Campbell Scientific TE525, TE525WS User Manual

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TE525 Tipping Bucket
Rain Gage
Revision: 10/13
Copyright © 1990-2013
Campbell Scientific, Inc.
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Warranty

The TE525, TE525WS, and TE525MM are warranted for thirty-six (36) months subject to this limited warranty:
“PRODUCTS MANUFACTURED BY CAMPBELL SCIENTIFIC, INC. are warranted by Campbell Scientific, Inc. (“Campbell”) to be free from defects in materials and workmanship under normal use and service for twelve (12) months from date of shipment unless otherwise specified in the corresponding Campbell pricelist or product manual. Products not manufactured, but that are re-sold by Campbell, are warranted only to the limits extended by the original manufacturer. Batteries, fine-wire thermocouples, desiccant, and other consumables have no warranty. Campbell’s obligation under this warranty is limited to repairing or replacing (at Campbell’s option) defective products, which shall be the sole and exclusive remedy under this warranty. The customer shall assume all costs of removing, reinstalling, and shipping defective products to Campbell. Campbell will return such products by surface carrier prepaid within the continental United States of America. To all other locations, Campbell will return such products best way CIP (Port of Entry) INCOTERM® 2010, prepaid. This warranty shall not apply to any products which have been subjected to modification, misuse, neglect, improper service, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied. The warranty for installation services performed by Campbell such as programming to customer specifications, electrical connections to products manufactured by Campbell, and product specific training, is part of Campbell’s product warranty. CAMPBELL EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Campbell is not liable for any special, indirect, incidental, and/or consequential damages.”
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Assistance

Products may not be returned without prior authorization. The following contact information is for US and international customers residing in countries served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs for customers within their territories. Please visit
www.campbellsci.com to determine which Campbell Scientific company serves
your country.
To obtain a Returned Materials Authorization (RMA), contact CAMPBELL SCIENTIFIC, INC., phone (435) 227-9000. After an application engineer determines the nature of the problem, an RMA number will be issued. Please write this number clearly on the outside of the shipping container. Campbell Scientific’s shipping address is:
CAMPBELL SCIENTIFIC, INC. RMA#_____ 815 West 1800 North Logan, Utah 84321-1784
For all returns, the customer must fill out a “Statement of Product Cleanliness and Decontamination” form and comply with the requirements specified in it. The form is available from our web site at www.campbellsci.com/repair. A completed form must be either emailed to repair@campbellsci.com or faxed to (435) 227-9106. Campbell Scientific is unable to process any returns until we receive this form. If the form is not received within three days of product receipt or is incomplete, the product will be returned to the customer at the customer’s expense. Campbell Scientific reserves the right to refuse service on products that were exposed to contaminants that may cause health or safety concerns for our employees.
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Table of Contents

PDF viewers: These page numbers refer to the printed version of this document. Use the PDF reader bookmarks tab for links to specific sections.
1. Introduction.................................................................1
2. Cautionary Statements............................................... 1
3. Initial Inspection .........................................................1
3.1 Ships With............................................................................................2
4. Quickstart .................................................................... 2
4.1 Siting ....................................................................................................2
4.2 Mounting..............................................................................................2
4.3 Use SCWin to Program Datalogger and Generate Wiring Diagram ....4
5. Overview......................................................................7
5.1 Wind Screen.........................................................................................7
5.2 Snowfall Adapter .................................................................................7
6. Specifications .............................................................8
7. Operation.....................................................................9
7.1 Wiring ..................................................................................................9
7.2 Datalogger Programming ...................................................................10
7.2.1 Pulse Count Example Programs..................................................11
7.2.1.1 CR1000 Example Program...............................................11
7.2.1.2 CR200(X) Series Example Program ................................11
7.2.2 Control Port Example..................................................................12
7.2.2.1 CR1000 Example Program...............................................12
8. Troubleshooting........................................................12
9. Maintenance ..............................................................12
Appendix
Edlog Program Examples ...................................... A-1
A.
A.1 CR10X Pulse Count Example Program .......................................... A-1
A.2 CR10X Control Port Example......................................................... A-2
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Table of Contents
Figures
4-1. TE525 Tipping Bucket Rain Gage ...................................................... 3
4-2. Pedestal base options........................................................................... 3
7-1. Rain Gage Schematic ........................................................................ 10
Tables
7-1. Wiring for Pulse Channel Input........................................................... 9
7-2. Wiring for Control Port Input.............................................................. 9
7-3. Multipliers for Rain Measurement .................................................... 10
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TE525 Tipping Bucket Rain Gage

1. Introduction

The TE525 is an adaptation of the standard National Weather Service tipping bucket rain gage. Output is a switch closure for each bucket tip. Three models are available:
TE525 6 in. orifice 0.01 in. tip
TE525WS 8 in. orifice 0.01 in. tip
TE525MM 24.5 cm orifice 0.1 mm tip
Before installing the TE525, please study:
Section 2, Cautionary Statements
Section 3, Initial Inspection
Section 4, Quickstart

2. Cautionary Statements

The TE525-series tipping bucket rain gages are precision instruments.
Please handle them with care.
Care should be taken when opening the package not to damage or cut the
cable jacket.
Sensor is factory calibrated and should not require field calibration. Refer
to Section 9, Maintenance, for field calibration check and factory calibration.
Debris filters, funnel, and bucket reservoirs should be kept clean.
The black outer jacket of the cable is Santoprene
was chosen for its resistance to temperature extremes, moisture, and UV degradation. However, this jacket will support combustion in air. It is rated as slow burning when tested according to U.L. 94 H.B. and will pass FMVSS302. Local fire codes may preclude its use inside buildings.

3. Initial Inspection

Upon receipt of the tipping bucket, inspect the packaging and contents for
damage. File damage claims with the shipping company.
®
rubber. This compound
Immediately check package contents against the shipping documentation
(see Section 3.1, Ships With). Contact Campbell Scientific about any discrepancies.
The model number and cable length are printed on a label at the
connection end of the cable. Check this information against the shipping documents to ensure the expected product and cable length are received.
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TE525 Tipping Bucket Rain Gage

3.1 Ships With

The TE525 ships with:
(1) Calibration sheet (2) Hose clamps from original manufacturer (1) ResourceDVD (3) Screws from original manufacturer

4. Quickstart

Please review Section 7, Operation, for wiring, CRBasic programming, and Edlog programming.

4.1 Siting

The rain gage should be mounted in a relatively level spot which is representative of the surrounding area. The lip of the funnel should be horizontal and at least 30 cm above the ground. It should be high enough to be above the average snow depth. The ground surface around the rain gage should be natural vegetation or gravel. It should not be paved.

4.2 Mounting

NOTE
The rain gage should be placed away from objects that obstruct the wind. The distance should be 2 to 4 times the height of the obstruction.
The pipe used to mount the bucket must be vertical. Use a torpedo level or
something similar to get it as vertical as possible.
Take the funnel off of the top of the bucket and look inside towards the
bottom of the bucket — notice the bubble level. Center the bubble level while mounting the bucket to the pipe. Replace the funnel and seat it completely when the installation is complete.
The CM300-series mounting poles provide a stainless steel 1.5 IPS vertical pole for mounting the TE525 rain gage. Pole length is 58 cm (23 in), 119 cm (47 in), and 142 cm (53 in) for the CM300, CM305, and CM310 models respectively. The CM300-series offers pedestal base options as well, as shown in FIGURE 4-2.
Use the enclosed hose clamps to mount the gage as shown in FIGURE 4-1. The lip of the gage should be at least 5 cm (2 in) above the post or pole. Level the rain gage after mounting it.
Before final leveling, press either end of the bucket down against its stop to make sure the bucket is NOT hung up in the center.
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24”
TE525 Tipping Bucket Rain Gage
8”
FIGURE 4-1. TE525 Tipping Bucket Rain Gage
FIGURE 4-2. Pedestal base options
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TE525 Tipping Bucket Rain Gage

4.3 Use SCWin to Program Datalogger and Generate Wiring Diagram

The simplest method for programming the datalogger to measure the tipping bucket rain gages is to use Campbell Scientific’s SCWin Program Generator (Short Cut).
NOTE
This section shows Short Cut’s programming for the TE525/TE525WS. The TE52MM is done similarly.
1. Open Short Cut and click on New Program.
2. Select the Datalogger and enter the Scan Interval.
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TE525 Tipping Bucket Rain Gage
3. Select TE525/TE525WS Rain Gauge, and select the right arrow (in center of screen) to add it to the list of sensors to be measured, and then select Next.
4. Define the name of the public variable and the measurement units. After entering the information, click on OK, and then select Next.
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TE525 Tipping Bucket Rain Gage
5. Choose the Output and then select Finish.
6. In the Save As window, enter an appropriate file name and select Save.
7. In the Confirm window, click Yes to download the program to the datalogger.
8. Click on Wiring Diagram and wire according to the wiring diagram generated by Short Cut.
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5. Overview

TE525 Tipping Bucket Rain Gage
The TE525-series tipping bucket rain gages funnel precipitation into a bucket mechanism that tips when filled to a calibrated level. A magnet attached to the tipping mechanism actuates a switch as the bucket tips. The momentary switch closure is counted by the pulse-counting circuitry of Campbell Scientific dataloggers.
The TE525-series tipping bucket rain gages are manufactured by Texas Electronics and then cabled by Campbell Scientific. The –L after the model number indicates the cable length is specified when ordered. The cable can terminate in:
Pigtails that connect directly to a Campbell Scientific datalogger
(option –PT).
Connector that attaches to a prewired enclosure (option –PW). Refer
to www.campbellsci.com/prewired-enclosures for more information.
Connector that attaches to a CWS900 Wireless Sensor Interface
(option –CWS). The CWS900 allows the probe to be used in a wireless sensor network. Refer to www.campbellsci.com/cws900 for more information.
Connector that attaches to a CS110 Electric Field Meter or ET-series
weather station (cable termination option –C).
Military-style connector that attaches to a RAWS-P Permanent
Remote Automated Weather Station (cable termination option –RQ). This option is not available for the TE525MM.

5.1 Wind Screen

Campbell Scientific offers the 260-953 Wind Screen to help minimize the effect of wind on the rain measurements. This wind screen consists of 32 leaves that hang freely and swing as wind moves past them. Refer to the 260­953 manual for siting information and the installation procedure.

5.2 Snowfall Adapter

Campbell Scientific’s CS705 Snowfall Conversion Adapter uses antifreeze to melt snow, allowing the TE525WS to measure the water content of snow. The CS705 cannot be directly used with either the TE525 or TE525MM. However, both the TE525 and TE525MM can be converted to a TE525WS by returning them to Campbell Scientific (see Assistance page at the beginning of this document). Refer to the CS705 manual for siting information and the installation procedure.
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TE525 Tipping Bucket Rain Gage

6. Specifications

Features:
Compatible Dataloggers: CR200(X)-series
CR800 series CR1000 CR3000 CR5000 CR9000X CR510 CR500 CR10(X) CR23X CR7 21X
High precision
Compatible with all Campbell Scientific dataloggers (including the
CR200(X) series)
TE525WS conforms to the National Weather Service
recommendation for an 8-inch funnel orifice.
TE525WS is directly compatible with the CS705 Snowfall Adapter
allowing it to measure the measure the water content of snow.
Campbell Scientific can modify a TE525 or TE525MM to it to be
used with the CS705 Snowfall Adapter. Refer to Assistance page at the beginning of this document for the procedure for sending the tipping bucket to Campbell Scientific.
TE525 TE525WS TE525MM
Sensor Type
Switch Ratings
Bucket Material
Funnel Collector Material
Screen Material
Locking Snap Ring Material
Operating Temperature
Resolution
Volume per Tip
Rainfall per Tip
Accuracy
Knife Edge Funnel Collector Diameter
8
tipping bucket/potted magnetic momentary contact reed switch
30 Vdc at 2 A; 115 Vac at 1 A;
closure time: 135 ms; bounce settling time: 0.75 ms
white powder coated spun aluminum
gold anodized spun aluminum
gold anodized spun aluminum
stainless steel
0° to +50°C (32° to 125°F)
1 tip
4.73 ml/tip
(0.16 fl. oz/tip)
0.01 in (0.254 mm) 0.1 mm (0.004 in)
1.0% up to 2 in/hour (50 mm/hr)
15.4 cm (6.1 in) 20.3 cm (8 in) 24.5 cm (9.7 in)
8.24 ml/tip
(0.28 fl. oz/tip)
4.73 ml/tip
(0.16 fl. oz/tip)
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TE525 Tipping Bucket Rain Gage
TE525 TE525WS TE525MM
Height
Tipping Bucket Weight
Cable
Cable Weight

7. Operation

7.1 Wiring

24.1 cm (9.5 in) 26.7 cm (10.5 in) 29.2 cm (11.5 in)
0.9 kg (2 lb) 1 kg (2.2 lb) 1.1 kg (2.4 lb)
2-conductor shielded cable
0.1 kg (0.2 lb) per 10 ft length
When Short Cut is used to generate the datalogger program, the sensor should be wired to the channels shown on the wiring diagram created by Short Cut.
The rain gage is typically wired to a datalogger’s pulse channel (see TABLE 7-1).
TABLE 7-1. Wiring for Pulse Channel Input
Color
|
Description
CR800 CR850 CR1000 CR3000 CR5000 CR9000(X)
CR510 CR500 CR10(X)
21X CR7 CR23X
CR200(X) Series
Black Signal Pulse
Channel
White Signal
Pulse Channel
G
Pulse Channel
P_SW
Return
Clear Shield
G
Dataloggers listed in TABLE 7-2 have the capability of counting switch closures on some of their control ports. When a control port is used, the return from the rain gage switch must be connected to +5 V on the datalogger.
TABLE 7-2. Wiring for Control Port Input
Color
Description
CR800 CR850 CR1000 CR3000
CR500 CR510
CR10X
CR23X
Black Signal Control Port C2/P3 Control Port Control Port
White Signal Return 5 V 5 V 5 V 5 V
Clear Shield
G
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TE525 Tipping Bucket Rain Gage
The CR10 does not support the use of control port inputs with the Pulse Count instruction.
Black
White
Clear
FIGURE 7-1. Rain Gage Schematic
In a long cable, there is appreciable capacitance between the lines. A built up charge could cause arcing when the switch closes, shortening switch life. A 100 Ω resistor is connected in series at the switch to prevent arcing by limiting the current (FIGURE 7-1). This resistor is installed on all rain gages currently sold by Campbell Scientific.

7.2 Datalogger Programming

This section is for users who write their own programs. A datalogger program to measure this sensor can be generated using Short Cut. You do not need to read this section to use Short Cut.
100 Ω
In CRBasic, the rain gage is measured using the PulseCount() instruction. Choose switch closure (code 2) for the PConfig parameter. Dataloggers that use CRBasic are the CR200(X), CR800, CR850, CR1000, CR3000, CR5000, and CR9000(X).
In Edlog, the Pulse (P3) is used to measure the rain gage. Choose switch closure (code 2) for parameter three. Dataloggers that use Edlog are the CR500, CR510, CR10(X), CR23X, CR7, and 21X.
The multiplier used in the PulseCount() or Pulse (P3) instruction determines the units in which rainfall is reported (see TABLE 7-3).
TABLE 7-3. Multipliers for Rain Measurement
Rain Gage inches millimeters
TE525
TE525WS
TE525MM
TE525 or TE525MM w/8 in funnel
0.01 0.254
0.01 0.254
0.00394 0.1
0.0057 0.1459
The volume of water required to cause a tip in the TE525 and the TE525MM is the same. The difference in calibration is strictly due to funnel size. If the CS705 Snowfall Adapter or other eight inch funnel is installed on these gages, use a multiplier from the last row in TABLE 7-3. (The CS705 will not install directly on the TE525MM; the MM funnel must first be replaced with an eight inch funnel.)
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TE525 Tipping Bucket Rain Gage

7.2.1 Pulse Count Example Programs

The following example programs use a pulse channel to read the output from the rain gage. The CR1000 example will also work with the CR800, CR850, CR3000, and CR5000. CR9000(X) programming is similar to the CR1000 except it has an additional parameter in the PulseCount() instruction to specify the pulse module’s slot.
7.2.1.1 CR1000 Example Program
'CR1000 'TE525/TE525WS & TE525MM sample program Public Rain_mm Units Rain_mm=mm DataTable(Rain,True,-1) DataInterval(0,60,Min,0) Totalize(1,Rain_mm,FP2,0) EndTable
BeginProg Scan(1,Sec,1,0) 'For TE525MM Rain Gage, use multiplier of 0.1 in PulseCount instruction PulseCount(Rain_mm,1,1,2,0,0.254,0) CallTable(Rain) NextScan EndProg
7.2.1.2 CR200(X) Series Example Program
'CR200(X) Series
'Declare Variables and Units Public Rain_mm
Units Rain_mm=mm
'Define Data Tables DataTable(Rain,True,-1) DataInterval(0,60,Min) Totalize(1,Rain_mm,0) EndTable
'Main Program BeginProg Scan(1,Sec) 'TE525/TE525WS Rain Gage measurement Rain_mm: PulseCount(Rain_mm,P_SW,2,0,0.254,0) 'Call Data Tables and Store Data CallTable(Rain) NextScan EndProg
'For TE525MM Rain Gage, use multiplier of 0.1 in PulseCount instruction
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TE525 Tipping Bucket Rain Gage

7.2.2 Control Port Example

This example measures a TE525 rain gage in millimeters. A different multiplier would be entered (TABLE 7-3) for other units.
7.2.2.1 CR1000 Example Program
'CR1000 'Declare Public Variables and Units Public Rain_mm Units Rain_mm=mm
DataTable (Rain,True,-1) DataInterval (0,60,Min,0) Totalize (1,Rain_mm,FP2,0) EndTable
'Main Program BeginProg Scan (1,Sec,1,0) 'For TE525MM Rain Gage use multiplier of 0.1 in PulseCount Instruction. PulseCount (Rain_mm,1,18,2,0,.254,0) CallTable (Rain) NextScan EndProg

8. Troubleshooting

Symptom: No Precipitation
1. Check that the sensor is wired to the Pulse Channel specified by the pulse
count instruction.
2. Verify that the Configuration Code (Switch Closure), and Multiplier and
Offset parameters for the Pulse Count instruction are correct for the datalogger type.
3. Disconnect the sensor from the datalogger and use an ohm meter to do a
continuity check of the switch. The resistance measured at the terminal block on the inside of the bucket between the black and white leads should vary from infinite (switch open) when the bucket is tipped, to less than an ohm when the bucket is balanced.

9. Maintenance

The funnel and bucket mechanism must be kept clean. Routinely check for and remove any foreign material, dust, insects, etc. The following calibration check is advised every 12 months.
Field Calibration Check:
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(1) Secure a metal can that will hold at least one quart of water.
(2) Punch a very small hole in the bottom of the can.
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TE525 Tipping Bucket Rain Gage
(3) Place the can in the top funnel of the rain gage and pour 16 fluid ounces (1
pint) of water into the can. (A 16 oz. soft drink bottle filled to within 2.5 inches of the top may be used for a rough field calibration. An exact volume will allow for a more precise calibration).
(4) If it takes less than 45 minutes for this water to run out, the hole in the can
is too large.
(5) The following number of tips should occur:
TE525, TE525MM 100 ± 3 TE525WS 57 ± 2
(6) Adjusting screws are located on the bottom adjacent to the large center
drain hole. Adjust both screws the same number of turns. Rotation clockwise increases the number of tips per 16 oz. of water; counter clockwise rotation decreases the number of tips per 16 oz. of water. One half turn of both screws causes a 2% to 3% change.
(7) Check and re-level the rain gage lid.
Factory Calibration:
If factory calibration is required, contact Campbell Scientific to obtain an RMA (see Warranty and Assistance at front of manual).
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TE525 Tipping Bucket Rain Gage
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Appendix A. Edlog Program Examples

A.1 CR10X Pulse Count Example Program

The CR10X program will also work with the CR500, CR510, CR10, 21X or CR23X. CR7 programming is similar to the CR10X but has an additional parameter in the Pulse (P3) instruction to specify the slot that the pulse card is in.
;{CR10X}
*Table 1 Program 01: 1.0000 Execution Interval (seconds)
1: Pulse (P3) 1: 1 Reps 2: 1 Pulse Channel 1 3: 2 Switch Closure, All Counts 4: 3 Loc [ Rain_mm ] 5: 0.254 Multiplier 6: 0 Offset
2: If time is (P92) 1: 0 Minutes (Seconds --) into a 2: 60 Interval (same units as above) 3: 10 Set Output Flag High (Flag 0)
3: Set Active Storage Area (P80) 1: 1 Final Storage Area 1 2: 101 Array ID
4: Real Time (P77) 1: 1220 Year,Day,Hour/Minute (midnight = 2400)
5: Totalize (P72) 1: 1 Reps 2: 3 Loc [ Rain_mm ]
*Table 2 Program 01: 0 Execution Interval (seconds)
*Table 3 Subroutines
End Program
A-1
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Appendix A. Edlog Program Examples

A.2 CR10X Control Port Example

This example measures a TE525 rain gage in millimeters. A different multiplier would be entered (TABLE 7-3) for other units.
;{CR10X} ; *Table 1 Program 01: 1 Execution Interval (seconds)
1: Pulse (P3) 1: 1 Reps 2: 8 Control Port 8 (switch closure only) ;Black wire connect to C8 3: 2 Switch Closure, All Counts 4: 1 Loc [ Rain_mm ] 5: .254 Multiplier 6: 0 Offset
2: If time is (P92) 1: 0 Minutes (Seconds --) into a 2: 60 Interval (same units as above) 3: 10 Set Output Flag High (Flag 0)
3: Set Active Storage Area (P80) 1: 1 Final Storage Area 1 2: 101 Array ID
4: Real Time (P77) 1: 1220 Year,Day,Hour/Minute (midnight = 2400)
5: Totalize (P72) 1: 1 Reps 2: 1 Loc [ Rain_mm ]
*Table 2 Program 02: 0.0000 Execution Interval (seconds)
*Table 3 Subroutines
End Program
A-2
Output Instruction 72, Totalize, is used in the output section of the program to output the total rainfall over the output interval. This section should be executed every scan and not placed in a subroutine or conditional statement.
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Campbell Scientific Companies

Campbell Scientific, Inc. (CSI)
815 West 1800 North
Logan, Utah 84321
UNITED STATES
www.campbellsci.com • info@campbellsci.com
Campbell Scientific Africa Pty. Ltd. (CSAf)
PO Box 2450
Somerset West 7129
SOUTH AFRICA
www.csafrica.co.za • cleroux@csafrica.co.za
Campbell Scientific Australia Pty. Ltd. (CSA)
PO Box 8108
Garbutt Post Shop QLD 4814
AUSTRALIA
www.campbellsci.com.au • info@campbellsci.com.au
Campbell Scientific do Brasil Ltda. (CSB)
Rua Apinagés, nbr. 2018 Perdizes
CEP: 01258-00 São Paulo SP
BRASIL
www.campbellsci.com.br • vendas@campbellsci.com.br
Campbell Scientific Canada Corp. (CSC)
11564 - 149th Street NW
Edmonton, Alberta T5M 1W7
CANADA
www.campbellsci.ca • dataloggers@campbellsci.ca
Campbell Scientific Centro Caribe S.A. (CSCC)
300 N Cementerio, Edificio Breller
Santo Domingo, Heredia 40305
COSTA RICA
www.campbellsci.cc • info@campbellsci.cc
Campbell Scientific Ltd. (CSL)
Campbell Park
80 Hathern Road
Shepshed, Loughborough LE12 9GX
UNITED KINGDOM
www.campbellsci.co.uk • sales@campbellsci.co.uk
Campbell Scientific Ltd. (CSL France)
3 Avenue de la Division Leclerc
92160 ANTONY
FRANCE
www.campbellsci.fr • info@campbellsci.fr
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Fahrenheitstraße 13
28359 Bremen
GERMANY
www.campbellsci.de • info@campbellsci.de
Campbell Scientific Spain, S. L. (CSL Spain)
Avda. Pompeu Fabra 7-9, local 1
08024 Barcelona
SPAIN
www.campbellsci.es • info@campbellsci.es
Please visit www.campbellsci.com to obtain contact information for your local US or international representative.
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