Campbell Scientific 110PV User Manual

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110PV Surface
Temperature Probe
Revision: 10/11
Copyright © 2010-2011
Campbell Scientific, Inc.
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Warranty

“PRODUCTS MANUFACTURED BY CAMPBELL SCIENTIFIC, INC. are warranted by Campbell Scientific, Inc. (“Campbell”) to be free from defects in materials and workmanship under normal use and service for twelve (12) months from date of shipment unless otherwise specified on the corresponding Campbell invoice. Batteries, fine-wire thermocouples, desiccant, and other consumables have no warranty. Campbell's obligation under this warranty is limited to repairing or replacing (at Campbell's option) defective products, which shall be the sole and exclusive remedy under this warranty. The customer shall assume all costs of removing, reinstalling, and shipping defective products to Campbell. Campbell will return such products by surface carrier prepaid within the continental United States of America. To all other locations, Campbell will return such products best way CIP (Port of Entry) INCOTERM® 2010, prepaid. This warranty shall not apply to any Campbell products which have been subjected to modification, misuse, neglect, improper service, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied. The warranty for installation services performed by Campbell such as programming to customer specifications, electrical connections to products manufactured by Campbell, and product specific training, is part of Campbell’s product warranty. CAMPBELL EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Campbell is not liable for any special, indirect, incidental, and/or consequential damages.”
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Assistance

Products may not be returned without prior authorization. The following contact information is for US and international customers residing in countries served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs for customers within their territories. Please visit
www.campbellsci.com to determine which Campbell Scientific company serves
your country.
To obtain a Returned Materials Authorization (RMA), contact CAMPBELL SCIENTIFIC, INC., phone (435) 227-2342. After an applications engineer determines the nature of the problem, an RMA number will be issued. Please write this number clearly on the outside of the shipping container. Campbell Scientific's shipping address is:
CAMPBELL SCIENTIFIC, INC. RMA#_____ 815 West 1800 North Logan, Utah 84321-1784
For all returns, the customer must fill out a "Statement of Product Cleanliness and Decontamination" form and comply with the requirements specified in it. The form is available from our web site at www.campbellsci.com/repair. A completed form must be either emailed to repair@campbellsci.com or faxed to (435) 227-9579. Campbell Scientific is unable to process any returns until we receive this form. If the form is not received within three days of product receipt or is incomplete, the product will be returned to the customer at the customer's expense. Campbell Scientific reserves the right to refuse service on products that were exposed to contaminants that may cause health or safety concerns for our employees.
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110PV Table of Contents
PDF viewers: These page numbers refer to the printed version of this document. Use the PDF reader bookmarks tab for links to specific sections.
1. General .........................................................................1
1.1 Specifications............................................................................................2
2. Accuracy.......................................................................3
3. Installation and Wiring ................................................7
3.1 Placement on a Photovoltaic (PV) Module...............................................7
3.2 Mounting to a PV Module or Other Device .............................................8
3.3 Cable Strain Relief....................................................................................8
3.4 Submersion ...............................................................................................9
4. Wiring............................................................................9
5. Programming .............................................................10
5.1 CRBasic ..................................................................................................11
5.1.1 CRBasic Examples........................................................................11
5.1.1.1 Sample Program for CR200(X) Series Datalogger .............12
5.1.1.2 Sample Half Bridge Program for CR1000 Datalogger........13
5.1.1.3 Sample 4-Wire Half BridgeProgram for CR1000...............14
5.2 Edlog.......................................................................................................15
5.2.1 Example Edlog Program...............................................................15
5.3 Electrical Noisy Environments ...............................................................17
5.4 Long Lead Lengths.................................................................................17
6. Measurement..............................................................18
7. Maintenance, Removal, and Calibration..................19
7.1 Maintenance............................................................................................19
7.2 Removal from Measurement Surface .....................................................19
7.3 Recalibrations/Repairs............................................................................19
8. Troubleshooting ........................................................19
Appendices
A. Probe Material Properties
A.1 3M 9485PC Adhesive......................................................................... A-1
A.2 Santoprene .......................................................................................... A-1
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110PV Table of Contents
Figures
Tables
1-1. 110PV Temperature Probe ..................................................................... 1
2-1. Steinhart-Hart Error................................................................................ 3
2-2. 110PV measured with a 3-wire half bridge ............................................ 4
2-3. 110PV measured with a CR1000 using a 4-wire half bridge ................. 4
2-4. 110PV measured with a CR1000 showing effects of cable length
when using a cable offset .................................................................... 5
2-5. 110PV measured with a CR1000 showing effects of cable length......... 5
2-6. 110PV measured with a CR200(X) showing effects of cable length
when a cable offset is used .................................................................. 6
2-7. 110PV measured with a CR200(X) showing effects of cable length ..... 6
3-1. 110PV mounted to a PV module ............................................................ 7
3-2. At left is a PV module with distinctive solar cells. At right is a PV
module that does not have distinctive solar cells. ............................... 7
3-3. 110PV mounted to a PV module using Kapton tape .............................. 8
3-4. 110PV’s strain relief label ...................................................................... 9
6-1. 110PV Thermistor Probe schematic ..................................................... 18
4-1. Connections to Campbell Scientific Dataloggers ................................. 10
5-1. Wiring for Example Programs.............................................................. 11
5-2. Wiring for Example Program ............................................................... 15
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110PV Surface Temperature Probe

1. General

The 110PV-L temperature probe uses a thermistor to measure temperature. The probe is designed for measuring the back of photovoltaic (PV) module temperature but also can be used to measure other surface temperatures. The 110PV-L is compatible with all Campbell Scientific dataloggers.
The 110PV-L consists of a thermistor encased in an aluminum disk (see Figure 1-1). The aluminum disk protects the thermistor and promotes heat transfer from surfaces.
The probe measures temperature from –40° to +135°C. For temperatures up to 70°C, an adhesive tab on the probe’s aluminum disk fastens the 110PV to the measurement surface. If the temperature may exceed 70°C, Kapton tape or high temperature epoxy is recommend to secure the probe to the measurement surface. Kapton tape (P/N 27015) is available from Campbell Scientific.
Overmolded joint
Santoprene-jacketed cable
Thermistor encased in an aluminum disk
FIGURE 1-1. 110PV Temperature Probe
The –L portion of the probes model number indicates the probe has a user defined cable length which will be specified when the probe is ordered.
The probe’s cable can terminate in:
Pigtails that connect directly to a Campbell Scientific datalogger (option
–PT).
Connector that attaches to a prewired enclosure (option –PW). Refer to
www.campbellsci.com/prewired-enclosures
Connector that attaches to a CWS900 Wireless Sensor Interface (option
–CWS). The CWS900 allows the 110PV to be used in a wireless sensor network. Refer to www.campbellsci.com/cws900
For readability purposes, the probe will be referred to as the 110PV throughout this document.
for more information.
for more information.
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110PV Surface Temperature Probe
The 110PV ships with:

1.1 Specifications

Temperature Range: -40° to +135°C
Survival Range: -50° to +140°C
110PV Temperature Uncertainty
-40° to 70°C: ±0.2°C 71° to 105°C: ±0.5°C 106° to 135°C: ±1°C
Time Constant (average): Test Still Air 252 seconds Surface 25 seconds
1) Adhesive Backed 3 cm Cable Tie Mount
2) Cable Ties 8” UV Stabilized
3) Resource CD
τ
Water Submersion Depth: 50 ft (21 psi)
Linearization Error: Steinhart & Hart equation; maximum error is 0.0024°C at
-40°C.
Maximum Cable Length: 1000 ft
Disk Diameter: 1.0 in. (2.54 cm)
Overall Probe Length: 2.5 in. (6.35 cm)
Overmolded Joint Dimensions: Width: 0.44 in. (1.12 cm) Height: 0.58 in. (1.47 cm) Length: 2.25 in. (5.72 cm
Cable Diameter: 0.245 in. (0.622 cm)
Material Disk: Anodized Aluminum Cable Jacket: Santoprene Cable/Probe Connection: Santoprene
Weight: 0.2 lbs (90.7 g) with 10.5 ft (3.2 m) cable
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NOTE
The black outer jacket of the cable is Santoprene compound was chosen for its resistance to temperature extremes, moisture, and UV degradation. However, this jacket will support combustion in air. It is rated as slow burning when tested according to U.L. 94 H.B. and will pass FMVSS302. Local fire codes may preclude its use inside buildings.
®
rubber. This
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2. Accuracy

110PV Surface Temperature Probe
The overall probe accuracy is a combination of the thermistor's interchangeability specification and the accuracy of the bridge resistor. The Steinhart-Hart equation used to calculate temperature has a negligible error (Figure 2-1). In a "worst case" the errors add to an accuracy of ±0.2°C over the range of -40° to 70°C; ±0.5°C over the range of 71°C to 105°C; and ±1°C from 106°C to 135°C. The major error component is the interchangeability specification (tolerance) of the thermistor. The bridge resistor has a 0.1% tolerance with a 10 ppm temperature coefficient. Figures 2-2 to 2-7 show the possible worst case probe and measurement errors.
FIGURE 2-1. Steinhart-Hart Error
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110PV Surface Temperature Probe
Uncertainty on the graphs below is symmetric about 0.
FIGURE 2-2. 110PV measured with a 3-wire half bridge
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FIGURE 2-3. 110PV measured with a CR1000 using a 4-wire half bridge
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110PV Surface Temperature Probe
FIGURE 2-4. 110PV measured with a CR1000 showing effects of cable length
when using a cable offset
FIGURE 2-5. 110PV measured with a CR1000 showing effects of cable length
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110PV Surface Temperature Probe
FIGURE 2-6. 110PV measured with a CR200(X) showing effects of cable length
when a cable offset is used
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FIGURE 2-7. 110PV measured with a CR200(X) showing effects of cable length
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3. Installation and Wiring

3.1 Placement on a Photovoltaic (PV) Module

The 110PV should be centered on the back of the PV module (see Figure 3-1). If the module has several distinctive photocells (see Figure 3-2), the 110PV should also be centered on the back of a photocell.
110PV Surface Temperature Probe
FIGURE 3-1. 110PV mounted to a PV module
FIGURE 3-2. At left is a PV module with distinctive solar cells.
At right is a PV module that does not have distinctive solar cells.
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110PV Surface Temperature Probe

3.2 Mounting to a PV Module or Other Device

For mounting the probe to the back of a PV module or another device, the 110PV comes with an adhesive mounting disc adhered to its flat surface. To mount the 110PV, remove the paper from the mounting disc and adhere it to the back of the PV module or other device; refer to Section 3.1 for proper placement on a PV module. The mounting disc must be adhered to a clean surface for its adhesive to function properly.
If the temperature is expected to exceed 70°C, use Kapton tape, epoxy, or other means to secure the probe to the measurement surface (see Figure 3-3); a roll of Kapton tape (P/N 27015) is offered by Campbell Scientific as a Common Accessory.
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FIGURE 3-3. 110PV mounted to a PV module using Kapton tape

3.3 Cable Strain Relief

The 110PV’s cable must be properly strain relieved after mounting the probe to the measurement surface. To accomplish this, the probe comes with cable ties and a cable tie mount. A yellow label on the 110PV’s cable indicates where you should tie down the cable (see Figures 3-3 and 3-4).
NOTE
Placement of the cable inside a rugged conduit is advisable for long cable runs, especially in locations subject to digging, mowing, traffic, use of power tools, animals, or lightning strikes.
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3.4 Submersion

110PV Surface Temperature Probe
FIGURE 3-4. 110PV’s strain relief label
The 110PV can be submerged to 50 ft. It must be adhered to a dry clean surface before submerging. The probe’s adhesive mounting disc is not intended for submersion. Therefore the 110PV must be mounted to the measurement surface via a user-supplied method that is compatible with submersion.

4. Wiring

Connections to Campbell Scientific dataloggers are given in Table 4-1. Most CRBasic dataloggers can measure the 110PV using either a 4-wire half bridge or 3-wire half bridge. The CR200(X) and Edlog dataloggers can only use a 3-wire half bridge. The 4-wire half bridge method is preferred because it reduces cable errors (see Figures 2-2 and 2-3). The 4-wire half bridge method requires two differential input channels and one voltage excitation channel. The 3-wire half bridge method uses one single-ended input channel and one voltage excitation channel.
Multiple probes can be connected to the same excitation channel. The number of probes per excitation channel is physically limited by the number of lead wires that can be inserted into a single voltage excitation terminal, approximately six.
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110PV Surface Temperature Probe
TABLE 4-1. Connections to Campbell Scientific Dataloggers
Color
Black
Description
Voltage Excitation
Red Signal
Purple
Signal Reference
Blue
Signal Reference
Clear Shield
Green Sense +
White Sense -
4-Wire Half Bridge CR800 CR850 CR3000 CR1000 CR5000
Switched Voltage Excitation
Differential Input (H)
Differential Input (L)
Differential Input (H)
Differential Input (L)
3-Wire Half Bridge CR200(X) CR800 CR850 CR3000 CR1000 CR5000
Switched Voltage Excitation
Single­Ended Input
3-Wire Half Bridge CR510 CR500 CR10(X)
Switched Voltage Excitation
Single-Ended Input
AG
3-Wire Half Bridge 21X CR7 CR23X
Switched Voltage Excitation
Single-Ended Input
Not Used Not Used Not Used
G
Not Used Not Used Not Used
Not Used Not Used Not Used

5. Programming

NOTE
This section is for users who write their own datalogger programs. A datalogger program to measure this sensor can be generated using Campbell Scientific’s Short Cut Program Builder software. You do not need to read this section to use Short Cut.
The datalogger is programmed using either CRBasic or Edlog. Dataloggers that use CRBasic include our CR200(X) series, CR800, CR850, CR1000, CR3000, CR5000, and CR9000(X); see Section 5.1. Dataloggers that use Edlog include our CR10, CR10X, CR23X, and CR7; refer to Section 5.2. CRBasic and Edlog are included in our LoggerNet, PC400, and RTDAQ software.
The Steinhart-Hart equation is used to calculate the temperature. The coefficients used for the Steinhart-Hart equation are as follows:
A=1.129241*10^-3 B=2.341077*10^-4 C=8.775468*10^-8
If applicable, please read “Section 5.3—Electrical Noisy Environments” and “Section 5.4—Long Lead Lengths” prior to programming your datalogger. Measurement details are provided in Section 6.
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5.1 CRBasic

110PV Surface Temperature Probe
The CR200(X)-series dataloggers use the ExDelSe instruction to measure the 110PV (see example in Section 5.1.1.1). The ExDelSe instruction has the following syntax:
ExDelSE( Dest, Reps, SEChan, ExChan, ExmV, Delay, Mult, Offset )
The CR800, CR850, CR1000, CR3000, CR5000, and CR9000(X) can use either the BrHalf4W instruction or BrHalf instruction to measure the 110PV (see examples in Sections 5.1.1.2 and 5.1.1.3).
For these dataloggers, the BrHalf4W instruction is typically preferred because it reduces cable errors (see Figures 2-2 and 2-3). The BrHalf instruction requires fewer input channels.
A typical BrHalf4W instruction follows:
BrHalf4W (Dest,1,mV2500,mV2500,1,Vx1,1,2500,True ,True ,0,250,1.0,0)
A typical BrHalf instruction follows:
BrHalf (Dest,1,mV2500,1,Vx1,1,2500,True ,0,250,1.0,0)
A multiplier of 1.0 and offset of 0.0 should be used in the ExDelSe, BrHalf4W, and BrHalf instructions to yield a temperature in degrees Celsius. For Fahrenheit multiply the calculated Celsius temperature by 1.8 then add 32.
5.1.1 CRBasic Examples
TABLE 5-1. Wiring for Example Programs
Black Voltage Excitation VX1 or EX1 VX1 or EX1
Red Signal SE1 Diff 1H
Purple Signal Reference
Blue Signal Reference Not Used
Clear Shield
Green Sense + Not Used Diff 2H
White Sense - Not Used Diff 2L
Datalogger Connection Color Description
BrHalf BrHalf4W
Diff 1L
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110PV Surface Temperature Probe
5.1.1.1 Sample Program for CR200(X) Series Datalogger
'CR200 Series Datalogger 'This example program measures a single 110PV-L probe 'once a second using the ExDelSE instruction and stores 'the average temperature in degrees C every 10 minutes.
'110PV-L Wiring configuration for program example 'Lead Color CR200(X) Channel Description 'Black ------ VX1 ------------ Voltage Excitation 'Red -------- SE1------------- Signal 'Purple----- AG-------------- Signal Reference 'Blue ------- Not Used ------ N/A 'Green ----- Not Used ------ N/A 'White------ Not Used ------ N/A 'Clear------ AG-------------- Shield
'Declare variables for temperature measurement
Public T110PV_mV Public T110PV_Res Public T110PV_Temp_C Public T110PV_Temp_F
'Declare constants to be used in Steinhart-Hart equation
Const A=1.129241*10^-3 Const B=2.341077*10^-4 Const C=8.775468*10^-8 Const R_cable=0 'see sensor cable for cable resistance
'Declare variable units
Units T110PV_mV= millivolts Units T110PV_Res=Ohms Units T110PV_Temp_C=Deg C
'Define a data table for 10 minute averages
DataTable (AvgTemp,1,1000) DataInterval (0,10,min) Average (1,T110PV_Temp_C,False) EndTable
'Main Program
BeginProg Scan (1,Sec)
' Measure 110PV-L probe with SE1
ExDelSE (T110PV_mV,1,1,Ex1,mV2500,500,1.0,0)
' Convert mV to ohms
T110PV_Res = 4990*(2500/T110PV_mV)-4990
' Subtract off cable resistance (see 110PV-L cable for R_cable)
T110PV_Res = T110PV_Res-R_cable
' Using the Steinhart-Hart equation to convert resistance to temperature
T110PV_Temp_C = (1/(A+B*LOG(T110PV_Res)+C*(LOG(T110PV_Res))^3))-273.15
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110PV Surface Temperature Probe
'Convert Celsius to Fahrenheit
T110PV_Temp_F = T110PV_Temp_C * 1.8 + 32
'Call AvgTemp data table
CallTable AvgTemp NextScan EndProg
5.1.1.2 Sample Half Bridge Program for CR1000 Datalogger
'CR1000 Series Datalogger 'This example program measures a single 110PV-L probe utilizing 'the BrHalf instruction once a second and stores the average 'temperature in degrees C every 10 minutes.
'110PV-L Wiring Configuration 'Lead Color CR1000 Channel Description 'Black ------ VX1------------- Voltage Excitation 'Red -------- SE1 ------------- Signal 'Purple----- AG -------------- Signal Reference 'Blue ------- Not Used------- N/A 'Green------ Not Used------- N/A 'White ------ Not Used------- N/A 'Clear ------ AG -------------- Shield
'Declare variables for temperature measurement using Half Bridge configuration
Public T110PV_mV Public T110PV_Res Public T110PV_Temp_C Public T110PV_Temp_F
'Declare Constants to be used in Steinhart-Hart equation
Const A=1.129241*10^-3 Const B=2.341077*10^-4 Const C=8.775468*10^-8 Const R_cable=0 'see sensor cable for cable resistance
'Declare variable units
Units T110PV_mV= millivolts Units T110PV_Res=Ohms Units T110PV_Temp_C=Deg C Units T110PV_Temp_F=Deg F
'Define a data table for 10 minute averages
DataTable (AvgTemp,1,1000) DataInterval (0,10,Min,10) Average (1,T110PV_Temp_C,FP2,False) EndTable
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110PV Surface Temperature Probe
BeginProg Scan (1,Sec,3,0)
' Measure 110PV-L probe
BrHalf (T110PV_mV,1,mV2500,1,Vx1,1,2500,True ,0,_60Hz,1.0,0)
' Convert mV to ohms
T110PV_Res=4990*(1-T110PV_mV)/T110PV_mV
' Subtract off cable resistance (see 110PV-L cable for R_cable)
T110PV_Res= T110PV_Res-R_cable
' Using the Steinhart-Hart equation to convert resistance to temperature
T110PV_Temp_C = (1/(A+B*LOG(T110PV_Res)+C*(LOG(T110PV_Res))^3))-273.15
'Convert Celsius to Fahrenheit
T110PV_Temp_F = T110PV_Temp_C * 1.8 + 32
'Call AvgTemp data table
CallTable AvgTemp NextScan EndProg
5.1.1.3 Sample 4-Wire Half BridgeProgram for CR1000
'CR1000 Series Datalogger 'This example program measures a single 110PV-L probe utilizing the 'BRHalf4Winstruction once a second and stores the 'average temperature in degrees C every 10 minutes.
'110PV-L Wiring Configuration 'Lead Color CR1000 Channel Description 'Black ------ VX1/EX1 ------ Voltage Excitation 'Red -------- DIFF1H ------- Signal 'Purple----- DIFF1L-------- Signal Reference 'Blue ------- AG-------------- Signal Reference 'Green ----- DIFF2H ------- Sense + 'White------ DIFF2L-------- Sense ­'Clear------ AG-------------- Shield
'Declare variables for temperature measurement using Half Bridge configuration
Public T110PV_mV Public T110PV_Res Public T110PV_Temp_C Public T110PV_Temp_F
'Declare constants to be used in Steinhart-Hart equation
Const A=1.129241*10^-3 Const B=2.341077*10^-4 Const C=8.775468*10^-8
'Declare variable units
Units T110PV_mV= millivolts Units T110PV_Res=Ohms Units T110PV_Temp_C=Deg C Units T110PV_Temp_F=Deg F
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110PV Surface Temperature Probe
'Define a data table for 10 minute averages
DataTable (AvgTemp,1,1000) DataInterval (0,10,Min,10) Average (1,T110PV_Temp_C,FP2,False) EndTable
BeginProg Scan (1,Sec,3,0)
' Measure 110PV-L probe
BrHalf4W (T110PV_mV,1,mV2500,mV2500,1,Vx1,1,2500,True,True,0,_60Hz,1.0,0)
' Convert mV to ohms
T110PV_Res=4990 *T110PV_mV
' Use the Steinhart-Hart equation to convert resistance to temperature
T110PV_Temp_C = (1/(A+B*LOG(T110PV_Res)+C*(LOG(T110PV_Res))^3))-273.15
'Convert Celsius to Fahrenheit
T110PV_Temp_F = T110PV_Temp_C * 1.8 + 32 CallTable AvgTemp NextScan EndProg

5.2 Edlog

In Edlog, Instruction 5 is typically used to measure the 110PV-L. The ratio metric output is then converted to resistance and finally to temperature (see Section 5.2.1).
5.2.1 Example Edlog Program
TABLE 5-2. Wiring for Example Program
Color Description CR10X
Black Voltage Excitation E1
Red Signal SE1
Purple Signal Reference AG
Clear Shield G
Blue Not Used Not Used
Green Not Used Not Used
White Not Used Not Used
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110PV Surface Temperature Probe
Example Program for CR10X
;{CR10X} ;This program measures a single 110PV-L probe utilizing the ;P5 instruction once a second and stores the average ;temperature in degrees C every ten minutes.
*Table 1 Program 01: 1 Execution Interval (seconds)
;Measure 110PV-L Probe
1: AC Half Bridge (P5) 1: 1 Reps 2: 25 2500 mV 60 Hz Rejection Range 3: 1 SE Channel 4: 1 Excite all reps w/Exchan 1 5: 2500 mV Excitation 6: 1 Loc [ V_Vx ] 7: 1.0 Multiplier 8: 0.0 Offset
;Convert ratio-metric output to resistance (next three instructions)
2: Z=1/X (P42) 1: 1 X Loc [ V_Vx ] 2: 2 Z Loc [ Vx_V ]
3: Z=X+F (P34) 1: 2 X Loc [ Vx_V ] 2: -1.0 F 3: 3 Z Loc [ Vx_V1 ]
4: Z=X*F (P37) 1: 3 X Loc [ Vx_V1 ] 2: 4990 F 3: 4 Z Loc [ Rx ]
;Correct for cable resistance (see 110PV-L cable label for resistance value F in Ohms)
5: Z=X+F (P34) 1: 4 X Loc [ Rx ] 2: 0.0 F 3: 5 Z Loc [ Rtherm ]
;Convert resistance to Temperature
6: Steinhart-Hart Equation (P200) 1: 1 Reps 2: 5 Source Loc (R)(Ohms) [ Rtherm ] 3: 6 Destination Loc (Deg C) [ Temp_C ] 4: 1.12924 A 5: -3 x 10^n 6: 2.34108 B 7: -4 x 10^n 8: 8.77547 C 9: -8 x 10^n
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110PV Surface Temperature Probe
;Every ten minutes set output flag high to write data final storage
7: If time is (P92) 1: 0000 Minutes (Seconds --) into a 2: 10 Interval (same units as above) 3: 10 Set Output Flag High (Flag 0)
;Time stamp data record
8: Real Time (P77)^20972 1: 110 Day,Hour/Minute (midnight = 0000)
;Write 110PV-L 10 minute average to final storage
9: Average (P71)^4293 1: 1 Reps 2: 6 Loc [ Temp_C ]
*Table 2 Program 02: 0.0000 Execution Interval (seconds)
*Table 3 Subroutines
End Program

5.3 Electrical Noisy Environments

AC power lines, pumps, and motors, can be the source of electrical noise. If the 110PV probe or datalogger is located in an electrically noisy environment, the 110PV probe should be measured with the 60 or 50 Hz rejection option as shown in the examples in Section 5.1.1.2 and Section 5.2.1.

5.4 Long Lead Lengths

It is recommended that the cable resistance of the 110PV-L be corrected for noting it can contribute significant error (see Figure 2-6). The cable resistance of each 110PV-L probe in ohms is printed on a heat shrink label found on the sensor cable. When measuring the 110PV-L in three wire configurations the cable resistance can be subtracted from the measured resistance value as shown in the CR10X, CR200(X) and CR1000 Half Bridge program examples above.
Alternatively the 110PV-L is equipped with cable sense leads which can be used to correct for cable resistance as seen in the CR1000 4-Wire Half Bridge program example.
Additional settling time may be required for lead lengths longer than 300 feet, where settling time is the delay before the measurement is made.
For the CR200(X)-series, CR800, CR850, CR1000, and CR3000, the 60 and 50 Hz integration options include a 3 ms settling time; longer settling times can be entered into the Settling Time parameter.
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110PV Surface Temperature Probe
G

6. Measurement

Understanding the details in this section is not necessary for general operation of the 110PV Probe with CSI's dataloggers.
Sense +
Volt Excite
BLACK
GREEN
THERMISTOR
Signal
WHITE
RED
PURPLE
BLUE
CLEAR (shield)
4.99 k
Ω
, 0.1%
Sense -
Signal Reference
Signal Reference
FIGURE 6-1. 110PV Thermistor Probe schematic
Simple half bridge measurement, ignoring cable resistance
The measured voltage, V, is:
=
EX
Where V
is the excitation voltage, 4,990 ohms is the resistance of the fixed
EX
resistor and R
990,4
990,4
is the resistance of the thermistor
t
RVV+
t
The resistance of the thermistor is:
V
R
t
⎛ ⎜
V
EX
= 1990,4
⎟ ⎠
The Steinhart-Hart equation is used to calculate temperature from Resistance:
T++=
K
Where T
is the temperature in Kelvin. The Steinhart- Hart coefficients used
K
1
3
))(ln()ln(
RCRBA
TT
are:
-3
A = 1.129241x10 B = 2.341077x10 C = 8.775468x10
-4
-8
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110PV Surface Temperature Probe

7. Maintenance, Removal, and Calibration

7.1 Maintenance

The 110PV probe requires minimal maintenance. Periodically check cabling for proper connections, signs of damage, and possible moisture intrusion.

7.2 Removal from Measurement Surface

Remove the 110PV from the measurement surface by heating the probe to 70° to 80°C, and then pulling it off.
CAUTION
Prying the 110PV off without heating it will likely damage both the probe and PV module.

7.3 Recalibrations/Repairs

For all factory repairs and recalibrations, customers must get returned materials authorization number (RMA). Customers must also properly fill out a “Declaration of Hazardous Material and Decontamination” form, and comply with the requirements specified within. Refer to the “Assistance” page at the front of this manual for more information.

8. Troubleshooting

Symptom: Temperature is NAN, -INF, -9999, -273
Verify the red wire is connected to the correct single-ended analog input channel as specified by the measurement instruction, the black wire is connected to the switched excitation channel as specified by the measurement instruction, and the purple wire is connected to datalogger ground.
Symptom: Incorrect Temperature
Verify the multiplier and offset parameters are correct for the desired units (Section 5). Check the cable for signs of damage and possible moisture intrusion.
CAUTION
NOTE
If the 110PV needs to be sent to Campbell Scientific for repairs, remember that the probe must be heated to 70° to 80°C before removing it from the measurement surface. Prying the probe off without heating it will likely damage both the probe and the PV module.
For all factory repairs, customers must get an RMA. Customers must also properly fill out a “Declaration of Hazardous Material and Decontamination” form and comply with the requirements specified in it. Refer to the “Assistance” page at the front of this manual for more information.
19
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110PV Surface Temperature Probe
Symptom: Unstable Temperature
Try using the 60 or 50 Hz integration options, and/or increasing the settling time as described in Sections 8 and 9. Make sure the clear shield wire is connected to datalogger ground, and the datalogger is properly grounded.
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Appendix A. Probe Material Properties

The probe consists of 6061 aluminum (clear anodized), thermistor, 3M9485PC adhesive, and Santoprene jacketed cable.

A.1 3M 9485PC Adhesive

Humidity Resistance: High humidity has a minimal effect on adhesive performance. Bond strengths are generally higher after exposure for 7 days at 90°F (32°C) and 90% relative humidity.
U.V. Resistance: When properly applied, nameplates and decorative trim parts are not adversely affected by outdoor exposure.
Water Resistance: Immersion in water has no appreciable effect on the bond strength. After 100 hours in room temperature water the bond actually shows an increase in strength.
Temperature Cycling Resistance: Bond strength generally increases after cycling four times through:
4 hours at 158°F (70°C)
4 hours at -20°F (-29°C)

A.2 Santoprene

16 hours at room temperature
Chemical Resistance: When properly applied, adhesive will hold securely after exposure to numerous chemicals including gasoline, oil, Freon™ TF, sodium chloride solution, mild acids and alkalis.
Heat Resistance: Adhesive 350 is usable for short periods (minutes, hours) at temperatures up to 350°F (177°C) and for intermittent longer periods (days, weeks) up to 250°F (121°C).
Low Temperature Service: -40°F (-40°C). Parts should be tested for low temperature shock service.
The following information is from Advanced Elastomer Systems; Santoprene Rubber Fluid Resistance Guide; pp 2, 3, 9; copyright 2000.
A-1
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Appendix A. Probe Material Properties
A-2
Page 29
Appendix A. Probe Material Properties
A-3
Page 30
Appendix A. Probe Material Properties
A-4
Page 31
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Campbell Scientific Companies
Campbell Scientific, Inc. (CSI)
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Please visit www.campbellsci.com to obtain contact information for your local US or International representative.
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