Campbell Scientific A100LK User Manual

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r
100LK Anemomete
7/12
Copyright © 2012
Campbell Scientific, Inc.

Warranty

“PRODUCTS MANUFACTURED BY CAMPBELL SCIENTIFIC, INC. are warranted by Campbell Scientific, Inc. (“Campbell”) to be free from defects in materials and workmanship under normal use and service for twelve (12) months from date of shipment unless otherwise specified in the corresponding Campbell pricelist or product manual. Products not manufactured, but that are re-sold by Campbell, are warranted only to the limits extended by the original manufacturer. Batteries, fine-wire thermocouples, desiccant, and other consumables have no warranty. Campbell's obligation under this warranty is limited to repairing or replacing (at Campbell's option) defective products, which shall be the sole and exclusive remedy under this warranty. The customer shall assume all costs of removing, reinstalling, and shipping defective products to Campbell. Campbell will return such products by surface carrier prepaid within the continental United States of America. To all other locations, Campbell will return such products best way CIP (Port of Entry) INCOTERM® 2010, prepaid. This warranty shall not apply to any products which have been subjected to modification, misuse, neglect, improper service, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied. The warranty for installation services performed by Campbell such as programming to customer specifications, electrical connections to products manufactured by Campbell, and product specific training, is part of Campbell’s product warranty. CAMPBELL EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Campbell is not liable for any special, indirect, incidental, and/or consequential damages.”

Assistance

Products may not be returned without prior authorization. The following contact information is for US and international customers residing in countries served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs for customers within their territories. Please visit
www.campbellsci.com to determine which Campbell Scientific company serves
your country.
To obtain a Returned Materials Authorization (RMA), contact CAMPBELL SCIENTIFIC, INC., phone (435) 227-9000. After an applications engineer determines the nature of the problem, an RMA number will be issued. Please write this number clearly on the outside of the shipping container. Campbell Scientific's shipping address is:
CAMPBELL SCIENTIFIC, INC. RMA#_____ 815 West 1800 North Logan, Utah 84321-1784
For all returns, the customer must fill out a "Statement of Product Cleanliness and Decontamination" form and comply with the requirements specified in it. The form is available from our web site at www.campbellsci.com/repair. A completed form must be either emailed to repair@campbellsci.com or faxed to (435) 227-9106. Campbell Scientific is unable to process any returns until we receive this form. If the form is not received within three days of product receipt or is incomplete, the product will be returned to the customer at the customer's expense. Campbell Scientific reserves the right to refuse service on products that were exposed to contaminants that may cause health or safety concerns for our employees.
A100LK Table of Contents
PDF viewers: These page numbers refer to the printed version of this document. Use the PDF reader bookmarks tab for links to specific sections.
1. Introduction..................................................................1
2. Cautionary Statements................................................1
3. Initial Inspection ..........................................................1
4. Quickstart.....................................................................2
4.1 Step 1 — Mount the Sensor......................................................................2
4.2 Step 2 — Use SCWin ShortCut to Program Datalogger and
Generate Wiring Diagram ...........................................................................3
5. Overview.......................................................................5
6. Specifications ..............................................................6
7. Operation......................................................................7
7.1 Siting.........................................................................................................7
7.2 Wiring.......................................................................................................7
7.3 Programming with CRBasic and Edlog....................................................8
7.3.1 Slope and Offset Calculations.........................................................8
7.3.2 Example Programs..........................................................................8
8. Troubleshooting ..........................................................9
9. Maintenance .................................................................9
10. References ...............................................................10
Figure
4-1. A100LK mounted to a crossarm via the CM220.....................................2
Tables
7-1. Connections to Campbell Scientific Dataloggers Pulse Channels ..........7
7-2. Connections to Campbell Scientific Dataloggers Control Ports..............7
i

A100LK Anemometer

1. Introduction

The Windspeed Ltd Model A100LK Anemometer is an IEC and MEASNET rated instrument recommended for wind energy applications where a Class 1 anemometer is required. It is primarily used in wind speed resource assessments and in wind turbine power performance monitoring. The “-L” designation after the A100LK model number designates a cable length.
Before installing the A100LK, please study
Section 2, Cautionary Statements
Section 3, Initial Inspection
Section 4, Quickstart

2. Cautionary Statements

The A100LK is a precision instrument. Please handle it with care.
If the A100LK is to be installed at heights over 6 feet, be familiar with
tower safety and follow safe tower climbing procedures.
Danger — Use extreme care when working near overhead electrical wires.
Check for overhead wires before mounting the A100LK or before raising a tower.

3. Initial Inspection

Upon receipt of the A100LK, inspect the packaging and contents for
damage. File damage claims with the shipping company. Immediately check package contents against the shipping documentation. Contact Campbell Scientific about any discrepancies.
The model number and cable length are printed on a label at the
connection end of the cable. Check this information against the shipping documents to ensure the expected product and cable length are received.
Each A100LK anemometer is shipped with a MEASNET calibration
certificate that contains information concerning where the anemometer was calibrated, the calibration procedure used, the calibration equation obtained, and the serial number of the anemometer. Cross check the serial number in the calibration certificate against the serial number on the anemometer to ensure that the given sensitivity value corresponds to your sensor.
1
A100LK Anemometer

4. Quickstart

4.1 Step 1 — Mount the Sensor

To mount the sensor, refer to Figure 4-1 and do the following.
1. Mount a CM202, CM204, or CM206 crossarm to a tripod or tower.
2. Secure the CM220 Mount to the crossarm.
3. Place the 27739 30 in. pole in the bottom of the A100LK and tighten the
thumb screws.
4. Place the bottom of the 27739 pole in the CM220's u-bolt and tighten the
nuts.
5. Use a bubble level to ensure that the anemometer is level.
6. Route the sensor cable along the underside of the crossarm to the tripod or
tower, and to the instrument enclosure.
7. Secure the cable to the 27739 pole, crossarm, and tripod or tower using
cable ties.
Thumb screw
27739 pole
CM220
Crossarm
CM220 u-bolt
CM220 u-bolt
FIGURE 4-1. A100LK mounted to a crossarm via the CM220
2
A100LK Anemometer

4.2 Step 2 — Use SCWin ShortCut to Program Datalogger and Generate Wiring Diagram

The simplest method for programming the datalogger to measure an A100LK is to use Campbell Scientific's SCWin Short Cut Program Generator.
1. Open Short Cut and click on New Program.
2. Select datalogger and enter scan interval.
3
A100LK Anemometer
3. Select A100LK and select the right arrow to add it to the list of sensors to
be measured then select next.
4. Select the outputs then select finish.
4

5. Overview

A100LK Anemometer
5. Wire according to the wiring diagram generated by SCWin Short Cut.
The A100LK is an IEC Class 1 anemometer. It is a low-power version of the A100L2, which was developed from the proven A100 Porton™ instrument and R30 rotor design. The A100LK consumes little supply current, operating from a supply as low as 5 volts.
Rotation of the A100LK's three-cup rotor is electronically converted to pulse output signals proportional to wind speed. The A100LK produces a higher rate of pulses per revolution (up to 13) compared to relay based sensors, making it suitable for wind surveying where turbulence needs to be estimated.
The A100LK is a rugged instrument, constructed from anodized aluminum alloys, stainless steel, and weather resistant plastics. A stainless steel shaft runs in two precision, corrosion-resistant ball-races. The bearings are protected from the entry of moisture droplets and dust, resulting in an instrument suitable for permanent exposure to the weather.
The low power consumption, wide power supply range, pulse/frequency signal, and first-class performance rating make this anemometer ideal for use with our dataloggers in wind-power site surveying applications.
The A100LK is manufactured by Windspeed Ltd and then cabled by Campbell Scientific.
5
A100LK Anemometer

6. Specifications

Features:
Compatible Dataloggers: CR10(X)
CR23X CR800 series CR1000 CR3000 CR5000 CR9000(X)
Threshold: 0.15 ms
IEC Class 1 performance
Low power
High rate of pulses per revolution (up to 13) produced makes it
suitable for wind surveying applications where turbulence is estimated
-1
(starting speed 0.2 ms-1, stopping
-1
speed 0.1 ms
)
Maximum speed: 77.22 ms
Accuracy: l% ±0.1 ms
-1
-1
Distance Constant: 2.3m ±10%
Calibration Data: Supplied for anemometer and rotor at one test
speed to an accuracy of ±1% at +15°C, 12V DC supply and an analog output load of 1M
Temperature Range: -30° to +70°C
Height: 19.5 cm (7.68 in.)
Case Diameter: 5.5 cm (2.2 in.)
Rotor: 15.2 cm (6 in.) diameter three-cup rotor
Weight: 490 g (17.3 oz) including 3 m (10 ft) cable
Supply Voltage: 6.5 to 28 Vdc
Current Consumption: 2 mA max., 1.6 mA typical (no output load)
Power-up Time: 5 s
6
Surge Protection: Vector PC3L2 anti-surge module fitted

7. Operation

7.1 Siting

7.2 Wiring

A100LK Anemometer
Locate wind sensors away from obstructions (e.g., trees and building). As a general rule, there should be a horizontal distance of at least ten times the height of the obstruction between the anemometer and the obstruction. If mounting the sensors on the roof of a building, the height of the sensors, above the roof, should be at least 1.5 times the height of the building. See Section 10, References for a list of references that discuss siting wind speed and direction sensors. For power performance applications refer to IEC 61400-12-1 which specifies the mounting and location of anemometers.
When Short Cut for Windows software is used to create the datalogger program, the sensor should be wired to the channels shown on the wiring diagram created by Short Cut.
Tables 7-1 and 7-2 show the connections to Campbell Scientific dataloggers.
TABLE 7-1. Connections to Campbell Scientific Dataloggers
Pulse Channels
Color
White Signal Pulse Pulse Pulse
Red 12V 12V 12V 12V
Blue Ground G G G
Clear Shield Analog Ground Analog Ground Analog Ground
TABLE 7-2. Connections to Campbell Scientific Dataloggers
Color
White Signal C1-C8 C6-C8
Red 12V 12V 12V
Wire Label
Wire Label
CR800 CR850 CR5000 CR3000 CR1000
Control Ports
CR800 CR850 CR5000 CR3000 CR1000
CR510 CR500 CR10X
21X CR7 CR23X
CR10X
Blue Ground G G
Clear Shield Analog Ground Analog Ground
7
A100LK Anemometer

7.3 Programming with CRBasic and Edlog

7.3.1 Slope and Offset Calculations
Wind speed is typically measured using a pulse channel. For dataloggers using CRBasic, use the PulseCount() instruction with the pulse channel configured for high frequency with frequency counting. For dataloggers programmed with Edlog, use Instruction 3 and for parameter 3 specify configuration code 22 to output frequency in Hertz.
The slope value is entered as the multiplier in the pulse count instruction. For the best accuracy you should always obtain an individual multi-point wind speed calibration in a reputable wind tunnel (such as MEASNET) wherever the highest accuracy results are required.
Calculations for a nominal A100LK suggest that the nominal figures for the datalogger would be: slope = 0.0499, offset = 0.258 (for results in m/s, best fit over 4 to 16 m/s) (ref 2).
However, slope/offset figures from Garrad Hassan quotes consensus figures for the A100LK as: slope = 0.0499, offset = .2400.
The example programs contained in this manual use the calculated offset value.
7.3.2 Example Programs
Pulse Port Example
The following CR1000 example program uses a pulse port to measure the A100LK-L once a second. The program stores the mean, maximum, minimum, and standard deviation of the measured wind speed over a 10 minute interval.
'CR1000 Series Datalogger 'Program to measure A100LK-L and store ten minute averages
'Wiring 'White ------- Signal ------- P1 'Red --------- Power -------- 12V 'Blue -------- Power Ground - G
'White ------- Shield ------- 'Declarations Const A100LK_L_mult = .0499 Const A100LK_L_offset = .258
Public PTemp, batt_volt Public WS_ms
'Define Data Tables DataTable (Test,1,1000) DataInterval (0,10,Min,10) Minimum (1,batt_volt,FP2,0,False) Sample (1,PTemp,FP2) Average (1,WS_ms,FP2,False) Maximum (1,WS_ms,FP2,False,False) Minimum (1,WS_ms,FP2,False,False) StdDev (1,WS_ms,FP2,False) EndTable
8
'Main Program
BeginProg Scan (1,Sec,0,0) PanelTemp (PTemp,250) Battery (batt_volt)
'A100LK Wind Speed Sensor (CSL) measurement 'WS_ms' PulseCount(WS_ms,1,2,0,1,A100LK_L_mult,A100LK_L_offset) If WS_ms<0.258 Then WS_ms=0
'Call data tables CallTable Test
NextScan EndProg

8. Troubleshooting

Symptom: No wind speed
1. Check that the sensor is wired to the Pulse channel specified by the Pulse
count instruction.
A100LK Anemometer

9. Maintenance

CAUTION
2. Verify that the Configuration Code, and Multiplier and Offset parameters
for the Pulse Count instruction are correct for the datalogger type.
Symptom: Wind speed does not change
1. For the dataloggers that are programmed with Edlog, the input location for
wind speed is not updated if the datalogger is getting “Program Table Overruns”. Increase the execution interval (scan rate) to prevent overruns.
Every month do a visual/audio inspection of the anemometer at low wind speeds. Verify that the anemometer bearings rotate freely. Inspect the sensor for physical damage. Replace the anemometer bearings when they become noisy, or the wind speed threshold increases above an acceptable level.
Disassembling an anemometer to change the bearings will invalidate the MEASNET calibration.
MEASNET calibrations are normally valid for 12 months in the field (assuming the anemometer is installed within 6 months of the calibration test). In high-accuracy applications, Campbell Scientific recommends that the anemometer be returned to us for maintenance/overhaul between deployments; we can arrange for a new MEASNET calibration after maintenance/overhaul where required.
Before an A100LK sensor is sent to Campbell Scientific, the customer must get an RMA (returned material authorization) and fill out the Declaration of Hazardous Material and Decontamination form.
9
A100LK Anemometer

10. References

1. IEC 61400 Part 12-1, “Wind turbine generator systems Part 12: Wind
Turbine Power Performance Testing”.
2. http://www.windspeed.co.uk/ws/index.php?option=faq&task=viewfaq&Ite
mid=5&artid=29.
10
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