Campbell Scientific T107 User Manual

INSTRUCTION MANUAL
T107 Weather Station
Copyright © 1993- 2014
Revision: 4/14

Limited Warranty

“Products manufactured by CSI are warranted by CSI to be free from defects in materials and workmanship under normal use and service for twelve months from the date of shipment unless otherwise specified in the corresponding product manual. (Product manuals are available for review online at
www.campbellsci.com.) Products not manufactured by CSI, but that are resold
by CSI, are warranted only to the limits extended by the original manufacturer. Batteries, fine-wire thermocouples, desiccant, and other consumables have no warranty. CSI’s obligation under this warranty is limited to repairing or replacing (at CSI’s option) defective Products, which shall be the sole and exclusive remedy under this warranty. The Customer assumes all costs of removing, reinstalling, and shipping defective Products to CSI. CSI will return such Products by surface carrier prepaid within the continental United States of America. To all other locations, CSI will return such Products best way CIP (port of entry) per Incoterms ® 2010. This warranty shall not apply to any Products which have been subjected to modification, misuse, neglect, improper service, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied. The warranty for installation services performed by CSI such as programming to customer specifications, electrical connections to Products manufactured by CSI, and Product specific training, is part of CSI's product warranty. CSI EXPRESSLY DISCLAIMS AND
EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. CSI hereby disclaims, to the fullest extent allowed by applicable law, any and all warranties and conditions with respect to the Products, whether express, implied or statutory, other than those expressly provided herein.

Assistance

Products may not be returned without prior authorization. The following contact information is for US and international customers residing in countries served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs for customers within their territories. Please visit
www.campbellsci.com to determine which Campbell Scientific company serves
your country.
To obtain a Returned Materials Authorization (RMA), contact CAMPBELL SCIENTIFIC, INC., phone (435) 227-9000. After an application engineer determines the nature of the problem, an RMA number will be issued. Please write this number clearly on the outside of the shipping container. Campbell Scientific’s shipping address is:
CAMPBELL SCIENTIFIC, INC. RMA#_____ 815 West 1800 North Logan, Utah 84321-1784
For all returns, the customer must fill out a “Statement of Product Cleanliness and Decontamination” form and comply with the requirements specified in it. The form is available from our web site at www.campbellsci.com/repair. A completed form must be either emailed to repair@campbellsci.com or faxed to (435) 227-9106. Campbell Scientific is unable to process any returns until we receive this form. If the form is not received within three days of product receipt or is incomplete, the product will be returned to the customer at the customer’s expense. Campbell Scientific reserves the right to refuse service on products that were exposed to contaminants that may cause health or safety concerns for our employees.

Table of Contents

PDF viewers: These page numbers refer to the printed version of this document. Use the PDF reader bookmarks tab for links to specific sections.
1. Preparation and Siting ................................................ 1
1.1 Siting and Exposure ............................................................................. 1
1.1.1 Wind Speed and Direction ............................................................ 1
1.1.2 Temperature and Relative Humidity ............................................. 2
1.1.3 Solar Radiation .............................................................................. 2
1.2 Installation Tasks ................................................................................. 2
1.2.1 Indoors .......................................................................................... 2
1.2.2 Outdoors ........................................................................................ 5
1.3 Tools Required ..................................................................................... 5
1.3.1 Tools for Pole Installation ............................................................. 5
1.3.2 Tools for Instrumentation and Maintenance ................................. 6
1.4 Supplies for Power and Communications Options ............................... 6
1.5 Determining True North for Wind Vane Orientation ........................... 7
1.5.1 Web Calculator ............................................................................. 8
2. Hardware Installation ............................................... 10
2.1 Base Foundation ................................................................................. 11
2.1.1 Supplied Components ................................................................. 11
2.1.2 Installation................................................................................... 11
2.1.3 AC Power Installation ................................................................. 13
2.2 Tower/Pole ......................................................................................... 13
2.2.1 Supplied Components ................................................................. 13
2.2.2 Installation................................................................................... 13
2.2.3 Tower Grounding ........................................................................ 15
2.2.3.1 Supplied Components....................................................... 15
2.2.3.2 Grounding Procedure ....................................................... 15
2.3 Enclosure ............................................................................................ 16
2.3.1 Enclosure Installation .................................................................. 16
2.4 Crossarm and Sensor Installation ....................................................... 17
2.4.1 Components ................................................................................ 17
2.4.2 Crossarm Installation .................................................................. 17
2.4.3 RH and Temperature Radiation Shield ....................................... 19
2.4.4 034B Wind Sensor (Wind Sensor Option –MW) ........................ 20
2.4.5 Gill WindSonic 2-D Ultrasonic Wind Sensor (Wind Sensor
Option –GW) ........................................................................... 22
2.4.5.1 Changing the Jumper ........................................................ 22
2.4.5.2 Attachment to Sensor Arm ............................................... 24
2.4.6 Rain Gage.................................................................................... 26
2.4.7 Pyranometer ................................................................................ 27
2.4.8 Sensor Connections ..................................................................... 28
2.4.9 Sensor Verification and Clock Set .............................................. 30
2.5 Communication Peripherals ............................................................... 30
2.5.1 Direct Connect to T107 Station ................................................... 30
2.5.2 Phone Modem ............................................................................. 32
2.5.2.1 Internal Installation .......................................................... 32
2.5.2.2 External Installation ......................................................... 33
i
Table of Contents
2.5.3 Short-Haul Modem ..................................................................... 33
2.5.3.1 Internal Installation .......................................................... 34
2.5.3.2 External Installation ......................................................... 35
2.5.4 RF450 900 MHz, 1 Watt Spread Spectrum Radio ..................... 36
2.5.4.1 Power Considerations ...................................................... 36
2.5.4.2 Default Configuration ...................................................... 37
2.5.4.3 Internal Installation .......................................................... 37
2.5.4.4 External Installation ......................................................... 39
2.5.4.5 Base Radio Installation .................................................... 45
2.6 Lightning Rod Installation ................................................................. 47
2.7 Solar Panel Installation ...................................................................... 49
2.8 Battery Installation ............................................................................ 51
2.9 Restraining Cables and Sealing/Desiccating Enclosure .................... 52
2.9.1 Restraining Cables ...................................................................... 52
2.9.2 Sealing and Desiccating the Enclosure ....................................... 53
3. ET Software ............................................................... 54
4. Maintenance, Troubleshooting, and Schematics ... 55
4.1 Maintenance ...................................................................................... 55
4.1.1 Pole ............................................................................................. 55
4.1.2 Power Supply ............................................................................. 55
4.1.2.1 Batteries ........................................................................... 55
4.1.2.2 Solar Panel ....................................................................... 55
4.1.3 Desiccant .................................................................................... 56
4.1.4 Sensor Maintenance ................................................................... 56
4.1.4.1 Procedure for Removing RH Chip................................... 58
4.1.5 CR1000M Module ...................................................................... 58
4.2 Troubleshooting ................................................................................. 59
4.2.1 No Response Using the CR1000KD Keypad ............................. 59
4.2.2 No Response from Datalogger through SC32B, RAD
Modem, or Phone Modem ..................................................... 60
4.2.3 NAN or ±INF Displayed in a Variable ....................................... 60
4.2.4 Unreasonable Results Displayed in a Variable ........................... 61
4.2.5 NAN or ±INF Stored in a Data Table......................................... 61
4.2.6 Communication Problems when using an RF450 Radio ............ 61
4.2.7 Gill WindSonic1-ET Diagnostic Diagnostic Codes ................... 63
4.3 Schematics of Connectors ................................................................. 64
4.3.1 Sensor Schematics ...................................................................... 64
4.3.2 Power Schematics ...................................................................... 69
4.3.3 Communication Modems Schematics ........................................ 69
Appendices
T107 Maintenance Log ............................................ A-1
A.
B. PS24 24 Ahr Power Supply and 10 x 12 inch
Enclosure .............................................................. B-1
B.1 S24 Components .............................................................................. B-1
B.2 Installation ....................................................................................... B-4
ii
Table of Contents
C. Exploded Views ...................................................... C-1
C.1 Enclosure .......................................................................................... C-1
C.2 Crossarm .......................................................................................... C-2
D. Default Programs .................................................... D-1
D.1 Program for T107 with 034B .......................................................... D-1
D.2 Program for T107 with Gill WindSonic .......................................... D-4
E. Step-down Transformer Installation ..................... E-1
Figures
1-1. Effect of Structure on Wind Flow ........................................................ 1
1-2. Cut Flap Packing Tape ......................................................................... 3
1-3. Shipping Box Packaging ...................................................................... 3
1-4. T107 with the Met One 034B-ETM Wind Sensor, Top Layer ............. 4
1-5. T107, Bottom Layer ............................................................................. 4
1-6. Magnetic Declination for the Contiguous United States ...................... 7
1-7. Declination Angles East of True North Are Subtracted From 0 to
Get True North ................................................................................. 8
1-8. Declination Angles West of True North Are Added to 0 to Get
True North ........................................................................................ 8
2-1. ET tower installation with currently-available AC power option ...... 10
2-2. ET Tower Base Installation ................................................................ 12
2-3. Cut-Away View Shows Anchor Bolt and Conduit Placement in
Cement Pad ..................................................................................... 12
2-4. Transparent View Shows Raising and Grounding the ET Tower ...... 14
2-5. Close up of Ground Rod and 4 AWG Cable ...................................... 15
2-6. T107 Instrumentation Mounted on the ET Tower .............................. 16
2-7. Enclosure Spacing Above Pole .......................................................... 17
2-8. T107 Sensor Arm Mounting .............................................................. 18
2-9. Temperature/Relative Humidity Sensor with Yellow Protective
Cap .................................................................................................. 19
2-10. Temperature/Relative Humidity Sensor without Yellow Protective
Cap .................................................................................................. 20
2-11. Wind and RH/Temperature Sensor Installation ................................. 21
2-12. 034B Mounting to Pipe ...................................................................... 21
2-13. Screws that Secure the Electronics Cover .......................................... 23
2-14. Removal of the Electronics Cover ...................................................... 23
2-15. Jumper Set for WindSonic1 ............................................................... 24
2-16. Gill WindSonic Mounting Shaft ........................................................ 25
2-17. Gill WindSonic Connected to Cable .................................................. 25
2-18. Remove Rubber Band from Tipping Mechanism .............................. 26
2-19. Pyranometer Leveling ........................................................................ 27
2-20. Remove Red or Green Pyranometer Cap ........................................... 27
2-21. Position of Sensor Bulkhead Connectors ........................................... 28
2-22. Connecting Sensor Cabling to Enclosure ........................................... 29
2-23. Close-up of the terminals and 9-pin ports in the T107 (battery not
shown). ........................................................................................... 31
2-24. Phone Modem Mounting and Connections (battery not shown) ........ 32
2-25. Short-haul modem mounting and connection ..................................... 34
2-26. Short-Haul Modem Wiring Diagram ................................................. 36
2-27. RF450 in T107 (battery not shown) ................................................... 38
2-28. Attach Ribbon Cable to RF450 CS I/O Port ...................................... 38
iii
Table of Contents
2-29. Loosely Wire Tie Antenna Cable ...................................................... 39
2-30. Loosely Drape Antenna Cable over Back of Enclosure .................... 40
2-31. Slide Antenna Bracket U-Bolt around Back of the Pole ................... 41
2-32. Antenna Bracket Mounted to Pole ..................................................... 42
2-33. Mount Antenna Saddle Bracket ......................................................... 42
2-34. Yagi Antenna Mounted to Saddle Bracket ........................................ 43
2-35. Wire Tie Antenna Cable to Yagi Antenna and to Pole ...................... 44
2-36. Wire Tie Locations for Omni Antenna Installation ........................... 45
2-37. Base RF450 Installation .................................................................... 46
2-38. A Base Radio Installed in an Office .................................................. 46
2-39. Lightning Rod Bracket Installation ................................................... 47
2-40. Grounding to Lightning Rod Clamp .................................................. 48
2-41. Solar Panel Mounting and Cabling .................................................... 49
2-42. Side View of Solar Panel Shows Tilt Angle ...................................... 50
2-43. PS100 Battery Installation ................................................................. 51
2-44. PS100 to T107 Enclosure Wiring ...................................................... 51
2-45. Cabling Strapped to Wire Tie Harness .............................................. 52
2-46. Connector Cover in Place .................................................................. 53
2-47. Desiccant Installation ........................................................................ 54
4-1. Exploded View of HMP60-ETS (as shipped) ................................... 57
4-2. RF450 Front Side View ..................................................................... 61
4-3. Schematic of HMP60-ETS RH and Temperature Probe and
Connector Temp/RH ...................................................................... 64
4-4. Schematic of 034B-LC Wind Speed and Direction Probe and
Connector WS/WD ........................................................................ 65
4-5. Schematic of Gill WindSonic1-ET Wind Sensor, Soil Temperature
Sensor (107-LC or 108-LC), and Connector Temp/Sonic ............. 65
4-6. Schematic of CS305-ET Solar Radiation Sensor and Connector
Solar Radiation .............................................................................. 66
4-7. Schematic of TE525-ET Rain Sensor and Connector Rain
(Precip) .......................................................................................... 67
4-8. Schematic of 107-LC or 108-LC Temperature Probe or CS616-LC
Soil Volumetric Water Content Sensor and Connector Temp/
CS616 ............................................................................................ 68
4-9. Schematic of Connector SDI-12 ........................................................ 68
4-10. Schematic of Solar Panel and Connector Power ............................... 69
4-11. Schematic of Short Haul or Phone Modem and Connector
COMM ........................................................................................... 69
B-1. Environmental Enclosure with CH100, Power Cable, and
Battery Bracket ............................................................................ B-1
B-2. 24 Ahr Battery and Battery Cable ................................................... B-2
B-3. Enclosure Supply Kit ....................................................................... B-3
B-4. Strut Clamps in Brackets ................................................................. B-4
B-5. Both Strut Clamps and Brackets on T107 Pole ............................... B-5
B-6. Top Clamp Hook Side Up ............................................................... B-6
B-7. Enclosure Mounted on T107 Pole ................................................... B-7
B-8. Enclosure Locking Mechanism ....................................................... B-8
B-9. Mounted Solar Panel ....................................................................... B-9
B-10. Procedure for installing and connecting battery ............................ B-11
E-1. ET tower installation with step-down transformer ........................... E-1
Tables
4-1. CR1000 Lithium Battery Specifications ............................................ 59
4-2. Multi-Point Network LED Status ...................................................... 62
4-3. Gill WindSonic Diagnostic Codes ..................................................... 64
iv
CAUTION
T107 Weather Station

1. Preparation and Siting

1.1 Siting and Exposure

If any part of the weather station comes in contact with power lines, you could be killed. Contact local utilities for the location of buried utility lines before digging or driving ground rods.
Selecting an appropriate site for the weather station is critical in order to obtain accurate meteorological data. In general, the site should be representative of the general area of interest, and away from the influence of obstructions such as buildings and trees.
The weather station should not be located where sprinkler irrigation water will strike sensors or instrument enclosure.
Some general guidelines for site selection are listed below, which were condensed from EPA (1988)

1.1.1 Wind Speed and Direction

Wind sensors should be located over open level terrain, and at a distance of at least ten times (EPA) the height of any nearby building, tree or other obstruction, as illustrated in FIGURE 1-1.
1
, WMO (1983)2, and AASC (1985)3 publications.
FIGURE 1-1. Effect of Structure on Wind Flow
1
T107 Weather Station

1.1.2 Temperature and Relative Humidity

1.1.3 Solar Radiation

Sensors should be located over an open level area at least 9 m (29.5 ft) (EPA) in diameter. The surface should be covered by short grass, or where grass does not grow, the natural earth surface. Sensors should be located at a distance of at least four times the height of any nearby obstruction and at least 30 m (98.43 ft) (EPA) from large paved areas. Sensors should be protected from thermal radiation, and adequately ventilated.
Situations to avoid include:
large industrial heat sources
rooftops
steep slopes
sheltered hollows
high vegetation
shaded areas
swamps
areas where snow drifts occur
low places holding standing water after rains
Pyranometers should be located to avoid shadows on the sensor at any time. Mounting it on the southern most (northern hemisphere) portion of the weather station will minimize the chance of shading from other weather station structures. Reflective surfaces and sources of artificial radiation should be avoided.

1.2 Installation Tasks

1.2.1 Indoors

Immediately upon receipt of your shipment…
Weather station is packed in the shipping box in layers. See FIGURE
1-2, FIGURE 1-3, FIGURE 1-4, and FIGURE 1-5.
Immediately upon receipt of your shipment…
Open shipping carton(s). Set the large weather station carton down lengthwise on a floor or table top. Position the box as shown in FIGURE 1-2. Cut the tape along the edge of the lower flap first. See FIGURE 1-2. Cut the tape around the remaining flaps BUT only cut one layer deep. Lift up the cardboard flaps exposing the top layer of foam as shown in FIGURE 1-3.
Check contents against invoice and shipping checklist. Contact
Campbell Scientific immediately about any shortages.
2
Top Packing
Middle Packing
Bottom Packing
T107,
T107,
Cut Lower Flap
Edge First
T107 Weather Station
FIGURE 1-2. Cut Flap Packing Tape
Foam Layer
Foam Layer
Foam Layer
FIGURE 1-3. Shipping Box Packaging
Top Layer
Bottom Layer
3
T107 Weather Station
Wind Set
Enclosure
Crossarm with Rain, Solar, and
Mounting Template Grounding Wire 2-Piece Pole
Grounding and
AC Transformer
Mounting Bolts
Enclosure
PVC Swept
Elbow Conduit
Communication
Temp/%RH
Instruction
Manual
Cardboard
Containing Wind Vane
Temp/%RH Sensors
FIGURE 1-4. T107 with the Met One 034B-ETM Wind Sensor, Top
Layer
and Enclosure Desiccant Packs
and Hardware
Battery
Lightning Rod
Gill Radiation
Shield
FIGURE 1-5. T107, Bottom Layer
and Cabling
Option Cabling
4

1.2.2 Outdoors

T107 Weather Station
Securely tape box shut if transporting entire station to another site. If
at the main site, remove any communication components that are installed at the calling computer. Repackage remaining components for transport to field site.
Solar panel and RF items (if any) will be packed in a separate box.
Several days prior to the planned installation date…
Collect tools and site information (Section 1.3, Tools Required, and
Section 1.1, Siting and Exposure)
Install datalogger support software (Section 3, ET Software)
Locate suitable site (Section 1.1, Siting and Exposure)
Prepare concrete base (Section 2, Hardware Installation)
T107 Installation:
Place instrumentation enclosure on the ET pole. Slide enclosure to the
top of the pole and secure with correct orientation (Section 2.3, Enclosure).

1.3 Tools Required

Tools required to install and maintain a weather station are listed below.

1.3.1 Tools for Pole Installation

ET Pole
Shovel Rake Open end wrenches: 3/8 in, 7/16 in, 1/2 in, (2) 9/16 in Magnetic compass 6 ft Step ladder Tape measure (12 ft to 20 ft) Claw hammer Level (24 in to 36 in) Hand saw Materials for concrete form:
(4) 1 in x 2 in x 12 in stakes (2) 2 in x 4 in x 96 in lumber (12) 8p double-head nails (8) 16p double-head nails 20 ft form wire 1/2 Yard concrete Concrete trowel, edger Electrical Fish tape or 20 feet of small diameter rope Wheelbarrow
5
T107 Weather Station
NOTE

1.3.2 Tools for Instrumentation and Maintenance

ET Pole Lock and key for enclosure Magnetic declination angle Magnetic compass Straight bit screwdrivers (small, medium, large) Phillips-head screwdrivers (small, medium) Small diagonal side-cutters Needle-nose pliers Wire strippers Pocket knife Calculator Volt / Ohm Meter Electrical Tape Step ladder (6 ft) Station manuals Station log and pen Open end wrenches: 3/8 in, 7/16 in, 1/2 in, 9/16 in, 15/16 in Socket wrench and 7/16 inch deep well socket Adjustable wrench Pliers Conduit and associated tools (as required) Felt-tipped marking pen Claw hammer Pipe wrench (12 in)

1.4 Supplies for Power and Communications Options

AC Power Wire, conduit, and junction boxes as needed (see FIGURE 2-1).
User supplies valve box at base of station and weatherproof enclosure for transformer. See FIGURE 2-1.
Phone Modem Phone modem at the central computer. Dedicated single twisted pair with shield phone line to the weather station valve/junction box (see FIGURE 2-1).
Short-Haul Modem Direct burial cable with a minimum of 2-twisted pairs with shield (minimum 5 conductors total) to travel from the weather station to the central computer junction box. Direct burial armored cable may be required for rocky soils or rodents (Anixter pn F-02P22BPN (phone 847-677-2600)) or equivalent type cable (see FIGURE 2-1).
RF450
Antenna for the T107 station (14205 Yagi antenna recommended). PS24 Power Supply and pn 18520 Hanger Kit if not using ac power (see Appendix B, PS24 24 Ahr Power Supply and 10 x 12 inch Enclosure).
6
T107 Weather Station

1.5 Determining True North for Wind Vane Orientation

Magnetic declination, or other methods to find True North, should be determined prior to installing the weather station. True North is usually found by reading a magnetic compass and applying the correction for magnetic declination*; where magnetic declination is the number of degrees between True North and Magnetic North. Magnetic declination for a specific site can be obtained from a USFA map, local airport, or through a NOAA website (Section 1.5.1, Web Calculator). A general map showing magnetic declination for the contiguous United States is shown in FIGURE 1-6.
Declination angles east of True North are considered negative, and are subtracted from 0 degrees to get True North as shown FIGURE 1-7. Declination angles west of True North are considered positive, and are added to 0 degrees to get True North as shown in FIGURE 1-8. For example, the declination for Logan, Utah is
12.4° East. True North is 360° - 12.4° = 347.6° as read on a compass.
* Other methods employ observations using the North Star or the sun, and
are discussed in the Quality Assurance Handbook for Air Pollution Measurement Systems, Volume IV - Meteorological Measurements
4
.
Subtract declination from 360° Add declination to 0°
FIGURE 1-6. Magnetic Declination for the Contiguous United States
7
T107 Weather Station
FIGURE 1-7. Declination Angles East of True North Are
Subtracted From 0 to Get True North
FIGURE 1-8. Declination Angles West of True North Are

1.5.1 Web Calculator

Since magnetic declination fluctuates with time, it should be determined each time the wind sensor orientation is adjusted. It can be accessed at:
www.ngdc.noaa.gov/geomag-web
Below is an example for Logan, UT.
Added to 0 to Get True North
8
T107 Weather Station

References

A positive declination is east, while a negative declination is west. The declination in this example is 12º 24′ or 12.4º. As shown in FIGURE 1-6, the declination for Logan, UT is east, so True North for this site is 360 – 12.4, or
347.6 degrees.
1
EPA, (1987). On-Site Meteorological Program Guidance for Regulatory Modeling Applications, EPA-450/4-87-013. Office of Air Quality Planning and Standards, Research Triangle Park, North Carolina 27711.
2
WMO, (1983). Guide to Meteorological Instruments and Methods of Observation. World Meteorological Organization No. 8, 5th edition, Geneva, Switzerland.
3
The State Climatologist, (1985) Publication of the American Association of State Climatologists: Height and Exposure Standards for Sensors on Automated Weather Stations, v. 9, No. 4 October, 1985.
4
EPA, (1989). Quality Assurance Handbook for Air Pollution Measurement Systems, EPA Office of Research and Development, Research Triangle Park, North Carolina 27711.
9
T107 Weather Station
DANGER
CAUTION

2. Hardware Installation

Do not install near power lines. If any part of the tower comes in contact with power lines you could be KILLED. Contact local utilities for the location of buried utility lines before digging or driving grounding rods.
Do not fit the 3 meter ET Tower sections together until the appropriate time. Once attached, they cannot be detached.
The ET Tower provides a support structure for mounting the T107 weather station components. FIGURE 2-1 shows a typical ET Tower installation option. The tower is designed to withstand winds of 100 mph. The lightning rod assembly is attached after the instrumentation enclosure is installed.
10
FIGURE 2-1. ET tower installation with currently-available AC power
option
User supplies valve box at base of station and weatherproof
NOTE
NOTE
enclosure for transformer. See FIGURE 2-1.
The AC power supply option at one time included a step-down transformer instead of the power supply. Appendix E provides information about using the step-down transformer.

2.1 Base Foundation

2.1.1 Supplied Components

(3) 5/8 inch Anchor L-Bolts (9) 5/8 inch Nuts (1) Anchor Template
Refer to Section 1, Preparation and Siting, for components supplied by installer and bring components.

2.1.2 Installation

1. The ET Tower attaches to a user supplied concrete foundation constructed
as shown in FIGURE 2-2.
T107 Weather Station
2. Construct the concrete form with 2 inch x 4 inch lumber and 16p nails.
3. Assemble the template and anchor bolts. There should be two nuts below
and one nut above the template on each bolt.
4. Clear an area large enough to set the form at the desired elevation.
5. Dig a hole 2 feet x 2 feet x 2 feet. Lighter soils may require a deeper hole.
About 20 inches below the top of the hole, gouge a small cavity in one wall of the hole. The cavity should be about 4 inches deep and just large enough in diameter to insert one end of the conduit. Make certain the cavity “points” in the direction from which power and communications cables will come. For example the cavity will “point” towards a valve box if one is being used.
6. Center the form over the hole. Adjacent to the form, drive four stakes into
the soil. Secure the leveled form to the stakes with the 8p nails.
7. Cap the ends of the conduit with duct tape. Position the conduit and wire
into place by securing the wire to nails in the form.
8. Fill the hole and form with approximately 1/2 yard of concrete. Screed the
concrete level with the top of the form. Center the template assembly over the conduit and press into the concrete. Put 2 x 4 spacers between the template and the top of the form. The bottom of the bolt threads should be about 1/2 inch above the concrete. The template must be level in two dimensions. Use a trowel and edger to finish.
9. Wait 24 hours before removing the concrete form. Wait 7 days before
mounting the ET Tower.
11
T107 Weather Station
Anchor Bolt
Conduit
FIGURE 2-2. ET Tower Base Installation
12
FIGURE 2-3. Cut-Away View Shows Anchor Bolt and Conduit
Placement in Cement Pad

2.1.3 AC Power Installation

NOTE
CAUTION
a) The currently-available AC power option includes a 100 to 240 Vac to 24
Vdc power supply (see note below). The power supply should be mounted inside a user-supplied junction box according to local electrical codes. Dangerous electrical accidents may be avoided by locating the transformer remotely and burying a low voltage line to the station. The low voltage will carry up to 500 feet on an 18 AWG power cable.
b) Shut off 110 Vac power at the main breaker. Connect the primary leads of
the power supply to the 100 to 240 Vac power source. Connect a two­conductor cable to the secondary terminals of the power supply. Route the cable from the power supply to the ET Enclosure according to local electrical codes.
c) Splice the incoming two-conductor cable to the power cable provided with
the station. Use the direct burial splice kit when splices are in a valve box or buried.
d) Connect the power plug to the connector marked “Power” on the back of
the enclosure. See FIGURE 2-21.
The AC power supply option for older T107 stations included a 120 Vac to 16 Vac step-down transformer instead of the 100 to 240 Vac to 24 Vdc power supply. information for installing an AC power system that includes the step-down transformer.
T107 Weather Station
Appendix E provides
The splice and wire nut must be completely immersed into the silicon gel inside the splice tube to be waterproof.

2.2 Tower/Pole

2.2.1 Supplied Components

(1) Upper Tower Section (Tapered) (1) Lower Tower Section (6) 5/8 inch Washers (1) 12 ft 10 AWG Ground Cable (1) White Tower Cap (1) 20 ft communications cable (phone or short haul modem) (1) 20 ft power cable (for AC option only)

2.2.2 Installation

Attach the tower to the base as shown in FIGURE 2-4.
1. Dig a hole close to the concrete base to access the lower conduit opening.
From the hole, trench to the power and communications sources. Remove the duct tape from both ends of the conduit.
2. Remove the template. Slide the bottom and top half of the pole pieces
together. This is a permanent connection and cannot be taken apart once they are put together. If a little more force is necessary to put the two halves together, then get a small block of scrap wood and a hammer. Set the pole upright on a grassy area or have someone hold the pole
13
T107 Weather Station
NOTE
4 AWG Wire
Ground Rod
Concrete
Foundation
Anchor Bolt
ET Tower
Leveling Nut
Swept Elbow Conduit
horizontally. Place a piece of scrap wood over the very end of the top section of the pole and gently hammer on the scrap wood to fit the two halves together. A 1.27 cm (1/2 in) gap between the top and bottom pole sections is acceptable. Lay the assembled pole on the ground next to the concrete foundation.
3. Cut and save a 9 inch piece of 12 AWG ground wire from the 12 foot
length provided. This will be used later to attach the enclosure ground to the lightning rod assembly (reference FIGURE 2-6).
4. Thread communication cable, power cable with connector ends of cable
out the top of tower, and grounding wire through the tower and conduit. Electrical fish tape will help. Leave approximately two feet of the supplied power and communication cable hanging out of the top of the pole. Secure all wiring so it doesn’t slip back down through the pole.
Solar panel and RF options will not have power or communication cables.
5. Place the white tower cap over the tower end.
6. Raise the tower on a still day. Place a washer on top of the two nuts on
each foundation bolt. Taking great care not to damage cables between the tower and conduit, raise the tower and lower it onto the conduit and mounting bolts. Install a washer and nut on each bolt and hand tighten. Check plumb of the tower by placing a level on the north and east sides of the lower tower section. Adjust the topmost of the two lower nuts (leveling nut) on each bolt as necessary. When plumb is established, lock the leveling nut in place by tightening the lowest nut against it. Tighten the three top nuts with the wrench.
14
FIGURE 2-4. Transparent View Shows Raising and Grounding the ET
Tower
T107 Weather Station
4 AWG Wire
Ground Rod
FIGURE 2-5. Close up of Ground Rod and 4 AWG Cable

2.2.3 Tower Grounding

2.2.3.1 Supplied Components
(1) 5 foot 4 AWG Ground Cable (1) Copper Ground Lug, Bolt (1) Ground Rod, Clamp
2.2.3.2 Grounding Procedure
Ground the tower as shown in FIGURE 2-4 and FIGURE 2-5.
1. Place the ground rod clamp on the ground rod. Secure it about 3 inches
from the top. Do this before the rod is driven into the ground. Be careful not to damage the clamp with the hammer
2. Taking care not to damage power or communications lines, drive the
ground rod close to the foundation using a fence post driver or sledge hammer. Drive the rod at an angle if an impenetrable hardpan layer exists. Soften hard clay soils with water if necessary.
3. Strip 1 inch of insulation from both ends of the 4 AWG ground cable.
Strip 1 inch of insulation from the lower end of the 12 AWG ground wire. Loosen the lug’s set screw and insert the 4 AWG and 12 AWG wire. Tighten the set screw (FIGURE 2-5).
4. Loosen the ground rod clamp. Insert the 4 AWG wire. Tighten the clamp
(FIGURE 2-5).
15
T107 Weather Station
ET Enclosure
Tipping Bucket
Pyranometer
Crossarm
Met One 034B Wind Set
Radiation Shield
Lightning Rod
Ground Rod

2.3 Enclosure

The weather station datalogger, power supply, sensor connection panel, communications devices, and data retrieval peripherals are mounted in the ET enclosure. Refer to Appendix C.1, Enclosure, for a labeled, exploded view of the enclosure.
Rain Gage
16
FIGURE 2-6. T107 Instrumentation Mounted on the ET Tower

2.3.1 Enclosure Installation

1. Mount the ET enclosure on the ET Tower as shown in FIGURE 2-7.
a. Remove the front lid. Remove the connector cover from the back of
the ET enclosure by loosening the Phillips screw at the bottom of the cover.
b. Loosen the mounting bracket bolts on the back of the enclosure wide
enough to slide over the pole. Slide the enclosure over the pole. Position the enclosure so it faces east for northern latitudes or west for southern latitudes. The top of the enclosure should be 2 – 2.5 cm (3/4 to 1 in) above the top of the pole (see FIGURE 2-7).
T107 Weather Station
Power Cable (if using AC transformer)
Ground Wire
COM Cable
(if using phone or
haul modem)
2 – 2.5 cm
short-
FIGURE 2-7. Enclosure Spacing Above Pole

2.4 Crossarm and Sensor Installation

Refer to Appendix C.2, Crossarm, for a labeled, exploded view of the crossarm.

2.4.1 Components

(1) T107 Crossarm with Sensors (see FIGURE 2-6) (1) Met One 034B or Gill WindSonic Wind Sensor (1) White Mounting Shaft for 034B or Gill WindSonic (1) Gill Radiation Shield

2.4.2 Crossarm Installation

Adjust the bolts at the base of the pole to vertically level the top section of the mounting pole. Install the T107 Sensor Arm after the ET Enclosure is mounted on the ET Tower. You may need to temporarily remove the communications option. Mount the sensor arm as shown in FIGURE 2-8 without the wind sensor attached.
17
T107 Weather Station
FIGURE 2-8. T107 Sensor Arm Mounting
1) Remove the front lid and the protective connector cover from the back of the ET enclosure by loosening the one Phillips screw at the bottom of the cover.
2) Place the sensor arm on top of the enclosure, lining up the four threaded holes on the under side of the arm with the four holes in the top of the enclosure. Attach the arm to the enclosure by inserting and tightening four Phillips head screws. Adjust the position of the ET Enclosure so that the crossarm is oriented along a due north to due south axis with the rain gage and solar radiation sensor (pyranometer) on the south side for northern latitudes and the reverse for southern latitudes.
18

2.4.3 RH and Temperature Radiation Shield

Adapter
Temperature and RH Sensor
Yellow Cap (remove)
Radiation Shield
1. Remove the two knurled thumb screws taped underneath the crossarm.
2. Remove the yellow shipping cap from off the end of the
temperature/relative humidity sensor. See FIGURE 2-9 and FIGURE 2-10.
T107 Weather Station
FIGURE 2-9. Temperature/Relative Humidity Sensor with Yellow
Protective Cap
19
T107 Weather Station
WARNING
Temperature and RH Sensor without Cap
FIGURE 2-10. Temperature/Relative Humidity Sensor without Yellow
Protective Cap
3. Insert the temperature/relative humidity into the gill radiation shield until it stops.
4. Attach the gill radiation shield to the underside of the crossarm using the two knurled thumb screws from step 1.

2.4.4 034B Wind Sensor (Wind Sensor Option –MW)

1. Install the 034B Wind Sensor as shown in FIGURE 2-11 after the sensor arm is securely installed.
Plugging this sensor into the connector marked “SDI 12” can result in damaging this sensor, the main enclosure connector board, or both.
20
T107 Weather Station
Temp/% RH Gill Radiation Shield
Knurled Thumb
Shoulder
South
Alignment
Counter
Wind
Mounting
Mounting Screws
FIGURE 2-11. Wind and RH/Temperature Sensor Installation
Vane
Weight
Screw
Alignment
Sticker
Screw
Pipe
FIGURE 2-12. 034B Mounting to Pipe
21
T107 Weather Station
WARNING
NOTE
The wind vane can be easily damaged if dropped or bent. Leave the wind vane in the protective cardboard sleeve until it’s ready to be installed.
2. Remove the alignment screw at the base of the 034B-ET (FIGURE 2-12). Insert the 034B into the 034B Mounting Shaft. Align the hole in the shaft with that in the 034B base and replace the screw. Do not overtighten the alignment screw. Do not remove the shoulder screw at this time.
3. Insert the mounting shaft through the U-Bolt on the sensor arm. Adjust the mounting shaft so that the cable and connector coming out the end of the sensor arm can plug easily into the mating connector on the 034B. Lightly tighten up the U-bolt clamp nuts. See FIGURE 2-11.
4. See FIGURE 2-12 for the alignment sticker on the 034B. Align the arrow on this sticker with True South. The counterweight will also be pointing due south. Make sure the sensor cable is not being pinched by the U-bolt. Tighten up the U-bolt to hold the sensor firmly. Plug the cable into the mating connector on the sensor. Plug must be fully seated and locking ring turned fully clockwise.
5. Install the wind vane using the Allen wrench supplied with the vane. Wind vane should be perpendicular to the crossarm. Put the MetOne sticker over the wind vane Allen screw opening.
6. Remove and keep the shoulder screw. The shoulder screw will be needed for replacing bearings and/or potentiometer. The wind vane and cups should turn freely.

2.4.5 Gill WindSonic 2-D Ultrasonic Wind Sensor (Wind Sensor Option – GW)

2.4.5.1 Changing the Jumper
Jumper is set at the factory if Gill WindSonic is ordered with the station.
When the WindSonic1-ET is added to the T107, a jumper setting must be changed. The procedure to change the jumper follows:
1. Remove the cover of the enclosure.
2. Disconnect the 10588 ribbon cable from the CS I/O port.
3. Use a Philips screwdriver to loosen the four screws shown in FIGURE
2-13.
22
Loading...
+ 76 hidden pages