort to ensure that your new
Pressure Washer is of the quality that you expect. But things do occasionally go wrong. This is why
every pressure washer is covered by a limited warranty. Among other things this warranty provides for
the replacement of parts found to be defective during the operation of your new pressure washer.
Please note that the owner/operator has certain obligations under the terms of the warranty. Be sure to
read this manual for directions on proper installation, start-up, use and storage of your pressure washer.
Your new Pressure Washer was tested after production for proper pressure and flow. This process will
leave a water residue in the pump sometimes. The dealer that you have purchased your new machine
from should review with you the proper installation, start-up, use and storage. Most “Big” problems
occur when shortcuts are taken in one of these processes. If a problem occurs you need some assistance with please feel free to contact us at the listing below:
Warranty Service Center
520 Brooks Road
Iowa Falls, IA 50126
1-800-648-6007
Be familiar with the model plate located on your machine. Have the model and code number
with you when you call for service.
Statement of Warranty
The manufacturer of this pressure washer agrees to repair or replace designated parts that prove
defective within 1 year from date of original purchase. Specific limitations and exclusions apply. To
make claim under the terms of the warranty, all parts said to be defective must be returned to the
Warranty Service Center listed above for warranty inspection. The judgements and decisions of the factory personnel concerning the validity of warranty claims are final. Items not covered by the warranty
given us include:
Motors, Engines and Pumps: These components are covered by warranties given by their
respective manufacturers. These warranties pass through to the end user. As a factory authorized and
trained warranty service center the factory will honor the terms of all component warranties and satisfy
claims of the appropriate warranty provisions.
Normal wear items are not covered by this warranty, hoses, nozzles, filters, valves and
seals are considered normal wear items and are not covered by this warranty.
This warranty does not cover the following: machines used for rental purposes, damage resulting from shipping, accident, abuse, or acts of God, misuse or neglect. Neither is damage from repairs
or alteration performed by non-factory authorized personnel or failure to install and operate equipment
according to the guidelines put forth in the instruction manual.
The manufacturer will not be liable to any persons for consequential damage, for personal injury
or for commercial loss.
WARNING
The following warnings must be followed, Failure to follow these warnings could
result in serious personal injury or death!
Electrical equipment can cause shock and sparks.
Do not bypass or remove the grounding prong in any electrical plug.
Keep electrical plugs, connections and cords out of water and moisture.
Refer to instructions prior to equipment operation.
Disconnect from power source before servicing.
Inspect and repair damaged or exposed electrical components prior to use.
Never splice electrical cords on pressure washers.
Never allow children or untrained personnel to operate machinery.
High Temperature Water.
Wear protective clothing and face shield.
Do not direct water stream toward self or others.
Do not spray electrical apparatus.
High pressure water can cause death or serious injury.
High pressure fluid can create a high pressure stream or ruptured vessel.
Wear safety face shield.
Relieve pressure before servicing.
Do not modify/repair/rework vessel or change safety relief or pressure setting.
Do not direct stream toward self or others.
Pressurized fluid streams and ruptured
pressure vessels can cause death or serious injury.
Important Safety Instructions
WARNING - when using this product basic precautions should always be followed, including the
following:
1. Read all the instructions before using the product.
2. To reduce the risk of injury, close supervision is necessary when a product is used near children.
3. Know how to stop the product and bleed pressure quickly. Be thoroughly familiar with the controls.
4. Stay alert - watch what you are doing.
5. Do not operate the product when fatigued or under the influence of alcohol or drugs.
6. Keep operating area clear of all persons.
7. Do not overreach or stand on unstable support. Keep good footing and balance at all times.
8. Follow the maintenance instructions specified in the manual.
9. “WARNING - Risk of Injection or Injury - Do Not Direct Discharge Stream At Persons.”
SAVE THESE INSTRUCTIONS
GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an
equipment-grounding conductor and a grounding plug. The plug must be plugged into appropriate outlet that is
properly installed and grounded in accordance with all local codes and ordinances.
DANGER - Improper connection of the equipment-grounding conductor can result in a risk of electrocution.
Check with a qualified electrician or service personnel if you are in doubts to whether the outlet is properly
grounded. Do not modify the plug provided with the product - if it will not fit the outlet, have a proper outlet
installed by a qualified electrician. Do not use any type of adaptor with this product.
When you receive your pressure washer be sure you check for concealed freight damage. Any
damage should be noted with the delivering carrier. If you have any questions related to freight
call the 800 number listed in the front of the manual.
Check oil levels in the pump. Failure to check levels will result in equipment damage. Most pump
are shipped with oil from factory and the crankcase are sealed, you may have to remove a shipping plug and install a dipstick in the pump.
Your water supply must provide water to the equipment that exceeds the Gallon Per Minute {GPM}
rate of your machine. You can check your GPM by using a 5 Gallon bucket and a timer. If your
machine is 5 GPM or less and the bucket fills in less than a minute you have adequate supply.
Some systems are effected by things like washing machines, livestock watering systems and flushing of toilets. Be sure the supply is still adequate when these operations are taking place. The
water temperature cannot exceed 145 Degrees Fahrenheit on the MX models and 180 degrees
Fahrenheit on the MXD and Wall Mount models and the pressure should not exceed 60 PSI.
Failure to secure adequate water supply will result in pump damage. DO NOT RUN PUMP
DRY.
Your water should not contain particles larger than 80 microns. Although there are small filters
installed on pressure washers that filter the water, they could only filter poor quality water for a
short period of time before they clog. This would result in damage to the machine. Therefore you
should insure no sand or scale particles are present in the water supply.
Hook a garden hose from the hydrant to the machine, when doing this be sure to check the inlet
water filter or screen. This hose should be at least 5/8” diameter and a length at least 15 feet. This
15’ length helps isolate the water supply from pulsations from the pump. Many states require a
Vacuum Break or backflow preventor be installed at the hydrant, before the garden hose, to
insure the water source cannot be contaminated. Be sure to check local and state regulations upon installation.
Turn on the water supply and open the trigger gun, this will purge all the air from the system.
Look for water leaks and stop any leak found. Leaks can cause erratic pump behavior.
A circuit dedicated only to the pressure washer is recommended. This circuit should be installed
by a licensed electrician and checked to supply adequate voltage Under Load. Sometimes the
distance from the panel is to long, the wire size is to small or the voltage is initially to low, this will
cause the GFCI or Thermal to trip. If the GFCI trips or the thermal overload on the motor trips consult factory. Plug your cord into the receptacle. DO NOT USE EXTENSION CORD!
Prior to turning on the power switches or your engine check the oil level in the pump.
Turn on the power switch. Pull trigger gun and check for adequate pressure.
Inspection
for freight
damage.
Inspection
of oil levels
Water
Supply
Water
Quality
Supply
hose
Purge Air
Electrical
Supply
Pump
Turn on
Power
Initial setup and operation of your new pressure washer
During
Operation
Nozzles
Chemical
injector use.
Calibration
Hoses and
couplers
The pressure was set at the factory during the testing procedure, no adjustments to the machine should
be required for operation. During operation do not leave the machine running for more than 2 min-
utes without the trigger gun being pulled. Although your machine has a by-pass valve on it and
may have a thermal relief system, this can cause extensive pump damage. If machine will not be
discharging water for more than 2 minutes, shut the machine off.
Your machine is supplied with interchangeable spray tips. The black tip lowers your pressure and draws
chemical. The other tips are for high pressure rinse at different spray angles. Red is 0 degree, yellow
is 15 degree, green is 25 degree and white is 40 degree. The yellow tip is used for most standard applications. Be sure the quick coupler is fully engaged before pulling the trigger gun. Failure to do may
result in the tip becoming a projectile and may be lost or damage to property or persons may occur.
Your pressure washer is supplied with a downstream chemical injector with dual chemical selector. The
1/4” clear vinyl tube is to be inserted into the desired chemical to apply. Be sure to use the black, low
pressure nozzle to inject chemical. The chemical injector will only open up and allow chemical into the
line when this tip is used. This tip enables the pressure to drop to approximately 250 PSI to draw
chemical. The injector can be turned on and off or the rate of injection can also be set by turning the
knob that the clear vinyl tube attaches to. See calibration below.
Be sure to flush injection system with clear water after use.
The chart below is an average ratio observed using water as the test fluid to draw through the injector
and serves only as a guide, your actual ratio will vary.
Setting on valve Injection Ratio
9 6:1
8 8:1
7 10:1
6 13:1
5 20:1
4 28:1
3 35:1
2 50:1
For better accuracy, calibrate using the following formula:
(GPM x 128) ÷ (ounces drawn in 1 minute) = x:1.
IE: If a 2.0 GPM machine draws 8 ounces of chemical in 1 minute: (2 x 128)
8 = 32:1
Factory supplied hoses are sized in length and diameter for best operational performance and sized
within the pressure capabilities. Additional hose added to the machine may change the performance of
the machine. Consult factory if you have any questions. When replacing or disconnecting the quick couplers be sure the machine is shut off and relieve the pressure from all hoses.
Shut down procedure
1. Turn off the power switch on the pressure washer.
2. Relieve pressure on line by pulling trigger gun.
3. Shut off water supply and disconnect garden hose.
4. Be sure to check for water leaks or oil leaks that should be repaired before the next operation.
5. If you are going to store the machine for extended period of times in cold climates be sure to antifreeze the equipment. A50% anti-freeze solution may be drawn in through the inlet of the pump
using a short remnant of garden hose. This fluid should be run through the pump when the fluid is
discharged from the pump discharge your machine is winterized. Do not allow machine to freeze.
The pump oil should be changed after the first 50 hours of operation, then every year for average service or more frequently for extensive use or hostile environments {dusty or high moisture}
Water filters, hoses and fittings should be checked prior to every operation for cleanliness, leaks and
repair needs. Repair or replace as needed.
Storage
Pump
Filters
Low
Nozzle
Pressure
Surging
Operation
Soap
Injector
Not
Working
Properly
Notice
Troubleshooting - Common Problems and Solutions
Low nozzle pressure is a common complaint. In a majority of instances, low nozzle pressure is generally caused by one of the following:
1. Plugged nozzle tip.
2. Inlet screen plugged.
3. Insufficient flow in gallons per minute (not pressure) to the pump.
4. Unloader valve stuck open due to debris lodged under the check valve ball.
5. Customer use of shut-off-type quick connectors.
6. Plugged hose.
7. Incorrect nozzle or soap tip installed.
Another complaint is that pressure surges. That is, when the trigger is pulled, pressure is satisfactory for
a moment then falls off. When the trigger is released, pressure builds up to normal levels. This is generally a sign that the water supply cannot provide the flow rate (gallons per minute) required by the
pump. Following are some possible solutions:
1. Make sure the supply is not restricted; that there are no under-sized fittings and the inlet screen is
unobstructed.
2. Make sure the flow rate of the water supply is sufficient for the pump. First, find the capacity of your
pump in gallons per minute (gpm) as shown in the Water Supply section on Page 5. Then determine
the flow rate of your supply by measuring the gallons that can be delivered in one minute. If your
supply does not deliver the gpm your pump requires, do not use the pump. It will suck air, causing
cavitation that can quickly damage pump components.
3. Check for leaks in the supply fittings. Any leak will cause the pump to draw air and perform poorly.
When a soap injector is not working properly, the problem is generally fairly easy to isolate. Check the
following:
1. Make sure the Black, soap tip is installed. Soap injectors will not work when high pressure nozzles
are installed.
2. Be sure that the soap injector valve is turned on, and turn selector valve to desired setting.
3. Apiece of debris may be caught in the injector valve, injector ball valve, or orifice. Disassemble
and clean the injector.
User maintenance procedures include replacing valves and seal. Unloader components are not user
serviceable. Repairs involving unloaders and crankcase components should be referred to the factory or
a factory authorized repair center.
MX and MXD Gun Wand Assembly
Part Number Description
542081 MX and MXD Gun Wand Half
542082.1 MX and MXD Wand Half
510065 1/4” Quick Coupler for All units
510100 O-Ring for 1/4” Quick Coupler and Twist Fast for All units
509372 Wall Mount Gun
509370 Wall Mount Lance
Flow 2.0 GPM 2.0 GPM 3.0 GPM 3.0 GPM
Tip Description Model 1000MX Model 1500AMX Model 1500MX Model 20005MX
1000MXDS 1500AMXDS 1500MXDS 20005MXDS
Black-Soap Tip 509520 509520 509520 509520
Red-0 Degree 0004 Q Meg 0035 Q Meg 0005 Q Meg 0004 Q Meg
Yellow-15 Degree 1504 Q Meg 15035 Q Meg 1505 Q Meg 1504 Q Meg
Green-25 Degree 2504 Q Meg 25035 Q Meg 2505 Q Meg 2504 Q Meg
White-40 Degree 4004 Q Meg 40035 Q Meg 4005 Q Meg 4004 Q Meg
Wall Mount Gun Wand Assembly
Replacement Quick Tips For All Units
2SFX PUMP
7500X UNLOADER
PARTS
LIST
ITEM
PART NUMBER
DESCRIPTION
QTY
402
CAT 540081
CAP, HEX ADJUSTING
1
404
CAT 31047
NUT, LOCKING(OPTIONAL)
1
408
CAT 32094
SPRING, COIL (2000 PSI)
1
410
CAT 107672
RETAINER, SPRING
1
412
CAT 45694
STEM, PISTON (M5)
1
414
CAT 20184
BACK UP RING
1
415
CAT 14190
O-RING, RETAINER
1
425
CAT 107673
RETAINER, PISTON
1
428
CAT 13969
O-RING-70
1
429
CAT 14759
O-RING, BODY
1
430
CAT 107675
BACK UP RING, BODY
1
435
CAT 45696
ASSEMBLY, VALVE & BAL (M5)
1
436
CAT 107680
SEAT
1
440
----------------
BODY
1
441
CAT 13963
O-RING, VALVE
1
442
CAT 13969
O-RING – 70
1
443
CAT 541060
VALVE, CHECK W/O-RING
1
444
CAT 45924
SPRING – 85G
1
446
CAT 13969
O-RING – 70
1
455
CAT 45865
BARB, BY-PASS FITTING
1
460
CAT 107681
FITTING, DISCHARGE (3/8” NPT)
1
465
CAT 46140
BY-PASS HOSE (5.5” x ¼”)
1
CAT 45983
BY-PASS HOSE (9” x ¼”) (OPTIONAL)
1
466
CAT 45929
CLAMP, HOSE
2
468
CAT 32097
KIT, O-RING
1
(Includes: 414, 415, 428, 429, 430, 441,
442, 446)
485
Cat 7140
VALVE, THERMO(OPTIONAL)
1
CAT 7135
VALVE, THERMO (OPTIONAL)
1
486
CAT 34600
TEE, T.V. MOUNT (OPTIONAL)
1
487
CAT 34576
NIPPLE, T.V. MOUNT (OPTIONAL)
1
This pump uses 30 wt. oil
TT Series (Gas / Electric)
Pos. Code Description Kit No. Qty
25 90357200 O-ring 3
26 90502200 Anti-Ext ring 3
27 96707000 Flinger washer 3
28 N/A Wrist pin 3
29 51160022 Back cover 1
30 99186700 Screw 4
31 N/A O-ring K100859 1
32 N/A Connecting rod 3
33 N/A Piston guide 3
34 N/A Screw 4
35 N/A Washer 4
36 99186700 Screw 4
37 96693800 Washer 4
38 10034622 Flange, Gas 1
10034422 Flange, Electric 1
39 N/A Spacer 1
40 N/A O-ring K100859 1
41 N/A Seal K100859 1
42 N/A Clip 1
43 N/A Bearing 1
44 N/A Crankshaft 1
45 N/A Crankcase 1
46 98210000 Plug 3
47 90383300 O-ring K100859 1
48 51209051 Shield 1
PARTS LIST
REPAIR KITS
TORQUE SPECS*
Kit No.
Item No.s
Included
In Kit
Number Of
Assemblies
In Kit
Description
K01
7,8,9,
10,11,
(2)
6
Valve kit
K97
13,14,
16,17
3
Seal kit
K100859
18,31,40,
41,47
-
Oil seal kit
*Decrease torque
by 20% if threads
are lubricated.
510504.TT
Rev 7.02
Pos. Code Description Kit No. Qty
1 55120122 Manifold, Alum Nickel 1
2 N/A Valve assy, comp K01 6
3 98204100 Plug 1/4 x 9 G 1
4 98221800 Valve plug 6
5 96693800 Washer 8
6 99194300 Head bolt 8
7 N/A O-ring K01 6
8 N/A Valve seat K01 6
9 N/A Valve poppet K01 6
10 N/A Valve spring K01 6
11 N/A Valve cage K01 6
12 90384700 O-ring 6
13 N/A Head-ring 15mm K97 3
14 N/A HP Packing 15mm K97 3
15 51080070 Retainer 15mm 3
16 N/A O-ring K97 3
17 N/A LP seal K97 3
18 N/A Oil seal K100859 3
19 N/A Needle bearing 1
20 97596800 Sight glass 1
21 98210300 Dipstick 1
22 92221600 Nut 3
23 96700800 Copper washer 3
24 51040009 Plunger 15mm 3
Gas Flange
Electric
Flange
Position
3
4
6
20
22
30
34
36
46
Ft.- lbs
9 6
60 0
8 8
13 2
11 0
7 3
14 7
7 3
29 4
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