Campbell Scientific 034B-L User Manual

INSTRUCTION MANUAL
Met One 034B Wind Set
Copyright © 1980- 2014
Revision: 9/14

Limited Warranty

“Products manufactured by CSI are warranted by CSI to be free from defects in materials and workmanship under normal use and service for twelve months from the date of shipment unless otherwise specified in the corresponding product manual. (Product manuals are available for review online at
www.campbellsci.com.) Products not manufactured by CSI, but that are resold
by CSI, are warranted only to the limits extended by the original manufacturer. Batteries, fine-wire thermocouples, desiccant, and other consumables have no warranty. CSI’s obligation under this warranty is limited to repairing or replacing (at CSI’s option) defective Products, which shall be the sole and exclusive remedy under this warranty. The Customer assumes all costs of removing, reinstalling, and shipping defective Products to CSI. CSI will return such Products by surface carrier prepaid within the continental United States of America. To all other locations, CSI will return such Products best way CIP (port of entry) per Incoterms ® 2010. This warranty shall not apply to any Products which have been subjected to modification, misuse, neglect, improper service, accidents of nature, or shipping damage. This warranty is in lieu of all other warranties, expressed or implied. The warranty for installation services performed by CSI such as programming to customer specifications, electrical connections to Products manufactured by CSI, and Product specific training, is part of CSI's product warranty. CSI EXPRESSLY DISCLAIMS AND
EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. CSI hereby disclaims, to the fullest extent allowed by applicable law, any and all warranties and conditions with respect to the Products, whether express, implied or statutory, other than those expressly provided herein.

Assistance

Products may not be returned without prior authorization. The following contact information is for US and international customers residing in countries served by Campbell Scientific, Inc. directly. Affiliate companies handle repairs for customers within their territories. Please visit
www.campbellsci.com to determine which Campbell Scientific company serves
your country.
To obtain a Returned Materials Authorization (RMA), contact CAMPBELL SCIENTIFIC, INC., phone (435) 227-9000. After an application engineer determines the nature of the problem, an RMA number will be issued. Please write this number clearly on the outside of the shipping container. Campbell Scientific’s shipping address is:
CAMPBELL SCIENTIFIC, INC. RMA#_____ 815 West 1800 North Logan, Utah 84321-1784
For all returns, the customer must fill out a “Statement of Product Cleanliness and Decontamination” form and comply with the requirements specified in it. The form is available from our web site at www.campbellsci.com/repair. A completed form must be either emailed to repair@campbellsci.com or faxed to (435) 227-9106. Campbell Scientific is unable to process any returns until we receive this form. If the form is not received within three days of product receipt or is incomplete, the product will be returned to the customer at the customer’s expense. Campbell Scientific reserves the right to refuse service on products that were exposed to contaminants that may cause health or safety concerns for our employees.

Precautions

DANGER MANY HAZARDS ARE ASSOCIATED WITH INSTALLING, USING, MAINTAINING, AND WORKING ON OR AROUND
TRIPODS, TOWERS, AND ANY ATTACHMENTS TO TRIPODS AND TOWERS SUCH AS SENSORS, CROSSARMS, ENCLOSURES, ANTENNAS, ETC. FAILURE TO PROPERLY AND COMPLETELY ASSEMBLE, INSTALL, OPERATE, USE, AND MAINTAIN TRIPODS,
TOWERS, AND ATTACHMENTS, AND FAILURE TO HEED WARNINGS, INCREASES THE RISK OF DEATH, ACCIDENT, SERIOUS INJURY, PROPERTY DAMAGE, AND PRODUCT FAILURE. TAKE ALL REASONABLE PRECAUTIONS TO AVOID THESE HAZARDS. CHECK WITH YOUR ORGANIZATION'S SAFETY COORDINATOR (OR POLICY) FOR PROCEDURES AND REQUIRED PROTECTIVE EQUIPMENT PRIOR TO PERFORMING ANY WORK.
Use tripods, towers, and attachments to tripods and towers only for purposes for which they are designed. Do not exceed design limits. Be familiar and comply with all instructions provided in product manuals. Manuals are available at www.campbellsci.com or by telephoning (435) 227-9000 (USA). You are responsible for conformance with governing codes and regulations, including safety regulations, and the integrity and location of structures or land to which towers, tripods, and any attachments are attached. Installation sites should be evaluated and approved by a qualified engineer. If questions or concerns arise regarding installation, use, or maintenance of tripods, towers, attachments, or electrical connections, consult with a licensed and qualified engineer or electrician.
General
Prior to performing site or installation work, obtain required approvals and permits. Comply
with all governing structure-height regulations, such as those of the FAA in the USA.
Use only qualified personnel for installation, use, and maintenance of tripods and towers, and
any attachments to tripods and towers. The use of licensed and qualified contractors is highly recommended.
Read all applicable instructions carefully and understand procedures thoroughly before
beginning work.
Wear a hardhat and eye protection, and take other appropriate safety precautions while
working on or around tripods and towers.
Do not climb tripods or towers at any time, and prohibit climbing by other persons. Take
reasonable precautions to secure tripod and tower sites from trespassers.
Use only manufacturer recommended parts, materials, and tools.
Utility and Electrical
You can be killed or sustain serious bodily injury if the tripod, tower, or attachments you are
installing, constructing, using, or maintaining, or a tool, stake, or anchor, come in contact with overhead or underground utility lines.
Maintain a distance of at least one-and-one-half times structure height, 20 feet, or the distance
required by applicable law, whichever is greater, between overhead utility lines and the structure (tripod, tower, attachments, or tools).
Prior to performing site or installation work, inform all utility companies and have all
underground utilities marked.
Comply with all electrical codes. Electrical equipment and related grounding devices should
be installed by a licensed and qualified electrician.
Elevated Work and Weather
Exercise extreme caution when performing elevated work.
Use appropriate equipment and safety practices.
During installation and maintenance, keep tower and tripod sites clear of un-trained or non-
essential personnel. Take precautions to prevent elevated tools and objects from dropping.
Do not perform any work in inclement weather, including wind, rain, snow, lightning, etc.
Maintenance
Periodically (at least yearly) check for wear and damage, including corrosion, stress cracks,
frayed cables, loose cable clamps, cable tightness, etc. and take necessary corrective actions.
Periodically (at least yearly) check electrical ground connections.
WHILE EVERY ATTEMPT IS MADE TO EMBODY THE HIGHEST DEGREE OF SAFETY IN ALL CAMPBELL SCIENTIFIC PRODUCTS, THE CUSTOMER ASSUMES ALL RISK FROM ANY INJURY RESULTING FROM IMPROPER INSTALLATION, USE, OR MAINTENANCE OF TRIPODS, TOWERS, OR ATTACHMENTS TO TRIPODS AND TOWERS SUCH AS SENSORS, CROSSARMS, ENCLOSURES, ANTENNAS, ETC.

Table of Contents

PDF viewers: These page numbers refer to the printed version of this document. Use the PDF reader bookmarks tab for links to specific sections.
1. Introduction ................................................................. 1
2. Cautionary Statements ............................................... 1
3. Initial Inspection ......................................................... 1
3.1 Ships With List .................................................................................... 2
4. Quickstart .................................................................... 2
4.1 Step 1—Mount the Sensor ................................................................... 2
4.2 Step 2—Use Short Cut to Program Datalogger and Generate
Wiring Diagram ................................................................................ 4
5. Overview ...................................................................... 7
6. Specifications ............................................................. 7
6.1 Wind Speed .......................................................................................... 8
6.2 Wind Direction ..................................................................................... 8
6.3 General Specifications ......................................................................... 8
7. Installation ................................................................... 8
7.1 Siting .................................................................................................... 8
7.2 Mounting Options ................................................................................ 9
7.3 Wiring .................................................................................................. 9
7.4 Programming ...................................................................................... 10
7.4.1 Wind Speed ................................................................................. 10
7.4.2 Wind Direction ........................................................................... 11
7.4.3 Wind Vector Processing Instruction ........................................... 11
7.4.4 Long Lead Lengths ..................................................................... 12
8. Sensor Maintenance ................................................. 12
9. Troubleshooting........................................................ 12
9.1 Wind Direction ................................................................................... 12
9.2 Wind Speed ........................................................................................ 13
10. References ................................................................ 13
Appendices
Importing Short Cut Code ...................................... A-1
A.
A.1 Importing Short Cut Code into a Program Editor ........................... A-1
i
Table of Contents
B. Example Program .................................................... B-1
C. Wind Direction Sensor Orientation ....................... C-1
C.1 Determining True North and Sensor Orientation ............................ C-1
D. Wind Direction Measurement Theory .................... D-1
Figures
4-1. 034B mounted on a crossarm using a 17953 NU-RAIL crossover
fitting ................................................................................................ 3
4-2. CM200 Series Crossarm with CM220 Right Angle Mounting
Bracket ............................................................................................. 4
7-1. CM216 mount ..................................................................................... 9
C-1. Magnetic declination for the contiguous United States (2004) ....... C-2
C-2. Declination angles east of True North are subtracted from 0 to
get True North .............................................................................. C-3
C-3. Declination angles west of True North are added to 0 to get
True North ................................................................................... C-3
D-1. 034B potentiometer in a half bridge circuit ..................................... D-1
Tables
5-1. Recommended Cable Lengths ............................................................. 7
7-1. Connections to Campbell Scientific Dataloggers ................................ 9
7-2. Wind Speed Multiplier* .................................................................... 11
7-3. Parameters for Wind Direction .......................................................... 11
B-1. Wiring for Example Program .......................................................... B-1
ii
NOTE
Met One 034B Wind Set

1. Introduction

The 034B Wind Set combines a 3-cup anemometer and vane into a single integrated package to measure wind speed and direction. It is cabled for use with our dataloggers, and can provide measurements for a variety of applications.
This manual provides information only for CRBasic dataloggers. It is also compatible with most of our retired Edlog dataloggers. For Edlog datalogger support, see an older manual at
www.campbellsci.com/old-manuals or contact a Campbell
Scientific application engineer for assistance.

2. Cautionary Statements

READ AND UNDERSTAND the Precautions section at the front of this
manual.
The 034B is a precision instrument. Please handle it with care.
If the 034B is to be installed at heights over 6 feet, be familiar with tower
safety and follow safe tower climbing procedures.
Danger—Use extreme care when working near overhead electrical wires.
Check for overhead wires before mounting the 034B or before raising a tower.
The set screw holes must be covered with labels to prevent corrosion and
assure the warranty.
The black outer jacket of the cable is Santoprene® rubber. This
compound was chosen for its resistance to temperature extremes, moisture, and UV degradation. However, this jacket will support combustion in air. It is rated as slow burning when tested according to U.L. 94 H.B. and will pass FMVSS302. Local fire codes may preclude its use inside buildings.

3. Initial Inspection

Upon receipt of the 034B, inspect the packaging and contents for damage. File damage claims with the shipping company. Immediately check package contents against the shipping documentation (see Section 3.1, Ships With List). Contact Campbell Scientific about any discrepancies.
The model number and cable length are printed on a label at the connection end of the cable. Check this information against the shipping documents to ensure the expected product and cable length are received.
1
Met One 034B Wind Set
CAUTION

3.1 Ships With List

4. Quickstart

4.1 Step 1—Mount the Sensor

The 034B Wind Set ships with:
(1) 1/16-inch Allen wrench (1) Bushing from Met One (1) Calibration Sheet (3) Direction hub stickers (1) ResourceDVD (1) Wind Vane (1) Sensor cable of user-specified length
Tools required:
1/2-inch open-end wrench (for CM220)
5/64-inch and 1/16-inch Allen wrenches
compass and declination angle for the site (see Appendix C)
small screw driver provided with datalogger
UV resistant cable ties
small pair of diagonal-cutting pliers
6-inch to 10-inch torpedo level
This quick start installs the 034B using:
17953, 1 x 1 inch NU-RAIL Crossover Fitting (FIGURE 4-1), or
CM220, Right-Angle Mounting Kit (FIGURE 4-2)
Please review Section 7, Installation, for siting and other guidelines.
1. Fully insert vane arm into hub (see FIGURE 4-1).
2. Align vane with center axis of sensor (see FIGURE 4-1).
3. Using the Allen wrench, tighten set screws at the top of the hub (see
FIGURE 4-1).
4. Cover the set screw hole with one of the small round stickers included
with the 034B. One of these labels is already installed on the hub covering the set screw that attaches the hub to the sensor. Extra labels are included with the 034B to recover the holes if the sensor has to be disassembled for maintenance.
The set screw holes must be covered with the labels to prevent corrosion and assure the warranty.
5. Mount a CM200-series crossarm to the tripod or tower.
2
6. Orient the crossarm North-South, with the CM220 mount or 17953 NU-
RAIL on the North end. Appendix C contains detailed information on
Met One 034B Wind Set
determining True North using a compass and the magnetic declination for the site.
7. Remove the alignment screw at the base of the 034B (FIGURE 4-1).
8. Insert the 034B into the aluminum bushing provided with the sensor (see
FIGURE 4-1).
9. Align the hole in the bushing with that in the 034B base and replace the
screw (see FIGURE 4-1).
10. Insert the 034B/bushing into the NU-RAIL fitting (FIGURE 4-1) or the
CM220’s U-bolt (FIGURE 4-2).
11. Align the sensor so that the counter weight points to true South and tighten
the set screws on the NU-RAIL or U-bolts on the CM220. Final sensor orientation is done after the datalogger has been programmed to measure wind direction as described in Appendix C.
12. Remove the shoulder screw to allow the vane to rotate (see FIGURE 4-1).
13. Attach the sensor cable to the six pin male connector on the 034B. Make
sure the connector is properly keyed. Finger tighten the knurled ring.
14. Route the sensor cable along the underside of the crossarm to the tripod or
tower, and to the instrument enclosure.
15. Secure the cable to the crossarm and tripod or tower using cable ties.
FIGURE 4-1. 034B mounted on a crossarm using a 17953 NU-RAIL
crossover fitting
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