Campbell Hausfeld HV2000, HV1000, HV1500 User Manual

Operating Instructions & Parts Manual Easy Spray Line

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Easy Spray Turbines

MODEL HV1000

Motor Type . . .Brush type, 2 stage, thru-flow

Hose Length . . . . . . . . . . . . . .15 ft (30 ft max)

Transfer Efficiency . . . . . . . . . . . . . . .86% max

Unit Weight . . . . . . . . . . . . . . . . . . . . . . .11 lbs

Voltage . . . . . . . . . . . . . . . . .115 volt, 11 amps

Storage Compartment . . . . . . . . . . . . . . . .Yes

MODEL HV1500

Motor Type . . .Brush type, 2 stage, thru-flow

Hose Length . . . . . . . . . . . . . .15 ft (30 ft max)

Transfer Efficiency . . . . . . . . . . . . . . .86% max

Unit Weight . . . . . . . . . . . . . . . . . . . . . . .11 lbs

Voltage . . . . . . . . . . . . . . . . .115 volt, 11 amps

Storage Compartment . . . . . . . . . . . . . . . .Yes

Weight w/Toolbox . . . . . . . . . . . . . . . .17.5 lbs

HV2000 SERIES

Motor Type Brush type, 2 stage,

. . . . . . . . . . . . . . . . . . .Tangential bypass

Hose Length . . . . . . . . .15 ft. (40 ft. Max.)

Transfer Efficiency . . . . . . . . . . .86% Max.

Unit Weight . . . . . . . . . . . . . . . . . . .15 lbs

Voltage . . . . . . . . . . . . . .115 V, 10.1 Amp

Storage Compartment . . . . . . . . . . . . .Yes

COMPONENTS

(1) Turbine (1) Hose and quick connect fitting (1) Wrench - the only tool needed to

assemble and clean the unit (1) Viscosity stick (2) Cone strainers (1) Cleaning brush

Configuration and accessories included vary according to model

Attention: Campbell Hausfeld recommends that servicing other than that shown in the instruction manual should be performed by an authorized service facility. (Household Use Only).

Specifications

IN420000AV 12/00

For parts, product & service information

visit www.chpower.com

U.S. PATENTS 422,603; 6,037,684 AND 6,068,203

BUILT TO LAST

Operating Instructions & Parts Manual

Description

Campbell Hausfeld HVLP turbines are designed to generate a High Volume of Low Pressure air for operating HVLP spray guns. Turbines operate differently than air compressors because turbines do not require an air tank to hold compressed air. HVLP turbines are portable, can be plugged into standard outlets and sound similar to shopvacs.

Unpacking

When unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure any loose fittings, bolts, etc., are tightened before putting sprayer into service. Each unit has been tested before shipment. Do not readjust or modify the turbine components

General Safety

DANGER

cause death or serious injury if the warning is ignored.

WARNING

cause death or serious injury if the warning is ignored.

CAUTION

cause minor or moderate injury if the warning is ignored. It also may mean a hazard that will only cause damage to property.

NOTE: Note means any additional information pertaining to the product or its proper usage.

Read all instructions and safety precautions before operating the unit.

Danger means a

hazard that will

Warning means a hazard that could

Caution means a hazard that may

MANUAL

WARNING

• Risk of fire or explosion! Solvent and paint fumes can explode or ignite, causing severe injury and property damage.

• Paints and solvents containing HALOGENATED HYDROCARBONS can react explosively with aluminum. Always check the product’s label before using these materials in the unit.

• Make sure the room is wellventilated.

• Avoid all ignition sources, such as static electricity sparks, open flames, hot objects, sparks from connecting and disconnecting power cords, and working light switches.

• Follow the material and solvent manufacturers’ safety precautions and warnings. Do not use liquids with flash points less than 100 degrees Fahrenheit (38 degrees Celsius).

• Unit is not intended for spraying flammable materials other than lacquer Special Note on Lacquers and Other Oil (Solvent) Based Coatings.

SPECIAL NOTE ON LACQUERS AND OTHER OIL (SOLVENT) BASED COATINGS

When mixing or thinning:

1. Eliminate potential sources of fire

• Turn off the HVLP sprayer, all other electrical appliances , spark or flame sources

• Follow lacquer (or other coating) and thinner (solvent) manufacturer directions very carefully

2. Minimize vapors in the spray area.

Eliminate all potential for spilling lacquer or thinner in the spray area

• Tightly recap all containers immediately after mixing or thinning and store away from the spray areas.

• Do not operate the HVLP turbine in the presence of open containers or spillage.

• Make sure all vapors have dispersed prior to turning the HVLP sprayer on.

. See

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General Safety (Continued)

• Do not carry TURBINE while spraying.

• Keep the turbine at the maximum distance from the spraying area.

• Static electricity can be produced by HVLP spraying. Make sure any electrically conductive object being sprayed is grounded to prevent static sparking. The sprayer is grounded through the electric cord. If an extension cord is necessary, the cord must be a grounded, 115 volt, three wire type cord.

• Hazardous vapors: Paints, solvents, insecticides, and other materials may be harmful if inhaled, causing severe nausea, fainting, or poisoning.

• Always wear a mask or respirator and eye protection when painting. Be certain mask or respirator will provide necessary protection against inhalation of harmful vapors.

• NEVER point the spray gun at any part of the body, or at anyone else.

• Tipping the gun may cause the gun to clog. Dried spray material clogs the pressure delivery tube and fittings. The spray gun does not function when clogging occurs.

• When not in use, be sure to disconnect the hose and place the gun on a solid, level surface or in the turbine gun storage area to avoid tipping.

GROUNDING INSTRUCTIONS

This product must be properly grounded. In the event of an electrical short circuit, grounding reduces the risk of electrical shock by providing an alternate path for the electrical current.

This product is equipped with a cord that has a ground wire and an appropriate ground plug. Plug the unit into an outlet that is properly installed and grounded in accordance with local codes and ordinances.

Improper installation of the ground plug can result in the risk of electrical shock. If repair or replacement of the plug or cord is necessary, consult an authorized service provider.

1. For any questions regarding proper installation of the ground plug, consult a qualified (licensed or certified) electrician.

2. Do not modify the plug provided. If the plug does not fit the outlet, have the proper outlet installed by a qualified electrician.

3. This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug in Figure 2. Make sure that the product is connected to an outlet having the same configuration as the plug. No adapters should be used with this product.

4. If an extension cord is required, use only a three wire extension cord that has the same configuration as the unit cord, including the (round) ground terminal. Make sure that the extension cord is plugged into a properly grounded receptacle.

Grounding Pin

Figure 2

HV1000, HV1500 and HV2000 series

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Grounded

Outlet

Grounded

Outlet

Box

CAUTION

DANGER

TEST

RESET

Operating Instructions & Parts Manual

General Safety (Continued)

5. When using an extension cord, be sure it is in good condition and heavy enough to meet the specifications in the chart below. If an extension cord is needed, the following wire sizes must be used (See Chart 1)

Extension Cord Requirements

25’ cord . . . . . . 10,12, or 14 Gauge

50’ cord . . . . . . . . . 10 or 12 Gauge

100’ cord . . . . . . . . . . . . . 10 Gauge

Chart 1

Set-Up

Hose fitting

Attach hose to gun

Figure 5

On/Off Button

Figure 6

Figure 3

Figure 4

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Notice: Gun may be rested in body of

turbine when not in use. (Figure 7).

Attach hose

Figure 7

Note: Refer to Spray Gun manual for spraying instructions.

Model HV2000

1. Remove thumbscrew.

CLEANING THE AIR FILTER

• If using latex (water-based) coatings, use mild soapy water to clean filter. Remove excess water with a soft cloth. Allow to dry flat before reinstalling filter.

• Replace filter if built-up with paint, or if using oil-based (solvent-based) coatings.

Do not attempt to clean with mineral spirits or other solvent.

For Information About

This Product

Call 1-800-626-4401

HV1000, HV1500 and HV2000 series

Maintenance

Be sure the air filter is clean. A dirty air filter restricts air flow and can cause the motor to overheat.

IMPORTANT: Keep the unit at the maximum distance from the spray area to extend filter life.

REMOVING THE AIR FILTER

Models HV1000 and HV1500

Figure 10

Figure 8

Figure 11

Figure 9

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Pull filter grill off to reveal filter

Remove filter for cleaning

Filter located behind filter grill

Thumbscrew

Filter

Filter grill

WARNING

Operating Instructions & Parts Manual

Troubleshooting Chart

Symptom Possible Cause(s) Corrective Action

Poor air flow

Unusual grinding noise

1. Hose restricted or kinked

2. Restricted filter

3. Plugged aircap

Damaged turbine motor

1. Keep air hose straight

2. Clean or replace filter

3. Clean aircap passages

Contact Service Center

Accessories Available

• EASY STRAIN

Reusable paint strainer. . . . . . . . . . . . . . . . . . . . . . . . Part # HV7001

• EASY SHIELD

Protect areas from unwanted paint spray . . . . . . . . . Part # HV7003

• EASY LINER

Cuts cleaning time in half! . . . . . . . . . . . . . . . . . . . . . Part # HV0130

For more information, or to order,

call 1-800-626-4401, or visit our website,

Notes

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HV1000, HV1500 and HV2000 series

1 Air filter HV6008 HV6008 MP3021 1 2 Filter grill HV600700AV HV600700AV HV000300AV 1 3 Storage compartment

door -- -- HV000400AV 1

4 Hose 15’ MP3106 MP3106 MP3106 1

Hose 25’ -- -- HV1025

5 Quick connect

coupler HV002200AV HV002200AV HV002200AV 1

Ref

Part Number For Model Number Series

No. Description HV1000 HV1500 HV2000 Qty

Figure 13 - Exploded View

HV1000-1500

HV2000

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For Replacement Parts, Call 1-800-626-4401

Please provide following information:

-Model number

-Serial number (if any)

-Part descriptions and number as shown in parts list

Address parts correspondence to:

Campbell Hausfeld 100 Production Drive Harrison, OH 45030 U.S.A.

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