Campbell Manufacturing CS510 User Manual

Page 1
CS510 OXYGUARD DISSOLVED OXYGEN PROBE
INSTRUCTION MANUAL
1/00
COPYRIGHT (c) 2000 CAMPBELL SCIENTIFIC, INC.
Page 2
This is a blank page.
Page 3
The CS510-L Oxyguard Dissolved Oxygen Probe is manufactured by Point Four Systems Incorporated. Point Four’s conditions of sale and return policy apply to these items.
Products may not be returned without prior authorization. To obtain an RMA number contact Point Four Systems, Inc., phone (604) 936-9936. NOTE: if the product has been exposed to hazardous media, it must be fully decontaminated and neutralized prior to return to Point Four Systems.
Page 4
This is a blank page.
Page 5

CS510 OxyGuard Dissolved Oxygen Probe

An accurate and reliable sensor is a critical element in any measurement system. The OxyGuard Stationary Probe meets these criteria for the measurement of dissolved oxygen.

1. General Information

The OxyGuard Stationary Probe is a galvanic probe which produces a millivolt signal proportional to the amount of oxygen present in t he measured medi um. Oxygen diffuses through the membrane onto the cathode, reacts chemically, and combines with the anode. An electrical current is produced by this chemi cal reaction which is converted from microamps to millivolts by an in-line resistor. An in-line thermistor also conditions the s ignal provi ding aut omati c t emperature compensation. With these features, the probe produces a millivolt output proportional to the oxygen present in the medium in which it is placed. The probe consists of two parts, an upper part wit h cathode, anode and cabl e, and a l ower part comprising a screw on membrane cap with fitted membrane. The cap is filled with electrolyte and simply screwe d onto t he top component .
The probe is self polarizing and requires no external power s ource. There are only two wires to connect. Cable length i s rarely a l imi ti ng factor and general ly there is no need for shielded wire.
Because the probe's output is linear, it is possible to connect it directly to a data acquisition system capable of handling the small millivolt signal.
The probe's robust construction and simpl e des ign make mai nte nance and servicing it straightforward. There is no need t o se nd the probe back t o the factory for servicing. It utilizes a strong, easy-to-clean and easy-to-change membrane in a screw-on membrane cap. Regular servicing is not requi red. W hen necessary probe can be fully overhauled in five minutes.
FIGURE 1-1. CS510-L
1
Page 6
CS510 OxyGuard Dissolved Oxygen Probe

2. Specifications

Principle of Measurement: Membrane covered polarographic oxygen probe
self polarizing galvanic cell Output Signal: 5 mV per mg/l, 2 mV per %/ vol nomi nal Accuracy: Better than +/- 2 % of reading +/- 1 digit when calibration
temperature equals measuring temperature +/- 5 C Repeatability: Better than +/- 0.2 mg/l; Better than +/- 0.5 %/vol when
barometric pressure unchanged Output Impedance: 1 kOhm nominal Response Time:
mg/l: 60 s for 90 % of 100 % step change at constant temperature
%vol: 10 s for 90 % of 100 % step change at constant temperature Materials of Construction:
Probe body: POM (polyoxymethylene)
O-rings: Viton
Membrane: 0.05 mm (2 mil) Teflon Dimensions and Weight:
58 mm diameter by 59 mm high (2-1/4 inch diameter by 2-1/4 inch high)
350 g (3/4 lb) including standard 3 m (10 ft) cable length Cable: 2-conductor, 0.75 square mm (16 gauge), standard length 3 m (10 ft);
other lengths available upon request Operating Conditions: Temperature: 0 to 50 C (32 to 122 F) Pressure: Maximum 10 atmospheres (147 psig) Minimum Submersion Depth: 60 mm (2 ½ in) Minimum Water Flow: 2.5 cm/s (1 in/sec) across membrane Calibration: In air or in air saturated water. Use of EasyCal calibrator optional. Temperature Compensation: Automatic fr om 4 - 40 C (40 - 104 F)
Probe Options:
Type I Type II
Range of dissolved oxygen Gaseous oxygen 0-100 %/vol 0-35 %/vol Electrode materials Ag cathode/Zn anode Ag cathode/Pb anode Probe electrolyte NaCl Na
0-50 mg/l, 0-500 % Sat 0-15 mg/l, 0-150 % Sat
2CO3
2
Page 7

3. Service Kit

CS510 OxyGuard Dissolved Oxygen Probe
Spare membrane cap with fitted membrane. 50 ml electrolyte. Spare anode and O-ring.
FIGURE 3-1. Exploded View of CS510-L

4. Optional Probe Accessories

Agitator for stagnant conditions. Probe Mounting assembly for waste water installations. Flow-through and by-pass fittings. EasyCal calibrator for fast and accurate calibration.

5. Optional Agitator

The PT4 Agitator is a reliable and robust agi tat or for us e in conj uncti on wi th probes subjected to bio-fouling in ponds and stagnant water conditions.
O
probes require a minimum water velocity across thei r membranes t o functi on
2
properly. Therefore, to measure DO in stagnant water conditi ons, i t i s neces s ary to move the water past the membrane to get accurate and reliable DO measurements. In many instances the water als o has a high bi o-loading and t he probes become fouled resulting in inaccurate DO measurements.
3
Page 8
CS510 OxyGuard Dissolved Oxygen Probe
The PT4 Agitator overcomes these problems. The device is desi gned s o that a soft bristle brush sweeps acros s the probe membrane or s ens or ti p. This s weepi ng action of the brush provides the required water velocit y as w ell as prevents t he membrane from becoming bio-fouled.
FIGURE 5-1. Preventing Bio-fouling of the CS510-L
The optimum sweeping frequency depends upon the design of probe and type of membrane used and water conditions. An ON-time of 0.25 s econds and OF F ­time of 5 seconds is suitable in most circums t ances .
Agitators overall size: 7-1/8" x 3-1/4" diameter, 1-1/4 lb. (180mm x 83mm, 0.6 kg) Supplied with 10 ft. (3 meters) cable. Power required: 10.5 to 18 VDC at the agitator, 1.1 amps . Maxi mum ON-t ime i s
3 seconds.
FIGURE 5-2. CS510-L with PT4 Agitator
4
Page 9
CS510 OxyGuard Dissolved Oxygen Probe
Optional Repeat Cycle Timer for Agitators controlled by the optional solid state R e peat C ycl e Timer. It s ends 12 VDC pul s es to the agitator coil. The ON-time is 0.25 sec. The OFF-time is adjustable from 3 to 12 sec.; requires supply voltage 10 to 17 V DC ; hous ed in w at ert ight cyl inder
6.6" x 2" diameter (170 mm X 50 mm).

6. Application Information

NOTE
Short Cut users: This application note was written primarily for those whose needs are not met by Short Cut. Your procedure is much simpler: just add the OxyGuard probe (its in the water quality sensor group), save your program, and follow the wiring shown in Step 4 of Short Cut.

7. Wiring

The OxyGuard probe uses one differential channel. Differenti al wi ring i s bett er at rejecting electrical noise and ground loop error.
Red -----------------1H Blue-----------------1L
: Reciprocating action may be

8. Programming

*1 Table 1
01: 15 Sec. Execution Interval
01: Volt (Diff) (P2)
01: 1 Rep 02: 24 250 mV 03: 1 Diff Chan 04: 1 Loc: [DO ] 05: 1 Mult. 06: 0 Offset

9. Calibration

Instruction 2, differential millivolt measurement is required for the OxyGuard probe. The example measurement instructions that foll ow do not s t ore data t o final storage. Additional inst ructi ons (Typical l y P92, P 77 and output proces s ing instructions such as P70) are required to st ore data permanentl y.
*See calibration*
The multiplier is used to calibrate the OxyGuard probe. To calculate the multiplier:
1) Program the CR10(X) using a multiplier of one.
2) Place the OxyGuard probe in the air, shaded from the sun. Wait for readings to stabilize. This may take 15 minutes or more.
5
Page 10
CS510 OxyGuard Dissolved Oxygen Probe
G
3) Determine the air temperature and barometric pressure.
4) Using a calibration chart such as t hat provided i n the probe’s manual, determine the oxygen concentration of the air.
5) Use the following equation to calculate the multiplier:
M = P/R M = Multiplier P = Concentration in PPM of the air (from the calibration chart ) R = The signal output of the OxyGuard probe when using a multiplier of one
6) Change the multiplier in the CR10 program from one to the calculated number.

10. Maintenance

The OxyGuard probe needs little maintenance. Regular cleaning of the membrane is all that is required. The membrane is very durable and can be cleaned with a cloth or soft paper. Do not scratch it clean wi th your fi ngernail . Please see the OxyGuard manual for complete maintenance procedures.

11. Agitator Control

In low flow conditions (less than about 2 cm/sec), it may be necessary to add an agitator to the OxyGuard probe. The distributor for OxyGuard in North America sells a self-timed agitator which can be purchased through Campbell Scientific. The self-timed agitator requires no datalogger programming. However, some users choose to use a solid state relay and have the datalogger agitate the water on the probe face either periodically throughout the day or just before measurement. Agitating just before the measurement saves on power and causes less wear and tear on the agitator and probe membrane.
The wiring for the agitator as controlled by this example program would be as follows:
Ground/
Datalogger
Port C1
4 1
#7321 Rela y
Crydom D1D07
3 2
BLACK
WHITE
+ -
Agitator
12 V Battery
6
Page 11
CS510 OxyGuard Dissolved Oxygen Probe
The following instructions in program table 2 would trigger the agitator as discussed in the agitator manual:
*Table 2 Program
02: 2.0 Execution Interval (seconds)
1: Do (P86)
1: 41 Set Port 1 High
2: Excitation with Delay (P22)
1: 1 Ex Channel 2: 0 Delay W/Ex (units = 0.01 sec) 3: 25 Delay After Ex (units = 0.01 sec) 4: 0 mV Excitation
3: Do (P86)
1: 51 Set Port 1 Low
The above example is not as power efficient as possible, and would require AC power. If it is necessary to operate an agitator without AC power available, write the program so that the agitator is only operated for a short period of time just before the measurement is to be taken.
; Use port number as wired
7
Page 12
CS510 OxyGuard Dissolved Oxygen Probe
This is a blank page.
8
Loading...