Campbell Hausfeld DG460300CK User Manual

Notes
Notes
Notas

DG460300CK

Operating Instructions and Parts Manual DG460300CK S

Jig Saw

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain
the product described. Protect yourself and others by observing all safety information. Failure to comply with
instructions could result in personal injury and/or property damage! Retain instructions for future reference.

IN713101AV 10/06

For parts, product & service information

visit www.chpower.com

BUILT TO LAST

© 2006 Campbell Hausfeld/Scott Fetzer

See Warranty on page 7 for important information about commercial use of this product.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

Description

Jigsaws are versatile tools capable of
cutting cleanly and accurately through
a wide range of materials, including
wood, metal, plastics, cardboard, and
leather. The jigsaw is a curve-cutting
machine with a multitude of features
that enable it to accomplish various
types of cuts. Plunge cutting is an
action unique to jigsaws. It allows you
to make cuts to material starting in the
middle of the workpiece.

Unpacking

When unpacking this product, carefully
inspect for any damage that may have
occurred during transit.

General Safety
Information

This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.

Danger indicates

an imminently
hazardous situation which, if not
avoided, will result in death or serious
injury.

Warning indicates

a potentially
hazardous situation which, if not
avoided, could result in death or serious
injury.

Caution indicates a

potentially
hazardous situation which, if not
avoided, may result in minor or moderate
injury.

Notice indicates

important
information, that if not followed, may
cause damage to equipment.

NOTICE

!

CAUTION

!

WARNING

!

DANGER

CALIFORNIA PROPOSITION 65

You

can
create dust when you cut,
sand, drill or grind
materials such as wood,
paint, metal, concrete,
cement, or other masonry. This dust
often contains chemicals known to
cause cancer, birth defects, or other
reproductive harm. Wear protective
gear.

This product or its
power cord contains chemicals known
to the State of California to cause
cancer and birth defects or other
reproductive harm. Wash hands after
handling.

The following safety precautions must be
followed at all times along with any
other existing safety rules.

1. Read all manuals included

with this product
carefully. Be thoroughly
familiar with the controls
and the proper use of the
equipment.

2. Only persons well acquainted with

these rules of safe operation should
be allowed to use the saw.

Safety

glasses
and ear protection must be
worn during operation.

3. Do not wear loose fitting

clothing, scarves, or neck ties in
work area. Loose clothing may
become caught in moving parts and
result in serious personal injury.

4. Do not wear jewelry when

operating any tool. Jewelry may
become caught in moving parts and
result in serious personal injury.

5. Always use attachments designed

for use with this tool. Do not use
damaged or worn attachments.

!

WARNING

!

WARNING

!

DANGER

6. Never trigger the tool when not
applied to a work object.
Attachments must be securely
attached. Loose attachments can
cause serious injury.

7. Never point a tool at oneself or any
other person. Serious injury could
occur.

MANUAL

Specifications

Tool

Voltage 120V 60Hz
Power Rating 2.9 A
Speed 500 - 3000 rpm
Weight 3.75 lbs (1.7 kg)

Maximum Capabilities

Depth of cut

wood 2-1/8"
steel 1/4"

Base Capacity 0 - 45°

24

DG460300CK

General Safety
Information (Cont’d.)

8. Use steady, even pressure when
using tool. Do not force. Too much
pressure can cause blade to break
or overheat.

9. Keep all nuts, bolts and screws tight
and ensure equipment is in safe
working condition.

10. Do not put hands near or under
moving parts.

WORK AREA

Do not operate a

power tool in an
explosive atmosphere, such as in the
presence of flammable liquids, gases, or
dust. Power tools create sparks which
may ignite the fumes or dust.

Keep work area

clean and well
lighted. Cluttered benches and dark
areas invite accidents.

Keep bystanders,

children, and
visitors away while operating a power
tool. Distractions can cause you to lose
control.

ELECTRICAL SAFETY

Double insulated tools are equipped with
a polarized plug (one plug blade is wider
that the other). This plug will fit in a
polarized outlet only one way. If the plug
does not fit fully into the outlet, turn the
plug over and insert into plug again.

Do not expose

power tools to rain
or wet conditions. Water entering a
power tool will increase the risk of
electric shock.

Avoid body contact

with grounded
surfaces such as pipes, radiators,
ranges, and refrigerators. There is an
increased risk of electric shock if your
body is grounded.

Do not abuse cord.

• Never carry tool by its cord.

• Never pull the cord to disconnect

from receptacle.

1. Make sure cord is located so that it

will not be stepped on, tripped
over, or otherwise subjected to
damage or stress.

2. Do not use an extension cord unless

absolutely necessary. Use of
improper extension cord could
result in a risk of fire and electric

!

WARNING

!

WARNING

!

WARNING

!

CAUTION

!

CAUTION

!

WARNING

shock. If an extension cord must be
used, make sure:

• That the pins on plug of extension
cord are the same number, size
and shape as those of plug.

• That the extension cord is
properly wired and in good
electrical condition.

• If an extension cord is to be used
outdoors it must be marked
with the suffix “W-A” or “W”
following the cord type
designation to indicate it is
acceptable for outdoor use.
For example – SJTW-A

3. Do not expose to rain, snow or
frost.

PERSONAL SAFETY

Do not misuse this

product. Excessive
exposure to vibration, work in
awkward positions, and repetitive
work motions can cause injury to
hands and arms. Stop using any tool if
discomfort, numbness, tingling, or pain
occur, and consult a physician.

1. Stay alert, watch what you are

doing, and use common sense when
operating a power tool. Do not use
tool while tired or under the
influence of drugs, alcohol, or
medication. A moment of
inattention while operating power
tools may result in serious personal
injury.

Avoid accidental

starting. Be sure
switch is in the locked or off position
before making any adjustments,
changing accessories, or storing the
tool. Carrying tools with your finger on
the switch with the switch on invites
accidents.

2. Remove adjusting keys or wrenches

before turning on the tool. A key or
wrench attached to a rotating part
of the tool may result in personal
injury.

3. Do not overreach. Keep

proper footing and
balance at all times.
Proper footing and
balance enable better
control of the tool in unexpected
situations.

4. Always work in a well-

ventilated area. Wear an
OSHA-approved dust
mask and safety glasses.

!

CAUTION

!

WARNING

5. Hold tool by insulated gripping
surface when performing an
operation where the tool may
contact hidden wiring. Contacting a
“live” wire will make exposed metal
parts of the tool “live” and shock
the operator.

6. Keep hands away from moving
parts.

7. Use clamps or another practical way
to secure the workpiece to a stable
platform. Never hold work in your
hand, lap, or against other parts of
your body when cutting.

8. Always use blades of the correct
size and shape mounting holes.
Blades that do not match the
mounting hardware of the saw will
increase risk of injury to the user
and damage to the tool.

TOOL USE AND CARE

Do not use tool if

switch does not
turn it on or off. Any tool that cannot
be controlled with the switch is
dangerous and must be repaired.

1. This tool must NOT be modified or

used for any application other than
that for which it was designed.

Do not force the

tool. Use the
correct tool for your application. The
correct tool will do the job better and
safer at the rate for which it is
designed.

2. Maintain tools with care. Keep

cutting tools sharp and clean.
Properly maintained tools with
sharp cutting edges are less likely
to bind and are easier to control.

3. Check for misalignment or binding

of moving parts, breakage of parts,
and any other condition that may
affect the tool’s operation. If
damaged, have the tool serviced
before using. Many accidents are
caused by poorly maintained tools.

4. Use only accessories that are

recommended by the manufacturer
for your model. Accessories suitable
for one tool may create a risk of
injury when used on another tool.

5. Some wood contains preservatives

which can be toxic. Take extra care
to prevent inhalation and skin
contact when working with these
materials. Request and follow all
safety information available from
your material supplier.

!

CAUTION

!

WARNING

2

www.chpower.com

Operating Instructions and Parts Manual

23

Notes
Notes
Notas

22 Sp

Manual de Instrucciones y Lista de Piezas

General Safety
Information (Cont’d.)

6. Store tools out of reach of children
and other untrained persons. Tools
are dangerous in the hands of
untrained users.

7. Avoid cutting nails. Inspect
workpiece for any nails and remove
them before operation.

8. Do not cut hollow pipe.

9. Do not cut oversize workpiece.

10. Check for the proper clearance
beyond the workpiece before
cutting so that the blade will not
strike the floor, workbench, etc.

11. Make sure the blade is not
contacting the workpiece before
the switch is turned on.

12. Keep hands away from moving
parts.

13. Do not leave the tool running.
Operate the tool only when hand­held.

14. Always switch off and wait for the
blade to come to a complete stop
before removing the blade from
the workpiece.

15. Do not touch the blade or the
workpiece immediately after
operation; they may be extremely
hot and could burn your skin.

Assembly

ATTACHING THE BLADE

Always unplug tool and place the
switch in the off position before
making any assembly, adjustments or
changing accessories. Such preventive
safety measures reduce the risk of
starting the tool accidentally.

Always clean out

all chips or foreign
matter adhering to the blade and/or
blade holder. Failure to do so may
cause insufficient tightening of the
blade, resulting in a serious personal
injury.

1. Loosen the two bolts

counterclockwise on the blade
holder with the allen wrench (see
Figure 1).

2. With the blade teeth facing forward,

insert the blade into the blade
holder as far as it will go. Make sure
that the back edge of the blade fits
into the blade support bearing (see
Figure 1) .

3. Tighten the bolt clockwise to secure

the blade.

!

CAUTION

4. Loosen the base adjustment bolts.
Slide the blade support bearing
forward so that the blade is riding in
the groove. Retighten the base
adjustment bolts. Check this
adjustment when ever the blade is
changed or the base is adjusted.

To remove the blade, follow the
installation procedure in reverse.

Occasionally
lubricate the roller.

Pre-Operation

Proper planning can prevent accidents
when using power tools. Plan your cuts
ahead of actually doing them. Mark a
cutting line on the work piece to ensure
you know the direction you need to
take while using the tool.

Operation

Safety

glasses
and ear protection must be
worn during operation.

Make sure work

is held securely in
vise or clamped in place prior to
starting operation. Loose work may
spin and cause bodily injury.

Keep hands away
from cutting area

and blade.

Always hold the base flush with the
workpiece. Failure to do so may cause
blade breakage, resulting in a serious
injury. Advance the tool very slowly
when cutting curves or scrolling.
Forcing the tool may cause a slanted
cutting surface and blade breakage.

Turn the tool on without the blade
making any contact and wait until the
blade attains full speed. Then rest the
base flat on the workpiece and gently
move the tool forward along the
previously marked cutting line.

!

DANGER

!

CAUTION

!

WARNING

NOTICE

3

www.chpower.com

DG460300CK

1. On/Off Switch

2. Lock Button

3. Safety Guard / Dust
Guard

4. Saw Blade Holder Bolts

5. Base

6. Dust Extraction Port

7. Dust Extraction
Attachment

8. Blade Support Bearing

1

2

3

4

5

6

7

Figure 2

Figure 1

Saw Blade
Holder Bolts

Saw Blade ­Blade Teeth
Facing
Forward

8

Base Angle
Degree Guide

Garantía Limitada

1 DURACION: A partir de la fecha de compra por el comprador original tal como se especifica a continuación:

Un año

2. QUIEN OTORGA ESTA GARANTIA (EL GARANTE: Campbell Hausfeld / The Scott Fetzer Company
100 Production Drive, Harrison, Ohio 45030 Teléfono: [phone]

3. QUIEN RECIBE ESTA GARANTIA (EL COMPRADOR): El comprador original (que no sea un revendedor) del
producto Campbell Hausfeld.

4. PRODUCTOS CUBIERTOS POR ESTA GARANTIA: Cualquier herramienta a motor de Campbell Hausfeld
proporcionada o fabricada por el garante.

5. COBERTURA DE LA GARANTIA: Los defectos substanciales de material y fabricación que ocurran dentro
del período de validez de la garantía.

6. LO QUE NO ESTA CUBIERTO POR ESTA GARANTIA:
A. Las garantías implícitas, incluyendo aquellas de comercialidad E IDONEIDAD PARA FINES

PARTICULARES, ESTAN LIMITADOS A LO ESPECIFICADO EN EL PARRAFO DE DURACION. Si este producto
es empleado para uso comercial, industrial o para alquiler, no se aplicará ninguna garantía. En algunos
estados no se permiten limitaciones a la duración de las garantías implícitas, por lo tanto, en tales casos
esta limitación no es aplicable.

B. CUALQUIER PERDIDA DAÑO INCIDENTAL, INDIRECTO O CONSECUENTE QUE PUEDA RESULTAR DE UN

DEFECTO, FALLA O MALFUNCIONAMIENTO DEL PRODUCTO CAMPBELL HAUSFELD. En algunos estados
no se permite la exclusión o limitación de daños incidentales o consecuentes, por lo tanto, en tales
casos esta limitación o exclusión no es aplicable

C. Cualquier falla que resulte de un accidente, abuso, negligencia o incumplimiento de las instrucciones de

funcionamiento y uso indicadas en el (los) manual(es) que se adjunta(n) al producto. Dichos accidentes,
abusos por parte del comprador, o falta de operar el producto siguiendo las instrucciones del manual
de instrucciones suministrado también debe incluir la desconexión o modificación de los instrumentos
de seguridad. Si dichos instrumentos de seguridad son desconectados, la garantía quedaría cancelada.

D. Los ajustes normales explicados en el(los) manual(es) suministrado(s) con el producto.

7. RESPONSABILIDADES DEL GARANTE BAJO ESTA GARANTIA: Reparar o reemplazar, como lo decida el
Garante, los productos o componentes que estén defectuosos, se hayan dañado o hayan dejado de
funcionar adecuadamente, durante el período de validez de la garantía

8. RESPONSABILIDADES DEL COMPRADOR BAJO ESTA GARANTIA:
A. Suministrar prueba fechada de compra y la historia de mantenimiento del producto.
B. Entregar o enviar el producto o componente Campbell Hausfeld al Centro de Servicio autorizado

Campbell Hausfeld más cercano. Los gastos de flete, de haberlos, deben ser pagados por el comprador.

C. Seguir las instrucciones sobre operación y mantenimiento del producto, tal como se indica(n) en el (los)

manual(es) del propietario

Esta garantía limitada es válida sólo en los EE.UU., Canadá y México y otorga derechos legales específicos.
Usted también puede tener otros derechos que varían de un Estado a otro. o de un país a otro.

21 Sp

DG460300CK

Operation (Cont’d.)

If both hands are holding the saw,
they cannot be cut by the blade. Hold
the saw firmly to prevent loss of
control. NEVER place your hand ahead
of the saw blade since the saw could
jump forward over your hand.

Do not reach underneath the work. Do
not attempt to remove cut material
when blade is moving.

NEVER hold piece being cut in your
hands or across your leg. It is
important to support the work
properly to minimize body exposure,
blade binding, or loss of control.

Face the good side of the material down
and secure it in a bench vise or clamp it
down.

When following curves, cut slowly so the
blade can cut through cross grain. This
will give you an accurate cut and will
prevent the blade from wandering.

CAUSES AND USER PREVENTION
OF KICKBACK:

KICKBACK is a sudden reaction to a
pinched, bound or misaligned saw
blade, causing an uncontrolled saw to
lift up and out of the workpiece.

KICKBACK is the result of tool misuse
and/ or incorrect operating procedures
or conditions and can be avoided by
taking proper precautions as given
below:

1. Maintain a firm grip with both
hands on the saw and position your
body and arm to allow you to resist
KICKBACK forces. KICKBACK forces
can be controlled by the operator, if
proper precautions are taken.

2. When blade is binding, or when
interrupting a cut for any reason,
release the switch and hold the saw
motionless in the material until the
blade comes to a complete stop.
Never attempt to remove the saw
from the work or pull the saw
backward while the blade is in
motion or KICKBACK may occur.
Investigate and take corrective
actions to eliminate the cause of
blade binding.

3. When restarting a saw in the
workpiece, center the saw blade in
the kerf, or cut, and check that saw
teeth are not engaged into the
material. If saw blade is binding, it
may walk up or KICKBACK from the
workpiece as the saw is restarted.

4. Support large panels to minimize
the risk of blade pinching and
KICKBACK. Large panels tend to sag
under their own weight. Supports
must be placed under the panel on
both sides, near the line of cut and
near the edge of the panel.

5. Do not use dull or damaged blades.
Unsharpened or improperly set
blades produce narrow kerf causing
excessive friction, blade binding and
KICKBACK.

6. Base adjusting screws must be tight
and secure before making cut. If
blade adjustment shifts while
cutting, it may cause binding and
KICKBACK.

7. Use extra caution when making a
“Pocket Cut” into existing walls or
other blind areas. The protruding
blade may cut objects that can
cause KICKBACK.

8. Be cautious of pitchy, knotty, wet or
warped stock. These are most likely
to create pinching conditions and
possible KICKBACK.

9. Stay alert. Any distraction can cause
twisting or binding. Repetitive cuts
may lull the user into careless
movements.

CUTTING WITH A STRAIGHTEDGE

Always use a rough cut blade when
possible. Clamp a straightedge on the
work parallel to the line of cut and
flush with the side of the saw base.
Either first mark the line of cut and
then position the straightedge parallel
and at the same distance as between
the blade and the side edge of the base
or first mark the side edge of the base
and then clamp the straightedge on
the mark and parallel to the cut line.

As you cut, keep the saw base edge
flush against the straightedge and flat
on the workpiece.

BASE ADJUSTMENT

Always be sure that the tool is switched
off. Unplug tool. The base can be
adjusted up to 45° by loosening the
base adjustment bolts on the underside
of the saw.

Align to the desired angle on
calibrated quadrant. Then tighten base
adjustment bolts (2). Because of the
increased amount of blade
engagement in the work and
decreased stability of the base, blade
binding may occur.

Keep the saw steady and the base
firmly on the workpiece.

BEVEL CUTTING

Always be sure

that the tool is
switched off and unplugged before
tilting the base.

With the base tilted, you can make
bevel cuts at any angle between 0° and
45° (left or right).

Loosen the bolts on the underside of
the tool with the allen wrench.

Tilt the base until the desired angle is
obtained. The edge of the motor
housing indicates the base angle by
graduations stamped on the base.

Tighten the 2 bolts to secure the base.

!

CAUTION

4

www.chpower.com

Operating Instructions and Parts Manual

Figure 3

Base Adjustment Bolts

Base flat at 0°

(dotted line)

Base angled

Para Ordenar Repuestos o Asistencia Técnica, Llame al Teléfono 1-800-424-8936

Sirvase darnos la siguiente información:

- Número del modelo

- Código impreso

- Descripción y número del repuesto
según la lista de repuestos

Descripción

Número del

Ctd.

Repuesto

Dirija toda la correspondencia a:

Campbell Hausfeld
Attn: Customer Service
100 Production Drive
Harrison, OH 45030 U.S.A.

Lista de Repuestos

Hoja de la sierra DG025800AV 1
Puerto para polvo DG028100AV 1
Llave Allen de 3mm DG026100AV 1