Campbell Hausfeld DG420700CK User Manual 2
Operating Instructions and Parts Manual DG420700CK
Reciprocating Saw
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain
the product described. Protect yourself and others by observing all safety information. Failure to comply with
instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Description
Reciprocating saws are designed for
heavy duty uses, such as trimming tree
branches. In some instances, it can be
used to cut metallic material. Please
familiarize yourself with the major
components of this tool before use.
Unpacking
When unpacking this product,
carefully inspect for any damage that
may have occurred during transit.
General Safety
Information
This manual contains information that is
very important to know and under-stand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger
indicates
an imminently hazardous situation
which, if not avoided, will result in
death or serious injury.
Warning
indicates
a potentially hazardous situation
which, if not avoided, could result in
death or serious injury.
Caution
indicates
a potentially hazardous situation
which, if not avoided, may result in
minor or moderate injury.
Notice
indicates
important information, that if not
followed, may cause damage to
equipment.
The following safety precautions must
be followed at all times along with any
other existing safety rules.
• Read all manuals included with this
product carefully. Be thoroughly
familiar with the controls and the
proper use of the equipment.
• Only persons well acquainted with
these rules of safe operation should
be allowed to use this tool.
IN713002AV 11/06
For parts, product & service information
visit www.chpower.com
BUILT TO LAST
© 2006 Campbell Hausfeld/Scott Fetzer
See Warranty on page 5 for important information about commercial use of this product.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
CALIFORNIA PROPOSITION 65
You can create dust when you
cut, sand, drill or grind
materials such as wood, paint,
metal, concrete, cement, or other
masonry. This dust often contains
chemicals known to cause cancer, birth
defects, or other reproductive harm.
Wear protective gear.
This
product
or its power cord contains lead, a
chemical known to the State of
California to cause cancer and birth
defects or other reproductive harm.
Wash hands after handling.
General Power Tool
Safety Warnings
Read all
safety
warnings and all instructions. Failure to
follow the warnings and instructions
may result in electric shock, fire and/or
serious injury.
Save all warnings and instructions for
future reference.
The term "power tool" in the warnings
refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
Work Area Safety:
Keep
work area
clean and well lit. Cluttered or dark
areas invite accidents.
Specifications
Voltage . . . . . . . . . . . .120 VAC
Cycle . . . . . . . . . . . . .60 HZ, 1-phase
Power . . . . . . . . . . . . .8.1 Amps
No Load Speed . . . . . .600-2900 spm
Do not operate power tools
in explosive atmospheres,
such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may
ignite the dust or fumes.
Keep
children
and bystanders away while operating a
power tool. Distractions can cause you
to lose control.
Electrical Safety:
Power tool plugs must match
the outlet. Never modify the
plug in any way. Do not use
any adapter plugs with earthed
(grounded) power tools. Unmodified
plugs and matching outlets will reduce
risk of electric shock.
Avoid
body
contact with earthed or grounded surfaces, such as pipes, radiators, ranges
and refrigerators. There is an increased
risk of electric shock if your body is
earthed or grounded.
Manual de Instructciones y Lista de Piezas
16 Sp
Figure 1
Garantía Limitada
1 DURACION: A partir de la fecha de compra por el comprador original tal como se especifica a continuación:
Dos años
2. QUIEN OTORGA ESTA GARANTIA (EL GARANTE: Campbell Hausfeld / The Scott Fetzer Company 100
Production Drive, Harrison, Ohio 45030 Teléfono: (800) 543-6400
3. QUIEN RECIBE ESTA GARANTIA (EL COMPRADOR): El comprador original (que no sea un revendedor) del
producto Campbell Hausfeld.
4. PRODUCTOS CUBIERTOS POR ESTA GARANTIA: Cualquier herramienta a motor de Campbell Hausfeld
proporcionada o fabricada por el garante.
5. COBERTURA DE LA GARANTIA: Los defectos substanciales de material y fabricación que ocurran dentro del
período de validez de la garantía.
6. LO QUE NO ESTA CUBIERTO POR ESTA GARANTIA:
A. Las garantías implícitas, incluyendo aquellas de comercialidad E IDONEIDAD PARA FINES
PARTICULARES, ESTAN LIMITADOS A LO ESPECIFICADO EN EL PARRAFO DE DURACION. Si este producto
es empleado para uso comercial, industrial o para alquiler, no se aplicará ninguna garantía. En algunos
estados no se permiten limitaciones a la duración de las garantías implícitas, por lo tanto, en tales casos
esta limitación no es aplicable.
B. CUALQUIER PERDIDA DAÑO INCIDENTAL, INDIRECTO O CONSECUENTE QUE PUEDA RESULTAR DE UN
DEFECTO, FALLA O MALFUNCIONAMIENTO DEL PRODUCTO CAMPBELL HAUSFELD. En algunos estados
no se permite la exclusión o limitación de daños incidentales o consecuentes, por lo tanto, en tales
casos esta limitación o exclusión no es aplicable
C. Cualquier falla que resulte de un accidente, abuso, negligencia o incumplimiento de las instrucciones
de funcionamiento y uso indicadas en el (los) manual(es) que se adjunta(n) al producto. Dichos
accidentes, abusos por parte del comprador, o falta de operar el producto siguiendo las instrucciones
del manual de instrucciones suministrado también debe incluir la desconexión o modificación de los
instrumentos de seguridad. Si dichos instrumentos de seguridad son desconectados, la garantía
quedaría cancelada.
D. Los ajustes normales explicados en el(los) manual(es) suministrado(s) con el producto.
7. RESPONSABILIDADES DEL GARANTE BAJO ESTA GARANTIA: Reparar o reemplazar, como lo decida el
Garante, los productos o componentes que estén defectuosos, se hayan dañado o hayan dejado de
funcionar adecuadamente, durante el período de validez de la garantía
8. RESPONSABILIDADES DEL COMPRADOR BAJO ESTA GARANTIA:
A. Suministrar prueba fechada de compra y la historia de mantenimiento del producto.
B. Entregar o enviar el producto o componente Campbell Hausfeld al Centro de Servicio autorizado
Campbell Hausfeld más cercano. Los gastos de flete, de haberlos, deben ser pagados por el comprador.
C. Seguir las instrucciones sobre operación y mantenimiento del producto, tal como se indica(n) en el (los)
manual(es) del propietario
Esta garantía limitada es válida sólo en los EE.UU., Canadá y México y otorga derechos legales específicos.
Usted también puede tener otros derechos que varían de un Estado a otro. o de un país a otro.
DG420700CK
Notas
Length of Cord in Feet 25 50 100 150
AWG Size of Cord 18 18 18 16
Minimum Wire Size (AWG) of Extension Cord for Reciprocating Saw
Do not
expose
power tools to rain or wet conditions.
Water entering a power tool will
increase the risk of electric shock.
Do not
abuse
the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged
or entangled cords increase the risk of
electric shock.
When
operating a power tool outdoors, use an
extension cord suitable for outdoor
use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
If operat-
ing a
power tool in a damp location is
unavoidable, use a residual current
device (GFCI) protected supply. Use of a
GFCI reduces the risk of electric shock.
• Hold power tool by insulated gripping
surfaces when performing an operation
where the cutting tool may contact
hidden wiring or its own cord. Contact
with a “live” wire will make exposed
metal parts of the tool “live” and shock
the operator.
• Never pull the cord to disconnect
from receptacle. Pull the plug at the
wall rather than the cord when
disconnecting saw.
• Make sure cord is located so that it
will not be stepped on, tripped over,
or otherwise subjected to damage or
stress.
• Do not use an extension cord unless
absolutely necessary. Use of improper
extension cord could result in a risk of
fire and electric shock. If an extension
cord must be used, make sure:
1. That the size of the cord is at least as
specified in chart titled “Minimum
Wire Size (AWG) of Extension Cord
for Recipricating Saw.”
2. That the pins on plug of extension
cord are the same number, size and
shape as those of plug on saw.
3. That the extension cord is properly
wired and in good electrical
condition.
4. If an extension cord is to be used
outdoors it must be marked with the
suffix “W-A” or “W” following the
cord type designation to indicate it is
acceptable for outdoor use. For
example – SJTW-A.
15 Sp
2
Operating Instructions and Parts Manual
• Double insulated tools are equipped
with a polarized plug. This plug will
fit in a polarized outlet one way
only. If the plug does not fit fully in
the outlet, reverse the plug. If it still
does not fit, contact a qualified
electrician to install a polarized
outlet. Do not change the plug in
any way. Double insulation
eliminates the need for the three
wire grounded power cord and
grounded power supply system.
Personal Safety:
Stay alert,
watch
what you are doing and use common
sense when operating a power tool. Do
not use a power tool while you are tired
or under the influence of drugs, alcohol
or medication. A moment of inattention
while operating power tools may result
in serious personal injury.
Use personal protective
equipment. Always wear eye
protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries.
Prevent
unintentional starting. Ensure the switch is in
the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying
power tools with your finger on the
switch or energising power tools that
have the switch on invites accidents.
Remove
any
adjusting key or wrench before turning
the power tool on. A wrench or a key
left attached to a rotating part of the
power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all
times. This enables better
control of the power tool in unexpected situations.
Dress
properly.
Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewellery or long hair can be
caught in moving parts.
If devices
are provided for the connection of dust
extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can
reduce dust-related hazards.
• Do not misuse this product. Excessive
exposure to vibration, work in
awkward positions, and repetitive
work motions can cause injury to
hands and arms. Stop using any tool
if discomfort, numbness, tingling, or
pain occur, and consult a physician.
• Always work in a well-ventilated area.
Wear an OSHA-approved dust mask.
• Keep hands away from moving parts.
Power Tool Use and Care:
Do not
force the
power tool. Use the correct power tool
for your application. The correct power
tool will do the job better and safer at
the rate for which it was designed.
Do not
use the
power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect
the plug
from the power source and/or the battery pack from the power tool before
making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures
reduce the risk of starting the power
tool accidentally.
Store idle
power
tools out of the reach of children and
do not allow persons unfamiliar with
the power tool or these instructions to
operate the power tool. Power tools
are dangerous in the hands of
untrained users.
Maintain
power
tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may
affect the power tool’s operation. If
damaged, have the power tool
repaired before use. Many accidents
are caused by poorly maintained
power tools.
www.chpower.com
General Safety
Information (cont’d.)
Para Ordenar Repuestos o Asistencia Técnica, Sírvase Llamar al Distribuidor Más Cercano a Su Domicilio
Sirvase darnos la siguiente información:
- Número del modelo
- Código impreso
- Descripción y número del repuesto
según la lista de repuestos
Número del
Descripción Repuesto
Dirija toda la correspondencia a:
Campbell Hausfeld
Attn: Customer Service
100 Production Drive
Harrison, OH 45030 U.S.A.
Juego de hoja de sierra, tres hojas DG026200AV
Llave Allen de 4 mm DG026300AV
Juego del tornillo de retensión
de la hoja y anillo DG028500AV
Mantenga limpia la herramienta:
Todas las piezas de plástico deben
limpiarse con un paño húmedo. NUNCA
use solventes para limpiar piezas de
plástico. Podrían disolverse o dañar el
material de alguna otra manera.
Inspeccione los tornillos
de montaje:
Inspeccione regularmente todos los
tornillos de montaje y asegúrese que
estén ajustados adecuadamente. En caso
de que alguno de los tornillos esté flojo,
ajústelo de inmediato. Si no lo hace
podría ocasionarle lesiones graves.
Mantenimiento del motor:
El bobinado de la unidad del motor es
el “corazón” mismo de la herramienta
mecánica. Tenga cuidado de
asegurarse de que el bobinado no se
dañe ni se moje con aceite ni agua.
Inspeccione las escobillas
de carbón:
El motor utiliza escobillas de carbón
que son piezas fungibles. Como una
escobilla de carbón con un desgaste
excesivo puede provocar un problema
al motor, reemplace la escobilla de
carbón por una pieza idéntica cuando
se gaste o esté cerca del límite.
Además, mantenga siempre limpias las
escobillas de carbón y asegúrese de
que se deslicen con libertad en el
soporte de escobillas.
Servicio técnico
Para obtener información con relación
al funcionamiento o reparación de
este producto, sírvase llamar al
1-800-424-8936.
El servicio de la herramienta debe ser
realizado sólo por personal de
reparaciones calificado. El servicio o
mantenimiento realizado por personas
no calificadas puede provocar riesgo de
lesiones.
Mantenimiento
(continuación)
Para instalar la hoja de corte:
1. Asegúrese de que la sierra esté
completamente desconectada de la
fuente de energía antes de instalar la
hoja.
2. Coloque el eje de movimiento
alternativo en la posición
completamente extendida o en una
posición en la cual el tornillo de
ajuste de retención de la hoja puede
accederse a través de la ranura en la
cubierta de caucho.
3. Inserte la llave hexagonal en el tornillo
de ajuste de retención de la hoja y
gire en sentido antihorario hasta que
el extremo roscado del tornillo quede
al ras con el anillo del retenedor de la
hoja, como se indica arriba.
4. No retire por completo el tornillo de
ajuste del anillo
5. Inserte la hoja con los dientes de
corte hacia abajo y alinee el orificio
de la hoja sobre el pasador.
6. Apriete firmemente el tornillo de
ajuste de retención de la hoja contra
la hoja.
7. Retire la llave hexagonal
8. Vuelva al funcionamiento normal.
Antes de enchufar el cable de corriente,
tire siempre de la hoja para cerciorarse
de que esté trancada de modo seguro
en el sujetador. Si no lo hace podría
ocasionarle lesiones graves.
Funcionamiento
Interruptor:
Para empezar a cortar, empuje la traba
del interruptor de encendido luego
apriete el interruptor de encendido
con el dedo. La velocidad máxima se
puede ajustar con el interruptor de
velocidad variable. (Figura 3)
Interruptor de control
de velocidad:
La sierra alternativa viene equipada
con un interruptor de velocidad
variable. Este interruptor es una rueda
giratoria que tiene 12 valores de
velocidad diferentes. Utilice las
velocidades inferiores para los
materiales más blandos y delgados,
y utilice las velocidades superiores para
los materiales más duros y gruesos.
Asegúrese de que la sierra esté en el
valor de velocidad mínima antes del
encendido y después de cada uso.
Una vez que esté encendida, gire la
rueda hasta la velocidad deseada.
Permita que la sierra alcance la
velocidad seleccionada antes de
comenzar a cortar.
Hojas:
Esta sierra alternativa incluye tres
hojas diferentes. La hoja azul se usa en
general para cortar madera, la hoja
blanca trabaja mejor para cortar el
plástico, y la hoja roja se usa sobre
todo para cortar metales.
Corte general:
Se deberán usar gafas de
seguridad durante la
operación.
Sostenga la sierra con firmeza adelante
y alejada de usted. Asegúrese de que
la hoja de la sierra no tenga material
extraño y de que el cable de corriente
y el cable de extensión no estén en la
ruta de la hoja. Asegúrese de que el
material a cortar esté sujetado con
firmeza. Las piezas de trabajo pequeñas
deben sujetarse con seguridad en una
prensa o con abrazaderas al banco o
mesa de trabajo. Marque claramente la
línea de corte. Presione el interruptor
de corriente para comenzar a cortar.
Coloque la zapata en el trabajo. NO LA
FUERCE. Ejerza únicamente la presión
suficiente para mantener el corte de la
sierra. Deje que la hoja y la sierra hagan
el trabajo.
Corte por penetración:
Marque claramente la línea de corte.
Desde un punto de arranque
conveniente dentro del área de corte,
coloque la punta de la hoja sobre dicho
punto con la sierra paralela a la línea de
corte. Baje lentamente la sierra hasta
que el borde de la zapata se apoye en
la pieza de trabajo. Encienda la sierra
y permita que llegue a la velocidad
deseada. Con la sierra apoyada en la
zapata, mueva lentamente la sierra hacia
delante para bajar la hoja por la línea de
corte. Continúe con este movimiento
hasta que la hoja de la sierra esté
perpendicular a la pieza de trabajo.
Asegúrese de que la hoja no toque la
pieza de trabajo hasta que la sierra
alcance la máxima velocidad definida
en el disco de ajuste de velocidad.
De no hacerlo podría hacerle perder el
control y resultar en lesiones graves.
Corte de metales:
Cuando corte material metálico con
esta herramienta, asegúrese de usar
una hoja afilada diseñada para este
propósito. Recomendamos lubricar la
superficie de corte con aceite para
corte para evitar la acumulación de
calor. Siga los procedimientos
generales de corte en la página
anterior. No fuerce la herramienta.
Ejerza únicamente la presión suficiente
para mantener el corte de la sierra.
Mantenimiento
No permita que líquido de frenos,
gasolina, productos a base de petróleo,
aceites penetrantes, etc. entren en
contacto con las piezas plásticas.
Éstos contienen sustancias químicas
que pueden dañar, debilitar o destruir
la caja, comprometiendo la integridad
del doble aislamiento.
14 Sp
Manual de Instructciones y Lista de Piezas
Ensamblaje
3
DG420700CK
www.chpower.com
Keep
cutting
tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are
easier to control.
Use the
power
tool, accessories and tool bits etc. in
accordance with these instructions,
taking into account the working conditions and the work to be performed.
Use of the power tool for operations
different from those intended could
result in a hazardous situation.
• Use clamps or another practical way
to secure and support the workpiece
to a stable platform. Holding the
work by hand or against your body
leaves it unstable and may lead to
loss of control.
• Ensure the power switch is in the OFF
position before inserting tool into
power source. Doing so with the switch
ON, may cause accidental starting.
• Use only accessories that are
recommended by the manufacturer for
your model. Accessories suitable for
one tool may create a risk of injury
when used on another tool.
• Some wood contains preservatives
which can be toxic. Take extra care to
prevent inhalation and skin contact
when working with these
materials. Request and follow all safety
information available from your
material supplier.
Reciprocating Saw Handling:
• Do not start the saw with the blade
touching any surface. The blade action
will bounce the tool and may cause
bodily injury.
• Allow the tool to come to a complete
stop before putting it down. A running
tool will jerk when the blade tip
contacts any surface.
CAUSES AND USER PREVENTION
OF KICKBACK:
KICKBACK is a sudden reaction to a
pinched, bound or misaligned saw
blade, causing an uncontrolled saw to
lift up and out of the workpiece
toward the operator.
When the blade is pinched or bound
tightly by the kerf, or cutting slot,
closing down, the blade stalls and the
motor reaction drives the unit rapidly
back toward the operator.
If the blade becomes twisted or
misaligned in the cut, the teeth at the
back edge of the blade can dig into
the top surface of the wood causing
the blade to climb out of the kerf and
jump back toward operator.
KICKBACK is the result of tool misuse
and/ or incorrect operating procedures
or conditions and can be avoided by
taking proper precautions as given in
the following:
1. Maintain a firm grip with both hands
on the saw and position your body
and arm to allow you to resist
KICKBACK forces. KICKBACK forces
can be controlled by the operator, if
proper precautions are taken.
2. When blade is binding, or when
interrupting a cut for any reason,
release the trigger and hold the saw
motionless in the material until the
blade comes to a complete stop. Never
attempt to remove the saw from the
work or pull the saw backward while
the blade is in motion or KICKBACK
may occur. Investigate and take
corrective actions to eliminate the
cause of blade binding.
3. When restarting a saw in the
workpiece, center the saw blade in
the kerf, or cut, and check that saw
teeth are not engaged into the
material. If saw blade is binding, it
may walk up or KICKBACK from the
workpiece as the saw is restarted.
4. Support large panels to minimize the
risk of blade pinching and KICKBACK.
Large panels tend to sag under their
own weight. Supports must be
placed under the panel on both
sides, near the line of cut and near
the edge of the panel.
5. Do not use dull or damaged blades.
Unsharpened or improperly set
blades produce narrow kerf causing
excessive friction, blade binding and
KICKBACK.
6. Use extra caution when making a
“Pocket Cut” into existing walls or
other blind areas. The protruding
blade may cut objects that can cause
KICKBACK.
7. The blade guard can be adjusted to
limit the length of the exposed
blade. Make sure the blade is long
enough or the blade guard is
adjusted to allow the blade to
extend past the stock. If the blade is
too short, it increases the chance of
KICKBACK. Before cutting, make
sure the blade screws are tight.
8. Be cautious of pitchy, knotty, wet or
warped stock. These are most likely to
create pinching conditions and
possible KICKBACK.
SERVICE
Have you
power
tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of
the power tool is maintained.
When
servicing
tools, use only identical replacement
parts. Follow instructions in the
Maintenance section of this manual. Use
of unauthorized parts or failure to follow
maintenance instructions may create a
risk of electric shock or injury.
Assembly
To install cutting blade:
1. Make sure saw is completely
disconnected from power source
before installing blade.
2. Position reciprocating output shaft to
the full extended position or in a
position where the blade retainer set
screw can be accessed through the
slot in the rubber cover
3. Insert the hex wrench into the blade
retainer set screw and turn counter
clockwise until the threaded end of
the screw is flush with the blade
retainer collar as shown above.
4. Do not completely remove set screw
from collar
5. Insert the blade with the saw teeth
down and align the hole in the saw
blade over the pin.
6. Securely tighten the blade retainer
set screw against the blade
7. Remove hex wrench
General Safety
Information (cont’d.)
Figure 2 - Saw front view
Blade retainer
collar
Collar
retaining
screw
Blade
retainer
set
screw
Blade
alignment pin
Reciprocating
output shaft
Figura 2 – Vista frontal de la sierra
Anillo de retensión
de la hoja
Tornillo de
retensión
del anillo
Tornillo de
ajuste de
retensión
de la
hoja
Pasador
de alineación
de la hoja
Eje de movimiento
alternativo
Figura 3
Botón de
seguro del
gatillo
Interruptor de velocidad variable
Interruptor
de corriente
Protección
de la hoja
Etiqueta adhesiva
de advertencia
(lado opuesto)
Orificio de acceso del tornillo
de retensión de la hoja
(2) Tornillos
de ajuste de
la guarda
de la hoja
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