Campbell Scientific 110PV User Manual

110PV Surface
Temperature Probe
Revision: 10/11
Copyright © 2010-2011
Campbell Scientific, Inc.

Warranty

“PRODUCTS MANUFACTURED BY CAMPBELL SCIENTIFIC, INC. are warranted by Campbell Scientific, Inc. (“Campbell”) to be free from defects in materials and workmanship under normal use and service for twelve (12) months from date of shipment unless otherwise specified on the corresponding Campbell invoice. Batteries, fine-wire thermocouples, desiccant, and other consumables have no warranty. Campbell's obligation under this warranty is limited to repairing or replacing (at Campbell's option) defective products, which shall be the sole and exclusive remedy under this warranty. The customer shall assume all costs of removing, reinstalling, and shipping defective products to Campbell. Campbell will return such products by surface carrier prepaid within the continental United States of America. To all other locations, Campbell will return such products best way CIP (Port of Entry) INCOTERM® 2010, prepaid. This warranty shall not apply to any Campbell products which have been subjected to modification, misuse, neglect, improper service, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied. The warranty for installation services performed by Campbell such as programming to customer specifications, electrical connections to products manufactured by Campbell, and product specific training, is part of Campbell’s product warranty. CAMPBELL EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Campbell is not liable for any special, indirect, incidental, and/or consequential damages.”

Assistance

Products may not be returned without prior authorization. The following contact information is for US and international customers residing in countries served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs for customers within their territories. Please visit
www.campbellsci.com to determine which Campbell Scientific company serves
your country.
To obtain a Returned Materials Authorization (RMA), contact CAMPBELL SCIENTIFIC, INC., phone (435) 227-2342. After an applications engineer determines the nature of the problem, an RMA number will be issued. Please write this number clearly on the outside of the shipping container. Campbell Scientific's shipping address is:
CAMPBELL SCIENTIFIC, INC. RMA#_____ 815 West 1800 North Logan, Utah 84321-1784
For all returns, the customer must fill out a "Statement of Product Cleanliness and Decontamination" form and comply with the requirements specified in it. The form is available from our web site at www.campbellsci.com/repair. A completed form must be either emailed to repair@campbellsci.com or faxed to (435) 227-9579. Campbell Scientific is unable to process any returns until we receive this form. If the form is not received within three days of product receipt or is incomplete, the product will be returned to the customer at the customer's expense. Campbell Scientific reserves the right to refuse service on products that were exposed to contaminants that may cause health or safety concerns for our employees.
110PV Table of Contents
PDF viewers: These page numbers refer to the printed version of this document. Use the PDF reader bookmarks tab for links to specific sections.
1. General .........................................................................1
1.1 Specifications............................................................................................2
2. Accuracy.......................................................................3
3. Installation and Wiring ................................................7
3.1 Placement on a Photovoltaic (PV) Module...............................................7
3.2 Mounting to a PV Module or Other Device .............................................8
3.3 Cable Strain Relief....................................................................................8
3.4 Submersion ...............................................................................................9
4. Wiring............................................................................9
5. Programming .............................................................10
5.1 CRBasic ..................................................................................................11
5.1.1 CRBasic Examples........................................................................11
5.1.1.1 Sample Program for CR200(X) Series Datalogger .............12
5.1.1.2 Sample Half Bridge Program for CR1000 Datalogger........13
5.1.1.3 Sample 4-Wire Half BridgeProgram for CR1000...............14
5.2 Edlog.......................................................................................................15
5.2.1 Example Edlog Program...............................................................15
5.3 Electrical Noisy Environments ...............................................................17
5.4 Long Lead Lengths.................................................................................17
6. Measurement..............................................................18
7. Maintenance, Removal, and Calibration..................19
7.1 Maintenance............................................................................................19
7.2 Removal from Measurement Surface .....................................................19
7.3 Recalibrations/Repairs............................................................................19
8. Troubleshooting ........................................................19
Appendices
A. Probe Material Properties
A.1 3M 9485PC Adhesive......................................................................... A-1
A.2 Santoprene .......................................................................................... A-1
i
110PV Table of Contents
Figures
Tables
1-1. 110PV Temperature Probe ..................................................................... 1
2-1. Steinhart-Hart Error................................................................................ 3
2-2. 110PV measured with a 3-wire half bridge ............................................ 4
2-3. 110PV measured with a CR1000 using a 4-wire half bridge ................. 4
2-4. 110PV measured with a CR1000 showing effects of cable length
when using a cable offset .................................................................... 5
2-5. 110PV measured with a CR1000 showing effects of cable length......... 5
2-6. 110PV measured with a CR200(X) showing effects of cable length
when a cable offset is used .................................................................. 6
2-7. 110PV measured with a CR200(X) showing effects of cable length ..... 6
3-1. 110PV mounted to a PV module ............................................................ 7
3-2. At left is a PV module with distinctive solar cells. At right is a PV
module that does not have distinctive solar cells. ............................... 7
3-3. 110PV mounted to a PV module using Kapton tape .............................. 8
3-4. 110PV’s strain relief label ...................................................................... 9
6-1. 110PV Thermistor Probe schematic ..................................................... 18
4-1. Connections to Campbell Scientific Dataloggers ................................. 10
5-1. Wiring for Example Programs.............................................................. 11
5-2. Wiring for Example Program ............................................................... 15
ii

110PV Surface Temperature Probe

1. General

The 110PV-L temperature probe uses a thermistor to measure temperature. The probe is designed for measuring the back of photovoltaic (PV) module temperature but also can be used to measure other surface temperatures. The 110PV-L is compatible with all Campbell Scientific dataloggers.
The 110PV-L consists of a thermistor encased in an aluminum disk (see Figure 1-1). The aluminum disk protects the thermistor and promotes heat transfer from surfaces.
The probe measures temperature from –40° to +135°C. For temperatures up to 70°C, an adhesive tab on the probe’s aluminum disk fastens the 110PV to the measurement surface. If the temperature may exceed 70°C, Kapton tape or high temperature epoxy is recommend to secure the probe to the measurement surface. Kapton tape (P/N 27015) is available from Campbell Scientific.
Overmolded joint
Santoprene-jacketed cable
Thermistor encased in an aluminum disk
FIGURE 1-1. 110PV Temperature Probe
The –L portion of the probes model number indicates the probe has a user defined cable length which will be specified when the probe is ordered.
The probe’s cable can terminate in:
Pigtails that connect directly to a Campbell Scientific datalogger (option
–PT).
Connector that attaches to a prewired enclosure (option –PW). Refer to
www.campbellsci.com/prewired-enclosures
Connector that attaches to a CWS900 Wireless Sensor Interface (option
–CWS). The CWS900 allows the 110PV to be used in a wireless sensor network. Refer to www.campbellsci.com/cws900
For readability purposes, the probe will be referred to as the 110PV throughout this document.
for more information.
for more information.
1
110PV Surface Temperature Probe
The 110PV ships with:

1.1 Specifications

Temperature Range: -40° to +135°C
Survival Range: -50° to +140°C
110PV Temperature Uncertainty
-40° to 70°C: ±0.2°C 71° to 105°C: ±0.5°C 106° to 135°C: ±1°C
Time Constant (average): Test Still Air 252 seconds Surface 25 seconds
1) Adhesive Backed 3 cm Cable Tie Mount
2) Cable Ties 8” UV Stabilized
3) Resource CD
τ
Water Submersion Depth: 50 ft (21 psi)
Linearization Error: Steinhart & Hart equation; maximum error is 0.0024°C at
-40°C.
Maximum Cable Length: 1000 ft
Disk Diameter: 1.0 in. (2.54 cm)
Overall Probe Length: 2.5 in. (6.35 cm)
Overmolded Joint Dimensions: Width: 0.44 in. (1.12 cm) Height: 0.58 in. (1.47 cm) Length: 2.25 in. (5.72 cm
Cable Diameter: 0.245 in. (0.622 cm)
Material Disk: Anodized Aluminum Cable Jacket: Santoprene Cable/Probe Connection: Santoprene
Weight: 0.2 lbs (90.7 g) with 10.5 ft (3.2 m) cable
2
NOTE
The black outer jacket of the cable is Santoprene compound was chosen for its resistance to temperature extremes, moisture, and UV degradation. However, this jacket will support combustion in air. It is rated as slow burning when tested according to U.L. 94 H.B. and will pass FMVSS302. Local fire codes may preclude its use inside buildings.
®
rubber. This

2. Accuracy

110PV Surface Temperature Probe
The overall probe accuracy is a combination of the thermistor's interchangeability specification and the accuracy of the bridge resistor. The Steinhart-Hart equation used to calculate temperature has a negligible error (Figure 2-1). In a "worst case" the errors add to an accuracy of ±0.2°C over the range of -40° to 70°C; ±0.5°C over the range of 71°C to 105°C; and ±1°C from 106°C to 135°C. The major error component is the interchangeability specification (tolerance) of the thermistor. The bridge resistor has a 0.1% tolerance with a 10 ppm temperature coefficient. Figures 2-2 to 2-7 show the possible worst case probe and measurement errors.
FIGURE 2-1. Steinhart-Hart Error
3
110PV Surface Temperature Probe
Uncertainty on the graphs below is symmetric about 0.
FIGURE 2-2. 110PV measured with a 3-wire half bridge
4
FIGURE 2-3. 110PV measured with a CR1000 using a 4-wire half bridge
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