See Warranty on page 8 for important information about commercial use of this product.
Compresores Sin Aceite
FP204020, FP204100, FP204501, FP204700
Garantía Limitada
1. DURACION: A partir de la fecha de compra por el comprador original tal como se especifica a continuación: Productos
Estándard (Standard Duty) - Un año, Productos Resistentes (Serious Duty) -Dos años, Productos Robustos (Extreme Duty) Tres años.
2. QUIEN OTORGA ESTA GARANTIA (EL GARANTE: Campbell Hausfeld / The Scott Fetzer Company 100 Production Drive,
Harrison, Ohio 45030 Teléfono: (800) 543-6400
3. QUIEN RECIBE ESTA GARANTIA (EL COMPRADOR): El comprador original (que no sea un revendedor) del producto
Campbell Hausfeld.
4. PRODUCTOS CUBIERTOS POR ESTA GARANTIA: Cualquier compresor de aire Campbell Hausfeld.
5. COBERTURA DE LA GARANTIA: Los defectos substanciales de material y fabricación que ocurran dentro del período de
validez de la garantía.
6. LO QUE NO ESTA CUBIERTO POR ESTA GARANTIA:
A. Las garantías implícitas, incluyendo aquellas de comercialidad E IDONEIDAD PARA FINES PARTICULARES, ESTAN
LIMITADOS A LO ESPECIFICADO EN EL PARRAFO DE DURACION. Si el compresor de aire es empleado para uso
comercial, industrial o para renta, la garantía será aplicable por noventa (90) días a partir de la fecha de compra. La
garantía de los Compresores para Contratistas - Productos Robustos (Extreme Duty) no queda limitada a los noventa
(90) días cuando se los usa en aplicaciones de contratistas. La garantía de los compresores de cuatro cilindros de una y
dos etapas, no está limitada a noventa (90) días si éstos se utilizan para trabajos comerciales o industriales. En algunos
estados no se permiten limitaciones a la duración de las garantías implícitas, por lo tanto, en tales casos esta limitación
no es aplicable.
B. CUALQUIER PERDIDA DAÑO INCIDENTAL, INDIRECTO O CONSECUENTE QUE PUEDA RESULTAR DE UN DEFECTO, FALLA
O MALFUNCIONAMIENTO DEL PRODUCTO CAMPBELL HAUSFELD. En algunos estados no se permite la exclusión o
limitación de daños incidentales o consecuentes, por lo tanto, en tales casos esta limitación o exclusión no es aplicable
C. Cualquier falla que resulte de un accidente, abuso, negligencia o incumplimiento de las instrucciones de
funcionamiento y uso indicadas en el (los) manual(es) que se adjunta(n) al compresor.
D. Los servicios requeridos antes de la entrega tales como: ensamblaje, aceite o lubricantes y ajustes.
E. Artículos o servicios normalmente requeridos para el mantenimiento del producto, tales como:lubricantes, filtros,
empaques, etc.
F. Los motores de gasolina están específicamante excluidos de la cobertura de esta garantía limitada. El comprador debe
seguir las clausulas de la garantía otorgada por el fabricante del motor de gasolina que se suministra con el producto.
G. Artículos adicionales no cubiertos bajo esta garantía:
1. Todos los Compresores
a. Cualquier componente dañado durante el envío o cualquier daño ocasionado por haber instalado u operado la
unidad bajo condiciones contrarias a lo indicado en las instrucciones para instalar u operar la unidad o daños
ocasionados por el contacto con herramientas o los alrrededores.
b. Daños del cabezal o las válvulas ocasionados por la lluvia, humedad excesiva, agentes corrosivos u otros
contaminantes.
c. Daños de apariencia que no afecten el funcionamiento del compresor.
d. Tanques oxidados, incluyendo pero no limitado al óxido debido al drenaje inadecuado u agentes corrosivos en el
ambiente.
e. Motores eléctricos, válvulas de chequeo y presostatos después del primer año a partir de la fecha de compra.
f. Llaves de drenaje
g. Daños debidos al alambrado incorrecto o conexión a cicuitos con voltaje inadecuados para la unidad.
h. Otros artículos no enumerados pero considerados de desgaste general.
i. Presostatos, controles de flujo de aire y válvulas de seguridad cuyos parametros fijados de fábrica se modifiquen.
2. Compresores lubricados
a. Daños del cabezal o las válvulas debidos al uso de aceites no especificados.
b. Daños del cabezal o las válvulas debidos a cualquier contaminación del aceite o por no haber seguido las
instrucciones de lubricación.
3. Compresores con bandas/ de accionamiento directo/ motores de gasolina
a. Bandas
b. Daños de los anillos debido al mantenimiento inadecuado del filtro.
7. RESPONSABILIDADES DEL GARANTE BAJO ESTA GARANTIA: Reemplazar, como lo decida el Garante, el compresor o
8. RESPONSABILIDADES DEL COMPRADOR BAJO ESTA GARANTIA:
9. EN QUÉ CASOS EL GARANTE PROPORCIONARÁ REEMPLAZO DE ACUERDO A ESTA GARANTÍA: El reemplazo será
Esta garantía limitada es válida sólo en los EE.UU., Canadá y México y otorga derechos legales específicos. Usted también
puede tener otros derechos que varían de un Estado a otro. o de un país a otro.
c. Ajustes manuales de los instrumentos de carga/descarga y válvula de estrangulación.
componentes que estén defectuosos, se hayan dañado o hayan dejado de funcionar adecuadamente, durante el período
de validez de la garantía
A. Suministrar prueba fechada de compra y la historia de mantenimiento del producto.
B. Tener cuidado al utilizar el producto, tal como se indica(n) en el (los) manual(es) del propietario.
planificado de acuerdo a la disponibilidad de compresores de repuesto o piezas.
Operating Instructions and Parts ManualFP204020, FP204100, FP204501, FP204700
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Oilless
Compressors
Description
Oilless compressors are designed for
do-it-yourselfers with a variety of home
and automotive jobs. These units
operate without oil. Compressed air
from this unit will contain moisture.
Install a water filter or air dryer if
application requires dry air.
Safety Guidelines
This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger indicates
an imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
Warning indicates
a potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
C
aution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, MAY
cause damage to equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting unit into service. In case of
questions, damaged or missing parts,
please call 1-800-543-6400 for customer
Record the Model No., Serial No. and
date of purchase located on the base
below the pump in the space below.
Model No. ____________________
Date Code ____________________
Date of purchase _________________
Retain these numbers for future
reference
assistance.
Have the date code, model number,
and parts list (with missing parts circled
before calling.)
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
General Safety
Information
Since the air compressor and other
components used (filters, lubricators,
hoses, etc.), make up a high pressure
pumping system, the following safety
precautions must be observed at all
times:
DO NOT RETURN THE
PRODUCT TO THE
RETAILER! CALL
1-800-543-6400
.
Do not operate
unit if damaged
Breathable Air Warning
This compressor/pump is not
equipped and should not be used
“as is” to supply breathing quality
air. For any application of air for
human consumption, the air
compressor/pump will need to be
fitted with suitable in-line safety
and alarm equipment. This
additional equipment is necessary
to properly filter and purify the air
to meet minimal specifications for
Grade D breathing as described in
Compressed Gas Association
Commodity Specification G 7.1 1966, OSHA 29 CFR 1910. 134,
and/or Canadian Standards
Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper in-line
safety and alarm equipment is not
simultaneously used, existing
warranties shall be voided, and
Campbell Hausfeld disclaims any
liability whatsoever for any loss,
personal injury or damage.
1.
Read all manuals
included with this
product carefully. Be
thoroughly familiar
with the controls and
the proper use of the equipment.
2. Follow all local electrical and safety
codes as well as in the US, National
Electrical Codes (NEC) and Occupational
Safety and Health Act (OSHA).
24
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
3. Only persons well acquainted with
these rules of safe operation should
be allowed to use the compressor.
4. Keep visitors away and NEVER allow
children in the work area.
5. Wear safety glasses
and use hearing
protection when
operating the pump
or unit.
6. Do not stand on or use the pump or
unit as a handhold.
7.
Before each use, inspect compressed
air system and electrical components
for signs of damage, deterioration,
weakness or leakage. Repair or
replace defective items before using.
8. Check all fasteners at frequent
intervals for proper tightness.
Motors, electrical
equipment and controls
can cause electrical arcs
that will ignite a flammable gas or
vapor. Never operate or repair in or
near a flammable gas or vapor. Never
store flammable liquids or gases in the
vicinity of the compressor.
Compressor parts may
be hot even if the unit
is stopped.
9. Keep fingers away from a running
compressor; fast moving and hot
parts will cause injury and/or burns.
10. If the equipment should start to
abnormally vibrate, STOP the
engine/motor and check
immediately for the cause. Vibration
is generally a warning of trouble.
11. To reduce fire hazard, keep
engine/motor exterior free of oil,
solvent, or excessive grease.
Never remove or
attempt to adjust
safety valve. Keep safety valve free
from paint and other accumulations.
www.chpower.com
Never attempt to repair
or modify a tank!
Welding, drilling or any
other modification will weaken the
tank resulting in damage from rupture
or explosion. Always replace worn or
damaged tanks.
Drain liquid from
tank daily.
13.
Tanks rust from moisture build-up,
which weakens the tank.
Make sure
to drain tank daily and inspect
periodically for unsafe conditions
such as rust formation and
corrosion.
14. Fast moving air will stir up dust and
debris which may be harmful. Release
air slowly when draining moisture or
depressurizing the compressor system.
SPRAYING PRECAUTIONS
Do not spray flammable
materials in vicinity of
open flame or near
ignition sources including the
compressor unit.
15. Do not smoke when spraying paint,
insecticides, or other flammable
substances.
16. Use a face mask/
respirator when
spraying and spray in
a well ventilated area
to prevent health and
fire hazards.
17. Do not direct paint or other sprayed
material at the compressor. Locate
compressor as far away from the
spraying area as possible to
minimize overspray accumulation
on the compressor.
18. When spraying or cleaning with
solvents or toxic chemicals, follow
the instructions provided by the
chemical manufacturer.
Installation
LOCATION
It is extremely important to use the
compressor in a clean, well ventilated
area where the surrounding air
temperature will not be more than 100°F.
A minimum clearance of 18 inches
between the compressor and a wall is
required because objects could obstruct
air flow.
Do not locate the
compressor air
inlet near steam, paint spray, sandblast
areas or any other source of
contamination. This debris will damage
the motor.
GROUNDING INSTRUCTIONS
1. This product is for use on a nominal
120 volt circuit and has a grounding
plug that looks like the plug illustrated
in Fig. 1. Make sure the product is
connected to an outlet having the
same configuration as the plug. This
product must be grounded. In the
event of an electrical short circuit,
grounding reduces risk of electrical
shock by providing an escape wire for
electric current. This product is
equipped with a cord having a
grounding wire with an appropriate
grounding plug. Plug must be plugged
into an outlet that is properly installed
and grounded in accordance with all
local codes and ordinances.
Grounding
Pin
Grounded Outlet
Figure 1 - Grounding Method
Improper use of
grounding plug can
result in a possible risk
of electrical shock!
Para Ordenar Repuestos Sírvase Llamar al Distribuidor Mas Cercano A Su Domicilio
Sírvase darnos la siguiente información:Puede escribirnos a:
-Número del modeloThe Campbell Group / Attn: Parts Department
-Número de Serie (de haberlo) 100 Production Drive
-Descripción y número del repuesto según la lista de repuestosHarrison, OH 45030 U.S.A.
1Cubierta con mangoFP204001AV1
2Ensamblaje del mangoFP204002AV1
3Manómetro del tanqueFP204012AV1
4ReguladorFP204013AV1
5MúltipleFP204003AV1
6Válvula de seguridadV-215102AV1
7InterruptorFP200343AV1
8Llave de drenajeD-14031
9Ensamblaje de la bomba/motor
(incluye el cable)FP204004AV1
10a Tablero del circuito
(Modelos FP204000, FP204500) FP204005AV1
10b Tablero del circuito
(Modelos FP204100, FP204700) FP204122AV1
11PresostatoFP200354AV1
12Tubo de salida s1
13Accesorio de compresión
14Tuerca de compresiónFP200353AV2
15Casquillo de compresión2
16Tornillos de la tapa - Artículo estándar
17Manguera de 7,6 m (25 pies)MP285100AV1
18Juego de herramientas (5 piezas)FP204008AV1
19Juego válvula de chequeo FP204010AV1
20Storage coverFP204007AV1
21FusibleFP200352AV1
22VentiladorFP204006AV1
sJuego del tubo de salida
15
14
13
21
10a
10b
11
s2
M6-1.0 x 20de ferretería4
(incluye Nº 12, 13, 14 & 15)FP200339AV1
Juego de etiqueta adhesiva
(no se muestra)FP204011AV1
9
2
23 Sp
!
CAUTION
!
WARNING
!
DANGER
Compresores Sin Aceite
FP204020, FP204100, FP204501, FP204700
Guía de diagnóstico de averías (Continuación)
ProblemaPosible(s) Causa(s)Acción a tomar
Exceso de humedad en
el aire de descarga
El compresor funciona
en forma continua y la
válvula de seguridad se
abre cuando aumenta
la presión
Arranques y paradas
excesivas
1. Demasiada agua en el tanque
2. Humedad elevada
1. Presostato defectuoso
2. Válvula de seguridad defectuosa
1. Demasiada condensación en el
tanque
2. Conexiones flojas (accesorios, tubería,
etc.)
1. Drene el tanque, incline el tanque para eliminar la
humedad
2. Llévelo a un área menos húmeda, utilice un filtro de
aire de línea
Nota: La condensación de agua no es una causa para
el malfuncionamiento del compresor.
1. Cambie el interruptor de presión
2. Cambie la válvula de retención con un repuesto
original
1. Drene con más frecuencia
2. Revise todas las conexiones con una solución de agua
y jabón. Si se detecta una fuga, apriete. O quite la
conexión y aplique cinta para tuberías a las rocas y
vuelva a armar.
Installation
(Continued)
Do not use a
grounding adapter with this product!
2. If repair or replacement of cord or plug
is necessary, do not connect grounding
wire to either flat blade terminal. The
wire with insulation having an external
surface that is green (with or without
yellow stripes) is the grounding wire.
Never connect
green (or green and
yellow) wire to a live terminal.
3. Check with a qualified electrician or
serviceman if grounding instructions
are not completely understood, or if in
doubt as to whether product is
properly grounded. Do not modify
plug provided; if it will not fit outlet,
have proper outlet installed by a
qualified electrician.
Overheating, short
circuiting and fire
damage will result from inadequate
wiring, etc.
Operation
Definition of Terms
Regulator
amount of air pressure released at the
hose outlet.
ASME Safety Valve - This valve
automatically releases air if the tank
pressure exceeds the preset maximum.
Handle - Designed to move the
compressor.
Drain Valve - This valve is located on
the bottom of the tank. Use this valve
to drain moisture from the tank daily
to reduce the risk of corrosion.
Reduce tank pressure below 10 psi,
then drain moisture from tank daily to
avoid tank corrosion. Drain moisture
from tank by opening the drain valve
located underneath the tank.
- The regulator controls the
Handle
Safety Valve
Drain Valve
Figure 2 - Unit Identification
LUBRICATION
This is an oilless product and DOES
NOT
require lubrication to operate.
BEFORE FIRST START-UP
BREAK-IN PROCEDURE
(Complete this procedure before using
compressor for the first time. Once
completed, it is not necessary to
repeat.)
1. Turn regulator knob fully clockwise
(to the right) to open air flow.
2. Turn on/off switch to OFF position.
3. Plug in power cord.
4. Turn on/off switch to ON position
and run compressor for 5 minutes.
5. Turn on/off switch to OFF position.
6. Unplug power cord.
The compressor is now ready for use.
BEFORE EACH START-UP
ON/OFF Switch
Regulator
OPERATING PROCEDURE
1. Turn regulator knob fully
counterclockwise (to the left) to close
air flow.
2. Connect air hose to outlet of
regulator.
3. Turn on/off switch to OFF position.
4. Plug in power cord.
5. Turn on/off switch to ON position
and let compressor run until it
reaches automatic shutoff pressure.
6. Attach tire chuck or tool to end of
hose.
7. Turn regulator knob clockwise (to
the right) to desired pressure of tool
being used.
On/Off cycling of compressor
In the ON position, the compressor
pumps air into the tank. When a shutoff (preset “cut-out”) pressure is
reached, the compressor automatically
shuts off.
22 Sp
Extension cords for 120V/2.5 Amp Unit
Length of Cord (ft)2550100150200250300400500
Gauge of Cord181816141412121010
www.chpower.com
3
!
WARNING
!
CAUTION
!
WARNING
!
WARNING
!
CAUTION
!
CAUTION
Oilless Compressors
!
DANGER
FP204020, FP204100, FP204501, FP204700
Operation (Continued)
If the compressor is left in the ON
position and air is depleted from the
tank by use of a tire chuck, tool, etc.,
the compressor will restart
automatically at its preset “cut-in”
pressure. When a tool is being used
continuously, the compressor will cycle
on and off automatically.
In the OFF position, the pressure switch
cannot function and the compressor
will not operate. Make sure switch is in
OFF position when connecting or
disconnecting power cord from
electrical outlet.
ASME SAFETY VALVE
Do not remove or
attempt to adjust
Figure 3
the safety valve!
Check the safety valve by performing
the following steps:
1. Plug the compressor in and run until
shut off pressure is reached (see
Operating Procedure).
2. Wearing safety glasses, pull the ring
on the safety valve to release
pressure from compressor tank. Use
your other hand to deflect fastmoving air from being directed
toward your face.
3. The safety valve should
automatically close at approximately
40-50 PSI. If the safety valve does not
allow air to be released when you
pull on the ring, or if it does not
close automatically, it MUST be
replaced.
REGULATOR KNOB
1. This knob controls air pressure to an
air operated tool or tire chuck.
2. Turn knob clockwise to increase air
pressure.
3. To lower air pressure turn knob
counterclockwise.
4. Turn fully counterclockwise to shut
off flow of air completely.
MOISTURE IN COMPRESSED AIR
Moisture in compressed air will form into droplets as it comes from an air
compressor pump. When humidity is high or when a compressor is in continuous
use for an extended period of time, this moisture will collect in the tank. When
using a paint spray or sandblast gun, this water will be carried from the tank
through the hose, and out of the gun as droplets mixed with the spray material.
IMPORTANT: This condensation will cause water spots in a paint job, especially
when spraying other than water based paints. If sandblasting, it will cause the
sand to cake and clog the gun, rendering it ineffective. A filter in the air line
(MP3105), located as near to the gun as possible, will help eliminate this
moisture.
3. Clean dust and dirt from tank, air
lines and pump cover while
compressor is still OFF.
Figure 4
Maintenance
Disconnect power
source then release all
pressure from the
system before
attempting to install,
service, relocate or perform any
maintenance.
Check compressor often for any visible
problems and follow maintenance
procedures each time compressor is
used.
Safety valve must
be replaced if it
cannot be actuated or it leaks air after
ring is released.
1. Turn compressor off and release
pressure from system. (To release
pressure from system, pull ring on
ASME safety valve. Deflect escaping
air by shielding valve with one hand
as you pull ring with other hand.)
Pull ring until tank is empty.
A large amount of
fast moving air will
be released when the safety valve is
opened with pressure in the tank. Wear
ANSI approved Z87.1 safety glasses.
2. Drain moisture from tank by opening
drain valve underneath tank. Tilt
tank to remove all moisture.
LUBRICATION
This is an oilless type compressor
requiring no lubrication.
THERMAL OVERLOAD PROTECTOR
This compressor is
equipped with an
automatic reset thermal overload
protector which will shut off motor if it
becomes overheated.
If thermal overload protector shuts
motor OFF frequently, make sure that
the compressor is used in a clean, wellventilated area where temperature will
not exceed 100° F.
If the thermal
overload protector
is actuated, the motor must be allowed
to cool down before start-up is possible.
The motor will automatically restart
without warning if left plugged into
electrical outlet and unit is turned on.
STORAGE
1. Drain tank of moisture.
2. When not in use, store compressor in
a cool dry place.
3. Disconnect hose and hang open ends
down to allow any moisture to drain.
Guía de diagnóstico de averías
ProblemaPosible(s) Causa(s)Acción a tomar
El compresor no
funciona
El protector térmico de
sobrecarga detiene el
funcionamiento
reiteradamente
Golpeteos, zumbidos,
vibración excesiva.
La presión del tanque
disminuye cuando se
apaga el compresor
El compresor funciona
en forma continua y la
salida de aire es más
baja que la presión de
descarga normal/baja.
1. El interruptor está en la posición OFF
(apagado)
2. No hay corriente eléctrica en el
tomacorriente de la pared
3. El compresor alcanzó la presión de
corte automático
4. Motor recalentado
5. Fusible quemado (dentro de la
cubierta de la bomba)
6. Interruptor de presión defectuoso
1. Falta de ventilación adecuada/
temperatura ambiente demasiado
alta
2. Fallaron las válvulas del compresor
1. El tanque no está nivelado
2. Cojinete defectuoso en la excéntrica o
en el eje del motor
3. El aro del cilindro o pistón está
desgastado o marcado
1. Válvula de drenaje floja
2. Fugas en la válvula de retención
3. Conexiones flojas (accesorios, tubería,
etc.)
1. Uso excesivo de aire, el compresor es
demasiado pequeño
2. Conexiones flojas (accesorios, tubería,
etc.)
3. Válvulas de entrada averiadas
4. Aro del pistón desgastado
1. Asegúrese de que el compresor esté enchufado y que
el interruptor esté en la posición ON (encendido)
2. Revise el disyuntor o fusible en el panel de
electricidad.
3. Libere aire del tanque hasta que el compresor se
reinicie automáticamente.
4. Deje que el compresor se enfríe durante
aproximadamente 30 minutos para que el interruptor
térmico de sobrecarga vuelva a su posición normal.
Asegúrese de que el compresor esté funcionando en
un área limpia y bien ventilada donde la temperatura
no exceda los 100ºF.
5. Desconecte el compresor de la fuente de energía y
luego quite la cubierta de la bomba. Fusible de
repuesto: Pieza Nº FP200352AV. Si se quema el fusible
de repuesto, llame al 1-800-543-6400.
6. Cambie el interruptor de presión
1. Mueva el compresor a un área limpia y bien ventilada
donde la temperatura no exceda los 100ºF.
2. Cambie el ensamblaje de la bomba
1. Nivele el tanque
2. Cambie el ensamblaje de la bomba
3. Cambie el ensamblaje de la bomba
1. Apriete la válvula de drenaje
2. Cambie la válvula de retención
3. Revise todas las conexiones con una solución de agua
y jabón. Si se detecta una fuga, apriete. O quite la
conexión y aplique cinta para tuberías a las rocas y
vuelva a armar.
tanque, primero purgue el tanque.
1. Disminuya el uso o compre una unidad que ofrezca
una entrega de aire mayor (SCFM)
2. Revise todas las conexiones con una solución de agua
y jabón. Si se detecta una fuga, apriete. O quite la
conexión y aplique cinta para tuberías a las rocas y
vuelva a armar.
3. Cambie el ensamblaje de la bomba
4. Cambie el ensamblaje del pistón
No desarme la válvula de
retención. Si hay aire en el
www.chpower.com
4
21 Sp
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