See Warranty on page 8 for important information about commercial use of this product.
Operating Instructions and Parts List FP202800, FP202900
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Oilless
Compressors
Description
Oilless compressors are designed for
do-it-yourselfers with a variety of
home and automotive jobs. These
units operate without oil. Compressed
air from this unit will contain moisture.
Install a water filter or air dryer if
application requires dry air.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may
have occurred during transit. Make
sure to tighten fittings, bolts, etc.,
before putting unit into service. In
case of questions, damaged or missing
parts, please call 1-800-543-6400 for
customer assistance.
Have the date code, model number,
and parts list (with missing parts
circled) before calling.
DO NOT RETURN
STOP!
Do not operate
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
THE PRODUCT TO
THE RETAILER!
unit if damaged
READ & FOLLOW ALL
INSTRUCTIONS
SAVE THESE INSTRUCTIONS
DO NOT DISCARD
Record the Model No., Serial No.
and date of purchase located on the
base below the pump in the space
below.
Model No. FP202800, FP202900
Serial No. ___________________
Date of purchase ____________
Retain these numbers for
future reference.
Safety Guidelines
This manual contains information
that is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe
the following symbols.
Danger indicates
an imminently
hazardous situation which, if not
avoided, WILL result in death or
serious injury.
Warning indicates
a potentially
hazardous situation which, if not
avoided, COULD result in death
or serious injury.
Caution indicates
a potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Breathable Air Warning
This compressor/pump is not
equipped and should not
be used “as is” to supply
breathing quality air. For
any application of air for
human consumption, the air
compressor / pump will need to
be fitted with suitable in-line
safety and alarm equipment.
This additional equipment is
necessary to properly filter
and purify the air to meet
minimal specifications for Grade
D breathing as described in
Compressed Gas Association
Commodity Specification G
DISCLAIMER OF WARRANTIES
In the event the compressor
is used for the purpose of
breathing air application
and proper in-line safety
and alarm equipment is not
simultaneously used, existing
warranties shall be voided, and
Campbell Hausfeld disclaims any
liability whatsoever for any loss,
personal injury or damage.
Notice indicates
important
information, that if not followed,
may cause damage to equipment.
NOTE: Information that requires
special attention.
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
power cord may
contain chemicals, including lead,
known to the State of California to
cause cancer and birth defects or other
reproductive harm. Wash hands after
handling.
You can
create
dust when you cut, sand,
drill or grind materials
such as wood, paint, metal,
concrete, cement, or other masonry.
This dust often contains chemicals
known to cause cancer, birth defects,
or other reproductive harm. Wear
protective gear.
Motors,
equipment and controls can
cause electrical arcs that
will ignite a fl ammable gas
or vapor. Never operate or repair in or
near a fl ammable gas or vapor. Never
store fl ammable liquids or gases in the
vicinity of the compressor.
Compressor parts may
be hot even if the unit is
stopped.
9. Keep fingers away from a
10. If the equipment should start
GENERAL SAFETY
Since the air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses,
etc.) used, make up a high pressure
pumping system, the following safety
11. To reduce fire hazard, keep engine/
precautions must be observed at all
times:
1. Read all manuals
included with this
product carefully. Be
MANUAL
thoroughly familiar with
the controls and the proper use of
the equipment.
2. Follow all local electrical and safety
codes as well as in the United
States, the National Electrical Codes
(NEC) and Occupational Safety and
Health Act (OSHA).
3. Only persons well acquainted
with these rules of safe operation
An ASME code
with a setting no higher than 150 psi
MUST be installed in the tank for this
compressor. The ASME safety valve
must have suffi cient fl ow and pressure
ratings to protect the pressurized
components from bursting.
See compressor
for maximum operating pressure.
Do not operate with pressure switch
or pilot valves set higher than the
maximum operating pressure.
12. Never attempt to adjust ASME
should be allowed to use the
compressor.
4. Keep visitors away and NEVER
allow children in the work area.
5. Wear safety glasses and
use hearing protection
when operating the
unit.
6. Do not stand on or use the unit as
a handhold.
7. Before each use, inspect
compressed air system and
electrical components for signs of
Never use plastic
compressed air. Serious injury or death
could result.
Never
to repair or modify a tank!
Welding, drilling or any
other modifi cation will
weaken the tank resulting in damage
from rupture or explosion. Always
replace worn, cracked or damaged
tanks.
Drain liquid from
damage, deterioration, weakness
or leakage. Repair or replace
13. Tanks rust from moisture build-up,
defective items before using.
8. Check all fasteners at frequent
intervals for proper tightness.
electrical
running compressor; fast moving
and hot parts will cause injury and/
or burns.
to vibrate abnormally, STOP
the engine/motor and check
immediately for the cause.
Vibration is generally a warning of
trouble.
motor exterior free of oil, solvent,
or excessive grease.
safety relief valve
specifi cation decal
safety valve. Keep safety valve
free from paint and other
accumulations.
(PVC) pipe for
attempt
tank daily.
which weakens the tank. Make
sure to drain tank regularly and
inspect periodically for unsafe
conditions such as rust formation
and corrosion.
FP202800, FP202900
14. Fast moving air will stir up dust
and debris which may be harmful.
Release air slowly when draining
moisture or depressurizing the
compressor system.
SPRAYING PRECAUTIONS
Do not
spray
fl ammable materials in
vicinity of open fl ame
or near ignition sources
including the compressor unit.
15. Do not smoke when spraying paint,
insecticides, or other flammable
substances.
16. Use a face mask /
respirator when spraying
and spray in a well
ventilated area to
prevent health and fire
hazards.
17. Do not direct paint or other
sprayed material at the compressor.
Locate compressor as far away
from the spraying area as
possible to minimize overspray
accumulation on the compressor.
18. When spraying or cleaning with
solvents or toxic chemicals, follow
the instructions provided by the
chemical manufacturer.
Introduction
R efer to Figure 4 to locate the
following items.
ON / OFF Switch ( I / O ) - Push
switch to the ON ( I ) position to turn
compressor on. Push switch to the OFF
( O ) position to turn compressor off.
This switch should be in the OFF ( O )
position when connecting /
disconnecting power cord from
electrical outlet or when changing
tools.
Figure 1
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2
Operating Instructions and Parts List
Introduction (Continued)
Pressure Switch (located
internally)- When the compressor
is turned ON, this switch will shut
compressor off automatically when
tank pressure reaches maximum shutoff / cut-out pressure. If compressor
remains on and air is depleted from
tank, this switch will allow compressor
to automatically restart at the restart /
cut-in pressure.
Regulator - The regulator controls
the amount of air pressure released at
the hose outlet. Turning the regulator
knob clockwise (to the right) will
increase air pressure at the outlet.
Turning the knob counter-clockwise
(to the left) will lower air pressure to
the outlet. Turning knob fully counterclockwise will shut off flow of air
completely.
Pressure Gauges - There are two
gauges located next to the regulator.
These gauges read air pressure in
pounds per square inch (psi) The larger
gauge shows pressure at the outlet.
Make sure this gauge reads ZERO
(by adjusting the regulator) BEFORE
changing air tools or disconnecting
hose from outlet. The small gauge
shows pressure in the tank indicating
compressor is building pressure
properly.
ASME Safety Valve - This valve
automatically releases air if the tank
pressure exceeds the preset maximum.
Handle - Designed to move the
compressor.
Drain Valve - This valve is located on
the bottom of the tank. Use this valve
to drain moisture from the tank daily
to reduce the risk of corrosion.
Figure 2
Installation
LOCATION
It is extremely important to use the
compressor in a clean, well ventilated
area where the surrounding air
temperature will not be more than
100°F.
A minimum clearance of 18 inches
between the compressor and a wall
is required because objects could
obstruct air flow.
Do not locate the
compressor
air inlet near steam, paint spray,
sandblast areas or any other source
of contamination. This debris will
damage the motor.
FP202800, FP202900
GROUNDING INSTRUCTIONS
1. This product is for use on a
nominal 120 volt circuit and has a
grounding plug that looks like the
plug illustrated in Figure 3. Make
sure the product is connected
to an outlet having the same
confi guration as the plug. This
product must be grounded. In
the event of an electrical short
circuit, grounding reduces risk of
electrical shock by providing an
escape wire for electric current.
This product is equipped with a
cord having a grounding wire
with an appropriate grounding
plug. Plug must be plugged into
an outlet that is properly installed
and grounded in accordance with
all local codes and ordinances.
Grounded
Outlet
TEST
Grounding
Pin
Figure 3 - Grounding Method
RESET
Figure 4
Shroud
ON / OFF Switch
Tank
Tank Drain Valve
Handle
Regulator Gauge
Regulator
Tank Gauge
ASME Safety Valve
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3
Operating Instructions and Parts List
Installation (Continued)
Improper
use of
grounding plug can result in
a possible risk of electrical
shock!
Do not use a
grounding adapter
with this product!
2. If repair or replacement of cord or
plug is necessary, do not connect
grounding wire to either fl at blade
terminal. The wire with insulation
having an external surface that
is green (with or without yellow
stripes) is the grounding wire.
Never connect
green (or green
and yellow) wire to a live terminal.
3. Check with a qualifi ed electrician
or serviceman if grounding
instructions are not completely
understood, or if in doubt as
to whether product is properly
grounded. Do not modify plug
provided; if it will not fi t outlet,
have proper outlet installed by a
qualifi ed electrician.
Overheating, short
circuiting and fi re
damage will result from inadequate
wiring.
Pre-Operation
BEFORE FIRST START-UP
BREAK-IN PROCEDURE
(Complete this procedure before
using compressor for the first time.
Once completed, it is not necessary to
repeat.)
1. Turn regulator knob fully clockwise
(to the right) to open air fl ow.
2. Do not attach a hose or any other
fi tting to the compressor.
3. Turn ON / OFF switch to OFF
position.
4. Plug in power cord.
5. Turn ON / OFF switch to ON
position and run compressor for 30
minutes.
6. Turn ON / OFF switch to OFF
position.
7. Unplug power cord.
The compressor is now ready for use.
BEFORE EACH START-UP
OPERATING PROCEDURE
1. Turn regulator knob fully
counterclockwise (to the left) to
close air fl ow.
2. Connect air hose to outlet of
regulator.
LUBRICATION
This is an oilless product and DOES
NOT require lubrication to operate.
3. Turn ON / OFF switch to OFF
position.
4. Plug in power cord.
5. Turn ON / OFF switch to ON
position and let compressor run
until it reaches automatic shutoff
pressure.
6. Attach tire chuck or tool to end of
hose.
7. Turn regulator knob clockwise (to
the right) to desired pressure of
tool being used.
FP202800, FP202900
Operation
START-UP
Do not attach air
of the hose until start-up is completed
and the unit checks OK.
ON / OFF CYCLING OF COMPRESSOR
In the ON / AUTO position, the
compressor pumps air into the tank.
When a shut-off (preset “cut-out”)
pressure is reached, the compressor
automatically shuts off.
If the compressor is left in the
ON / AUTO position and air is depleted
from the tank by use of a tire chuck,
tool, etc., the compressor will restart
automatically at its preset “cut-in”
pressure. When a tool is being used
continuously, the compressor will cycle
on and off automatically.
In the OFF position, the pressure
switch cannot function and the
compressor will not operate. Make
sure switch is in OFF position when
connecting or disconnecting power
cord from electrical outlet.
PRESSURE GAUGES
Gauge attached to regulator indicates
air pressure going to hose (and any
tool attached to end of hose).
Gauge attached to pressure switch
indicates air pressure in tank.
MOISTURE IN COMPRESSED AIR
Moisture in compressed air will
form into droplets as it comes
from an air compressor pump.
When humidity is high or when
a compressor is in continuous use
for an extended period of time,
this moisture will collect in the
tank. When using a paint spray or
sandblast gun, this water will be
carried from the tank through the
hose, and out of the gun as droplets
mixed with the spray material.
IMPORTANT: This condensation
will cause water spots in a paint
job, especially when spraying
other than water based paints. If
sandblasting, it will cause the sand
to cake and clog the gun, rendering
it ineffective.
A fi lter in the air line, located as
near to the gun as possible, will
help eliminate this moisture.
tools to open end
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4
Operating Instructions and Parts List
Maintenance
Disconnect, tag and lock out
power source, then release
all pressure from the system
before attempting to install, service,
relocate or perform any maintenance.
Check compressor often for any visible
problems and follow maintenance
procedures each time compressor is
used.
Safety valve must
be replaced if it
cannot be actuated or it leaks air after
ring is released.
1. Turn compressor off and release
pressure from system. (To release
pressure from system, pull ring
on ASME safety valve. Deflect
escaping air by shielding valve with
one hand as you pull ring with
other hand.) Pull ring until tank is
empty.
A large amount of
fast moving air
will be released when the safety valve
is opened with pressure in the tank.
Wear ANSI approved Z87.1 safety
glasses.
2. Drain moisture from tank by
opening drain valve underneath
tank. Tilt tank to remove all
moisture.
3. Clean dust and dirt from tank,
air lines and pump cover while
compressor is still OFF.
ASME SAFETY VALVE
Do not remove or
attempt to adjust
the safety valve!
Check the safety valve by performing
the following steps:
1. Plug the compressor in and run
until shut off pressure is reached.
2. Wearing safety glasses, pull the
ring on the safety valve to release
pressure from compressor tank.
Use your other hand to defl ect
fast-moving air from being
directed toward your face.
3. The safety valve should
automatically close at
approximately 40 psi - 50 psi. If
the safety valve does not allow
air to be released when you pull
on the ring, or if it does not close
automatically, it MUST be replaced.
DRAIN TANK
With compressor shut off and pressure
released, drain moisture from tank by
opening drain valve underneath tank.
CLEANING
Turn power OFF and clean dust and
dirt from pump cover, tank, and air
lines.
IMPORTANT: Unit should be located
as far from spraying area as hose will
allow to prevent over-spray from
clogging air filter.
LUBRICATION.
This is an oilless type compressor
requiring no lubrication.
OVERLOAD PROTECTOR
This compressor
is equipped with
a manual reset overload protector
which will shut off motor if it becomes
overloaded.
END OF OPERATION/STORAGE
1. Turn ON / OFF switch to the OFF
position.
2. Unplug power cord from wall
outlet and wrap around handle
area to prevent damage when not
in use.
3. Wearing safety glasses drain tank
of air by pulling the ring on the
safety valve. Use other hand to
defl ect fast moving air from being
directed toward your face.
4. Drain tank of condensation by
opening drain valve on bottom
of tank. Tank pressure should be
below 10 psi when draining tank.
5. Air hose should be disconnected
from compressor and hung open
ends down to allow any moisture
to drain.
6. Compressor and hose should be
stored in a cool, dry place.
TECHNICAL SERVICE
For information regarding the
operation or repair of this product,
please call 1-800-543-6400.
If overload protector shuts motor OFF
frequently, look for the following
causes.
1. Low voltage.
2. Clogged air fi lter.
3. Lack of proper ventilation.
If the overload
actuated, the motor must be allowed
to cool down for 30 minutes before
manual resetting.
protector is
FP202800, FP202900
Figure 5
MAINTENANCE SCHEDULE
OPERATIONDAILYWEEKLYMONTHLY
DRAIN TANK
CHECK SAFETY VALVE
CLEAN UNIT
5
●
●
●
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Operating Instructions and Parts List
FP202800, FP202900
Troubleshooting Chart
SymptomPossible Cause(s)Corrective Action
Compressor will not run1. Switch in OFF position1. Make sure compressor is plugged in and switch is ON.
2. No electrical power at wall outlet2. Check circuit breaker or fuse at electrical panel.
3. Compressor has reached automatic
shutoff pressure
4. Motor overheated4. Allow compressor to cool for approximately 30 minutes so
5. Pressure switch bad5. Replace pressure switch.
Thermal overload
protector cuts out
repeatedly
Tank pressure drops when
compressor shuts off
Compressor runs
continuously and air
output is lower than
normal/low discharge
pressure
3. Release air from tank until compressor restarts automatically.
thermal overload switch will reset. Make sure compressor is
run in a clean, well-ventilated area.
2. Check extension cord chart for proper extension cord usage.
4. Move compressor to well-ventilated area.
6. Repair or replace.
Do not disassemble check valve with
air pressure in tank; bleed tank.
3. Check all connections with soap and water solution. If a leak
is detected, (1) tighten or (2) remove fitting and apply pipe
tape to threads and reassemble.
detected, tank must be replaced with genuine replacement
part.
Do not disassemble check valve with
air pressure in tank; bleed tank.
1. Decrease usage or purchase unit with higher air delivery
(SCFM).
3. Check all connections with soap and water solution. If a leak
is detected, (1) tighten or (2) remove fitting and apply pipe
tape to threads and reassemble.
detected, tank must be replaced with genuine replacement
part.
NOTE: Water condensation is not caused by compressor
malfunction.
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6
Operating Instructions and Parts List
FP202800, FP202900
For replacement parts or technical assistance,
call 1-800-543-6400
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as shown in parts list
3
1
12
28
Address any correspondence to:
Campbell Hausfeld
Attn: Customer Service
100 Production Drive
Harrison, OH 45030
22
5
2
4
20
25
19
Ref. Part
No. Description Number Qty.
1 Shroud ▲ 1
2 Shroud insert ▲ 1
3 ON/OFF switch FP204824AV 1
4 M3x15 screw ▲ 6
5 Regulator Gauge FP204013AV 1
6 Tank Gauge FP204012AV 1
7 Safety valve V-215102AV 1
8 Plastic base ■ 1
9 Pressure switch FP209530AV 1
10 Check valve (includes
part #29 & #30) FP209532AV 1
11 M4 x 0.7 x 6 screw * 1
12 M6 x 1.0 x 10 screw ● 4
13 Drain valve D-1403 1
14 Rubber foot (tank) ◆ 3
15 Wire (pressure switch
to power switch) FP209523AV 1
16 Power cord ▼ 1
17 M3 x 10 screw * 1
18 Pump/motor assembly
(includes part #21) FP209039AV 1
19 Motor cover ■ 1
20 Wire clip FP202823AV 1
33
17
21
2332
16
11
27
18
Ref. Part
No. Description Number Qty.
21 Exhaust tube kit FP202839AV 1
22 Motor isolator bushing kit FP209037AV 1
23 Accessories FP204008AV 1
24 Nut ● 4
25 Screw ● 4
26 Screw ● 4
27 Regulator assembly FP204835AV 1
28 Screw ● 2
29 Spring (see part #10) 1
30 Cap (see part #10) 1
31 Tank -- 1
32 25-foot Recoil Hose MP268100AV 1
33 Strain relief ▼ 1
1. DURATION: From the date of purchase by the original purchaser as follows: One Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR):
Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the
Campbell Hausfeld compressor.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld air compressor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Parts and Labor to remedy substantial defects due to material and
workmanship during the first year of ownership with the exceptions noted below. Parts only to remedy substantial
defects due to material and workmanship during remaining term of coverage with exceptions noted below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED
FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If the compressor is used for commercial,
industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Two-stage
compressors are not limited to a ninety (90) day warranty when used in commercial or industrial applications.
Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply
to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the
exclusion or limitations of incidental or consequential damages, so the above limitation or exclusion may not apply
to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance
with instructions provided in the owner’s manual(s) supplied with compressor.
D. Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.
E. Items or service that is normally required to maintain the product, i.e. lubricants, filters and gaskets, etc.
F. Gasoline engines and components are expressly excluded from coverage under this limited warranty. The Purchaser
must comply with the warranty given by the engine manufacturer which is supplied with the product
G. Additional items not covered under this warranty:
1. Excluded items pertaining to All Compressors
a. Any component damaged in shipment or any failure caused by installing or operating unit under conditions
not in accordance with installation and operation guidelines or damaged by contact with tools or
surroundings.
b. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.
c. Cosmetic defects that do not interfere with compressor functionality.
d. Rusted tanks, including but not limited to rust due to improper drainage or corrosive environments.
e. The following components are considered normal wear items and are not covered after the first year of
and couplers, screws, nuts, hardware items, belts, pulleys, flywheel, air filter and housing, gaskets, seals, oil
leaks, air leaks, oil consumption or usage, piston rings.
f. Tank drain valves.
g. Damage due to incorrect voltage or improper wiring.
h. Other items not listed but considered general wear parts.
i. Pressure switches, air governors, load/unload devices, throttle control devices and safety valves modified from
factory settings.
j. Damage from inadequate filter maintenance.
k. Induction motors operated with electricity produced by a generator.
2. Excluded items specific to Lubricated Compressors:
a. Pump wear or valve damage caused by using oil not specified.
b. Pump wear or damage caused by any oil contamination.
c. Pump wear or damage caused by failure to follow proper oil maintenance guidelines, operation below proper
oil level or operation without oil.
H. Labor, service call, or transportation charges after the first year of ownership of stationary compressors. Stationary
compressors are defined as not including a handle or wheels.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, compressor or
component which is defective, has malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options. Freight costs must be borne by the
purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
D. Repairs requiring overtime, weekend rates, or anything beyond the standard manufacturer warranty repair labor
reimbursement rate.
E. Time required for any security checks, safety training, or similar for service personnel to gain access to facility.
F. Location of unit must have adequate clearance for service personnel to perform repairs and easily accessible.
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability
of replacement parts.
This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have
other rights which vary from State to State or country to country.
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