Campbell Scientific SDM-CD16AC User Manual

SDM-CD16AC 16 Channel
AC/DC Controller
Revision: 12/08
Copyright © 1987-2008
Campbell Scientific, Inc.

Warranty and Assistance

The SDM-CD16AC 16 CHANNEL AC/DC CONTROLLER is warranted by CAMPBELL SCIENTIFIC, INC. to be free from defects in materials and workmanship under normal use and service for twelve (12) months from date of shipment unless specified otherwise. Batteries have no warranty. CAMPBELL SCIENTIFIC, INC.'s obligation under this warranty is limited to repairing or replacing (at CAMPBELL SCIENTIFIC, INC.'s option) defective products. The customer shall assume all costs of removing, reinstalling, and shipping defective products to CAMPBELL SCIENTIFIC, INC. CAMPBELL SCIENTIFIC, INC. will return such products by surface carrier prepaid. This warranty shall not apply to any CAMPBELL SCIENTIFIC, INC. products which have been subjected to modification, misuse, neglect, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability or fitness for a particular purpose. CAMPBELL SCIENTIFIC, INC. is not liable for special, indirect, incidental, or consequential damages.
Products may not be returned without prior authorization. The following contact information is for US and International customers residing in countries served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs for customers within their territories. Please visit www.campbellsci.com to determine which Campbell Scientific company serves your country. To obtain a Returned Materials Authorization (RMA), contact CAMPBELL SCIENTIFIC, INC., phone (435) 753-2342. After an applications engineer determines the nature of the problem, an RMA number will be issued. Please write this number clearly on the outside of the shipping container. CAMPBELL SCIENTIFIC's shipping address is:
CAMPBELL SCIENTIFIC, INC.
RMA#_____ 815 West 1800 North Logan, Utah 84321-1784
CAMPBELL SCIENTIFIC, INC. does not accept collect calls.
SDM-CD16AC Table of Contents
PDF viewers note: These page numbers refer to the printed version of this document. Use the Adobe Acrobat® bookmarks tab for links to specific sections.
1. Function........................................................................1
2. Control Specifications.................................................2
3. Power Considerations.................................................2
4. Installation.................................................................... 3
4.1 Wiring.......................................................................................................4
4.1.1 SDM-CD16AC Power and Control Connections ...........................4
4.1.2 Controlled Device to SDM-CD16AC Connections........................5
4.1.3 Motor Control.................................................................................6
5. Address Selection Switches.......................................7
6. Datalogger Programming............................................8
6.1 CRBasic Programming.............................................................................8
6.1.1 SDMCD16AC Instruction ..............................................................8
6.1.2 SDMSpeed Instruction....................................................................9
6.2 Edlog Programming................................................................................ 11
7. Theory of Operation ..................................................11
8. Program Examples....................................................12
8.1 CRBasic Example...................................................................................12
8.1.1 Controlling Two SDM-CD16ACs................................................12
8.1.2 Control Temperature and Fans......................................................12
8.2 Edlog Example .......................................................................................15
Figures
1. SDM-CD16AC Face Panel.........................................................................1
2. Connection Block Diagrams.......................................................................3
3. Switch Operation........................................................................................5
4. Typical Wiring Application........................................................................6
5. SDM-CD16AC Relay Outputs to MCC .....................................................7
6. Addressing..................................................................................................8
i
SDM-CD16AC Table of Contents
Tables
1. Datalogger to SDM-CD16AC Connections............................................... 4
2. Base 10 to Base 4 Reference Chart............................................................9
3. Bit Period Values..................................................................................... 10
ii

SDM-CD16AC 16 Channel AC/DC Controller

3
16
4
C2
C2
5
16
C2
C2
C2
6
16
C2
C2
C2
7
16
C2
C2
8
C2
16
C2
9
C2
C2
16
C2
10
C2
C2
16
11
C2
C2
C2
16
12
C2
C2
13
C2
16
C2
14
C2
C2
16
15
C2
ON
OFF
AUTO
+12V
GND
C1
C2
C3
C2
16
C2
C2
C2
C2
C2
16
16
C2
C2
C2
16
C2
C2
SDM-CD16AC
16 CHANNEL AC/DC CONTROLLER
LISTED
5Z21
U
L
2
1
ADDRESSES
2
1
Logan, Utah
3
0
3
0
INDUSTRIAL CONTROL EQUIPMRNT
U
L
FIGURE 1. SDM-CD16AC Face Panel
INPUT: 12 VDC
LOAD: 5 A 277 VAC 1/6 HP 5 A 125 VAC 1/10 HP
S/N:
ON
OFF
AUTO
1
16
C2
C2
16
C2
2
C2
C2
16
C2
C2
C2
C2
C2
MADE IN USA

1. Function

NOTE
The SDM-CD16AC has 16 AC/DC relay control ports (see Figure 1). Each relay port can be controlled by a datalogger or controlled manually with a manual override toggle switch.
The toggle switch has three positions; "ON" and "OFF" for manual override, and "AUTO" for datalogger control. In the "ON" position, the common (COM) and normally open (NO) contacts are closed (see Figure 3). In the "AUTO" position, the state of the relays are controlled by the datalogger control ports.
The SDM-CD16AC is a synchronously addressed datalogger peripheral. Three ports on the datalogger are used to address the SDM-CD16AC, then clock out the desired state of each of the 16 control ports. Up to 16 SDM­CD16ACs may be addressed, making it possible to control a maximum of 256 ports from the three datalogger ports.
In CRBasic, the SDMCD16AC instruction is used to control the SDM­CD16AC. In Edlog, either I/O Instruction 104 (CR10(X), CR23X, 21X) or Instruction 29 (CR7) is used.
Ensure that the datalogger contains the appropriate instruction prior to system deployment. The SDM-CD16AC is not compatible with our CR200-series, CR500, or CR510 dataloggers.
1
SDM-CD16AC 16 Channel AC/DC Controller

2. Control Specifications

Operating voltage: 12 VDC nominal (9 to 18). Current drain at 12 VDC: 6 mA quiescent; 45 mA per active LED (switch on
or auto active). Total cable length: cable lengths should be kept as short as possible; 20 ft (for
many applications); lengths longer than 20 ft may be possible for CRBasic dataloggers if the SDMSpeed instruction is used; 600 ft (possible for CR7)
Toggle switch: ON/OFF manual override; AUTO for datalogger control. Underwriters Laboratories (UL) and Canadian Underwriters Laboratories
(CUL) listed product. UL and CUL listing number is 5Z21.
RELAY SPECIFICATIONS
Arrangement: Single pole double throw, Break before make Contact material: Gold-clad silver Individual contact rating: 5 A at 30 VDC, .3 A at 110 VDC, 5 A 1/10 HP at
125 VAC, 5 A 1/6 HP at 277 VAC Coil voltage: 9 to 18 VDC Coil resistance: 360 Ohms±10% Expected life (contact closures): Mechanical 10 Actuation/Release time: Approx. 4 ms Operating temp.: -40° to 70°C

3. Power Considerations

The SDM-CD16AC power requirements are large compared to most CSI products. For most applications an external power supply (see Figure 2) is recommended to power the SDM-CD16AC.
For some applications it may be convenient to use the datalogger supply to power the SDM-CD16AC (see Figure 2). For long-term applications, the lead acid power supply available with CSI dataloggers should be used, allowing the batteries to be float charged. It is not recommended that the datalogger alkaline supply be used to power the SDM-CD16AC for long term applications.
If the datalogger lead acid supply is used, the number of SDM-CD16AC's that can be powered is limited by the 300 mA current sourcing capability of the wall charger. With a continuous 6 mA current drain per SDM-CD16AC and 45 mA per active LED, a maximum of 6 LEDs may be powered by the datalogger, after which, more current is drawn than can be sourced by the wall charger. If this condition is maintained, it will ultimately lead to battery deep discharge, requiring new batteries.
7
2
SDM-CD16AC 16 Channel AC/DC Controller
SDM-CD16AC
SDM-CD16AC
EXTERNAL
9 TO 18 VDC
+ —
GND
12 V C1 or SDM-C1 C2 or SDM-C2 C3 or SDM-C3
Connection With External Supply
GND
12 V C1 or SDM-C1 C2 or SDM-C2 C3 or SDM-C3
Connection with Datalogger Supply
FIGURE 2. Connection Block Diagrams
DATALOGGER
DATALOGGER

4. Installation

If the 21X power supply is used to power the SDM-CD16AC, all low level analog measurements (thermocouples, pyranometers, thermopiles, etc.) must be made differentially. This is a result of slight ground potentials created along the 21X analog terminal strip when the 12 V supply is used to power peripherals. This limitation reduces the number of available analog input channels and may mandate an external supply for the SDM-CD16AC.
The SDM-CD16AC must be installed in an enclosure that provides a
pollution degree 2 environment (normally, only nonconductive pollution. However, a temporary conductivity caused by condensation may be expected). All Campbell Scientific enclosures meet this requirement.
Use copper conductors only.
Wire Range: 30 14 AWG
Tightening Torque: 5 7 in./lb.
Use minimum 60/75 degree C wire.
Input power must be connected to a class 2 supply only. All Campbell
Scientific power supplies meet the class 2 supply requirements.
3
SDM-CD16AC 16 Channel AC/DC Controller
CAUTION
Cables connecting the terminals of the datalogger and SDM device should be kept as short as possible to minimize the risk of corruption of the signals and damage from induced surges. Where long cable runs (>3 m) are unavoidable and the cables run outside, some extra protection may be required for the SDM control terminals. Please contact Campbell Scientific for further advice. When connecting wires to the SDM signal terminals please ensure they are at ground potential before making the connection, e.g. by touching them to the earth terminal.
For datalogger connections, see Table 1.
Multiple SDM-CD16AC's may be wired in parallel by connecting the datalogger side of one SDM-CD16AC to the next. The CABLE5CBL-L or an equivalent cable is used to connect the module to the datalogger. A 1-ft cable length should be sufficient when both datalogger and SDM-CD16AC are housed within an ENC12/14; a 2-ft length may be required if the datalogger and SDM-CD16AC are housed at opposite ends of an EN16/18 enclosure.
CRBasic dataloggers should use the SDMSpeed instruction if the cable length is longer than 20 feet. The maximum recommended cable length for the CR7 is 600 feet. For other Edlog dataloggers, the maximum recommended cable length is 20 feet.
NOTE
SDM cables in noisy environments need to be suitably shielded.

4.1 Wiring

4.1.1 SDM-CD16AC Power and Control Connections
Refer to Figure 2 and Table 1 for SDM-CD16AC operating power and control connections to the datalogger.
TABLE 1. Datalogger to SDM-CD16AC Connections
(see caution)
Connection Order
First 12 V 12 V on datalogger or Power external supply Second Gnd Gnd Common ground C1 SDM-C1 (CR3000,
C2 SDM-C2 (CR3000,
C3 SDM-C3 (CR3000,
SDM-CD16AC Datalogger (see note) Function
CR5000) or C1 (other dataloggers)
CR5000) or C2 (other dataloggers)
CR5000) or C3 (other dataloggers)
Data
Clock
Enable
4
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