Campbell Scientific SP90-L User Manual

SP50-L/SP90-L Solar Panel
Revisions: 12/13
Copyright © 1987-2013
Campbell Scientific, Inc.

Warranty

“PRODUCTS MANUFACTURED BY CAMPBELL SCIENTIFIC, INC. are warranted by Campbell Scientific, Inc. (“Campbell”) to be free from defects in materials and workmanship under normal use and service for twelve (12) months from date of shipment unless otherwise specified in the corresponding Campbell pricelist or product manual. Products not manufactured, but that are re-sold by Campbell, are warranted only to the limits extended by the original manufacturer. Batteries, fine-wire thermocouples, desiccant, and other consumables have no warranty. Campbell’s obligation under this warranty is limited to repairing or replacing (at Campbell’s option) defective products, which shall be the sole and exclusive remedy under this warranty. The customer shall assume all costs of removing, reinstalling, and shipping defective products to Campbell. Campbell will return such products by surface carrier prepaid within the continental United States of America. To all other locations, Campbell will return such products best way CIP (Port of Entry) INCOTERM® 2010, prepaid. This warranty shall not apply to any products which have been subjected to modification, misuse, neglect, improper service, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied. The warranty for installation services performed by Campbell such as programming to customer specifications, electrical connections to products manufactured by Campbell, and product specific training, is part of Campbell’s product warranty. CAMPBELL EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Campbell is not liable for any special, indirect, incidental, and/or consequential damages.”

Assistance

Products may not be returned without prior authorization. The following contact information is for US and international customers residing in countries served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs for customers within their territories. Please visit
www.campbellsci.com to determine which Campbell Scientific company serves
your country.
To obtain a Returned Materials Authorization (RMA), contact CAMPBELL SCIENTIFIC, INC., phone (435) 227-9000. After an application engineer determines the nature of the problem, an RMA number will be issued. Please write this number clearly on the outside of the shipping container. Campbell Scientific’s shipping address is:
CAMPBELL SCIENTIFIC, INC. RMA#_____ 815 West 1800 North Logan, Utah 84321-1784
For all returns, the customer must fill out a “Statement of Product Cleanliness and Decontamination” form and comply with the requirements specified in it. The form is available from our web site at www.campbellsci.com/repair. A completed form must be either emailed to repair@campbellsci.com or faxed to (435) 227-9106. Campbell Scientific is unable to process any returns until we receive this form. If the form is not received within three days of product receipt or is incomplete, the product will be returned to the customer at the customer’s expense. Campbell Scientific reserves the right to refuse service on products that were exposed to contaminants that may cause health or safety concerns for our employees.

Table of Contents

PDF viewers: These page numbers refer to the printed version of this document. Use the PDF reader bookmarks tab for links to specific sections.
1. Introduction.................................................................1
2. Specifications .............................................................1
3. Installation...................................................................3
3.1 Parts List ..............................................................................................3
3.2 Mounting..............................................................................................5
3.3 Orientation .........................................................................................12
3.4 Installation of CH200 Regulator ........................................................14
3.5 Installation of Morningstar SunSaver™ SS-10-12V Regulator.........15
4. Maintenance ..............................................................17
5. Power Considerations..............................................18
5.1 Proper Solar Power and Lead Acid Battery Sizes..............................18
5.2 Voltage Regulator ..............................................................................18
Figures
2-1. Wiring two solar panels to one controller ............................................3
3-1. Solar panel with 16 AWG cable...........................................................4
3-2. Mounting brackets included with the solar panel.................................4
3-3. Mounting hardware included with the solar panel ...............................4
3-4. Attach the arm brackets to the back of the solar panel.........................6
3-5. Use 1/4-20 x 0.75 hex bolts, nuts, lock washers, and flat washers
to mount the arm brackets to the solar panel ....................................6
3-6. Right and left arm brackets are attached to the back of the solar
panel .................................................................................................7
3-7. Attach the mount to the back of the solar panel between right and
left arm brackets ...............................................................................7
3-8. Use the 5/16 hardware as shown to secure each end of the mount
to the arm brackets............................................................................7
3-9. Two 5/16-18 x 2.0 u-bolts are used for pole or tripod mounting .........8
3-10. Lock washers and flat washers are used to secure the two 5/16-18
x 2.0 u-bolts to the solar panel mount...............................................8
3-11. The solar panel is ready for pole or tripod mounting ...........................9
3-12. The solar panel is mounted to a pole using two 5/16-18 x 2.0
u-bolts...............................................................................................9
3-13. Solar panel mounted on a tripod. Panel can be mounted to the
tripod leg.........................................................................................10
3-14. Two 5/16-18 x 1.5 u-bolts are attached to each side of the solar
panel mount for triangular tower mounting....................................11
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Table of Contents
Tables
3-15. Reverse angle view showing the 5/16 washers, lock washers,
and nuts securing the u-bolts.......................................................... 11
3-16. Angle settings on right and left arm brackets.................................... 13
3-17. CH200 wired to solar panel, CR1000, and battery............................ 15
3-18. Morningstar’s SunSaver™ SS-10-12V Regulator mounted on an
enclosure backplate........................................................................ 16
3-19. Battery terminal strip adapters for power connection to external
battery ............................................................................................ 17
2-1. Specifications ...................................................................................... 1
2-2. Regulator Specifications (purchased and shipped separately)............. 2
3-1. Parts List.............................................................................................. 5
3-2. Solar Panel Tilt Angle* ..................................................................... 12
3-3. Configurations for Desired Angles.................................................... 13
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SP50-L/SP90-L Solar Panel

1. Introduction

Solar panels convert light energy to electricity, or specifically to direct current. The direct current produced is used to provide power to a system and to charge lead acid batteries. Solar panels operate in both direct and diffuse light, but not at night.
A user-specified 16 AWG cable comes with each solar panel. External voltage regulators, rechargeable batteries, and rechargeable power supplies must be purchased separately. Please contact a Campbell Scientific applications engineer to determine what components will work best for your application.
Campbell Scientific’s CH200 12V Charger/Regulator is recommended for use with 12V sealed rechargeable batteries (BP12, BP24, and BP84). The CH200 with software version 5.00 or higher can easily be used with the BP84/PS84 battery (Concorde Sun Xtender™ PVX-840T) when configured through DevConfig version 2.01 or higher. EnerSys Cyclon™ batteries can also be used with the CH200.
NOTE
CH200 OS version 4.0 can also be used with the BP84/PS84, but requires each charging parameter to be set individually. See the CH200 documentation for more information on setting charging parameters.
The SunSaver™ SS-10-12V voltage regulator (CSI pn 18529) is another option for these solar panels, and it can be purchased from Campbell Scientific, Inc.

2. Specifications

The SP50-L/SP90-L work with user-supplied deep cycle marine batteries, 12V sealed rechargeable batteries (BP12, BP24, or BP84), 12V rechargeable power supplies (PS84), and external voltage regulators (CH200 and Morningstar SunSaver
SP50-L SP90-L
Typical peak power (Pp):
Voltage at peak power (Vpp):
(voltage from solar panel before regulator)
TM
(SS-10-12V).
TABLE 2-1. Specifications
50 W 90 W
17.5 V 17.9 V
Current at peak power (Ipp):
Temperature coefficient of power:
Length:
Width:
2.9 A 5.03 A
–0.45% / ºC –(0.5 ± 0.05)% / K
83.9 cm (33.0 in) 120.9 cm (47.6 in)
53.7 cm (21.1in) 53.7 cm (21.1 in)
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SP50-L/SP90-L Solar Panel
Depth:
5.0 cm (2.0 in) 5.0 cm (2 in)
NOTE
Weight:
Max. wind speed @ angles greater than 35°:
6 kg (13.2 lb) 7.7 kg (17.0 lb)
–1
29 m s
(65 mph) 24 m s–1 (55 mph)
The above solar panel characteristics assume a 1 kilowatt per square meter illumination and a solar panel temperature of 25°C. Individual panels may vary up to 5%. The output panel voltage increases as the panel temperature decreases.
TABLE 2-2. Regulator Specifications (purchased and shipped separately)
Model
Temperature compensation:
CH200
Variable, depending on battery manufacturer.
Morningstar SunSaverTM SS-10-12V
–28 mV / ºC
Selectable in DevConfig.
Self consumption:
Operating
300 µA to 2 mA 6 mA to 10 mA
–40º to +60ºC –40º to +85ºC
temperature:
Useable solar
2.8 A to 4.3 A 10 A
current:
NOTE
Pairing the CH200 with the SP90 allows the CH200 to operate at the maximum Useable Solar Current of 4.3 A for longer periods of time than it would with a smaller panel. As the SP90 output current increases above 4.3 A, the CH200 will continue to function at the maximum useable solar current of 4.3. It will remain at this level until the SP90 output once again drops below 4.3 A.
A second solar panel can be connected to the Morningstar regulator when additional power is required. One Morningstar SunSaver™ SS-10-12V regulator can handle two SP50 or SP90 solar panels.
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