Campbell Scientific CS135 User Manual

CS135
Ceilometer
Issued 18.3.13
Copyright
2012-2013 Campbell Scientific Ltd.
©
CSL 950

Guarantee

This equipment is guaranteed against defects in materials and workmanship. This guarantee applies for twelve months from date of delivery. We will repair or replace products which prove to be defective during the guarantee period provided they are returned to us prepaid. T he guarantee will not apply to:
Equipment which has been modified or altered in any way without the
written permission of Campbell Scientific
Batteries
Any product which has been subjected to misuse, neglect, acts of God or
damage in transit.
Campbell Scientific will return guaranteed equipment by surface carrier prepaid. Campbell Scientific will not reimburse the claimant for costs incurred in removing and/or reinstalling equipment. This guarantee and the Company’s obligation thereunder is in lieu of all other guarantees, expressed or implied, including those of suitability and fitness for a particular purpose. Campbell Scientific is not liable for consequential damage.
Please inform us before returning equipment and obtain a Repair Reference Number whether the repair is under guarantee or not. Please state the faults as clearly as possible, and if the product is out of the guarantee period it should be accompanied by a purchase order. Quotations for repairs can be given on request. It is the policy of Campbell Scientific to protect the health of its employees and provide a safe working environment, in support of this policy a “Declaration of Hazardous Material and Decontamination” form will be issued for completion.
When returning equipment, the Repair Reference Num ber must be clearly marked on the outside of the package. Complete the “Declaration of Hazardous Material and Decontamination” form and ensure a completed copy is returned with your goods. Please note your Repair may not be processed if you do not include a copy of this form and Campbell Scientific Ltd reserves the right to return goods at the customers’ expense.
Note that goods sent air freight are subject to Customs clearance fees which Campbell Scientific will charge to customers. In many cases, these charges are greater than the cost of the repair.
Campbell Scientific Ltd,
Campbell Park, 80 Hathern Road,
Shepshed, Loughborough, LE12 9GX, UK
Tel: +44 (0) 1509 601141
Fax: +44 (0) 1509 601091
Email: support@campbellsci.co.uk
www.campbellsci.co.uk

PLEASE READ FIRST

About this manual
Some useful conversion factors:
Area: 1 in
Length: 1 in. (inch) = 25.4 mm
1 ft (foot) = 304.8 mm 1 yard = 0.914 m 1 mile = 1.609 km
2
(square inch) = 645 mm2
Mass: 1 oz. (ounce) = 28.35 g 1 lb (pound weight) = 0.454 kg
Pressure: 1 psi (lb/in
Volume: 1 UK pint = 568.3 ml
1 UK gallon = 4.546 litres 1 US gallon = 3.785 litres
2
) = 68.95 mb
Recycling information
At the end of this product’s life it should not be put in commercial or domestic refuse but sent for recycling. Any batteries contai ned within the product or used during the products life should be removed from the product and also be sent to an appropriate recycling facility.
Campbell Scientific Ltd can advise on the recycling of the equipment and in some cases arrange collection and the correct disposal of it, although charges may apply for some items or territories.
For further advice or support, please contact Campbell Scientific Ltd, or your local agent.
Campbell Scientific Ltd, Campbell Park, 80 Hathern Road, Shepshed, Loughborough, LE12 9GX, UK
Tel: +44 (0) 1509 601141 Fax: +44 (0) 1509 601091
Email: support@campbellsci.co.uk
www.campbellsci.co.uk

Contents

PDF viewers note: These page numbers refer to the printed version of this document. Use the Adobe Acrobat® bookmarks tab for links to specific sections.
Section 1. General Information ...................................... 1
1.1 Manual Version .......................................................................................... 1
1.2 General Safety ............................................................................................ 1
1.3 Sensor Unit Safety ...................................................................................... 1
1.4 Laser Safety ................................................................................................ 2
1.5 Electrical Safety ......................................................................................... 2
Section 2. Product Overview .......................................... 3
2.1 Introduction .............................................................................................. 4
2.2 Optical Measurement ................................................................................ 5
2.2.1 Optical Arrangement ...................................................................... 5
2.3 Internal Monitoring ................................................................................... 5
2.4 Specifications .......................... ........................... .......................................
2.4.1 Measurement Specifications ......................... .................................6
2.4.2 Mechanical Specifications ............................................................. 6
2.4.3 Electrical Specifications ......................................... ....................... 6
2.4.4 Optical Specifications ....................................................................
2.4.5 Environmental Specifications ........................................................ 7
2.4.6 Communications Specifications .................................................... 7
6
7
Section 3. Initial checks .................................................. 8
Section 4. Installation ...................................................... 9
4.1 Location and Orientation ......................................... ........................... ...... 9
4.2 Grounding ................................................................................................. 9
4.3 Mounting the CS135 ................................................................................. 9
4.4 Tilt Angle ........................................ ........................... ............................. 10
4.5 Connectors and wiring ............................................................................ 12
4.5.1 Base connectors ............................................................................ 12
4.5.2 Wiring using supplied Campbell Scientific Cables ...................... 13
4.5.3 USB connection ............................................................................ 15
4.5.4 SDI-12 connection ........................................................................ 15
4.6 Connecting the Back-up Battery ............................................................. 16
4.6.1 Removing the Cover .................................................................... 17
4.6.2 Removing the Enclosure Lid ....................................................... 17
4.7 Storage Information ................................................................................ 18
Section 5. Operation ...................................................... 19
5.1 Terminal Mode ................... .......................... .......................................... 19
5.1.1 Entering / Exiting the CS135 Terminal Mode ............................. 19
5.1.2 Terminal Mode Commands General ............................................ 19
5.1.3 Terminal Mode Command Examples ........................................ 20
5.1.4 MCFG Command Message Types ............................................... 23
5.1.5 STATUS Command ..................................................................... 24
5.1.6 Message Polling ........................................................................... 27
5.1.7 Loading a New Operating System ............................................... 28
5.2 Restoring Factory Defaults ..................................................................... 28
i
5.3 LED Indicator ......................................................................................... 29
Section 6. Messages ..................................................... 30
6.1 Data Messages General ..................................................... ..................... 30
6.2 CS Messages ........................................................................................... 30
6.3 CL31 Messages ...................................... ................................................ 42
6.4 CT25K Messages ................................ ........................... .........................
52
Section 7. Maintenance ................................................. 57
7.1 General ................................................................................................... 57
7.2 Cleaning .................................................................................................. 5
7.3 Removing the Cover ...............................................................................
7.4 Removing the Enclosure Lid ..................................................................
7.5 Diagnostic LED Indicators Within the Enclosure .............................
7.6 Electrical Safety Testing .........................................................................
7 58 59
..... 60
61
Figures
2-1. CS135 Ceilometer ................................................................................... 3
2-2. Principle of operation .............................................................................. 5
4-1. Mounting footprint ................................................................................ 10
4-2. Setting the tilt angle ............................................................................... 11
4-3. Connector layout ................................................................................... 12
4-4. Cable Connections ................................................................................ 15
4-5. USB port ........................................... .................................................... 16
4-6. Connecting Battery ................................................................................ 16
4-7. Removing the cover .............................................................................. 17
4-8. Removing the enclosure lid ................................................................... 17
5-1. Restoring factory defaults ..................................................................... 29
5-2. LED indicator ................................................ ........................................ 29
7-1. Removing the cover .............................................................................. 5
7-2. Removing the enclosure lid ................................................................... 5
7-3. Diagnostic LED indicators .............................................................
8
9
....... 60
Tables
1-1. Manual revisions ..................................................................................... 1
4-1. Function of the connector pins .............................................................. 13
5-1. Summary of the terminal mode commands available ............................ 21
ii
CS135 Ceilometer

1. General Information

1.1 Manual Version

Manual Version Revisions
Applicable to Operating System OS1
Applicable to Operat ing System OS2,
Top Board OS2, PSU OS1
Applicable to Operat ing System OS3,
Top Board OS2, PSU OS1
Applicable to Operat ing System OS6,
Top Board OS5, PSU OS1

1.2 General Safety

This manual provides important safety considerations for the installation, operation and maintenance of the CS135. These safety considerations are classified into three levels:
WARNING
Warnings alert the installer or user to serious hazards. Ignoring these warnings could result in injury or death and/or irrevocable damage to the sensor unit.
1.0
2.0
3.0
4.0
Table 1.1 Manual revisions
N/A
CAUTION
NOTE
Cautions warn of potential hazards. Ignoring these cautions could result in the sensor being damaged and data being lost.
Notes highlight useful information in the installation, use and maintenance of this product. These should be followed carefully in order to gain the maximum benefit from the use of this product.

1.3 Sensor Unit Safety

The CS135 sensor has been checked for safety before leaving the factory and contains no internally replaceable or modifiable parts.
WARNING
Do not modify the CS135 unit. Such modifications will lead to damage of the unit and could expose users to dangerous light levels and voltages.
1
CS135 Ceilometer
CAUTION
Ensure that the correct voltage supply is provided to the sensor.

1.4 Laser Safety

The CS135 sensor incorporates a laser diode which is rated as a class 3B device. This is an embedded laser where the output from the sensor unit, through the optics, is minimised to class 1M. This classification indicates that viewing of the beam with the naked eye is safe but looking directly into the beam with optical instruments, e.g. binoculars can be dangerous.
From the laser head the output has the following characteristics: Maximum pulse energy: 73 nJ Pulse duration: 100 ns Pulse frequency 10 kHz Wavelength: 905 nm EN 60825-1:2001
The sensor is marked with the following warning:
INVISIBLE LASER RADIATION
DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS
CLASS 1M LASER PRODUCT
WARNING
WARNING
Removing the laser module with the power applied to the CS135 or battery connected may expose the user to hazardous class 3B laser radiation.
No attempt should be made to operate the laser module outside of the housing.
Check that the laser w arning label on the sensor is still visible and can be clearly read on an annual basis.
When installing the sensor avoid pointing the laser housing towards areas where binoculars are in common use.

1.5 Electrical Safety

As the sensor is powered from potentially hazardous mains voltages the wiring of its power supply should only be carried out by personnel qualified to install electrical equipment. For permanent installations outside, this usually requires a certified electrician who is also familiar with local electrical and safety legislation. Some general guidance is given in section 5.5, but the responsibility for the installation lies with that installer.
2
User Guide
NOTE
WARNING
The unit should only be serviced by trained personnel.
Removal of electronic module covers or connectors while the unit is powered will expose the operator to potentially hazardous voltages and risk damage to the sensor.

2. Product Overview

Fig 2.1 CS135 Ceilometer
3
CS135 Ceilometer

2.1 Introduction

The CS135 is a LIDAR (LIght Detection And Ranging). It emits short pulses of near infra-red light into the atmosphere from a sem iconductor laser. These are scattered back by aerosols including cloud droplets. The time between transmission of the pulse and the return signal gives the range, and therefore height, of the scattering aerosols. The variation in the strength of the backscattered light signal with height gives a profile of scatter coefficients and allow cloud bases to be identified. If significant scattering is detected but there is no defined cloud base then a vertical visibility can be calculated.
Cloud heights are calculated from the scatte r profile as follows: -
Close range signal distortion is removed (the signal response is effectively flattened).
The signal amplitude is range corrected.
This is then inverted (using the Klett inversion technique) and a cloud extinction profile is calculated.
Likely cloud bases are estimated based upon changes in slope of the extinction profile and an extinction threshold. This threshold is based on the extinction coefficient and is equivalent to a visibility (MOR) of 1000m. This results in a number of possible cloud bases at different heights.
The original flattened signal is also passed through three frequency filters to produce three different filtered back scatter profiles. Peaks in each of these filtered profiles are detected using thresholds based upon the filter bandwidth used and the high frequency signal noise level. This results in another set of likely cloud bases.
Cloud bases are reported by the sensor only when the likely cloud bases candidates by these two methods above correlate, i.e. the peaks are seen by both processing methods.
To report a cloud layer above a lower one the scatter coefficient first has to fall below the extinction threshold used for cloud definitions (less a small hysteresis offset). The scatter profile must then again meet the criteri a above.
To avoid many very narrow close laye rs being reported when the y h av e litt le significance a minimum separation based on WMO reporting intervals is applied. After the scatter coefficient has fallen below the threshold a new cloud base will not be reported until it has stayed below this threshold for at least a set interval. This interval varies, increasing with height.
If no clouds are detected the CS135 will give one of the following reports:-
No significant backscatter.
Full obscuration determined but no cloud base detected. This is reported if the
criteria for detecting cloud base is not met but the inte grated scattering coefficient reaches the limit of vert ical visibility below 2,000 m. The height at which this occurs is given as vertical visibility.
Some obscuration detected but determined to be transparent is reported if
scattering is detected but no cloud is detected and the calculated vertical visibility exceeds 2,000 m.
4
User Guide
The control system of the CS135 is divided into three modules, DSP, TOP and PSU as follows:-
DSP is the main data processing and communications unit of the CS135.
TOP provides a number of safety shutdown features such as over and under laser output level. It also contains the calibration circuitry and dirty windows system.
PSU controls the power supply, including battery charging and deep disc harge protection.
The CS135 has a rugged environmental enclosure that protects the instrument from the harshest conditions and will measure the atmosphere with high stability and repeatability.

2.2 Optical Measurement

2.2.1 Optical Arrangement
The CS135 employs a novel split-lens design to increa se optical signal to noise ratio over other instruments while maintaining Class 1M eye safety by integrating larger optics into a compact package (see Fig 2.2). This optical design provides an alternative to traditional biaxial or common-optics designs. The optical isolation of traditional biaxial systems is maintained to increase detector sensitivity, while the low overlap onset height of common-optics systems is incorporated to allow measurements at close ranges.

2.3 Internal Monitoring

The CS135 monitors a large number of parameters relevant to its performance. These include window contamination, key voltages and currents and internal temperature and relative humidity. Data messages, see Section 5, include this information allowing remote diagnosis of the CS135 condition. In addition a special status message can be polled.
Fig 2.2 Prin ciple of operation
5
CS135 Ceilometer

2.4 Specifications

2.4.1 Measurement Specifications
Maximum Reporting Range: 10 km / 32,800 ft Minimum Reporting Resolution: 5 m / 15 ft Hard Target Range Accuracy: +/- 0.25% +/- 4.6 m Reporting Cycle: 2 to 120s Cloud Layers Reported: Up to four layers reported, user selectable
2.4.2 Mechanical Specifications
Height: 1000 mm Width: 330 mm Depth: 316 mm Total weight: 33 kg (excluding cables) Packed weight: 58 kg
2.4.3 Electrical Specifications
Power required: Nominal 115 (106-137) or nominal 230 (216-253) VAC, 47-63 Hz, 470 W maximum in total.
The hood heater requires a maximum of 270 W. The internal heater requires a maximum of 120 W. The supply voltage required is specified at the time of order. If it has to be
changed later please contact Campbell Scientific for advice. Fuses: The power supply contains two fuses as follows: AUX fuse HBC 5 A (T)
PSU fuse HBC 500mA (T)
All fuses are 5 x 20 mm slow blow (T) and are the same for both 115 VAC and 230 VAC.
Battery: Internal 12V 2Ah battery provides 1hr measurement without the blower/heater. The power supply is equipped with a system to prevent deep discharge of the battery.
The CS135 uses Positive Temperature Coefficient (PTC) heaters within its design. These heaters are self-regulating, simplifying the internal design of the sensor and improving safety. Due to the nature of these devices the CS135 takes a higher current during start up.
The CS135 will take up to 1 KW for the first few seconds of operation dropping off quickly to its normal operating power over a period of a minute.
In cold environments the power consumption of the CS135 may be as high as 470 W. Also, in warmer environments it may be as low as 200 W.
The heaters within the CS135 are purely resistive which will prove advantageous when connected to generators or when the power factor of your supply is important.
6
User Guide
2.4.4 Optical Specifications
Pulse duration: 100 ns Pulse frequency 10 kHz Wavelength: 905 nm Half-angle laser divergence: 0.35 mrad Laser lifetime: 10 years typical Eye safety class: 1M
2.4.5 Environmental Sp ecifications
Standard Operating Temperature Range: -40°C to +60°C Relative Humidity Range: 0 to 100% IP Rating: IP 66
2.4.6 Communications Specifications
Supported serial settings
8 bits, no parity, 1 stop bit (default) 7 bits, even parity, 1 stop bit 7 bits, odd parity, 1 stop bit
Supported data rates
300 bps 600 baud 1200 baud 2400 baud 4800 baud 9600 baud 19200 baud 38400 baud 57600 baud 76800 baud 115200 baud (default)
Supported standards
RS232 full duplex (default) RS232 half duplex RS485 full duplex RS485 half duplex
7
CS135 Ceilometer
Signal voltage levels
RS232 Communications
RS232 input threshold Low 0.8V 1.5V ­RS232 input threshold High - 2.0V 2.4V RS232 input absolute maximum -15V - +15V RS232 input resistance RS232 output voltage low - - 0.4V RS232 output voltage high (into
3KΩ)
RS485/422 Communications
RS485/422 input threshold voltage RS485/422 output (Unloaded) - - 5V
RS485/422 output (Load 50Ω) Maximum voltage at any terminal -7V - +7V
Minimum
Value
12KΩ
4.4V - -
-0.2V - +0.2V
2V - -
Nominal
Value
- -
Maximum
Value

3. Initial checks

WARNING
USB Service Port USB1.1 and 2.0 compatible, fixed 115200 baud.
The following steps will provide basic familiarisation with the CS135 and perform basic functionality checks. To do these you must first remove the cover and enclosure lid (see Sections 4.6.1 and 4.6.2) and then connect the battery (see Section 4.6). Connect the hood heater plug once you have done these stages. See Fig 4.3 in Section 4.5.1.
The laser will be operating as soon as the battery is connected. It should not point in any direction where it could be viewed with magnifying optics.
The green LED visible from above should now be flashing once every 10 seconds (see Fig 5.2).
Connect a PC using a terminal emulation program to the USB port (Fig 4.5). The terminal emulator should be set to 115200 baud, 8N1 bits/parity.
PC operating systems should identify the USB connection and allocate a port number. The terminal emulator program you are using should then be set to this port number. Older PC operating systems may need upgrading or additional software.
The CS135 will be outputting message type 001 every 10 seconds (see Section
6.2).
Open terminal mode with the command “open 0”. You should now see the prompt “CS135>”, Type “Status”. You will now see the sensor status information described in Section 5.1.5. If you plan to use date/time information this should be checked as it can drift up to ±14 seconds per day.
8

4. Installation

4.1 Location and Orientation

User Guide
If the unit has been in storage or transit for more than a few months, the clock battery may be discharged. However, it will charge from the back-up battery or mains power.
Close terminal mode with the com mand “close” (it will close automatically after 10 minutes of inactivity).
If you are not installing the unit straight away you should disconnect the battery to avoid it being discharged.
The CS135 measures environmental variables and is designed to be located in harsh weather conditions. However there are a few considerations to take into account if accurate and representative data from a site a re to be obtained.
In order to reduce the service frequency with the unit, the CS135 should be placed away from sources of contamination. More regular maintenance will be required when the instrument is placed in areas where contamination is unavoidable or where measurements may be safety related.
Take care that the orientation allows tilting in whatever direction is desired.

4.2 Grounding

The CS135 must be properly grounded by taking a ground wire with a minimum cross sectional area of 16 mm grounding boss to an adequate grounding point. Figure 4.3 shows the location of the grounding boss.
2
and maximum length of 10 m from the brass

4.3 Mounting the CS135

The CS135 is designed to be bolted to a firm, level foundation. When bolting down take care that the orientation allows tilting in whatever direction is desired.
Fig 4.1 shows the mounting footprint.
If a suitable surface does not already exist then a concrete foundation should be constructed at least 600 mm square and 600 mm deep.
Drill four 12 mm diameter holes using the mount base as a template to a depth of 77 mm.
Clean the holes of all debris.
Place washers and nuts on the ends of the wedge anchors supplied (to protect the threads during installation).
Hammer the wedge anchors into the holes until the start of the threads are below the surface.
Tighten the nuts until about 25 mm of thread protrudes above the surface.
9
CS135 Ceilometer
Remove the washers and nuts from the protruding length screw. Then lower the CS135 into place. If you plan to tilt the unit make sure it is orientated so that when tilted in the preferred direction the window angle steepens.
Finally, secure the CS135 with the washers and nuts.
If the surface is not level and flat it may be necessary to add washers under the base on one or more of the foundation screws.

4.4 Tilt Angle

Fig 4.1 Mounting footprint
The CS135 is designed to be tilted 6°, 12°, 18° or 24° from vertical. There are several reasons why this might be done. In tropical regions it might be advantageous to tilt the sensor north in the northern hemisphere and south in the southern hemisphere to prevent the sun shining directly into it, it can reduce problems caused by direct specular reflections from ice crystals and reduce problems from rain or snow falling onto the window. To adjust the tilt angle remove the bolts shown in Fig 4.2, move the CS135 to the required tilt angle and replace them.
The CS135 has tilt sensors in both axes so that if it is not possible to provide a level base cloud height can be compensated. This feature can be useful for mobile or marine applications. Note that profile data is NOT compensated but tilt angles are included in data messages.
Note that increasing the tilt angle beyond 24° can cause significant errors in vertical visibility measurements if scatter coefficients vary significantly with height.
10
User Guide
Fig 4.2 Setting the Tilt Angle
11
CS135 Ceilometer

4.5 Connectors and wiring

4.5.1 Base connectors
The CS135 has three connectors on its base. One is for communications, one provides power input to the unit itself and the other one takes power from the unit to the hood heater and blower.
NOTE
Tilting the unit will provide better access to these connectors.
Grounding boss
12
Fig 4.3 Connector Layout
The function of the connector pins is shown in Table 4.1.
User Guide
Table 4.1 Function of the connector pins
Mains Connector
Pin Function Colour of supplied cable
cores 1 Live Brown 2 Not connected NA 3 Neutral Blue 4 Earth Green/yellow
Blower/Heater Connector
Pin Function Colour of supplied cable
cores 1 Neutral Black (1)
2 Fan + Black (2) 3 Therm Black (3) 4 Therm (0V) Black (4) 5 Switched 230/115 AC
Live
6 Fan on Black (6)
E Earth Green/yellow
Communications Connector
Pin Colour of
supplied
cable cores
1 Red 8 CTS* Y Y/Tx non-inverting 2 Yellow 7 RTS* B/Rx non-inverting 3 Green 5 Gnd 4 Black Gnd Gnd 5 White 2 Tx Z Z/Tx inverting 6 Blue 3 Rx A/Rx non-inverting
E Screen
9-PIN `D’ Connector
(fig 4.4)
RS232 RS485
Half
duplex
Black (5)
RS485 Full duplex/
RS422
*If hardware handshaking is not used pins 7 and 8 should be connected together.
4.5.2 Wiring Using Supplied Campbell Scientific Cables
Two cables are supplied, each 10m long. One is for the mains power supply, the other is for communications.
WARNING
If the power cable is incorrectly wired then irrevocable damage can be done to the unit and there is risk of serious injury or death.
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