Campbell Hausfeld FP2048, FP2049 User Manual

Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.

2. Follow all local electrical and safety codes as well as in the US, National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA).

assistance. Have the date code, model number,

and parts list (with missing parts circled before calling.)

Do not operate

unit if damaged during shipping, handling or use. Damage may result in bursting and cause injury or property damage.

General Safety Information

Since the air compressor and other components used (filters, lubricators, hoses, etc.), make up a high pressure pumping system, the following safety precautions must be observed at all times:

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Description

Oilless compressors are designed for do-it-yourselfers with a variety of home and automotive jobs. These units operate without oil. Compressed air from this unit will contain moisture. Install a water filter or air dryer if application requires dry air.

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Danger indicates

an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Warning indicates

a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

aution indicates a

potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

Notice indicates

important information, that if not followed, MAY cause damage to equipment.

Unpacking

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service. In case of questions, damaged or missing parts, please call 1-800-543-6400 for customer

Operating Instructions and Parts Manual FP2048, FP2049

IN610602AV 3/04

Breathable Air Warning

This compressor/pump is not equipped and should not be used “as is” to supply breathing quality air. For any application of air for human consumption, the air compressor/pump will need to be fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1 1966, OSHA 29 CFR 1910. 134, and/or Canadian Standards Associations (CSA).

DISCLAIMER OF WARRANTIES In the event the compressor is used for the purpose of breathing air application and proper in-line safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and Campbell Hausfeld disclaims any liability whatsoever for any loss, personal injury or damage.

Record the Model No., Serial No. and date of purchase located on the base below the pump in the space below.

Model No. ____________________

Date Code ____________________

Date of purchase _________________

Retain these numbers for future reference.

Oilless Compressors

DO NOT RETURN THE PRODUCT TO THE RETAILER! CALL 1-800-543-6400

FP2048, FP2049

Compresores Sin Aceite

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

See Warranty on page 8 for important information about commercial use of this product.

For parts, product & service information

visit www.chpower.com

Garantía Limitada

1. DURACION: A partir de la fecha de compra por el comprador original tal como se especifica a continuación: Productos Estándard (Standard Duty) - Un año, Productos Resistentes (Serious Duty) -Dos años, Productos Robustos (Extreme Duty) Tres años.

2. QUIEN OTORGA ESTA GARANTIA (EL GARANTE: Campbell Hausfeld / The Scott Fetzer Company 100 Production Drive, Harrison, Ohio 45030 Teléfono: (800) 543-6400

3. QUIEN RECIBE ESTA GARANTIA (EL COMPRADOR): El comprador original (que no sea un revendedor) del producto Campbell Hausfeld.

4. PRODUCTOS CUBIERTOS POR ESTA GARANTIA: Cualquier compresor de aire Campbell Hausfeld.

5. COBERTURA DE LA GARANTIA: Los defectos substanciales de material y fabricación que ocurran dentro del período de validez de la garantía.

6. LO QUE NO ESTA CUBIERTO POR ESTA GARANTIA: A. Las garantías implícitas, incluyendo aquellas de comercialidad E IDONEIDAD PARA FINES PARTICULARES, ESTAN

LIMITADOS A LO ESPECIFICADO EN EL PARRAFO DE DURACION. Si el compresor de aire es empleado para uso comercial, industrial o para renta, la garantía será aplicable por noventa (90) días a partir de la fecha de compra. La garantía de los Compresores para Contratistas - Productos Robustos (Extreme Duty) no queda limitada a los noventa (90) días cuando se los usa en aplicaciones de contratistas. La garantía de los compresores de cuatro cilindros de una y dos etapas, no está limitada a noventa (90) días si éstos se utilizan para trabajos comerciales o industriales. En algunos estados no se permiten limitaciones a la duración de las garantías implícitas, por lo tanto, en tales casos esta limitación no es aplicable.

B. CUALQUIER PERDIDA DAÑO INCIDENTAL, INDIRECTO O CONSECUENTE QUE PUEDA RESULTAR DE UN DEFECTO, FALLA

O MALFUNCIONAMIENTO DEL PRODUCTO CAMPBELL HAUSFELD. En algunos estados no se permite la exclusión o limitación de daños incidentales o consecuentes, por lo tanto, en tales casos esta limitación o exclusión no es aplicable

C. Cualquier falla que resulte de un accidente, abuso, negligencia o incumplimiento de las instrucciones de

funcionamiento y uso indicadas en el (los) manual(es) que se adjunta(n) al compresor. D. Los servicios requeridos antes de la entrega tales como: ensamblaje, aceite o lubricantes y ajustes. E. Artículos o servicios normalmente requeridos para el mantenimiento del producto, tales como:lubricantes, filtros,

empaques, etc. F. Los motores de gasolina están específicamante excluidos de la cobertura de esta garantía limitada. El comprador debe

seguir las clausulas de la garantía otorgada por el fabricante del motor de gasolina que se suministra con el producto. G. Artículos adicionales no cubiertos bajo esta garantía:

1. Todos los Compresores a. Cualquier componente dañado durante el envío o cualquier daño ocasionado por haber instalado u operado la

unidad bajo condiciones contrarias a lo indicado en las instrucciones para instalar u operar la unidad o daños ocasionados por el contacto con herramientas o los alrrededores.

b. Daños del cabezal o las válvulas ocasionados por la lluvia, humedad excesiva, agentes corrosivos u otros

contaminantes. c. Daños de apariencia que no afecten el funcionamiento del compresor. d. Tanques oxidados, incluyendo pero no limitado al óxido debido al drenaje inadecuado u agentes corrosivos en el

ambiente. e. Motores eléctricos, válvulas de chequeo y presostatos después del primer año a partir de la fecha de compra. f. Llaves de drenaje g. Daños debidos al alambrado incorrecto o conexión a cicuitos con voltaje inadecuados para la unidad. h. Otros artículos no enumerados pero considerados de desgaste general. i. Presostatos, controles de flujo de aire y válvulas de seguridad cuyos parametros fijados de fábrica se modifiquen.

2. Compresores lubricados a. Daños del cabezal o las válvulas debidos al uso de aceites no especificados. b. Daños del cabezal o las válvulas debidos a cualquier contaminación del aceite o por no haber seguido las

instrucciones de lubricación.

3. Compresores con bandas/ de accionamiento directo/ motores de gasolina a. Bandas b. Daños de los anillos debido al mantenimiento inadecuado del filtro. c. Ajustes manuales de los instrumentos de carga/descarga y válvula de estrangulación.

7. RESPONSABILIDADES DEL GARANTE BAJO ESTA GARANTIA: Reemplazar, como lo decida el Garante, el compresor o componentes que estén defectuosos, se hayan dañado o hayan dejado de funcionar adecuadamente, durante el período de validez de la garantía

8. RESPONSABILIDADES DEL COMPRADOR BAJO ESTA GARANTIA: A. Suministrar prueba fechada de compra y la historia de mantenimiento del producto. B. Tener cuidado al utilizar el producto, tal como se indica(n) en el (los) manual(es) del propietario.

9. EN QUÉ CASOS EL GARANTE PROPORCIONARÁ REEMPLAZO DE ACUERDO A ESTA GARANTÍA: El reemplazo será planificado de acuerdo a la disponibilidad de compresores de repuesto o piezas.

Esta garantía limitada es válida sólo en los EE.UU., Canadá y México y otorga derechos legales específicos. Usted también puede tener otros derechos que varían de un Estado a otro. o de un país a otro.

DANGER

WARNING

CAUTION

NOTICE

STOP!

WARNING

DANGER

MANUAL

23 Sp

FP2048, FP2049

Oilless Compressors

General Safety Information (Continued)

3. Only persons well acquainted with these rules of safe operation should be allowed to use the compressor.

4. Keep visitors away and NEVER allow children in the work area.

5. Wear safety glasses and use hearing protection when operating the pump or unit.

6. Do not stand on or use the pump or unit as a handhold.

Before each use, inspect compressed air system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using.

8. Check all fasteners at frequent intervals for proper tightness.

Motors, electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor. Never operate or repair in or near a flammable gas or vapor. Never store flammable liquids or gases in the vicinity of the compressor.

Compressor parts may be hot even if the unit is stopped.

9. Keep fingers away from a running compressor; fast moving and hot parts will cause injury and/or burns.

10. If the equipment should start to abnormally vibrate, STOP the engine/motor and check immediately for the cause. Vibration is generally a warning of trouble.

11. To reduce fire hazard, keep engine/motor exterior free of oil, solvent, or excessive grease.

Never remove or

attempt to adjust safety valve. Keep safety valve free from paint and other accumulations.

Never attempt to repair or modify a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or explosion. Always replace worn or damaged tanks.

Drain liquid from tank daily.

13.

Tanks rust from moisture build-up, which weakens the tank.

Make sure to drain tank daily and inspect periodically for unsafe conditions such as rust formation and corrosion.

14. Fast moving air will stir up dust and debris which may be harmful. Release air slowly when draining moisture or depressurizing the compressor system.

SPRAYING PRECAUTIONS

Do not spray flammable materials in vicinity of open flame or near ignition sources including the compressor unit.

15. Do not smoke when spraying paint, insecticides, or other flammable substances.

16. Use a face mask/ respirator when spraying and spray in a well ventilated area to prevent health and fire hazards.

17. Do not direct paint or other sprayed material at the compressor. Locate compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor.

18. When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical manufacturer.

Installation

LOCATION

It is extremely important to use the compressor in a clean, well ventilated area where the surrounding air temperature will not be more than 100°F.

A minimum clearance of 18 inches between the compressor and a wall is required because objects could obstruct air flow.

Do not locate the

compressor air inlet near steam, paint spray, sandblast areas or any other source of contamination. This debris will damage the motor.

GROUNDING INSTRUCTIONS

1. This product is for use on a nominal

120 volt circuit and has a grounding plug that looks like the plug illustrated in Fig. 1. Make sure the product is connected to an outlet having the same configuration as the plug. This product must be grounded. In the event of an electrical short circuit, grounding reduces risk of electrical shock by providing an escape wire for electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. Plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper use of grounding plug can result in a possible risk of electrical shock!

Figure 1 - Grounding Method

Grounding

Grounded Outlet

Para Ordenar Repuestos Sírvase Llamar al Distribuidor Mas Cercano A Su Domicilio

1 Cubierta con mango FP204822AV 1

2 (a, b)

Ensamblaje del mango FP204823AV 1 3 Manómetro del tanque FP204012AV 1 4 Regulador FP204013AV 1 5 Múltiple FP204835AV 1 6 Válvula de seguridad V-215102AV 1 7 Interruptor FP204824AV 1 8 Llave de drenaje D-1403 1 9 Ensamblaje de la bomba/motor FP204825AV 1

10 Presostato FP204836AV 1 11 Kit de tubo de escape FP204826AV 1 12 Tornillos de la tapa - Artículo estándar

M6-1.0 x 20 de ferretería 4

13 Manguera de 7,6 m (25 pies) MP302700AV 1 14 Juego de herramientas (5 piezas)FP204008AV 1 15 Válvula de chequeo FP204827AV 1 16 Cubierta de almacenamiento FP204828AV 1 17 Juego de etiqueta adhesiva

(no se muestra) FP204829AV 1

18 (a, b)

Kit de aislador FP204830AV 1

19 (a, b)

Guarda de bomba/motor FP204831AV 1 20 Filtro FP204832AV 1 21 Patas de caucho FP204833AV 1 22 Cordón eléctrico FP204834AV 1

www.chpower.com

18a

18b

19a 19b

Sírvase darnos la siguiente información: Puede escribirnos a:

-Número del modelo Campbell Hausfeld / Attn: Parts Department

-Número de Serie (de haberlo) 100 Production Drive

-Descripción y número del repuesto según la lista de repuestos Harrison, OH 45030 U.S.A.

Liste de Repuestos FP204800, FP204900

No. de Numero No. de Numero Ref. Descripción de pieza Ctd. Ref. Descripción de pieza Ctd.

DANGER

WARNING

CAUTION

WARNING

CAUTION

DANGER

RESET

TEST

FP2048, FP2049

Installation

(Continued)

Do not use a

grounding adapter with this product!

2. If repair or replacement of cord or plug is necessary, do not connect grounding wire to either flat blade terminal. The wire with insulation having an external surface that is green (with or without yellow stripes) is the grounding wire.

Never connect green (or green and

yellow) wire to a live terminal.

3. Check with a qualified electrician or serviceman if grounding instructions are not completely understood, or if in doubt as to whether product is properly grounded. Do not modify plug provided; if it will not fit outlet, have proper outlet installed by a qualified electrician.

Overheating, short

circuiting and fire damage will result from inadequate wiring, etc.

Operation

Definition of Terms Regulator - The regulator controls the

amount of air pressure released at the hose outlet.

ASME Safety Valve - This valve automatically releases air if the tank pressure exceeds the preset maximum.

Handle - Designed to move the compressor.

Drain Valve - This valve is located on the bottom of the tank. Use this valve to drain moisture from the tank daily to reduce the risk of corrosion.

Reduce tank pressure below 10 psi, then drain moisture from tank daily to avoid tank corrosion. Drain moisture from tank by opening the drain valve located underneath the tank.

LUBRICATION This is an oilless product and DOES

NOT require lubrication to operate.

BEFORE FIRST START-UP BREAK-IN PROCEDURE

(Complete this procedure before using compressor for the first time. Once completed, it is not necessary to repeat.)

1. Turn regulator knob fully clockwise (to the right) to open air flow.

2. Turn on/off switch to OFF position.

3. Plug in power cord.

4. Turn on/off switch to ON position and run compressor for 5 minutes.

5. Turn on/off switch to OFF position.

6. Unplug power cord.

The compressor is now ready for use.

BEFORE EACH START-UP

OPERATING PROCEDURE

1. Turn regulator knob fully counterclockwise (to the left) to close air flow.

2. Connect air hose to outlet of regulator.

3. Turn on/off switch to OFF position.

4. Plug in power cord.

5. Turn on/off switch to ON position and let compressor run until it reaches automatic shutoff pressure.

6. Attach tire chuck or tool to end of hose.

7. Turn regulator knob clockwise (to the right) to desired pressure of tool being used.

On/Off cycling of compressor

In the ON position, the compressor pumps air into the tank. When a shutoff (preset “cut-out”) pressure is reached, the compressor automatically shuts off.

22 Sp

Compresores Sin Aceite

Handle

Regulator

ON/OFF Switch

Drain Valve

Figure 2 - Unit Identification

Safety Valve

Guía de diagnóstico de averías (Continuación)

Problema Posible(s) Causa(s) Acción a tomar

1. Demasiada agua en el tanque

2. Humedad elevada

1. Presostato defectuoso

2. Válvula de seguridad defectuosa

1. Demasiada condensación en el tanque

2. Conexiones flojas (accesorios, tubería, etc.)

1. Drene el tanque, incline el tanque para eliminar la humedad

2. Llévelo a un área menos húmeda, utilice un filtro de aire de línea Nota: La condensación de agua no es una causa para el malfuncionamiento del compresor.

1. Cambie el interruptor de presión

2. Cambie la válvula de retención con un repuesto original

1. Drene con más frecuencia

2. Revise todas las conexiones con una solución de agua y jabón. Si se detecta una fuga, apriete. O quite la conexión y aplique cinta para tuberías a las rocas y vuelva a armar.

Exceso de humedad en el aire de descarga

El compresor funciona en forma continua y la válvula de seguridad se abre cuando aumenta la presión

Arranques y paradas excesivas

Gauge of Cord 18 18 16 14 14 12 12 10 10

Extension cords for 120V/2.5 Amp Unit

Length of Cord (ft) 25 50 100 150 200 250 300 400 500

www.chpower.com

DANGER

WARNING

CAUTION

21 Sp

Operation (Continued)

If the compressor is left in the ON position and air is depleted from the tank by use of a tire chuck, tool, etc., the compressor will restart automatically at its preset “cut-in” pressure. When a tool is being used continuously, the compressor will cycle on and off automatically.

In the OFF position, the pressure switch cannot function and the compressor will not operate. Make sure switch is in OFF position when connecting or disconnecting power cord from electrical outlet.

ASME SAFETY VALVE

Do not remove or attempt to adjust

the safety valve!

Check the safety valve by performing the following steps:

1. Plug the compressor in and run until shut off pressure is reached (see Operating Procedure).

2. Wearing safety glasses, pull the ring on the safety valve to release pressure from compressor tank. Use your other hand to deflect fastmoving air from being directed toward your face.

3. The safety valve should automatically close at approximately 40-50 PSI. If the safety valve does not allow air to be released when you pull on the ring, or if it does not close automatically, it MUST be replaced.

REGULATOR KNOB

1. This knob controls air pressure to an air operated tool or tire chuck.

2. Turn knob clockwise to increase air pressure.

3. To lower air pressure turn knob counterclockwise.

4. Turn fully counterclockwise to shut off flow of air completely.

Maintenance

Disconnect power source then release all pressure from the system before attempting to install, service, relocate or perform any maintenance.

Check compressor often for any visible problems and follow maintenance procedures each time compressor is used.

Safety valve must

be replaced if it cannot be actuated or it leaks air after ring is released.

1. Turn compressor off and release

pressure from system. (To release pressure from system, pull ring on ASME safety valve. Deflect escaping air by shielding valve with one hand as you pull ring with other hand.) Pull ring until tank is empty.

A large amount of

fast moving air will be released when the safety valve is opened with pressure in the tank. Wear ANSI approved Z87.1 safety glasses.

2. Drain moisture from tank by opening

drain valve underneath tank. Tilt tank to remove all moisture.

3. Clean dust and dirt from tank, air lines and pump cover while compressor is still OFF.

LUBRICATION

This is an oilless type compressor requiring no lubrication.

THERMAL OVERLOAD PROTECTOR

This compressor is

equipped with an automatic reset thermal overload protector which will shut off motor if it becomes overheated.

If thermal overload protector shuts motor OFF frequently, make sure that the compressor is used in a clean, wellventilated area where temperature will not exceed 100° F.

If the thermal

overload protector is actuated, the motor must be allowed to cool down before start-up is possible. The motor will automatically restart without warning if left plugged into electrical outlet and unit is turned on.

STORAGE

1. Drain tank of moisture.

2. When not in use, store compressor in

a cool dry place.

3. Disconnect hose and hang open ends

down to allow any moisture to drain.

Figure 3

MOISTURE IN COMPRESSED AIR

Moisture in compressed air will form into droplets as it comes from an air compressor pump. When humidity is high or when a compressor is in continuous use for an extended period of time, this moisture will collect in the tank. When using a paint spray or sandblast gun, this water will be carried from the tank through the hose, and out of the gun as droplets mixed with the spray material.

IMPORTANT: This condensation will cause water spots in a paint job, especially when spraying other than water based paints. If sandblasting, it will cause the sand to cake and clog the gun, rendering it ineffective. A filter in the air line (MP3105), located as near to the gun as possible, will help eliminate this moisture.

Oilless Compressors

Figure 4

FP2048, FP2049

Guía de diagnóstico de averías

Problema Posible(s) Causa(s) Acción a tomar

1. El interruptor está en la posición OFF (apagado)

2. No hay corriente eléctrica en el tomacorriente de la pared

3. El compresor alcanzó la presión de corte automático

4. Motor recalentado

6. Interruptor de presión defectuoso

1. Falta de ventilación adecuada/ temperatura ambiente demasiado alta

2. Fallaron las válvulas del compresor

1. El tanque no está nivelado

2. Cojinete defectuoso en la excéntrica o en el eje del motor

3. El aro del cilindro o pistón está desgastado o marcado

1. Válvula de drenaje floja

2. Fugas en la válvula de retención

3. Conexiones flojas (accesorios, tubería, etc.)

1. Uso excesivo de aire, el compresor es demasiado pequeño

2. Conexiones flojas (accesorios, tubería, etc.)

3. Válvulas de entrada averiadas

4. Aro del pistón desgastado

1. Asegúrese de que el compresor esté enchufado y que el interruptor esté en la posición ON (encendido)

2. Revise el disyuntor o fusible en el panel de electricidad.

3. Libere aire del tanque hasta que el compresor se reinicie automáticamente.

4. Deje que el compresor se enfríe durante aproximadamente 30 minutos para que el interruptor térmico de sobrecarga vuelva a su posición normal. Asegúrese de que el compresor esté funcionando en un área limpia y bien ventilada donde la temperatura no exceda los 100ºF.

6. Cambie el interruptor de presión

1. Mueva el compresor a un área limpia y bien ventilada donde la temperatura no exceda los 100ºF.

2. Cambie el ensamblaje de la bomba

1. Nivele el tanque

2. Cambie el ensamblaje de la bomba

3. Cambie el ensamblaje de la bomba

1. Apriete la válvula de drenaje

2. Cambie la válvula de retención

3. Revise todas las conexiones con una solución de agua y jabón. Si se detecta una fuga, apriete. O quite la conexión y aplique cinta para tuberías a las rocas y vuelva a armar.

No desarme la válvula

de retención. Si hay

aire en el tanque, primero purgue el tanque.

1. Disminuya el uso o compre una unidad que ofrezca

una entrega de aire mayor (SCFM)

2. Revise todas las conexiones con una solución de agua

y jabón. Si se detecta una fuga, apriete. O quite la conexión y aplique cinta para tuberías a las rocas y vuelva a armar.

3. Cambie el ensamblaje de la bomba

4. Cambie el ensamblaje del pistón

El compresor no funciona

El protector térmico de sobrecarga detiene el funcionamiento reiteradamente

Golpeteos, zumbidos, vibración excesiva.

La presión del tanque disminuye cuando se apaga el compresor

El compresor funciona en forma continua y la salida de aire es más baja que la presión de descarga normal/baja.

www.chpower.com

WARNING

CAUTION

PELIGRO

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