Campbell Scientific 237-L User Manual

Model 237 Leaf Wetness Sensor
Revision: 7/10
Copyright © 1988-2010
Campbell Scientific, Inc.

Warranty and Assistance

The 237 LEAF WETNESS SENSOR is warranted by Campbell Scientific, Inc. to be free from defects in materials and workmanship under normal use and service for twelve (12) months from date of shipment unless specified otherwise. Batteries have no warranty. Campbell Scientific, Inc.'s obligation under this warranty is limited to repairing or replacing (at Campbell Scientific, Inc.'s option) defective products. The customer shall assume all costs of removing, reinstalling, and shipping defective products to Campbell Scientific, Inc. Campbell Scientific, Inc. will return such products by surface carrier prepaid. This warranty shall not apply to any Campbell Scientific, Inc. products which have been subjected to modification, misuse, neglect, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability or fitness for a particular purpose. Campbell Scientific, Inc. is not liable for special, indirect, incidental, or consequential damages.
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237 Table of Contents
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1. Introduction..................................................................1
1.1 Specifications............................................................................................1
2. Wiring............................................................................ 1
3. Programming ...............................................................2
3.1 Measurement of Vs / Vx...........................................................................2
3.2 Calculating Sensor Resistance..................................................................2
3.3 Interpreting Resistance Values .................................................................3
3.4 Calculating Wet Time Fraction.................................................................3
4. Programming Examples.............................................. 4
4.1 CR1000 Program Example.......................................................................4
4.2 CR200(X) Programming ..........................................................................4
4.3 CR10(X) Programming Example .............................................................5
5. Plant Pathology Application ....................................... 6
5.1 Sensor Preparation....................................................................................6
5.2 Plant Pathology Application Programming ..............................................7
5.3 Sensor Deployment...................................................................................7
5.4 Calibration ................................................................................................7
6. References ...................................................................8
Figures
1. 237 Sensor Schematic.................................................................................1
2. Mounting the 237 Sensor............................................................................7
Tables
1. Connections to Campbell Scientific Dataloggers .......................................1
2. Measurement Instructions, Parameters, Results .........................................2
3. 237 Resistance Interpretations....................................................................3
i

Model 237 Leaf Wetness Sensor

1. Introduction

The 237 Leaf Wetness Sensor is a simple resistive grid configured in a 3-wire half-bridge. The circuit is completed when water bridges two inter-digitate electrodes. Response is non-linear with a rapid decrease in resistance relative to an increase in wetness. The simplicity of the sensor lends it to various applications, means of preparation, and data interpretations.

1.1 Specifications

Temperature Range: Operational 0° to 100°C; Survival -40° to 150°C Sensor may crack if temperature drops below -40°C
Dimensions: 2.75" W x 3.0" L x 0.25" D (7.1 x 7.6 x 0.64 cm)
Weight: 3 oz per 10' cable (91 g per 3.1 m cable)

2. Wiring

Figure 1 is a circuit schematic of the 237. Table 1 describes wiring to Campbell Scientific dataloggers.
FIGURE 1. 237 Sensor Schematic
TABLE 1. Connections to Campbell Scientific Dataloggers
CR200(X) CR800
Color Description
Black Excitation
Resistance
Red
Purple
Clear Shield
Signal
Signal Ground
CR5000 CR3000 CR1000
Switched Excitation
Single-Ended Input
CR510 CR500 CR10X
Switched Excitation
Single-Ended Input
AG
G
21X CR7 CR23X
Switched Excitation
Single-Ended Input
1
Model 237 Leaf Wetness Sensor
NOTE
The black outer jacket of the cable is Santoprene® rubber. This compound was chosen for its resistance to temperature extremes, moisture, and UV degradation. However, this jacket will support combustion in air. It is rated as slow burning when tested according to U.L. 94 H.B. and will pass FMVSS302. Local fire codes may preclude its use inside buildings.

3. Programming

Refer to programming examples in Section 4 for suggested implementation of measurement and processing concepts.

3.1 Measurement of Vs / Vx

The base measurement of the 237 sensor is Vs/Vx where Vs is the voltage measured and Vx is the excitation voltage supplied by the datalogger. Vs/Vx is measured by the datalogger with the instructions and parameters listed in Table 2.
TABLE 2. Measurement Instructions, Parameters, Results
Measurement
Datalogger
CR510, CR10(X) P5 AC Half Bridge 2500 ±25 mV fast 1 0 Vs/Vx
CR7 P5 AC Half Bridge 5000 ±50 mV fast 1 0 Vs/Vx
CR200(X) ExDelSE () 2500 n/a 500 µs 0.0004 0 Vs/Vx
CR800, CR1000 BrHalf () 2500 ±25 mV 250 µs 1 0 Vs/Vx
CR3000, CR9000X BrHalf () 5000 ±50 mV 250 µs 1 0 Vs/Vx
Instruction
Excitation (mV)
Input Range
Integration/ Delay
Multiplier Offset Result
2

3.2 Calculating Sensor Resistance

With reference to Figure 1, sensor resistance (Rs), expressed in k, is calculated as follows:
Rs = R
Therefore,
Rs (k) = 1/(Vs/Vx) - 101.
/ (Vs/Vx) - R2 - R1.
2
Model 237 Leaf Wetness Sensor

3.3 Interpreting Resistance Values

Table 3 lists 237 sensor resistance ranges and their interpretation.
TABLE 3. 237 Resistance Interpretations
(Wet / Dry Threshold Set at 150 kΩ)
CR1000 CR200(X) CR10X
-9999
a,b
Input Loca Low Res FSb
INF, 99999,
-99999
±6999
Interpretation IEEE4a FP2b IEEE4
Wet 0 to 150
Slightly Wet 150 to 99999 150 to 7999 150 to 9999 150 to 99999 150 to 6999
Dryc
INF, 99999,
-99999
INF, ±7999
-INF, 9999,
Voltage Input Over-ranged NAN NAN -100, -INF -101 -101
Bridge Over-rangee < 0
Missing Sensorf Any Value
a
Input Memory
b
Final Storage Memory
c
The 1 k bridge resistor holds the input channel at 0 mV when the sensor is completely dry. However, the measurement may intermittently deviate from zero slightly, but still be within the resolution specifications of the datalogger. When this occurs, Rs = either a very large or a very small number.
d
Voltage input over-range is a state wherein voltage from the sensor exceeds the recommended 25 mV input voltage range. This highly conductive state may occur if the sensor is very very wet with very ionic water.
e
If the measured voltage exceeds 24.75 mV, but does not exceed the input voltage range, the result of the bridge equation becomes negative.
f
When no sensor is connected, or a cable has been cleanly cut, a “floating” voltage can occur and falsely indicate the presence of a missing sensor. In the CR1000, this can be avoided by using the mv25c range code.

3.4 Calculating Wet Time Fraction

Fraction of time wet are common data derived from 237 measurements. Calculating time fraction requires a wetness threshold. Refer to Section 5.4 Calibration for more information on determining the threshold.
Fraction of time wet is calculated in all current Campbell Scientific dataloggers, except the CR200(X), by using the Histogram instruction (P75 in Edlog / Histogram () in CRBasic) with a single bin and closed form. The bin select value for the histogram is the Input Location / Variable containing sensor resistance (Rs). The lower limit of the histogram is zero, and the upper limit is the wet / dry threshold. This will give the fraction of the output interval that the sensor is wet. A fraction of time wet of .33 when the output interval is one hour means that the sensor was wet for 20 minutes during that hour.
Refer to programming example 4.3 for information on calculating fraction of time wet with the CR200(X).
3
Model 237 Leaf Wetness Sensor

4. Programming Examples

Each example program measures leaf wetness and outputs a sample resistance and a time fraction the sensor is wet. In these examples, the output interval is set to 60 minutes, so a time fraction wet of .33 is equivalent to 20 minutes during that hour. Wetness threshold is set at 150 kΩ.

4.1 CR1000 Program Example

Public Vs_Vx Public Rs_kOhms
DataTable(Wetness,true,-1) OpenInterval DataInterval(0,60,Min,10) Sample(1, Rs_kOhms, FP2) Histogram(Rs_kOhms, FP2, 0, 1, 001, 1 , 0, 150) 'Enter threshold in 8th parameter EndTable
BeginProg Scan(60,Sec, 3, 0) BRHalf(Vs_Vx, 1, mV25, 1, VX1, 1, 2500, True, 0, 250, 1, 0) Rs_kOhms = (1 / Vs_Vx) - 101 CallTable Wetness NextScan EndProg

4.2 CR200(X) Programming

'CR200(X) Series Datalogger
Public Vs_Vx Public Rs_kOhm Public ScanIntervalWet Public ScanIntervalSum Public TimeFractionWet
DataTable (Wetness,1,-1) DataInterval (0,60,min) 'Interval must match IfTime interval (below) Sample (1,Rs_kohm) Sample (1,TimeFractionWet) EndTable
BeginProg Scan (1,Min)
'Measure Wetness
ExDelSE(Vs_Vx,1,1,1,mV2500,500,.0004,0)
'Zero measurement when measurement < 0
If Vs_Vx < 0 Then Vs_Vx = 0 Rs_kOhm = (1 / Vs_Vx) - 101
'Sum Scan Intervals
ScanIntervalSum = ScanIntervalSum + 1
4
Model 237 Leaf Wetness Sensor
'Check if Leaf wetness is below 150 kOhms transition and count as time dry
If Rs_kohm < 150 AND Rs_kohm > 0 Then ScanIntervalWet = ScanIntervalWet + 1 EndIf
'Calculate Time Fraction Wet at top of each hour
If IfTime (0,60,Min) Then 'Interval must match data table interval TimeFractionWet = ScanIntervalWet / ScanIntervalSum ScanIntervalWet = 0 ScanIntervalSum = 0 EndIf
CallTable (Wetness) NextScan EndProg

4.3 CR10(X) Programming Example

*Table 1 Program 01: 60 Execution Interval (seconds)
1: AC Half Bridge (P5) 1: 1 Reps 2: 13 25 mV Fast Range 3: 1 SE Channel 4: 1 Excite all reps w/Exchan 1 5: 2500 mV Excitation 6: 1 Loc [ Vs_Vx ] 7: 1 Multiplier 8: 0 Offset
2: Z=1/X (P42) 1: 1 X Loc [ Vs_Vx ] 2: 2 Z Loc [ Rs_kOhms ]
3: Z=X+F (P34) 1: 2 X Loc [ Rs_kOhms ] 2: -101 F 3: 2 Z Loc [ Rs_kOhms ]
4: If time is (P92) 1: 0 Minutes (Seconds --) into a 2: 60 Interval (same units as above) 3: 10 Set Output Flag High (Flag 0)
5: Real Time (P77) 1: 1220 Year,Day,Hour/Minute (midnight = 2400)
6: Sample (P70) 1: 1 Reps 2: 2 Loc [ Rs_kOhms ]
5
Model 237 Leaf Wetness Sensor
7: Histogram (P75) 1: 1 Reps 2: 1 No. of Bins 3: 1 Closed Form 4: 2 Bin Select Value Loc [ Rs_kOhms ] 5: 0000 WV Loc Option [ _________ ] 6: 0 Low Limit 7: 150 High Limit ;<<<<<<<<<<<<<<<<<<Enter threshold here
NOTE
When compiling this program, the message “Warning: zero is an invalid input address, Line: xx” will be returned from the compiler. Ignore the message, so long as “Line: xx” corresponds to the line number in the program where “WV Loc Option [__________]” appears.

5. Plant Pathology Application

Plant diseases are often associated with wet leaves. Duration of wetness and air temperature during wetness are inputs to many disease models. When estimating leaf wetness, the sensor emulates a leaf, thereby approximating the wetness state of surrounding foliage. The sensor does not (and should not!) come in contact with leaves. Water droplets that form at the onset of condensation are often too small to bridge the electrodes and so remain undetected. Droplets can be detected earlier in formation by application of a non-conductive spreader to the surface of the sensing grid. The spreader most commonly employed is flat latex paint.

5.1 Sensor Preparation

Campbell Scientific supplies only uncoated sensors since coating preferences vary between applications.
NOTE
Campbell Scientific has not researched, nor does it recommend, paint formulations. The following information regarding paint formulation is intended only to introduce the concept.
6
Preparing the sensor surface with a thin coat of flat latex paint is a generally accepted practice in plant disease applications. In addition to providing some protection for the gold plated electrodes, flat spread and bridge the electrodes. Gillespie and Kidd had significant effects on performance and found off-white worked well. Their paint was formulated with 1 part black pigment to 1000 parts white paint.
2
found that greater precision is obtained using a high quality flat latex
East paint. Some researchers and agricultural weather networks do not paint the sensor.
However the surface is prepared, the response of the sensor is, in reality, only an index against which actual leaf wetness can be estimated. While the absence of a spreader will decrease sensitivity and increase the chance of scratching the gold plated electrodes, bare sensors may grant greater consistency and less maintenance across a network.
latex allows tiny water droplets to
1
found that paint color
Model 237 Leaf Wetness Sensor

5.2 Plant Pathology Application Programming

An exact range of measurements is impossible to give since the 237 is field calibrated. The manufacture of the sensor is not precise and the quality of water bridging the electrodes varies. As demonstrated in program examples in Section 4, a common practice is to measures grid resistance in terms of kOhms using a 1 bin histogram to calculate at what fraction of the output interval the sensor is wet. If resistance is 150 k, the grid is considered wet. Since the output interval is 60 minutes, if the histogram fraction equals 0.33, the leaf was wet for 20 minutes during that hour.

5.3 Sensor Deployment

The sensor is not supplied with a mounting bracket. Gillespie and Kidd1 found that sensor orientation affects performance. As with surface preparation, orientation varies across applications and users. A common practice is to mount the sensor such that is receives minimal direct sunlight at mid-day during the growing season. Gillespie and Kidd favor a 60 degree tilt on a north facing sensor such that water runs away from the cable connection to minimize puddling on the electrodes. Figure 2 shows a simple-to-construct mounting bracket.

5.4 Calibration

FIGURE 2. Mounting the 237 Sensor
A wet / dry threshold of 150 k is used in the programming examples in Section 4. While this threshold may work well, refining the threshold for a specific sensor and installation is recommended. A sharp change in resistance occurs at the threshold on uncoated sensors. A less defined threshold occurs with coated sensors. The threshold of uncoated sensors is normally between 50 and 200 kΩ. The threshold of the coated sensor is normally between 20 and 1,000 kΩ.
For best results, the sensor should be field calibrated. The transition point will vary for different areas, vegetation, and water quality. Place the sensor in vegetation, the wetness of which is to be monitored. Observe the vegetation until it reaches the desired wetness. When the vegetation is at the desired "wetness", the measured resistance can be used as a threshold. Sensitivity of the sensor is changed by contaminants such as fingerprints and smudges. Before painting and calibrating the sensor, clean it gently with alcohol.
7
Model 237 Leaf Wetness Sensor

6. References

1
Gillespie, T.J. and Kidd, G.E. 1978. Sensing duration of leaf moisture
retention using electrical impedance grids. Can. J. Plant Sci. 58:179-187.
2
East, David (Ohio State University) 1994 Field Testing of Phone Accessible
Multi-Channel Datalogger for Tomato IPM Programs. Unpublished.
NOTE
The citation of researcher does not imply the endorsement of Campbell Scientific products by any researcher or institution.
8
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