Campbell Scientific CS10-L, CS15-L User Manual

CS10-L and CS15-L
Current Transformers
Revision: 3/12
Copyright © 2001-2012
Campbell Scientific, Inc.

Warranty

“PRODUCTS MANUFACTURED BY CAMPBELL SCIENTIFIC, INC. are warranted by Campbell Scientific, Inc. (“Campbell”) to be free from defects in materials and workmanship under normal use and service for twelve (12) months from date of shipment unless otherwise specified in the corresponding Campbell pricelist or product manual. Products not manufactured, but that are re-sold by Campbell, are warranted only to the limits extended by the original manufacturer. Batteries, fine-wire thermocouples, desiccant, and other consumables have no warranty. Campbell's obligation under this warranty is limited to repairing or replacing (at Campbell's option) defective products, which shall be the sole and exclusive remedy under this warranty. The customer shall assume all costs of removing, reinstalling, and shipping defective products to Campbell. Campbell will return such products by surface carrier prepaid within the continental United States of America. To all other locations, Campbell will return such products best way CIP (Port of Entry) INCOTERM® 2010, prepaid. This warranty shall not apply to any products which have been subjected to modification, misuse, neglect, improper service, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied. The warranty for installation services performed by Campbell such as programming to customer specifications, electrical connections to products manufactured by Campbell, and product specific training, is part of Campbell’s product warranty. CAMPBELL EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Campbell is not liable for any special, indirect, incidental, and/or consequential damages.”

Assistance

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www.campbellsci.com to determine which Campbell Scientific company serves
your country.
To obtain a Returned Materials Authorization (RMA), contact CAMPBELL SCIENTIFIC, INC., phone (435) 227-9000. After an applications engineer determines the nature of the problem, an RMA number will be issued. Please write this number clearly on the outside of the shipping container. Campbell Scientific's shipping address is:
CAMPBELL SCIENTIFIC, INC. RMA#_____ 815 West 1800 North Logan, Utah 84321-1784
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CS10-L and CS15-L Table of Contents
PDF viewers: These page numbers refer to the printed version of this document. Use the PDF reader bookmarks tab for links to specific sections.
1. General Description.....................................................1
2. Specifications ..............................................................1
3. Installation....................................................................2
4. Wiring............................................................................3
5. Programming ...............................................................3
5.1 CR800, CR850, CR1000, or CR3000 Programming................................3
5.2 CR200(X)-series Dataloggers...................................................................4
5.3 CR510, CR10X, CR23X Dataloggers ......................................................6
5.4 21X, CR7 Dataloggers..............................................................................8
5.5 CR1000 with Multiplexer Sample Program ...........................................10
5.6 CR10X with Multiplexer Sample Program.............................................11
Appendix
A. Theory of Operation................................................ A-1
A.1 Typical Electrical Circuit.................................................................... A-1
A.2 Current Transformer Description........................................................ A-3
A.3 Converting a Milliamp Signal to a Millivolt Signal............................ A-4
A.4 Multiplier ............................................................................................ A-5
A.5 CS10/CS15 Comparison..................................................................... A-5
Figures
1. CS10-L Current Transformer .....................................................................1
2. AC load wire installed in CS10 (color of ac load wire can vary) ...............2
3. Graph of a CS15 waveform ........................................................................5
4. Graph of CS10 waveform using burst mode ..............................................7
5. Graph of a CS10 waveform using 90 samples of amperage.......................8
A-1. Generator schematic .......................................................................... A-1
A-2. Schematic of generator with current transformer .............................. A-2
A-3. Schematic of current transformer with the wire ................................ A-2
A-4. CS10 with the wire ............................................................................ A-3
A-5. Magnetic flux schematic.................................................................... A-3
A-6. Windings schematic........................................................................... A-4
A-7. CS10 schematic ................................................................................. A-5
A-8. Adding 1250 mV creates positive output .......................................... A-6
A-9. CS15 schematic ................................................................................. A-6
A-10. CS15 measurement range................................................................ A-7
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CS10-L and CS15-L Current Transformers

1. General Description

Campbell Scientific’s CS10 and CS15 detect and measure the ac current along an electrical wire using the magnetic field that is generated by that current. The CS10 or the CS15 do not have direct electrical connection to the system. These sensors output a millivolt signal allowing them to be directly connected to our dataloggers.
The CS10 is compatible with our CR800, CR850, CR1000, CR3000, CR510, CR10(X), and CR23X dataloggers. It uses CR Magnetic’s CR8459 Current Transducer to measure the approximate current over a range of 0 to 200 A. The CS15 was developed specifically for our CR200(X)-series dataloggers. It is a modified version of the CS10 that measures the approximate current over the range of 0 to 125 A. Both sensors are recommended for measurements that do not require high accuracy.
FIGURE 1. CS10-L Current Transformer

2. Specifications

Example Applications:
Motor or generator load conditions
Efficiency studies
Intermittent fault detection
Rough submetering
1
CS10-L and CS15-L Current Transformers
Specifications
Measurement Ranges: 0.15 to 200 A (CS10)
0.15 to 125 A (CS15)
Frequency: 50 and 60 Hz Insulation Resistance: 100 M ohm @ 500 VDC High Potential: 2000 volts Rated Current: 200 A (CS10), 125 A (CS15) Storage Temperature: -25ºC to 70ºC Operating Temperature: -25ºC to 55ºC Case Material: Polypropylene Resin Construction: Epoxy Encapsulated Accuracy with 10 ohm
burden max. (resistive): typically ±5 percent of actual value with
provided multiplier Dimensions: Outer diameter: 1.89” (4.8 cm) Inner diameter: 0.75” (1.9 cm) Height: 0.67” (1.7 cm)

3. Installation

Place one AC load wire through the hole of the CS10-L or CS15-L (see Figure
2).
2
FIGURE 2. AC load wire installed in CS10 (color of ac load wire can
vary)

4. Wiring

CS10-L and CS15-L Current Transformers
The CS10-L and CS15-L use a single-ended analog channel as follows.

5. Programming

NOTE
CS10-L
White Single-Ended Channel Red EX
Black AG or White SE
Shield AG or Black
Shield
SCWIN users: This manual was written primarily for those whose needs are not met by SCWin. Your procedure is much simpler: just add the CS10-L or CS15 (in the Miscellaneous Sensors folder), save your program, and follow the wiring shown in Step 2 of SCWin.
The datalogger is programmed using either CRBasic or Edlog. Dataloggers that use CRBasic include our CR200(X)-series, CR800, CR850, CR1000, and CR3000. Dataloggers that use Edlog include our CR510, CR10(X), and CR23X. In CRBasic, the VoltSE instruction is used to measure the sensor. In Edlog, a P1 instruction is used.
CS15-L
In order to monitor the amperage of an alternating current circuit, the program must take many samples from the CS10-L or CS15-L sensor to capture the waveform over a specified time, and then calculate the average energy under the curve. There are many methods to do this, depending on the datalogger, the untapped programming capacity, and other factors.

5.1 CR800, CR850, CR1000, or CR3000 Programming

With these dataloggers, the best method for monitoring amperage is to make millivolt burst measurements, and then calculate RMS. The millivolt burst measurements are made by using the VoltSE instruction with multiple reps on the same channel (i.e., negative value for channel number). The SpaDevSpa instruction calculates RMS.
NOTE
Program must be run in the pipeline mode.
It is important to get complete cycles. If you make 100 measurements during a
0.1 second time period, you’ll get five complete cycles for a 50 Hz waveform or six complete cycles for a 60 Hz waveform.
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