Campbell Scientific 3WHB10K User Manual

3WHB10K 3-Wire Half Bridge
Terminal Input Module
Revision: 12/06
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Copyright © 1996-2006
Campbell Scientific, Inc.

Warranty and Assistance

The 3WHB10K 3-WIRE HALF BRIDGE TERMINAL INPUT MODULE is warranted by CAMPBELL SCIENTIFIC, INC. to be free from defects in materials and workmanship under normal use and service for twelve (12) months from date of shipment unless specified otherwise. Batteries have no warranty. CAMPBELL SCIENTIFIC, INC.'s obligation under this warranty is limited to repairing or replacing (at CAMPBELL SCIENTIFIC, INC.'s option) defective products. The customer shall assume all costs of removing, reinstalling, and shipping defective products to CAMPBELL SCIENTIFIC, INC. CAMPBELL SCIENTIFIC, INC. will return such products by surface carrier prepaid. This warranty shall not apply to any CAMPBELL SCIENTIFIC, INC. products which have been subjected to modification, misuse, neglect, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability or fitness for a particular purpose. CAMPBELL SCIENTIFIC, INC. is not liable for special, indirect, incidental, or consequential damages.
Products may not be returned without prior authorization. The following contact information is for US and International customers residing in countries served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs for customers within their territories. Please visit www.campbellsci.com to determine which Campbell Scientific company serves your country. To obtain a Returned Materials Authorization (RMA), contact CAMPBELL SCIENTIFIC, INC., phone (435) 753-2342. After an applications engineer determines the nature of the problem, an RMA number will be issued. Please write this number clearly on the outside of the shipping container. CAMPBELL SCIENTIFIC's shipping address is:
CAMPBELL SCIENTIFIC, INC.
RMA#_____ 815 West 1800 North Logan, Utah 84321-1784
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3WHB10K Table of Contents
PDF viewers note: These page numbers refer to the printed version of this document. Use the Adobe Acrobat® bookmarks tab for links to specific sections.
1. Function........................................................................1
2. Specifications ..............................................................1
3. Wiring............................................................................2
4. Programming Examples..............................................2
4.1 CR10(X) ...................................................................................................3
4.2 21X...........................................................................................................4
4.3 CR7...........................................................................................................4
4.4 CR9000X..................................................................................................5
4.5 CR1000.....................................................................................................5
5. 100 Ohm PRT in 3 Wire Half Bridge ...........................5
Figures
Tables
5.1 Excitation Voltage....................................................................................6
5.2 Calibrating a PRT.....................................................................................6
5.3 Compensation for Wire Resistance...........................................................7
1-1. Terminal Input Module ...........................................................................1
2-1. Schematic................................................................................................ 1
3-1. 3-Wire Half Bridge Used to Measure PRT .............................................2
3-1. 3WHB10K Connections to Campbell Scientific Dataloggers.................2
4-1. Excitation Voltage for 100 Ohm PRT in 3WHB10K Based on
Maximum Temperature and Input Voltage Range...............................3
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3WHB10K 3-Wire Half Bridge Terminal
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AG
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AG
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G
Input Module

1. Function

Terminal input modules connect directly to the datalogger's input terminals to provide completion resistors for resistive bridge measurements, voltage dividers, and precision current shunts.
FIGURE 1-1. Terminal Input Module

2. Specifications

10 kOhm Completion Resistor
Tolerance @ 25°C Temperature coefficient 0°-60°C
-55°-125°C Power rating @ 70°C 0.25 W
Vx
H
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or AG
FIGURE 2-1. Schematic
±0.01%
±4 ppm/°C ±8 ppm/°C
10 k
H
L
G
1
3WHB10K 3-Wire Half Bridge Terminal Input Module

3. Wiring

Datalogger
Vx
10 k
H
L
or AG
or G
FIGURE 3-1. 3-Wire Half Bridge Used to Measure PRT
TABLE 3-1. 3WHB10K Connections to
Function
Excitation Black Wire E1 EX1 Excitation 1 V1 Reference H SE1 SE1 1H V2 Sense L SE2 SE2 1L Ground G AG
Label/Lead
Sh ie ld
Campbell Scientific Dataloggers
CR10X, CR510
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G
CR23X, CR1000, CR800, CR850, CR3000
A
B
21X, CR7, CR9000X

4. Programming Examples

The following examples simply show the two instructions necessary to 1) make the measurement and 2) calculate the temperature. The result of the 3­wire half bridge measurement as shown is R PRT algorithm to calculate temperature.
All the examples are for a 100 Ohm PRT in the 3WHB10K. The excitation voltages used were chosen with the assumption that the temperature would not exceed 50°C. Table 4-1 lists excitation voltage as a function of maximum temperature and the input voltage ranges used with the different dataloggers. Calculation of optimum excitation voltage is discussed in Section 5.1.
The multiplier shown is for a 100 Ohm PRT. The multiplier for a 1000 Ohm PRT is 10.
2
, the input required for the
s/Ro
3WHB10K 3-Wire Half Bridge Terminal Input Module
TABLE 4-1. Excitation Voltage for 100 Ohm PRT in
3WHB10K Based on Maximum Temperature and Input
Voltage Range
Excitation Voltage, mV
Max.
Temp
°C
50 119.4 2119 4237 100 138.5 1830 3660 150 157.31 1614 3228 200 175.84 1447 2893 250 194.07 1313 2626 300 212.02 1204 2408 350 229.67 1113 2227 400 247.04 1037 2074 450 264.11 971 1943 500 280.9 915 1830 550 297.39 866 1731 600 313.59 822 1644 650 329.51 784 1567 700 345.13 749 1499 750 360.47 718 1437 800 375.51 691 1381 850 390.26 666 1331
PRT
Resistance
Ohms
±25 mV Input
Range, CR10(X),
CR800, CR850,
CR1000,
±50 mV Range,
21X, CR7,
CR3000,
CR9000X

4.1 CR10(X)

1: 3W Half Bridge (P7) 1: 1 Reps 2: 23 ± 25 mV 60 Hz Rejection Range 3: 1 SE Channel 4: 1 Excite all reps w/Exchan 1 5: 2100 mV Excitation 6: 1 Loc [ Rs_R0 ] 7: 100 Mult 8: 0 Offset
2: Temperature RTD (P16) 1: 1 Reps 2: 1 R/RO Loc [ Rs_R0 ] 3: 2 Loc [ Temp_C ] 4: 1.0 Mult 5: 0.0 Offset
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3WHB10K 3-Wire Half Bridge Terminal Input Module

4.2 21X

1: 3W Half Bridge (P7) 1: 1 Reps 2: 3 ± 50 mV Slow Range 3: 1 SE Channel 4: 1 Excite all reps w/Exchan 1 5: 4200 mV Excitation 6: 1 Loc [ Rs_R0 ] 7: 100 Mult 8: 0 Offset
2: Temperature RTD (P16) 1: 1 Reps 2: 1 R/RO Loc [ Rs_R0 ] 3: 2 Loc [ Temp_C ] 4: 1.0 Mult 5: 0 Offset

4.3 CR7

1: 3-Wire Half Bridge (P7) 1: 1 Reps 2: 4 ± 50 mV Slow Range 3: 1 In Card 4: 1 SE Channel 5: 1 Ex Card 6: 1 Ex Channel 7: 1 Meas/Ex 8: 4200 mV Excitation 9: 1 Loc [ Rs_R0 ] 10: 100 Mult 11: 0 Offset
2: Temperature RTD (P16) 1: 1 Reps 2: 1 R/RO Loc [ Rs_R0 ] 3: 2 Loc [ Temp_C ] 4: 1 Mult 5: 0 Offset
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3WHB10K 3-Wire Half Bridge Terminal Input Module

4.4 CR9000X

'CR9000X Datalogger
Public RS_Ro, Temp_F
DataTable (Temp_F,1,-1) DataInterval (0,0,0.10) Sample (1,Temp_F,FP2) EndTable
BeginProg Scan (1,mSec,0,0) BrHalf3W (Rs_Ro,1,V50,5,1,6,1,1,4200,True,30,40,100,0) PRT (Temp_F,1,Rs_Ro,1.8,32) CallTable Temp_F NextScan EndProg

4.5 CR1000

'CR1000 Series Datalogger
Public Rs_R0, Temp_C
DataTable (Hourly,True,-1) DataInterval (0,60,Min,0) Average (1,Temp_C,IEEE4,0) EndTable
BeginProg Scan (1,Sec,0,0) BrHalf3W (Rs_R0,1,mV25,1,Vx1,1,2100,True ,0,250,100,0) PRT (Temp_C,1,Rs_R0,1.0,0) CallTable Hourly NextScan EndProg

5. 100 Ohm PRT in 3 Wire Half Bridge

The advantages of the 3-wire half bridge over other measurements that correct for lead wire resistance such as a 4-wire half bridge, are that it only requires 3 lead wires going to the sensor and takes 2 single-ended input channels, whereas the 4-wire half bridge requires 4 wires and 2 differential channels.
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3WHB10K 3-Wire Half Bridge Terminal Input Module
The result of the 3-wire half bridge instruction is equivalent to the ratio of the PRT resistance, R
to the resistance of the 10 k fixed resistor, Rf.
s
The RTD Instruction (16) computes the temperature (°C) for a DIN 43760 standard PRT from the ratio of the PRT resistance at the temperature being measured (R
) to its resistance at 0°C (R0). Thus, a multiplier of Rf/R0 is used
s
with the 3-wire half bridge instruction to obtain th e desired intermediate, R = (R R
x Rf/Ro). When Rf = 10,000 and R0 = 100, the multiplier is 100; when
s/Rf
is 1000 the multiplier is 10.
0
The fixed resistor must be thermally stable. Over the -55° to 85°C extended temperature range for the datalogger, the ±4 ppm/°C temperature coefficient would result in a maximum error of ±0.04°C at 60°C. The ±8 ppm/°C temperature coefficient would result in a maximum error of ±0.13°C at -55°C.

5.1 Excitation Voltage

R
s
R
f
s/R0
The best resolution is obtained when the excitation voltage is large enough to cause the signal voltage to fill the measurement voltage range. The voltage drop across the PRT is equal to the current, I, multiplied by the resistance of the PRT, R measure a temperature in the range of -10 to 40°C, the maximum voltage drop will be at 40°C when R voltage that can be used when the measurement range is ±25 mV, we assume V2 equal to 25 mV and use Ohm's Law to solve for the resulting current, I.
V
is equal to I multiplied by the total resistance:
x
If the actual resistances were the nominal values, the 25 mV range would not be exceeded with V resistances and to leave a little room for higher temperatures, set V
2.1 volts.

5.2 Calibrating a PRT

The greatest source of error in a PRT is likely to be that the resistance at 0°C deviates from the nominal value. Calibrating the PRT in an ice bath can correct this offset and any offset in the fixed resistor in the Terminal Input Module.
, and is greatest when Rs is greatest. For example, if it is desired to
s
=115.54 Ohms. To find the maximum excitation
s
I = 25 mV/R
= 25 mV/115.54 Ohms
s
= 0.216 mA
V
= I(Rs+Rf) = 2.18 V
x
= 2.18 V. To allow for the tolerances in the actual
x
equal to
x
6
With the PRT at 0°C, R reciprocal of the multiplier required to calculate temperature, R
. Thus, the above result becomes R0/Rf, the
s=R0
f/R0
making a measurement with the PRT in an ice bath, errors in both R can be accounted for.
. By
and R0.
s
3WHB10K 3-Wire Half Bridge Terminal Input Module
To perform the calibration, connect the PRT to the datalogger and program the datalogger to measure the PRT with the 3-wire half bridge as shown in the example section. For a 100 Ohm PRT use a multiplier of 100; for a 1000 Ohm PRT use a multiplier of 10. Place the PRT in an ice bath (@ 0°C; R Read the result of the bridge measurement. The reading is R equal to R
since Rs=R0. The correct value of the multiplier, Rf/R0, is the
0/Rf
multiplier used divided by this reading. For example, if, with a 100 Ohm PRT, the initial reading is 0.9890, the correct multiplier is: R
101.11.

5.3 Compensation for Wire Resistance

The 3-wire half bridge compensates for lead wire resistance by assuming that the resistance of wire A is the same as the resistance of wire B (Figure 3-1). The maximum difference expected in wire resistance is 2%, but is more likely to be on the order of 1%. The resistance of R actually R
For example, assume that a 100 Ohm PRT is separated from the datalogger by 500 feet of 22 awg wires. The average resistance of 22 AWG wire is 16.5 Ohms per 1000 feet, which would give each 500 foot lead wire a nominal resistance of
8.3 Ohms. Two percent of 8.3 Ohms is 0.17 Ohms. Assuming that the greater resistance is in wire B, the resistance measured for the PRT (R the ice bath would be 100.17 Ohms, and the resistance at 40°C would be 115.71. The measured ratio R temperature computed by Instruction 16 from the measured ratio would be about
0.1°C lower than the actual temperature of the PRT. This source of error does not exist in a 4-wire half bridge where a differential measurement is used to directly measure the voltage across the PRT.
plus the difference in resistance of wires A and B.
s
is 1.1551; the actual ratio is 115.54/100 = 1.1554. The
s/R0
).
s=R0
, which is
s/Rf
= 100/0.9890 =
f/R0
calculated with Instruction 7, is
s
= 100 Ohms) in
0
7
3WHB10K 3-Wire Half Bridge Terminal Input Module
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