Campbell Hausfeld FP202999DQ, FP202899TT, FP202999DB, FP202897, FP202801 User Manual
...
2 . Follow all local electrical and safety
codes as well as in the US, National
Electrical Codes (NEC) and Occupational
Safety and Health Act (OSHA).
3 . Only persons well acquainted with
these rules of safe operation should
be allowed to use the compressor.
4 . Keep visitors away and NEVER allow
children in the work area.
5 . Wear safety glasses and
use hearing protection
when operating the
pump or unit.
Do not operate unit
if damaged during
shipping, handling or use. Damage may
result in bursting and cause injury or
property damage.
General Safety
I n f o r m a t i o n
Since the air compressor and other
components used (filters, lubricators,
hoses, etc.), make up a high pressure
pumping system, the following safety
precautions must be observed at all times:
1 .
Read all manuals included
with this product carefully.
Be thoroughly familiar
with the controls and the
proper use of the equipment.
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Description
Oilless compressors are designed for
do-it-yourselfers with a variety of home
and automotive jobs. These units
operate without oil. Compressed air
from this unit will contain moisture.
Install a water filter or air dryer if
application requires dry air.
Safety Guidelines
This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT E Q U I P M E N T P R O B L E M S .
To help recognize this information,
observe the following symbols.
Danger indicates an
i m m i n e n t l y
hazardous situation which, if not avoided,
WILL result in death or serious injury.
Warning indicates a
p o t e n t i a l l y
hazardous situation which, if not avoided,
COULD result in death or serious injury.
C
aution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, MAY
cause damage to equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before putting
unit into service. In case of questions,
damaged or missing parts, please call 1800-543-6400 for customer assistance.
Have the date code, model number,
and parts list (with missing parts circled
before calling.)
Operating Instructions and Parts Manual
FP202801, FP202901, FP202897,
FP202999DB, FP202999DQ, and FP202899TT
IN614205AV 11/08
B r eathable Air Wa r n i n g
This compressor/pump is not
equipped and should not be used
“as is” to supply breathing
quality air. For any application of
air for human consumption, the
air compressor/pump will need to
be fitted with suitable in-line
safety and alarm equipment. This
additional equipment is necessary
to properly filter and purify the
air to meet minimal specifications
for Grade D breathing as
described in Compressed Gas
Association Commodity
Specification G 7.1 - 1966, OSHA
29 CFR 1910. 134, and/or Canadian
Standards Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is
used for the purpose of breathing
air application and proper in-line
safety and alarm equipment is
not simultaneously used, existing
warranties shall be voided, and
the company disclaims any
liability whatsoever for any loss,
personal injury or damage.
Record the Model No., Serial No. and
date of purchase located on the base
below the pump in the space below.
Model No._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Date Code_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Date of purchase _________________
Retain these numbers for future
r e f e r e n c e .
Oilless Compressors
DO NOT RETURN THE
PRODUCT TO THE
RETAILER! CALL
1 - 8 0 0 - 5 4 3 - 6 4 0 0
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
See Warranty on page 8 for important information about commercial use of this product.
© 2008
2
Oilless Compre s s o r s
6 . Do not stand on or use the pump or
unit as a handhold.
7 .
Before each use, inspect compressed
air system and electrical components
for signs of damage, deterioration,
weakness or leakage. Repair or
replace defective items before using.
8. Check all fasteners at frequent
intervals for proper tightness.
Motors,
electrical equipment and
controls can cause electrical
arcs that will ignite a
flammable gas or vapor. Never operate
or repair in or near a flammable gas or
vapor. Never store flammable liquids
or gases in the vicinity of the
compressor.
Compressor parts may be
hot even if the unit is
stopped.
9 . Keep fingers away from a running
compressor; fast moving and hot
parts will cause injury and/or burns.
1 0 . If the equipment should start to
abnormally vibrate, STOP the
engine/motor and check
immediately for the cause. Vibration
is generally a warning of trouble.
1 1 . To reduce fire hazard, keep
engine/motor exterior free of oil,
solvent, or excessive grease.
Never remove or
attempt to adjust
safety valve. Keep safety valve free
from paint and other accumulations.
Never
attempt to repair or modify
a tank! Welding, drilling or
any other modification will
weaken the tank resulting in damage
from rupture or explosion. Always
replace worn or damaged tanks.
Drain liquid from tank daily.
1 3 .
Tanks rust from moisture build-up,
which weakens the tank.
Make sure
to drain tank daily and inspect
periodically for unsafe conditions
such as rust formation and corrosion.
1 4 . Fast moving air will stir up dust and
debris which may be harmful. Release
air slowly when draining moisture or
depressurizing the compressor system.
15. Indoor use only.
1 6 . To reduce the risk of electrical shock,
do not expose to rain. Store indoors.
CALIFORNIA PROPOSITION 65
T h i s
p r o d u c t
or its power cord may contain
chemicals known to the State
of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
SPRAYING PRECAUTIONS
Do not
spray flammable materials in
vicinity of open flame or near
ignition sources including the
compressor unit.
1 6 . Do not smoke when spraying paint,
insecticides, or other flammable
s u b s t a n c e s .
1 7 . Use a face mask/
respirator when spraying
and spray in a well
ventilated area to
prevent health and fire hazards.
1 8 . Do not direct paint or other sprayed
material at the compressor. Locate
compressor as far away from the
spraying area as possible to
minimize overspray accumulation
on the compressor.
1 9 . When spraying or cleaning with
solvents or toxic chemicals, follow
the instructions provided by the
chemical manufacturer.
Installation
L O C A T I O N
It is extremely important to use the
compressor in a clean, well ventilated
area where the surrounding air
temperature will not be more than 100°F.
A minimum clearance of 18 inches
between the compressor and a wall is
required because objects could
obstruct air flow.
Do not locate the
compressor air inlet
near steam, paint spray, sandblast areas
or any other source of contamination.
This debris will damage the motor.
For Household use only.
GROUNDING INSTRUCTIONS
1 . This product is for use on a nominal
120 volt circuit and has a grounding
plug that looks like the plug
illustrated in Fig. 1. Make sure the
product is connected to an outlet
having the same configuration as the
plug. This product must be grounded.
In the event of an electrical short
circuit, grounding reduces risk of
electrical shock by providing an escape
wire for electric current. This product
is equipped with a cord having a
grounding wire with an appropriate
grounding plug. Plug must be
plugged into an outlet that is properly
installed and grounded in accordance
with all local codes and ordinances.
I m p r o p e r
use of
grounding plug can result in
a possible risk of electrical
shock!
Do not use a
grounding adapter
with this product!
2 . If repair or replacement of cord or plug
is necessary, do not connect grounding
wire to either flat blade terminal. The
wire with insulation having an external
surface that is green (with or without
yellow stripes) is the grounding wire.
Never connect
green (or green and
yellow) wire to a live terminal.
3 . Check with a qualified electrician or
serviceman if grounding instructions
are not completely understood, or if in
doubt as to whether product is
properly grounded. Do not modify
plug provided; if it will not fit outlet,
have proper outlet installed by a
qualified electrician.
Overheating, short
circuiting and fire
damage will result from inadequate
wiring, etc.
Figure 1 - Grounding Method
Grounding
Pin
Grounded Outlet
General Safety
I n f o r mation
( C o n t i n u e d )
3
O p e r a t i o n
DEFINITION OF TERMS
ON / OFF Switch ( I / O ) - Push switch
to the ON ( I ) position to turn
compressor on. Push switch to the OFF (
O ) position to turn compressor off. This
switch should be in the OFF ( O )
position when connecting /
disconnecting power cord from
electrical outlet or when changing tools.
Pressure Switch (located internally)When the compressor is turned ON,
this switch will shut compressor off
automatically when tank pressure
reaches maximum shut-off / cut-out
pressure. If compressor remains on and
air is depleted from tank, this switch
will allow compressor to automatically
restart at the restart / cut-in pressure.
Pressure Gauge - This gauge reads air
pressure in pounds per square inch
(psi) in the compressor tank. Make sure
this gauge reads ZERO BEFORE
changing air tools or disconnecting
hose from outlet.
ASME Safety Valve - This valve
automatically releases air if the tank
pressure exceeds the preset maximum.
Handle - Designed to move the
compressor.
Drain Valve - This valve is located on
the bottom of the tank. Use this valve
to drain moisture from the tank daily
to reduce the risk of corrosion.
L U B R I C A T I O N
This is an oilless product and D O E S
N O T require lubrication to operate.
BEFORE FIRST STARTUP
BREAK-IN PROCEDURE
(Complete this procedure before using
compressor for the first time. Once
completed, it is not necessary to
r e p e a t . )
1. Do not attach a hose or any other
fitting to the compressor air outlet.
2. Turn on/off switch to OFF position.
3. Plug in power cord.
4. Turn on/off switch to ON position.
Allow compressor to run for 5
minutes.
5. Turn on/off switch to OFF position.
6. Unplug power cord.
BEFORE EACH STARTUP
OPERATING PROCEDURE
1. Connect air hose to open port
located below pressure gauge.
2. Attach the necessary fitting or tool
to open end of air hose.
3. Turn on/off switch to OFF ( O )
position.
4. Plug in power cord.
5a. If using inflation needles/nozzles:
Attach air hose with inflation
fitting to the object you are going
to inflate. While holding inflation
fitting firmly in place, turn on/off
switch to ON position. Allow
compressor to inflate the object.
Turn off compressor and remove
inflation fitting.
5b.If using tire chuck or tool: Once
chuck or tool is attached to air
hose, turn on/off switch to ON
position and allow compressor to
run until it automatically shuts off.
When using tire chuck to inflate
tires, observe gauge reading on
compressor and periodically check
tire pressure with a separate tire
gauge to prevent overinflation.
6 . Operate tool per instructions.
As air is depleted from the tank by use
of a tire chuck, tool, etc., the compressor
will restart automatically at its preset
“cut-in” pressure. When a tool is being
used continuously, the compressor will
cycle on and off automatically.
7 . Turn switch to OFF ( O ) position,
unplug power cord and drain tank of
air when finished using compressor.
M a i n t e n a n c e
Disconnect power source
then release all pressure
from the system before
attempting to install,
service, relocate or perform any
maintenance. Service should be
performed by an authorized service
representative.
ON/OFF Switch
Drain Valve
Safety Valve
Pressure Gauge
Handle
Figure 2 - Unit Identification
FP202801, FP202901, FP202897,
FP202999DB, FP202999DQ, and FP202899TT
Air Outlet
OFF Position
Figure 3
ON Position
Figure 4
The compressor should be checked
often for any visible problems and the
following maintenance procedures
should be performed each time the
compressor is used.
ASME SAFETY VALVE
Do not remove or
attempt to adjust
the safety valve!
Check the safety valve by performing
the following steps:
1 . Plug the compressor in and run until
shut off pressure is reached (see
Operating Procedure).
2 . Wearing safety glasses, pull the ring
on the safety valve to release
pressure from compressor tank. Use
your other hand to deflect fastmoving air from being directed
toward your face.
3 . The safety valve should close
automatically at approximately
40 psi - 50 psi. If the safety valve does
not allow air to be released when you
pull on the ring, or if it does not close
automatically, it MUST be replaced.
DRAIN TANK
With compressor shut off and pressure
released, drain moisture from tank by
opening drain valve underneath tank.
C L E A N I N G
Turn power OFF and clean dust and dirt
from pump cover, tank, and air lines.
I M P O R T A N T : Unit should be located as
far from spraying area as hose will
allow to prevent over-spray from
clogging air filter.
L U B R I C A T I O N
This is an oilless type compressor
requiring no lubrication.
THERMAL OVERLOAD PROTECTOR
This compressor is
equipped with an
automatic reset thermal overload
protector which will shut off motor if it
becomes overheated.
If thermal overload protector shuts
motor OFF frequently look for the
following causes:
1 . Low voltage
2 . Lack of proper ventilation
If the thermal
overload protector
is actuated, the motor must be allowed
to cool down before start-up is
possible. The motor will automatically
restart without warning if left plugged
into electrical outlet and unit is turned
on.
END OF OPERATION/STORAGE
1 . Turn ON / OFF switch to the OFF
p o s i t i o n .
2 . Unplug power cord from wall outlet
and wrap around handle area to
prevent damage when not in use.
3 . Wearing safety glasses drain tank of
air by pulling the ring on the safety
valve. Use other hand to deflect fast
moving air from being directed
toward your face.
4 . Drain tank of condensation by
opening drain valve on bottom of
tank. Tank pressure should be below
10 psi when draining tank.
5 . Air hose should be disconnected
from compressor and hung open
ends down to allow any moisture to
d r a i n .
6 . Compressor and hose should be
stored in a cool, dry place.
MOISTURE IN COMPRESSED AIR
Moisture in compressed air will form into droplets as it comes from an air
compressor pump. When humidity is high or when a compressor is in
continuous use for an extended period of time, this moisture will collect in the
tank. When using a paint spray or sandblast gun, this water will be carried from
the tank through the hose, and out of the gun as droplets mixed with the spray
m a t e r i a l .
IMPORTANT: This condensation will cause water spots in a paint job, especially
when spraying other than water based paints. If sandblasting, it will cause the
sand to cake and clog the gun, rendering it ineffective. A filter in the air line
(MP3105), located as near to the gun as possible, will help eliminate this
m o i s t u r e .
Oilless Compre s s o r s
4
Figure 6
Figure 5
M a i n t e n a n c e
( C o n t i n u e d )
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
1 . Switch in OFF p o s i t i o n
2 . No electrical power at wall outlet
3 . Compressor has reached automatic
shut-off pressure
4 . Motor overheated
5 . Loose electrical connection
6 . ON / OFF switch bad
7 . Pressure switch bad
8 . Defective motor
1 . Lack of proper ventilation/room
temperature too high
2 . Excessive air usage, compressor too
s m a l l
1 . Open tank drain valve
2 . Loose connections (fittings, tubing,
air hose, any connections, etc.)
3. Tank leaks
1 . Excessive air usage, compressor too
s m a l l
2. Open tank drain valve
3. Loose connections (fittings, tubing,
air hose, any connections, etc.)
4. Pump wore out
1 . Excessive water in tank
2 . High humidity
1 . Defective pressure switch
2 . Defective safety valve
1 . Make sure compressor is plugged in and switch is ON
2 . Check circuit breaker or fuse at electrical panel.
3 . Release air from tank until compressor restarts
a u t o m a t i c a l l y
4 . Allow compressor to cool for approximately 30
minutes so thermal overload switch will reset. Make
sure compressor is run in a clean, well-ventilated area
where temperature will not exceed 100°F.
5 . Check all electrical connections
6 . Replace ON / OFF switch
7 . Replace pressure switch
8 . Replace pump / motor assembly
1 . Move compressor to a clean,well ventilated area
where temperature will not exceed 100°F.
2 . Decrease usage or purchase unit with higher air
delivery (SCFM)
1 . Close tank drain valve
2 . Check all connections with soap and water solution.
If a leak is detected, tighten. Or remove fitting and
apply pipe tape to threads and reassemble.
Do not disassemble check valve.
With air in tank, bleed tank first.
3 . Check entire tank for leaks with soap and water
s o l u t i o n .
1 . Decrease usage or purchase unit with higher air
delivery (SCFM)
2. Close tank drain valve
3 . Check all connections with soap and water solution.
If a leak is detected, tighten. Or remove fitting and
apply pipe tape to threads and reassemble.
4. Replace pump / motor assembly
1 . Drain tank, tilt tank to remove moisture
2 . Move to area of less humidity; use air line filter
1 . Replace pressure switch
2 . Replace safety valve with genuine replacement part
Compressor will not run
Thermal overload
protector cuts out
r e p e a t e d l y
Tank pressure drops
when compressor shuts
o f f
Compressor runs
continuously / air output
lower than normal
Excessive moisture in
discharge air
Safety valve pops open
FP202801, FP202901, FP202897,
FP202999DB, FP202999DQ, and FP202899TT
5
Oilless Compre s s o r s
6
16
22
19
14
13
2
8
9
10
12
7
6
5
3
17
15
11
26
24
21
18
1
4
27
28
25
29
30
20
31
Figure 7
23
32
Ref.
No. Description Part Number Qty.
Replacement Parts List
For replacement parts or technical assistance, call 1-800-543-6400
Address parts correspondence to:
Attn: Customer Service
100 Production Drive
Harrison, OH 45030 U.S.A.
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as shown in parts list
1 Shroud
●
1
2 Shroud insert
●
1
3 On/off switch FP204824AV 1
4 M3x15 screw
●
6
5 Manifold FP202832AV 1
6 Gauge FP204012AV 1
7 Safety valve V-215102AV 1
8 Plastic base
▲
1
9 Pressure switch FP209530AV 1
10 Check valve (includes part #29 & #30) FP209532AV 1
11 M4 x 0.7 x 6 screw
❋
1
12 M6 x 1.0 x 10 screw
◆
4
13 Drain valve D-1403 1
14 Rubber feet (tank) FP202828AV 3
15 Wire (pressure switch to power switch) FP209523AV 1
16 Power cord / Strain relief FP209534AV 1
17 M3 x 10 screw
❋
1
18 Pump/motor assembly (includes part #21) FP209039AV 1
19 Motor cover
▲
1
20 Wire clip FP202823AV 1
21 Exhaust tube kit FP202839AV 1
22 Motor isolator bushing kit FP209037AV 1
23 Accessories FP204008AV 1
24 Nut
◆
4
25 Screw
◆
4
26 Screw
◆
4
27 Washer
◆
2
28 Screw
◆
2
29 Spring (see part #10) 1
30 Cap (see part #10) 1
31 Tank -- 1
32 25-foot Recoil Hose MP268100AV 1
REPAIR KITS
●
Shroud kit FP209034AV
▲
Motor cover and base kit FP209038AV
◆
Fastener kit FP209040AV
Decal kit FP202837AV
❋
Standard hardware item
-- Not available
FP202801, FP202901, FP202897,
FP202999DB, FP202999DQ, and FP202899TT
7
Limited Wa r r a n t y
1 . DURATION: From the date of purchase by the original purchaser as follows: Standard Duty - One Year, Serious Duty - Two
Years, Extreme Duty - Three Years.
2 . WHO GIVES THIS WARRANTY (WARRANTOR):
Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400
3 . WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell
Hausfeld compressor.
4 . WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld air compressor.
5 . WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects due to material and workmanship with the exceptions
noted below.
6 . WHAT IS NOT COVERED UNDER THIS WARRANTY:
A . Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM
THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this compressor is used for commercial, industrial or
rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Extreme Duty Contractor
Compressors are not limited to a ninety (90) day warranty when used in contractor applications. Four cylinder singlestage and two-stage compressors are not limited to a ninety (90) day warranty when used in commercial or industrial
applications. Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may
not apply to you.
B . ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,
FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or
limitations of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C . Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with
instructions provided in the owner’s manual(s) supplied with compressor.
D . Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.
E . Items or service that are normally required to maintain the product, i.e. lubricants, filters and gaskets, etc.
F . Gasoline engines and components are expressly excluded from coverage under this limited warranty. The Purchaser
must comply with the warranty given by the engine manufacturer which is supplied with the product.
G . Additional items not covered under this warranty:
1 . All Compressors
a . Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in
accordance with installation and operation guidelines or damaged by contact with tools or surroundings.
b . Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.
c . Cosmetic defects that do not interfere with compressor functionality.
d . Rusted tanks, including but not limited to rust due to improper drainage or corrosive environments.
e . Electric motors, check valves and pressure switches after the first year of ownership.
f . Drain cocks.
g . Damage due to incorrect voltage or improper wiring.
h . Other items not listed but considered general wear parts.
i . Pressure switches, air governors and safety valves modified from factory settings.
2 . Lubricated Compressors
a . Pump wear or valve damage caused by using oil not specified.
b . Pump wear or valve damage caused by any oil contamination or by failure to follow proper oil maintenance
g u i d e l i n e s .
3 . Belt Drive / Direct Drive / Gas Driven Compressors
a . B e l t s .
b . Ring wear or valve damage from inadequate filter maintenance.
c . Manually adjusted load/unload and throttle control devices.
7 . RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Replace, at Warrantor’s option, compressor or component
which is defective, has malfunctioned and/or failed to conform within duration of the warranty period.
8 . RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A . Provide dated proof of purchase and maintenance records.
B . Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options. Freight costs must be borne by the
p u r c h a s e r .
C . Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9 . WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of
replacement parts.
This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have other
rights which vary from State to State or country to country.
Oilless Compre s s o r s
FP202801, FP202901, FP202897,
FP202999DB, FP202999DQ, and FP202899TT
8
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