Campbell Scientific AVW1, AVW4 User Manual

INSTRUCTION MANUAL
Use of the AVW1 and AVW4 with
Geokon Model 4500 Vibrating Wire
Piezometers and Pressure Transducers
Revision: 1/92
Copyright (c) 1987-1992
Campbell Scientific, Inc.
The AVW1 AND AVW4 are warranted by CAMPBELL SCIENTIFIC, INC. to be free from defects in materials and workmanship under normal use and service for twelve (12) months from date of shipment unless spec ified otherwise. Batteries have no warranty. CAMPBELL SCIENTIFIC, INC.'s obligation under this warranty is limited to repairing or replacing (at CAMPBELL SCIENTIFIC, INC.'s option) defective products. The customer shall assume all costs of removing, reinstalling, and shipping defective products to CAMPBELL SCIENTIFIC, INC. CAMPBELL SCIENTIFIC, INC. will return such products by surface carrier prepaid. This warranty shall not apply to any CAMPBELL SCIENTIFIC, INC. products which have been subjected to modification, misuse, neglect, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability or fitness for a particular purpose. CAMPBELL SCIENTIFIC, INC. is not liable for special, indirect, incidental, or consequential damages.
Products may not be returned without prior authorization. The following contact information is for US and International customers residing in countries served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs for custome rs within their territorie s. P lease visit www.ca m pbells ci.com to determine which Campbell Scientific company serves your country. To obtain a Returned Materials Authorization (RMA), contact CAMPBELL SCIENTIFIC, INC., phone (435) 753-2342. After an applications engineer determines the nature of the problem, an RMA number will be issued. Please write this number clearly on the outside of the shipping container. CAMPBELL SCIENTIFIC's shipping address is:
CAMPBELL SCIENTIFIC, INC.
RMA#_____ 815 West 1800 North Logan, Utah 84321-1784
CAMPBELL SCIENTIFIC, INC. does not accept collect calls.

TABLE OF CONTENTS

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PAGE
WARRANTY AND ASSISTANCE
1. GENERAL INFORMATION
1.1 Sensor Selection ..............................................................................................................................1-1
1.2 Sensor Care and Installation.............................................................................................. ..............1-1
2. TEMPERATURE MEASUREMENT
2.1 General.............................................................................................................................................2-1
2.2 Accuracy and Resolution..................................................................................................................2-1
2.3 Programming and Sensor Hook-up..................................................................................................2-6
3. VIBRATING WIRE MEASUREMENT
3.1 General.............................................................................................................................................3-1
3.2 Multiplier and Offset..........................................................................................................................3-1
3.3 Swept Frequency, Start and End......................................................................................................3-2
3.4 Resolution vs. "# of cycles" ..............................................................................................................3-3
3.5 Temperature Correction ...................................................................................................................3-3
3.6 Delay Between Measurements.........................................................................................................3-4
4. THE AVW1
4.1 General.............................................................................................................................................4-1
4.2 Sensor Hook Up...............................................................................................................................4-1
4.3 Well Monitoring Example..................................................................................................................4-1
5. THE AVW4
5.1 General.............................................................................................................................................5-1
5.2 Sensor Hook Up...............................................................................................................................5-2
5.3 Datalogger Programming .................................................................................................................5-2
6. THE AVW1 AND A MULTIPLEXER
Not yet available
APPENDIX A. PRESSURE CONVERSION CHART............................................... A-1
APPENDIX B. SCHEMATICS AND STUFFING CHARTS ......................................B-1
APPENDIX C. THEORY AND ADDITIONAL DETAILS
C.1 Swept Frequency Theory................................................................................................................C-1
C.2 Additional Theory on Multiplier and Offset......................................................................................C-1
I
TABLE OF CONTENTS
TABLES
2.2-1 Temperature vs. Thermistor Resistance, V, oC, and Linearization Error................................... 2-1
3.2-1 Calibration Data for Sensor 3998................................................................................................ 3-2
FIGURES
2.2-1 Temperature Measurement Error at Three Temperatures as a Function of Lead Length ......... 2-3
2.2-2 Temperature Measurement Error on a 1000 Foot Lead............................................................. 2-4
2.2-3 Temperature Measurement Error on a 3000 Foot Lead............................................................. 2-4
2.2-4 Temperature Measurement Error on a 5000 Foot Lead............................................................. 2-5
2.2-5 Thermistor Linearization Error .................................................................................................... 2-5
2.3-1 Direct Measurement of the Geokon Thermistor.......................................................................... 2-6
3.1-1 A Vibrating Wire Sensor.............................................................................................................. 3-1
4.1-1 The AVW1................................................................................................................................... 4-1
4.2-1 Hook up to AVW1 ....................................................................................................................... 4-1
4.3-1 Well Monitoring Example............................................................................................................ 4-2
5.1-1 The AVW4................................................................................................................................... 5-1
5.2-1 Hook up for AVW4...................................................................................................................... 5-2
A.1 Pressure Conversion Chart.........................................................................................................A-1
B.1-1 AVW1 Schematic........................................................................................................................B-1
B.1-2 AVW1 Stuffing Chart...................................................................................................................B-2
B.1-3 AVW4 Schematic........................................................................................................................B-3
B.1-4 AVW4 Schematic........................................................................................................................B-4
B.1-5 AVW4 Stuffing Chart...................................................................................................................B-5
II
USE OF THE AVW1 AND AVW4 WITH GEOKON MODEL 4500
VIBRATING WIRE PI EZOMETERS AND PRESSURE TRANSDUCERS

1. GENERAL INFORMATION

The CR10 is the only CSI datalogger that has the capability of measuring the vibrating wire pressure sensor in addition to the piezoresistive type of strain gage sensor. The CR10 can measure vibrating wire sensors with short leads without the AVW1 or AVW4. However, the AVW1 and AVW4 provide important signal conditioning that 1) completes the thermistor bridge for the measurement of the sensor's temperature, 2) converts the swept frequency excitation from 2.5 volts peak to peak to 12 volts peak to peak, 3) provides transformer isolation and consequent noise reduction for the vibrating wire signal, and 4) provides additional transient protection for both the temperature and vibrating wire circuits.
The AVW1 and AVW4 are designed and tested over the environmental range from -25°C to +50°C. CSI recommends that special temperature testing be done at the factory if the AVW's are to operate at temperatures outside this range.

1.1 SENSOR SELECTION

The vibrating wire sensors may be purchased as either vented or sealed sensors. The vented sensors have a small hollow "vent tube" that connects the hollow chamber behind the diaphragm to the atmosphere. The vent tube allows the barometric pressure to act on both sides of the diaphragm equally which removes the barometric pressure from the reading. A pressure reading with out a barometric pressure component is referred to as "gage" pressure. A pressure reading with a barometric pressure component is referred to as "absolute" pressure. One disadvantage of the vented sensor is that the cable, which contains the vent tube, is more expensive than the cable for the unvented sensor. For this reason, it may be more economical to buy unvented sensors and use an extra one as a barometer to remove the barometric pressure. A second small disadvantage of the vented sensors is that they require the use of desiccant, which must be changed periodically, to dry the air entering the vent tube.
The vibrating wire pressure sensor has a good reputation for long term stability. The sensor utilizes a change in the frequency of a vibrating wire to sense pressure. Two measurements are usually made on a vibrating wire sensor. The first is the measurement of the temperature of the probe to compensate for changes in its temperature. The second is the measurement of the frequency of the vibrating wire.
This manual covers the use of the CR10 and AVW1 or AVW4 with Geokon's Model 4500 vibrating wire sensor series. Sections 2 and 3 of this manual cover the temperature and vibrating wire measurements respectively. Sections 4 and 5 give detail concerning the use of the AVW1 and AVW4.
Geokon includes a calibration sheet and instruction manual with each sensor or group of sensors they sell. Geokon's manual should be consulted for information on sensor selection and installation. Geokon's address and phone number are: 48 Spencer Street, Lebanon, NH 03766, (603) 448-1562.

1.2 SENSOR CARE AND INSTALLATION

The moisture trap of the vented models should be kept closed until readings are to be taken. DO NOT FORGET to remove the screw that plugs the moisture trap when readings are to be taken.
The large diameter diaphragm used in the low pressure sensor requires special care when handling. Avoid bumping or jarring the sensor.
Orientation of the 4500 series sensors will affect the zero reading. Readings should be taken with the sensor in the same orientation at all times. When installing the 4500 series sensors, certain steps should be followed to obtain proper zero readings.
The cavity between the sintered filter cap and the diaphragm should be filled with clean water without any air bubbles.
In most cases the sensor is made to output water height or pressure relative to a measured level. In this case the pressure sensor should
1-1
AVW1/AVW4
be placed at the desired level and allowed to come to temperature equilibrium with its surroundings (5 minutes or more). The multiplier determined in equation 3.2-2 should be entered and 0.0 should be entered for the offset. After the temperature and the reading has stabilized, determine the value that would have to be added to the reading to obtain the measured level. Enter this value as the offset.
In some cases there is no measured reference. In order to obtain the correct offset under these
conditions, lower the sensor to a point just above the water level and wait 5 minutes. Use the multiplier, an offset of 0.0, and the temperature correction function determined in Sections 3.2 and 3.5 to obtain a reading. Record the reading. Solve equation 3.2-3 for the new offset by plugging in the "reading" in the place of the "[Gage Factor * Zero Reading]" and the "Barometric Pressure" from an accurate barometer or a reference sensor in the place of "Po" unless it is a vented sensor then use 0 in the place of "Po". Enter the new offset.
1-2

SECTION 2. TEMPERATURE MEASUREMENT

2.1 GENERAL

The vibrating wire probe includes a thermistor which is used to measure the temperature of the probe. Probe temperature is used to correct errors in the vibrating wire measurement caused by changes in the temperature of the probe. The temperature correction is most important when the temperature of the medium the probe is measuring is changing (e.g. water temperature in a river or shallow lake). When concerned with the absolute reading, it is also important to make the temperature correction if the medium temperature differs from the calibration temperature. In a deep well where the water temperature does not change, the error due to temperature can be removed by allowing the sensor to come to thermal equilibrium and adjusting the sensor reading to read the correct depth by means of an offset.

2.2 ACCURACY AND RESOLUTION

The accuracy of the temperature measurement is a function of the following factors listed in decreasing importance: 1) the thermistor's interchangeability, 2) the resistance of the wire,
3) the linearization error, 4) the precision of the bridge resistors, 5) the accuracy of the datalogger's voltage measurement, and 6) the temperature coefficient of the bridge resistors. The interchangeability of the thermistor is
o
C although a thermistor with ±0.2oC
±0.5
interchangeability is an option. The error due to wire resistance is normally less than ±0.5 (see Figure 2.2-1 through 2.2-4). The linearization error is ±0.15 over the range from -5 to +60
ο
C (see Figure 2.2-5)
o
C. The precision
of the bridge resistors (±0.1%) results in a
o
tolerance of ±0.03
C. The accuracy of the
datalogger's voltage measurement (±0.015%)
o
results in a tolerance of ±0.01
C. The
temperature coefficient of the bridge resistors
o
(10 ppm/ ±0.0003
C) results in a tolerance of
oC/o
C.
Errors four, five, and six mentioned above are
o
all less than ±0.03
C each and can probably be ignored. The wire resistance is primarily an offset error and its affect on the pressure measurement is removed by the initial calibration. Errors caused by the change in wire resistance due to temperature, thermistor interchangeability, and the linearization error are not removed by the initial calibration.
Ignoring the offset errors, the remaining temperature accuracy is expected to be about
o
C. The temperature correction for the
±0.7 vibrating wire measurement is typically less than
o
0.05 psi/
C. A ±0.7oC temperature error would result in a 0.035 psi (±1.0 inch H2O) error on a 50 psi Full Scale range.
The thermistor, Dale Electronics part number 1C3001-B3 is the standard with an
o
interchangeability of ±0.5
C. The optional thermistor, Dale Electronics part number 1C3001-C3 has an inter-changeability of
o
C. Both of the above thermistors have the
±0.2 same resistance vs. temperature relationship as
o
C
the YSI thermistor number 44005. The following table shows the relationship
between temperature and resistance, volts, CR10 output, and linearization error.
o
TABLE 2.2-1. Temperature vs. Thermistor Resistance, V,
C, and Linearization Error
SENSOR
TEMP RESISTANCE, VOLTS CR10 ERROR
o
C OHMS OUT OUTPUT,oC
o
C
-5 12700 0.668449 -5.09136 -0.09136
-4 12050 0.692520 -4.02248 -0.02248
-3 11440 0.716743 -2.98315 0.016846
-2 10860 0.741399 -1.95557 0.044427
-1 10310 0.766400 -0.93843 0.061560
2-1
AVW1/AVW4
SENSOR
TEMP RESISTANCE, VOLTS CR10 ERROR
o
C OHMS OUT OUTPUT,oC
o
C
0 9796 0.791339 0.057084 0.057084 1 9310 0.816459 1.045822 0.045822 2 8851 0.841694 2.029469 0.029469 3 8417 0.867031 3.011520 0.011520 4 8006 0.892474 3.995450 -0.00454 5 7618 0.917902 4.979594 -0.02040 6 7252 0.943253 5.963992 -0.03600 7 6905 0.968616 6.954119 -0.04588 8 6576 0.993956 7.950259 -0.04974 9 6265 1.019160 8.949209 -0.05079 10 5971 1.044190 9.950388 -0.04961 11 5692 1.069107 10.95688 -0.04311 12 5427 1.093900 11.96879 -0.03120 13 5177 1.118368 12.97814 -0.02185 14 4939 1.142700 13.99297 -0.00702 15 4714 1.166697 15.00510 0.005100 16 4500 1.190476 16.01954 0.019545 17 4297 1.213945 17.03265 0.032652 18 4105 1.237011 18.04042 0.040421 19 3922 1.259826 19.04982 0.049822 20 3748 1.282314 20.05785 0.057855 21 3583 1.304393 21.06127 0.061275 22 3426 1.326119 22.06310 0.063105 23 3277 1.347418 23.06048 0.060484 24 3135 1.368363 24.05747 0.057474 25 3000 1.388888 25.05167 0.051679 26 287 1.408926 26.04042 0.040428 27 2750 1.428571 27.02901 0.029014 28 2633 1.447932 28.02396 0.023968 29 2523 1.466619 29.00577 0.005777 30 2417 1.485089 29.99901 -0.00098 31 2317 1.502945 30.98300 -0.01699 32 2221 1.520496 31.97513 -0.02486 33 2130 1.537515 32.96311 -0.03688 34 2042 1.554339 33.96711 -0.03288 35 1959 1.570549 34.96239 -0.03760 36 1880 1.586294 35.95767 -0.04232 37 1805 1.601537 36.95011 -0.04988 38 1733 1.616448 37.95060 -0.04939 39 1664 1.631002 38.95742 -0.04257 40 1598 1.645169 39.96844 -0.03155 41 1535 1.658925 40.98115 -0.01884 42 1475 1.672240 41.99263 -0.00736 43 1418 1.685090 42.99951 -0.00048 44 1363 1.697677 44.01695 0.016954 45 1310 1.709986 45.04335 0.043350 46 1260 1.721763 46.05610 0.056109 47 1212 1.733222 47.07191 0.071918 48 1167 1.744104 48.06568 0.065681
2-2
AVW1/AVW4
SENSOR
TEMP RESISTANCE, VOLTS CR10 ERROR
o
C OHMS OUT OUTPUT,oC
o
C
49 1123 1.754878 49.07873 0.078734 50 1081 1.765287 50.08636 0.086361 51 1040 1.775568 51.11067 0.110677 52 1002 1.785204 52.09809 0.098095 53 965 1.794687 53.09674 0.096746 54 929.6 1.803855 54.08849 0.088499 55 895.8 1.812697 55.07032 0.070322 56 863.3 1.821281 56.04819 0.048193 57 832.2 1.829571 57.01651 0.016519 58 802.3 1.837613 57.97896 -0.02103 59 773.7 1.845372 58.92977 -0.07022 60 746.3 1.852867 59.86962 -0.13037
FIGURE 2.2-1. Temperature Measurement Error at Three Temperatures as a Function of Lead
Length. Wire is 22 AWG with 16 ohms per 1000 feet.
2-3
AVW1/AVW4
FIGURE 2.2-2. Temperature Measurement Error on a 1000 foot Lead. Wire is 22 AWG with 16
ohms per 1000 feet.
FIGURE 2.2-3. Temperature Measurement Error on a 3000 foot Lead. Wire is 22 AWG with 16
ohms per 1000 feet.
2-4
AVW1/AVW4
FIGURE 2.2-4. Temperature Measurement Error on a 5000 foot Lead. Wire is 22 AWG with 16
ohms per 1000 feet.
FIGURE 2.2-5. Thermistor Linearization Error
2-5
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